CN115826521B

CN115826521B - Production process control method and device, electronic equipment and storage medium

Info

Publication number: CN115826521B
Application number: CN202211465101.7A
Authority: CN
Inventors: 周立功; 余子劲
Original assignee: Guangzhou Zhiyuan Instrument Co ltd
Current assignee: Guangzhou Zhiyuan Instrument Co ltd
Priority date: 2022-11-22
Filing date: 2022-11-22
Publication date: 2023-10-20
Anticipated expiration: 2042-11-22
Also published as: CN115826521A

Abstract

The embodiment of the application discloses a production process control method, a device, electronic equipment and a storage medium, wherein a component identification code of a current component to be installed is identified through a code scanning terminal, and component information is extracted from a background database according to the component identification code; determining that a component to be installed, which is matched with preset product model information, in the finished product model information in the component information is a first component according to the component information; according to the historical test information and the historical calibration information of the component information of the first component, determining the first component which passes the test and calibration successfully as a second component, and extracting a corresponding preset assembly flow template of the second component from a background database; and controlling the assembly equipment to assemble the second component according to the preset assembly flow template to obtain a corresponding finished product, generating a corresponding finished product identification code, and storing finished product information corresponding to the finished product identification code to a background database, so that the problem of low production work efficiency of the product can be solved, the production work efficiency of the product can be improved, and the quality of the finished product can be improved.

Description

Production process control method and device, electronic equipment and storage medium

Technical Field

The embodiment of the application relates to the technical field of production control, in particular to a production process control method, a production process control device, electronic equipment and a storage medium.

Background

With the development of modern industrialization, the requirements for quality monitoring of the product generating process are higher and higher, especially in the aspect of power electronic test instruments, and the requirements for quality monitoring of the generating process are particularly important.

In the existing product production process management and control, a management means for the whole life cycle of the product is basically included, and real-time information monitoring and data management of a cloud server are realized.

However, many links in the existing product production process management and control still take manual operation as the main operation, such as test links, the test process is low in automation degree, human errors and process data loss are easy to occur, the quality of a final finished product is influenced, and the overall working efficiency of product production is low.

Disclosure of Invention

The embodiment of the application provides a production process control method, a production process control device, electronic equipment and a storage medium, which can solve the problem of low production work efficiency of products, improve the production work efficiency of the products and improve the quality of the finished products.

In a first aspect, embodiments of the present application provide a method for controlling a production process, including:

Identifying a component identification code of a component to be processed through a code scanning terminal, and extracting corresponding component information from a background database according to the identified component identification code, wherein the component information comprises warehouse-in information, manufacturer information, history test information, history calibration information and finished product model information;

screening out a first component according to the component information and preset product model information, wherein the finished product model information in the component information of the first component is matched with the preset product model information;

identifying a component identification code of a current component to be installed through a code scanning terminal, and extracting component information from a background database according to the identified component identification code;

according to the extracted component information, determining that the component to be installed, of which the finished product model information in the component information is matched with the preset product model information, is the first component;

according to the historical test information and the historical calibration information in the component information of the first component, determining that the first component which passes the test and calibration successfully is a second component, and extracting a corresponding preset assembly flow template of the second component from a background database;

and controlling the assembly equipment to carry out assembly treatment on the second assembly according to the preset assembly flow template, obtaining a corresponding finished product, generating a corresponding finished product identification code, and storing finished product information corresponding to the finished product identification code into a background database, wherein the finished product information comprises assembly information of all assemblies of the finished product and assembly process data.

Further, the determining, according to the historical test information and the historical calibration information in the component information of the first component, that the first component successfully passes the test and the calibration is the second component includes:

judging whether the first component passes the test successfully or not according to the historical test data in the component information of the first component;

if the first component passes the test successfully, judging whether the first component passes the calibration successfully according to the historical calibration information, if the first component passes the calibration successfully, determining that the first component is a second component, and if the first component fails the calibration or fails the calibration, pushing the identification code of the first component to a calibration platform end;

if the first component fails the test or fails the test, the component information of the first component is pushed to a test platform end.

Further, after pushing the component information of the first component to the calibration platform end, the method includes:

at the calibration platform end, identifying the component identification code of the first component through a code scanning terminal;

extracting a corresponding preset calibration template from a background database according to the identified component identification code;

The corresponding calibration equipment is controlled to calibrate the first assembly according to the preset calibration template, and the first assembly after successful calibration is obtained;

and determining the first component after successful calibration as a second component.

Further, after pushing the component information of the first component to the test platform end, the method includes:

at the test platform end, identifying the component identification code of the first component through a code scanning terminal;

extracting a corresponding preset test template from a background database according to the identified component identification code;

and controlling the corresponding test equipment to test the first component through the preset test template, and pushing component information of the first component which passes the test successfully to a calibration platform end.

Further, before the identifying the component identification code of the component to be processed by the code scanning terminal, the method includes:

identifying a component identification code of an initial component through a code scanning terminal, and acquiring corresponding initial component information according to the component identification code, wherein the initial component information comprises warehouse-in information, manufacturer information, historical test information and historical calibration information;

checking whether the initial assembly information is qualified or not;

If the inspection is not qualified, pushing the unqualified assembly information to a problem feedback platform end;

if the component identification code is qualified, determining that the initial component which is qualified is a component to be processed, and storing the component identification code and the component information of the component to be processed into a background database.

Further, the controlling the assembling device to assemble the second component according to the preset assembling process template to obtain a corresponding finished product, and generating a corresponding finished product identification code includes:

generating a first assembly step according to the preset assembly flow template;

controlling first assembly equipment to assemble the second assembly according to the first assembly step to obtain a middleware and generating a middleware identification code;

associating the assembly information and the corresponding component information of the second component with the middleware identification code to form middleware information, and storing the middleware information into a background database;

testing the middleware to form test information, and adding the test information into the middleware information in a background database to update the content of the middleware identification code;

performing calibration processing on the middleware after the test processing to form calibration information, and adding the calibration information into the middleware information in the background database to update the content of the middleware identification code;

Generating a second assembly step according to the preset assembly flow template;

controlling second assembly equipment to assemble the middleware according to the second assembly step to obtain a corresponding finished product, and generating a corresponding finished product identification code;

storing the finished product information corresponding to the finished product identification code to a background database, wherein the method comprises the following steps of:

associating the assembly information and the corresponding middleware information with the finished product identification code to form finished product information;

and storing the finished product identification code and the finished product information into a background database.

Further, after the second assembling step is performed to control the second assembling device to assemble the intermediate piece, the method includes:

identifying the finished product identification code through a code scanning terminal;

extracting corresponding preset product model information of the finished product from a background database according to the finished product identification code;

extracting a preset test template from a background database according to the preset product model information;

testing the finished product according to the preset test template to obtain a test result;

and adding the test result to the finished product information in the background database to update the content of the finished product identification code.

Further, the testing process is performed on the finished product according to the preset testing template to obtain a testing result, and the testing process is performed on the finished product according to the preset testing template;

if all the test items are tested successfully, the test result is that the test is passed;

if any test item fails to pass, the test result is a test failure, and test error information and an abnormal analysis prediction result are generated;

and sending the test error information and the abnormality analysis prediction result to the corresponding client.

Further, if all the test items are tested successfully, the test result is that after the test is passed, the method includes:

identifying the finished product identification code through a code scanning terminal, and extracting preset product model information corresponding to the finished product from a background database according to the finished product identification code;

extracting a preset calibration template from a background database according to the preset product model information;

performing calibration treatment on the finished product according to the preset calibration template to obtain a calibration result;

and adding the calibration result to the finished product information in the background database to update the content of the finished product identification code.

Further, before the identified component identification code extracts the corresponding component information from the background database, the method includes:

Obtaining preset product model information through computer equipment, and generating process information according to the preset product model information, wherein the process information comprises a preset assembly flow template, a preset test flow template and a preset calibration flow template;

and storing the preset product model information and the associated process information into a background database.

In a second aspect, embodiments of the present application provide a production process control apparatus, comprising:

the first component identification unit is used for identifying a component identification code of a component to be processed through the code scanning terminal, extracting corresponding component information from a background database according to the identified component identification code, wherein the component information comprises component types and historical data, and the historical data comprises warehouse-in information, manufacturer information, historical test information, historical calibration information and finished product model information;

the first screening unit is used for screening out a first component according to the component information and preset product model information, and the finished product model information in the component information of the first component is matched with the preset product model information;

the first information extraction unit is used for identifying the component identification code of the current component to be installed through the code scanning terminal and extracting component information from a background database according to the identified component identification code;

The second screening unit is used for determining that the component to be installed, of which the finished product model information is matched with the preset product model information, in the component information is the first component according to the extracted component information;

the third screening unit is used for determining the first component which passes the test and calibration successfully as a second component according to the historical test information and the historical calibration information in the component information of the first component, and extracting a corresponding preset assembly flow template of the second component from a background database;

and the assembly unit is used for controlling the assembly equipment to carry out assembly treatment on the second component according to the preset assembly flow template, obtaining a corresponding finished product, generating a corresponding finished product identification code, and storing finished product information corresponding to the finished product identification code into a background database, wherein the finished product information comprises component information of all components of the finished product and assembly process data.

Further, the third screening unit is further configured to determine, according to the historical test data in the component information of the first component, whether the first component passes the test successfully;

Further, the device also comprises a calibration unit;

the calibration unit is used for identifying the component identification code of the first component at the calibration platform end through the code scanning terminal;

Further, the device also comprises a test unit;

the test unit is further used for identifying the component identification code of the first component through the code scanning terminal at the test platform end;

Further, the first component identification unit is further configured to identify a component identifier of an initial component through the code scanning terminal, and obtain corresponding initial component information according to the component identifier, where the initial component information includes warehouse entry information, manufacturer information, history test information and history calibration information;

checking whether the initial assembly information is qualified or not;

Further, the assembling unit is further configured to generate a first assembling step according to the preset assembling flow template;

Further, the test unit is further used for identifying the finished product identification code through a code scanning terminal;

Further, the test unit is further configured to perform test processing on the finished product according to the preset test template;

Further, the calibration unit is further configured to identify the product identifier through a code scanning terminal, and extract preset product model information corresponding to the product from a background database according to the product identifier;

Further, the device also comprises a production process generating unit, a processing unit and a processing unit, wherein the production process generating unit is used for acquiring preset product model information through computer equipment and generating process information according to the preset product model information, and the process information comprises a preset assembly flow template, a preset test flow template and a preset calibration flow template;

In a third aspect, embodiments of the present application provide a production process control apparatus, comprising:

a memory and one or more processors;

the memory is used for storing one or more programs;

the one or more programs, when executed by the one or more processors, cause the one or more processors to implement the method of controlling a production process as described in the first aspect.

In a fourth aspect, embodiments of the present application provide a storage medium storing computer executable instructions which, when executed by a computer processor, are for performing the production process control method according to the first aspect.

The method comprises the steps that a code scanning terminal is used for identifying a component identification code of a component to be processed, component information is obtained from a background database according to the identified component identification code, and a first component, of which the finished product model information is matched with the preset product model information, in the component information is screened out according to the component information and the preset product model information; the method comprises the steps of identifying a current component identification code to be installed through a code scanning terminal, extracting component information from a background database according to the identified component identification code, determining a to-be-installed component, of which the finished product model information is matched with preset product model information, in the component information to be a first component, determining the first component which passes testing and calibration successfully to be a second component according to the component information of the first component, extracting a preset assembly flow template corresponding to the second component from the background database, controlling assembly equipment to assemble the second component according to the preset flow template, obtaining a corresponding finished product, generating a corresponding finished product identification code, and storing the finished product information corresponding to the finished product identification code into the background database. By adopting the technical means, the problem of low production work efficiency of products caused by manual operation can be avoided by checking the identification of the component identification code and the calibration and assembling the second component meeting the conditions through the preset assembling template, and the work efficiency of product production is improved. In addition, the second assembly which passes through the test and the calibration successfully is determined through the component information extracted through the code scanning identification, so that the assembly equipment is controlled by the preset assembly template to assemble the second assembly to obtain a finished product, the second assembly assembled into the finished product is the assembly which passes through the test and the calibration successfully, the quality problem caused by the fact that the assembly does not pass through the test and the calibration is reduced, and the quality of the finished product is improved.

Drawings

FIG. 1 is a flow chart of a method for controlling a production process according to an embodiment of the present application;

FIG. 2 is a schematic diagram of a product architecture according to an embodiment of the present application;

FIG. 3 is a test flow chart provided by an embodiment of the present application;

FIG. 4 is a calibration flow chart provided by an embodiment of the present application;

FIG. 5 is a flow chart of an assembly process provided by an embodiment of the present application;

FIG. 6 is a flow chart of a production transfer process according to an embodiment of the present application;

FIG. 7 is a flow chart of another method for controlling a manufacturing process according to an embodiment of the present application;

FIG. 8 is a flow chart of another test provided by an embodiment of the present application

FIG. 9 is a schematic diagram of a process control apparatus according to an embodiment of the present application;

fig. 10 is a schematic structural diagram of a production process control apparatus according to an embodiment of the present application.

Detailed Description

In order to make the objects, technical solutions and advantages of the present application more apparent, the following detailed description of specific embodiments of the present application is given with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of the application and are not limiting thereof. It should be further noted that, for convenience of description, only some, but not all of the matters related to the present application are shown in the accompanying drawings. Before discussing exemplary embodiments in more detail, it should be mentioned that some exemplary embodiments are described as processes or methods depicted as flowcharts. Although a flowchart depicts operations (or steps) as a sequential process, many of the operations can be performed in parallel, concurrently, or at the same time. Furthermore, the order of the operations may be rearranged. The process may be terminated when its operations are completed, but may have additional steps not included in the figures. The processes may correspond to methods, functions, procedures, subroutines, and the like.

The existing product production process management system basically comprises a plurality of management means for the whole life cycle of the product, and also realizes real-time monitoring of information and data management of a cloud server, but has not formed coherent whole capability, has insufficient digitalization and automation degree, and has a plurality of loopholes in product production process management and control. Meanwhile, in the production process of the instrument, the instrument is complex and comprises a large number of all levels of components and tests corresponding to all levels of components, so that more control links are needed. For example, the whole machine assembly link can flexibly match the board cards, and the risk of mistakes is assembled manually according to the work order. For another example, the number of components is large, and the comprehensive quality of each component needs to be strictly confirmed in the generation process.

With the continuous development of the industrial Internet, a mass data acquisition and convergence based on a cloud platform is adopted, an analysis server system provides a new enabling tool for manufacturing industry transformation and upgrading, enables the manufacturing industry to digitally transform, and provides more effective automatic means and ideas for improving quality management in the production process of products.

The existing production process management of the product is mainly performed by manual operation in many links, the degree of automation in the test process is low, human errors and data loss are easy to occur, and the authority management capability is not provided. For example, the existing product information management is mostly verified manually, so that the requirement on personnel in first-line posts is high, and human errors cannot be completely avoided. Existing component production management controls fragmentation and does not form an overall system. Most of the existing product production management and control systems are based on a specific component, and component management is relatively solidified, so that management and control of the component are difficult to expand. The existing production control of products needs to be configured by first-line operators according to work orders in the process and test, and each production has a change factor. Existing production flows do not have automated standard management. Existing production management systems rely on manual labor for compliance checking of product assembly and are prone to errors. The existing production process management system has no management and control capability for products returned to factories, has no unified standard or manual management for quality detection after sales, and is easy to make mistakes.

The production process control method, the production process control device, the electronic equipment and the storage medium aim at solving the problem of low production work efficiency caused by manual operation by checking the identification of the component identification code and the calibration and assembling the second component meeting the conditions through the preset assembly template during production control, thereby improving the work efficiency of product production. In addition, the second component which passes through the test and the calibration successfully is determined through the component information extracted through code scanning identification, so that the assembly equipment is controlled by the preset assembly template to assemble the second component to obtain a finished product, the second component assembled into the finished product is the component which passes through the test and the calibration successfully, the quality problem caused by the fact that the component does not pass through the test and the calibration is reduced, and the quality of the finished product is improved. Compared with the traditional production control mode, many links are still mainly operated manually, for example, whether a checking assembly is tested and calibrated or not, human errors and process data loss are easy to occur through manual operation, the quality of finished products of final products is affected, the labor cost is required to be high, and the overall working efficiency of product production is relatively low. Based on the above, the production process control method provided by the embodiment of the application is used for solving the problem of low production work efficiency of the product in the existing production control process.

Fig. 1 is a flowchart of a production process control method according to an embodiment of the present application, where the production process control method provided in the present embodiment may be performed by a production process control device, and the production process control device may be implemented by software and/or hardware, and the production process control device may be configured by two or more physical entities or may be configured by one physical entity. In general, the production process control device may be a host computer of the production device, such as a computer device.

The following description will take a computer device as an example of a main body for performing the production process control method. Referring to fig. 1, the production process control method specifically includes:

s11, identifying a component identification code of a component to be processed through a code scanning terminal, and extracting corresponding component information from a background database according to the identified component identification code, wherein the component information comprises warehouse entry information, manufacturer information, historical test information, historical calibration information and finished product model information.

An identification code is understood to be a code that is used to uniquely identify an entity in a class of data based on the classification of the elements. The component identification code is understood to be a code that uniquely identifies a component, and may be identified by an identification code such as a one-dimensional code, a two-dimensional code, or an SN code (serial number label). When the corresponding initial assembly is purchased from a manufacturer, acquiring the assembly information of the initial assembly, giving a corresponding SN code, and displaying the corresponding assembly information according to the identification SN code.

During warehousing, the component identification codes of the initial components are identified through the code scanning terminal, corresponding initial component information is obtained according to the component identification codes, and the initial component information comprises warehousing information, manufacturer information, historical test information and historical calibration information. And (3) checking whether the initial component information is qualified or not, if so, pushing the unqualified component information to a problem feedback platform end for carrying out manual checking and subsequent maintenance or goods returning treatment on the unqualified component. If the component identification code is checked to be qualified, determining that the initial component which is checked to be qualified is a component to be processed, and storing the component identification code and the component information of the component to be processed into a background database.

It should be noted that, the failure of the test may be an ambiguous manufacturer information, an ambiguous warehouse entry information, a test failure, a calibration failure, or the like.

Product signal information is registered in the system in advance before production is performed. The method comprises the steps of obtaining preset product model information through computer equipment, and generating process information according to the corresponding preset product model information, wherein the process information comprises preset production steps, preset assembly flow templates, preset test flow templates, preset calibration flow templates, preset OQC templates and the like. And storing the preset product model information and the associated process information into a background database.

And determining the type of the corresponding assembly required by production and assembly according to the process information of the preset product model, and adding corresponding finished product model information in the assembly information of the corresponding assembly to be processed, wherein the finished product model information is matched with the corresponding preset product model. For example, fig. 2 is a schematic diagram of a product architecture according to an embodiment of the present application, referring to fig. 2, assuming that a preset product model is a product a, the corresponding component 1-1-1, component 1-1-2, component 2-1, component 2-2-1, component 3-1-1, component 3-2-1, component 3-3-2, component 4-1-1, component 4-2-1, and component 4-2-2 wait for the finished product model information in the component information corresponding to the processing component to be the product a.

It should be noted that, when one component to be processed corresponds to a product part that can be used as a plurality of preset product types, the number of the product types in the component information of the component to be processed is a plurality. For example, the component 1-1-1 corresponds to an assembled component of the product a and the product B, and the product model information in the component information corresponding to the component 1-1-1 includes the product a and the product B. In the subsequent assembly process, as long as any one finished product model of the product model information in the component information corresponding to the part 1-1-1 is matched with the preset product model, the basic requirement of participating in the subsequent production process is met.

After warehousing, the component identification codes of the components to be processed can be identified through the code scanning terminal, and corresponding component information is extracted from a background database according to the identified component identification codes, wherein the component information comprises warehousing information, manufacturer information, historical test information, historical calibration information, finished product model information and the like. For example, the SN code of the component 1-1-1 is identified, and the warehouse-in information, manufacturer information, history test information, history calibration information, finished product model information, and the like of the component 1-1-1 can be extracted from the background database according to the identified SN code.

S12, screening out a first component according to the component information and the preset product model information, wherein the finished product model information in the component information of the first component is matched with the preset product model information.

In the system, a first component can be screened out according to component information and preset product model information, and the finished product model information in the component information of the first component is matched with the preset product model information. After all the first components of the corresponding product are determined in the system, the corresponding components which need to be produced and assembled can be quickly determined in the subsequent production process.

S13, identifying a component identification code of the current component to be installed through the code scanning terminal, and extracting component information from a background database according to the identified component identification code.

In order to ensure that the type and quality requirements of the assembly used in assembly meet the requirements of the assembly, a secondary confirmation of the assembly to be installed is required before assembly is performed. And identifying the component identification code of the current component to be installed through the code scanning terminal, and extracting component information from a background database according to the identified component identification code. Through scanning code identification before assembly, corresponding component information is directly extracted from a background database by the system, so that the system can automatically perform secondary confirmation, corresponding model requirements and quality requirements are determined, manual operation of the link is reduced, the degree of automation in the production management and control process is further improved, and the working efficiency of production and assembly is improved.

S14, determining that the to-be-installed component matched with the preset product model information in the finished product model information in the component information is the first component according to the extracted component information.

In the system, whether the type requirement is met or not is confirmed according to the extracted component information, and whether the finished product model information in the identified component information is matched with the preset product model information or not is determined. If the finished product model information in the identified component information is not matched with the preset product model information, the fact that errors occur when the components to be installed are distributed is proved, a model mismatch prompt is displayed through corresponding display equipment so as to remind a user of paying attention to the components to be installed, and the components to be installed are transmitted to an error component partition through corresponding split charging equipment. For example, assuming that the component to be mounted is the component 1-1-0, the finished product model information in the corresponding component information is the product B, and the preset product model information of the corresponding production assembly of the assembly line is the product a, it is determined that the component 1-1-0 to be mounted is not matched with the preset product model information, and the component 1-1-0 cannot be transmitted to the wrong component partition through the sub-packaging device, and the component will not participate in the subsequent assembly operation. And if the finished product model information in the identified component information is matched with the preset product model information, determining the component to be installed as a first component. For example, assuming that the component to be mounted is the component 1-1-1, the finished product model information in the corresponding component information is the product a, and the preset product model information of the corresponding production assembly of the assembly line is the product a, it is determined that the component 1-1-1 to be mounted is matched with the preset product model information 1, and the component 1-1-1 is determined as the first component, and the component will participate in the subsequent assembly operation.

Through scanning code recognition before the assembly, the type of the component to be installed is confirmed, so that manual operation in the link is reduced, the degree of automation in the production management and control process is improved, and the working efficiency of production and assembly is improved.

S15, determining the first component which passes the test and calibration successfully as a second component according to the historical test information and the historical calibration information in the component information of the first component, and extracting a corresponding preset assembly flow template of the second component from a background database.

Each component should be tested and calibrated before assembly and after successful pass of the test and calibration, the subsequent assembly process can be performed. The relative efficiency of searching the corresponding test and calibration record by means of manual work before assembly is lower, so that the corresponding test and calibration process information and result information can be added to the component information when the test and calibration are finished, and updated in the corresponding background database, and the corresponding historical test information and the historical calibration information can be searched through the code scanning identification component identification code before assembly is needed subsequently.

After determining that the component to be installed is the first component in step S14, determining whether the first component passes the test successfully according to the historical test data in the component information of the first component. If the first component fails the test or fails the test according to the historical test information, the component information of the first component is pushed to the test platform end. And at the test platform end, identifying the component identification code corresponding to the first component through the code scanning terminal. And extracting a corresponding preset test template from the background database according to the identified component identification code. And controlling corresponding test equipment to test the first component through a preset test template, and pushing component information of the first component which passes the test successfully to the calibration platform end.

In an embodiment, a test method for a test platform is provided, fig. 3 is a test flow chart provided in an embodiment of the present application, and referring to fig. 3, S1501, a product test is started. The product herein may be a component, a middleware or a finished product. S1502, the software reads the product information. And identifying the SN code by the code scanning terminal, wherein the SN code is a component identification code, a middleware identification code or a finished product identification code. And the system software acquires corresponding product information from the background database according to the identified SN code. The product information herein may be component information, middleware information, or product information. If the detection is the component, the product information is the component information; if the detection is the middleware, the product information is the middleware information; if the detected product is a finished product, the product information is the finished product information. S1503, detecting whether product information exists or not, and detecting whether assembly information exists in the product information or not. The system can judge whether the assembly information exists according to the product information obtained from the background database so as to detect whether the assembly of the product is qualified. S1504, exit and process. If the product information does not exist, the test program is exited, and a corresponding item prompt is sent to a corresponding client to prompt a user to pay attention to the fact that the corresponding product information does not exist in the SN code corresponding to the test product (component, middleware or finished product). S1505, detecting whether the assembly is qualified according to a preset assembly template. And uploading the assembly information to a background database when the assembly is completed for the finished product and the semi-finished product. The assembly information is uploaded by the PC detection software. At this time, the server binds the corresponding preset assembly template according to the SN code of the product, queries the assembly requirement in the corresponding preset assembly template, and determines assembly compliance checking, and the system automatically checks the assembly compliance of the components of the product according to the assembly requirement information of the product recorded in the background database corresponding to the SN code. S1506, exit and process. When the use of the wrong component or the number of errors is detected, a warning is prompted, the process cannot be continued, and the test process is exited. S1507, detecting whether the test of the sub-assembly is qualified. And binding a preset test template of the corresponding sub-assembly according to the SN code of the product, and inquiring the test requirement in the corresponding preset test template. And according to the test requirements in the preset test templates, carrying out automatic compliance checking on the test information of the products recorded in the background database. S1508, exit and complete the component test. If the system detects that the test of the sub-assembly is not qualified, the test program is exited, a test template of the corresponding sub-assembly is extracted from a background database, the test of the corresponding sub-assembly is carried out through the test template of the corresponding sub-assembly, and the subsequent test program can be carried out after the test is completed. S1509, loading the test environment for testing, controlling the process and uploading data. After assembly detection and sub-assembly detection are qualified, a corresponding preset test template is extracted from a background database according to the SN code of the product, the product is tested through the preset test template, the test process management and control information is formed into historical test information, and the historical test information is uploaded to product information corresponding to the background database. After the data uploading is completed, the test flow is ended.

And if the first component is determined to pass the test successfully according to the historical test information, judging whether the first component passes the calibration successfully according to the historical calibration information. And if the first component is determined to pass the calibration successfully according to the historical calibration information, determining that the first component is a second component. If the first component is determined to fail calibration or fails calibration according to the historical calibration information, the identification code of the first component is pushed to the calibration platform end.

And at the calibration platform end, identifying the component identification code of the first component through the code scanning terminal. And extracting a corresponding preset calibration template from the background database according to the identified component identification code. And controlling corresponding calibration equipment to calibrate the first assembly according to a preset calibration template to obtain a successfully calibrated first assembly, and determining the successfully calibrated first assembly as a second assembly.

In an embodiment, a calibration method for a calibration platform is provided, fig. 4 is a calibration flowchart provided in an embodiment of the present application, and referring to fig. 4, S1511, product calibration is started. The product herein may be a component, a middleware or a finished product. S1512, the software reads the product information. And identifying the SN code by the code scanning terminal, wherein the SN code is a component identification code, a middleware identification code or a finished product identification code. And the system software acquires corresponding product information from the background database according to the identified SN code. The product information herein may be component information, middleware information, or product information. If the calibration is the component, the product information is the component information; if the calibration is the middleware, the product information is the middleware information; if the calibration is finished, the product information is finished product information. S1513, detecting whether product information exists or not, and detecting whether assembly information exists in the product information or not. The system can judge whether the assembly information exists according to the product information obtained from the background database so as to detect whether the assembly of the product is qualified. S1514, exit and process. If the product information does not exist, the calibration program is exited, and a corresponding item prompt is sent to a corresponding client to prompt a user to pay attention to the fact that the corresponding SN code of the calibration product (component, middleware or finished product) does not exist. S1515, detecting whether the assembly is qualified or not according to a preset assembly template. And uploading the assembly information to a background database when the assembly is completed for the finished product and the semi-finished product. The assembly information is uploaded by the PC detection software. At this time, the server binds the corresponding preset assembly template according to the SN code of the product, queries the assembly requirement in the corresponding preset assembly template, and determines assembly compliance checking, and the system automatically checks the assembly compliance of the components of the product according to the assembly requirement information of the product recorded in the background database corresponding to the SN code. S1516, exit and process. When the use of the wrong component or the number of errors is detected, a warning is prompted, the process cannot be continued, and the calibration process is exited. S1517, detecting whether the test is qualified. And binding a corresponding preset test template according to the SN code of the product, and inquiring the test requirement in the corresponding preset test template. And according to the test requirements in the preset test templates, carrying out automatic compliance checking on the test information of the products recorded in the background database. S1518, exiting and completing the test. If the system detects that the test of the product is not qualified, the calibration program is exited, a test template of the corresponding product is extracted from a background database, the test of the corresponding product is carried out through the test template of the corresponding product, and the subsequent calibration program can be carried out after the test is completed. S1519, loading a calibration environment for calibration, controlling the process and uploading data. After assembly detection and test detection are qualified, a corresponding preset calibration template is extracted from a background database according to the SN code of the product, the product is calibrated through the preset calibration template, the calibration process management and control information is formed into historical calibration information, and the historical calibration information is uploaded to product information corresponding to the background database. After the data uploading is completed, the calibration flow is ended.

Whether the assembly to be installed successfully passes the test and the calibration before the assembly is carried out is ensured, so that the assembly is prevented from being assembled without the test and the calibration, the quality of the obtained finished product is influenced, and the subsequent assembly operation is carried out after the second assembly to be assembled is determined to be the assembly successfully passing the test and the calibration, thereby improving the quality of the finished product.

S16, controlling the assembly equipment to carry out assembly treatment on the second assembly according to the preset assembly flow template, obtaining a corresponding finished product, generating a corresponding finished product identification code, and storing finished product information corresponding to the finished product identification code into a background database, wherein the finished product information comprises assembly information of all assemblies of the finished product and assembly process data.

Fig. 5 is a flowchart of an assembly process according to an embodiment of the present application, and referring to fig. 5, the assembly process includes:

s161, generating a first assembly step according to the preset assembly flow template.

Based on the fact that the assembly into a finished product may be performed after multiple assemblies, for example, referring to fig. 2, the assembly into the product a requires that the components are assembled into the sub-assemblies for the first time, then the sub-assemblies are assembled again into the assembly, and then the assembly is assembled into the product a. Thus, after the second component is determined as described above, a first assembly step is generated from the assembly flow template extracted by the second component.

In the first assembly, the second component is the minimum component unit assembled into the finished product, for example, as shown in fig. 2, the second component is the parts 1-1-1, 1-1-2, 2-1-1, 2-2-1, 3-1-1, 3-2-1, 3-3-2, 4-1-1, 4-2-2, and the like. In the secondary assembly, the second component is a corresponding intermediate component, for example, as shown in fig. 2, where the second component is a sub-component 1-1 or a component 1.

S162, controlling first assembly equipment to carry out assembly processing on the second assembly according to the first assembly step to obtain a middleware, and generating a middleware identification code.

After the first assembly step is obtained, the corresponding second component is transferred to the corresponding first assembly equipment area. And controlling the first assembly equipment to carry out assembly treatment on the second assembly according to the first assembly step to obtain a middleware, generating a middleware identification code corresponding to the middleware, controlling the assembly process, associating the assembly information with the middleware identification code, and storing the corresponding assembly information into a background database. And the corresponding assembly information can be obtained from the background database by identifying the middleware identification code.

For example, as shown in fig. 2, assuming that the second component is the component 1-1-1 and the component 1-1-2, the first assembling device is controlled to perform the assembling process on the component 1-1-1 and the component 1-1-2 according to the first assembling step, so as to obtain the intermediate component as the sub-component 1-1, and generate the component identification code of the sub-component 1-1, and attach to the sub-component 1-1. And adding the assembly part information and the assembly process information of the subassembly 1-1 generated by assembling the parts 1-1-1 and the parts 1-1-2 into the assembly information corresponding to the assembly identification code of the subassembly 1-1, and storing the corresponding assembly information into a background database.

It should be noted that, the intermediate is a general term of components in the intermediate process in the assembly process of the finished product, and as shown in fig. 2, the sub-components 1-1, 1-2, 2-1, 2-2, 3-1, 3-2, 3-3, 4-1, 4-2, 1, 2, 3, 4, and the like all belong to the intermediate.

And S163, associating the assembly information and the corresponding component information of the second component with the middleware identification code to form middleware information, and storing the middleware information into a background database.

After the middleware is assembled, in order to further control the assembly process, the assembly information and the assembly information of the second assembly corresponding to the assembly need to be associated with the middleware identification code to form middleware information, and the middleware information is stored in a background database, so that the second assembly information and the assembly process information of the corresponding assembly fitting can be obtained by identifying the middleware identification code. Illustratively, as shown in FIG. 2, by identifying the component identification code (intermediate identification code) of the subassembly 1-1, it is possible to know that it is composed of the component 1-1-1 (second component) and the component 1-1-2 (second component), and to know the corresponding assembly process information.

S164, testing the middleware to form testing information, and adding the testing information into the middleware information in the background database to update the content of the middleware identification code.

After the intermediate piece is assembled, a test process is required before another intermediate piece or a finished product is assembled for a second time, and the specific test process is shown in the above steps S1501-S1509, which are not described herein. And forming historical test information after the test is completed, and adding the historical test information into middleware information in a background database to update the content corresponding to the middleware identification code.

S165, performing calibration processing on the middleware after the test processing to form calibration information, and adding the calibration information into the middleware information in the background database to update the content of the middleware identification code.

The intermediate piece after the test needs to be calibrated before being secondarily assembled into another intermediate piece or a finished product, and the specific calibration process is shown in the above steps S1511-S1519, which are not described herein. And forming historical calibration information after calibration is completed, and adding the historical calibration information into the middleware information in the background database to update the content of the corresponding middleware identification code.

S166, generating a second assembly step according to the preset assembly flow template.

After testing and calibration of the corresponding middleware is completed, subsequent assembly operations may then take place. Generating a second assembly step according to the corresponding preset assembly flow template, wherein the second assembly step is used for carrying out assembly treatment on the middleware. Corresponding assembly steps are generated according to the different assembly steps corresponding to different assemblies, so that the multi-functional assembly process is thinned, assembly treatment is carried out on the assemblies/middleware in the corresponding stages by different assembly equipment, and the overall assembly work efficiency is improved.

And S167, controlling second assembly equipment to carry out assembly treatment on the middleware according to the second assembly step to obtain a corresponding finished product, and generating a corresponding finished product identification code.

And transmitting the corresponding middleware into a working area of the second assembly equipment, controlling the corresponding second assembly equipment to carry out assembly treatment on the middleware according to the second assembly step, obtaining a corresponding finished product, and generating a corresponding finished product identification code. For example, as shown in fig. 2, the components 1, 2, 3 and 4 are all intermediate components, the corresponding components 1, 2, 3 and 4 are transferred to the working areas of the corresponding second assembly equipment, and the second assembly equipment is controlled to perform assembly processing on the components 1, 2, 3 and 4 according to the second assembly step, so as to obtain a finished product a, and then a finished product identification code corresponding to the finished product a is generated.

And S168, associating the assembly information and the corresponding middleware information with the finished product identification code to form finished product information.

After the finished product is obtained by assembly and the finished product identification code is generated, the assembly information and the corresponding middleware information of the step are associated with the finished product identification code to form finished product information. The finished product information comprises a corresponding middleware identification code, middleware information, assembly information and the like of the middleware.

And S169, storing the finished product identification code and the finished product information into a background database.

And associating the finished product identification code with the finished product information and storing the finished product identification code and the finished product information in a background database, so that the corresponding associated finished product information can be extracted from the background database only by identifying the finished product identification code, and the information such as the assembly process information, the component information, the corresponding historical test information, the historical calibration information and the like can be queried according to the finished product information.

In one embodiment, after assembly to a finished product, the finished product is tested and calibrated prior to shipment. And when the finished product is tested, identifying the finished product identification code through the code scanning terminal. Extracting corresponding preset product model information of the finished product from a background database according to the finished product identification code, extracting a preset test template from the background database according to the preset product model information, performing test processing on the finished product according to the preset test template, and if all test items are successfully tested, determining that the test result is that the test is passed; if any test item fails to pass, the test result is a test failure, test error information and an abnormality analysis prediction result are generated, and the test error information and the abnormality analysis prediction result are sent to the corresponding client. And adding the test result into the finished product information in the background database to update the content of the finished product identification code.

It should be noted that, the preset test templates are different from the preset test templates described above, and there are corresponding preset test templates for each link, so as to complete the test processing of the products (components, middleware or finished products) in different stages.

After the testing of the finished product is completed, the calibration processing of the finished product is required, and during the calibration processing, a preset calibration template is extracted from a background database according to the preset product model information, and the calibration processing is performed on the finished product according to the preset calibration template, so that a calibration result is obtained. And adding the calibration result to the finished product information in the background database to update the content of the finished product identification code.

It should be noted that, the preset calibration template is different from the preset calibration template, and there is a corresponding preset calibration template for each link, so as to complete the calibration process for the products (components, middleware or finished products) in different stages.

In one embodiment, the finished product from the above may be a component of another product, requiring the finished product to be converted. The embodiment provides a control method for transfer production, and fig. 6 is a flow chart of transfer production provided by the embodiment of the application. Referring to fig. 6, the control method of the transfer production includes:

S171, starting product transfer. And triggering a program for product transfer according to the corresponding control signal. S172, adding new product models into the system. S173, creating a production template according to the production requirement of the new product signal. Wherein creating the production template comprises: creating a production step, creating an assembly template, creating a product test template, creating a product calibration template, and creating a product OQC template. Wherein creating the product test template includes creating a test step and uploading a test script. Wherein creating the product calibration template includes creating a calibration step and uploading a calibration script. S174, adding a model version binding production template. And forming the binding of the model version corresponding to the new product model and the production template, so that the corresponding production template can be called according to the model version later. S175, ending the production transfer process.

In one embodiment, fig. 7 is a flowchart of another production process control method provided in an embodiment of the present application, and referring to fig. 7, the production process control method is used in a board card of a power analyzer and a production test of a complete machine, and includes:

s181, preparation before delivery.

The system establishes production template information according to corresponding preset product model information, and subsequent production provides flow and compliance detection information. The specific process comprises a preset assembly process template, a preset test template, a preset calibration template and the like.

S182, THT stage.

The device executes laser bar code printing, automatically uploads PCBA information, and the system records PCBA basic data, provides data query for next assembly or test, and allows standard basis of the next step.

S183, assembling the board card.

And controlling corresponding assembly equipment to assemble the board according to a preset assembly template, attaching a bar code (component identification code) after the assembly is completed, and uploading assembly information to a background database. Through pasting corresponding component identification code to the integrated circuit board after the equipment is accomplished, realized binding PCBA, make things convenient for later stage data tracking.

Illustratively, the PCBA is front-panel and back-panel (communication interface) soldered by a pre-set assembly template. For some boards of the recorder, for example, an external black box is formed, after the boards are assembled with the external black box, the assembly binding relation of the boards and the black box is required to be uploaded to a background database, so that the corresponding assembly binding relation of the boards and the black box can be traced later through code scanning. Because the recorder board card can be sold independently, the PCBA needs to be packaged externally, and the assembly relationship between the PCBA and the external packaging component needs to be uploaded.

In the assembly process, the intermediate piece obtained by assembly needs to be assembled into another intermediate piece or a finished product by transfer production, and at the moment, whether the assembly information is correct needs to be detected during transfer production. The transfer will establish a production template for the corresponding product model, wherein there is a preset assembly template, and the content of the preset assembly template includes the component model and the number of the corresponding product. For example, the number of the front panels (PA 5 KB-BP) is 1 for the preset assembly templates of the host; the number of the mainboards (PA 5 KB-MB) is 1; the number of panels (PA 5 KB-Panel) is 1. The number of the preset assembly templates of the whole analyzer is 1-5, wherein the number of the 5A board cards (MSP-xxxxPA-5A); the number of the 50A boards (MSP-xxPA-50A) is 1-3; the number of hosts (PAxx-PlatForms) is 1. For some component firmware instruments, the number is fixed.

Exemplary, the specific steps for checking whether the assembly is correct are: and uploading corresponding assembly information by the client during assembly. When the production is transferred, the SN codes of the corresponding products are identified through the code scanning terminal, the server can acquire the identified SN codes, a corresponding production template is acquired according to the SN codes, a corresponding preset assembly template in the production template is found, the actual assembly component types and the number of the corresponding products are compared with the assembly requirements in the preset assembly template, if the actual assembly component types are different or the number of the actual assembly component applications is different, assembly errors are caused, and an alarm is given through the corresponding error prompt. For example, the whole analyzer has the advantages that the functions of the products are related to the composition of the boards, 3 5A boards are needed for a certain preset finished product model corresponding to the products, but when 3 50A boards are actually assembled, the assembly is incorrect, the interception of production can be carried out through detection in the step, and the condition that the final finished product does not meet the requirements due to the fact that the subsequent production is entered is avoided, so that the quality of the finished product is improved.

S184, board testing.

And testing the corresponding board card according to a preset test template, recording board card information and test data, correlating the corresponding board card information and test data with the corresponding board card SN code, and storing the corresponding board card information and test data into the data corresponding to the corresponding board card information in a background database, so that the later data can be traced conveniently, and the method can also be used as a basis for whether to allow calibration to be carried out.

Illustratively, referring to FIG. 8, the test procedure includes: s1841, code scanning. And identifying the SN code of the corresponding board card through the code scanning terminal, and if the system has the corresponding board card information, not needing code scanning operation. S1842, connecting test equipment. The test equipment is a fixed host for test, the board card can be tested by being placed on the test host, and after the test equipment is connected, the system detects whether the information of the test equipment is correct. And after the information of the test equipment is correct, carrying out test processing, and displaying all board card information on the client according to the test processing of the test equipment. The method comprises the steps of updating a preset test template corresponding to the instrument model from a server, generating a human-computer interaction interface and a test flow according to the preset test template, and realizing the test of different instruments in the same system through the preset test flow. It should be noted that, the test system will perform the classification test while the system supports the test of different types of boards. S1843, starting a test. The server creates a test flow (the web page can also close the test flow), and the web page can synchronously display the flow progress. And (3) carrying out firmware upgrading (the system can acquire the latest firmware or the firmware of the appointed version from the server to automatically carry out firmware upgrading), and carrying out test items such as board card self-checking, board card tool self-checking and the like after the firmware upgrading is finished. The data for each test item is automatically uploaded to the server. When the last test item fails, the next test is not allowed. Each test item test acquisition data includes setting data output by the control signal source, acquired data (raw data measured by the instrument, such as dc gain, ac bandwidth accuracy, filtering, ripple data, etc.) and verification data, etc. (e.g., calculation comparison data according to a product design algorithm) from each channel of the test device. Verification data is uploaded and reports can be generated by the server for downloading. Both the web page and the client may download the report. If the test process is abnormal, the system can primarily analyze the reasons of the abnormality. The corresponding report shows whether the data is unstable, what item is abnormal and what the abnormal phenomenon is, and the like, and is used for prompting the user (producer) to perform the abnormal processing. The test procedure may download various types of data and exception data from the server.

S185, aging test.

And (5) finishing the board card test and entering burn-in test processing. And starting ageing test processing, creating an ageing process by the server according to a preset test template, and acquiring ageing requirement time of the instrument by the system. In the aging test, the collected data are mainly aging time data, and when the aging time reaches an aging time threshold value, the test is qualified. The system supports multiple intermittent ageing connections of the instrument, because the instrument is aged and allowed to be disconnected and then connected again for starting up ageing, each ageing time can be recorded, meanwhile, the system can support different ageing time settings of the instrument with the same model each time, and the system can trace back time data of each ageing.

S186, assembling the host.

And controlling corresponding assembly equipment to assemble the corresponding host (bare metal) according to a preset assembly template, attaching a host SN (serial number) code to the assembled host, uploading panel, backboard and host assembly information to a background database for storage, associating with the host SN code, and preparing for assembly of a later semi-finished product or finished product. Illustratively, for assembly of a (bare metal) host, specific assembly components include: front panel, backplate, power keypad and interface board etc.. And controlling corresponding assembly equipment to assemble the front panel, the back panel, the power key board and the interface board through a preset assembly template to obtain a corresponding host.

S187, assembling the whole machine.

The assembly component of complete machine equipment includes: the used board card and the host. And controlling corresponding assembly equipment to assemble all the boards and the host according to the corresponding preset assembly template to obtain a corresponding complete machine. After the complete machine is assembled, the SN code of the complete machine is attached, the system uploads the assembly relation and the assembly information of the board card and the host to a background database, and the assembly relation and the assembly information of the board card and the host are associated. After the whole machine is assembled, starting a whole machine test, and creating a whole machine test flow by the server according to a preset test template. After the firmware upgrade is executed, conventional tests, such as communication tests, conventional measurement settings and other test items, are performed by the test equipment. The test management process is substantially the same as the board test, and will not be described in detail herein.

S188, assembling the finished product, and photographing and uploading the system.

S189, calibrating before shipment.

The calibration process is performed through the above steps S1511 to S1519, and will not be described here.

In the calibration process, there is a series of coefficient data management such as a coefficient calculation process, a script adding calibration operation script, a coefficient writing device, and coefficient recovery. The system can automatically generate a calibration report according to the verification data, and the report acquisition mode is the same as the test report.

S190, OQC ex-warehouse.

And obtaining the inspection list from the system, inspecting the inspection list through a computer or a tablet device, and storing and uploading the inspection list. And carrying out shipment inspection according to the OQC template in the product production template, uploading all detection items to a system to form an electronic form, and photographing and uploading the non-system detectable part.

S191, analyzing the system background data.

And the background carries out induction statistical analysis on data such as test and calibration passing rate, abnormal problems and the like of the product. The MTA system can also be combined, and the measurement data (a large amount) of partial functions can be obtained from the server to the MTA system for big data analysis.

The signal source output data, measurement data (instrument acquisition data), verification data, comparison parameter data, test process operation logs, abnormal logs, network communication logs and the like are uploaded to a system data file in a background database for storage.

It should be noted that, each instrument (for example, the assembly device, the test device, the calibration device, etc.) has an interface for interacting with the server, and during the operation of the instrument, a problem of the device occurs, the instrument can collect an abnormal state, record the field environment in which the abnormality occurs currently, and upload the abnormal state to the background database. The system dispatches the corresponding work orders or reminds the clients of the corresponding research and development personnel according to the corresponding abnormal states so as to enable the research and development personnel to analyze and process the problems. In addition, the background can also carry out statistical analysis on abnormal problems and reason data.

Above-mentioned, realized that the production is managed and controlled automaticly, the digitization degree is higher, and manual execution decision is littleer, also greatly reduced to operating personnel's requirement to the intelligent degree of production management and control has been improved. The finished products can be uniformly managed and controlled and supported from assembly production to complete machine assembly to testing and shipment, the system can automatically and digitally control each production process, and automatically control the quality of each process result, each link can detect the result of the last link, and the links are mutually buckled, so that the management and control capability of the product quality is greatly improved. In addition, the system is matched with a soft firmware online upgrading system, and the firmware version changing condition of the instrument can be tracked.

Above-mentioned, not only can the raw materials trace to the source, can also trace to the source to the change condition in the production process, for example equipment information, test information and calibration information etc to improve the variety of tracing to the source, and then provide important information basis for the tracing to follow-up product quality problem, improve user experience.

Identifying the component identification code of the component to be processed through the code scanning terminal, acquiring component information from a background database according to the identified component identification code, and screening out a first component, of which the finished product model information is matched with the preset product model information, from the component information and the preset product model information; the method comprises the steps of identifying a current component identification code to be installed through a code scanning terminal, extracting component information from a background database according to the identified component identification code, determining a to-be-installed component, of which the finished product model information is matched with preset product model information, in the component information to be a first component, determining the first component which passes testing and calibration successfully to be a second component according to the component information of the first component, extracting a preset assembly flow template corresponding to the second component from the background database, controlling assembly equipment to assemble the second component according to the preset flow template, obtaining a corresponding finished product, generating a corresponding finished product identification code, and storing the finished product information corresponding to the finished product identification code into the background database. By adopting the technical means, the problem of low production work efficiency of products caused by manual operation can be avoided by checking the identification of the component identification code and the calibration and assembling the second component meeting the conditions through the preset assembling template, and the work efficiency of product production is improved. In addition, the second assembly which passes through the test and the calibration successfully is determined through the component information extracted through the code scanning identification, so that the assembly equipment is controlled by the preset assembly template to assemble the second assembly to obtain a finished product, the second assembly assembled into the finished product is the assembly which passes through the test and the calibration successfully, the quality problem caused by the fact that the assembly does not pass through the test and the calibration is reduced, and the quality of the finished product is improved.

On the basis of the above embodiment, fig. 9 is a schematic structural diagram of a production process control device according to an embodiment of the present application. Referring to fig. 6, the production process control apparatus provided in this embodiment specifically includes: a first component recognition unit 21, a first screening unit 22, a first information extraction unit 23, a second screening unit 24, a third screening unit 25, and an assembling unit 26.

The first component identifying unit 21 is configured to identify a component identifier of a component to be processed through the code scanning terminal, and extract corresponding component information from a background database according to the identified component identifier, where the component information includes a component type and historical data, and the historical data includes warehouse-in information, manufacturer information, historical test information, historical calibration information and finished product model information;

a first screening unit 22, configured to screen a first component according to the component information and preset product model information, where the finished product model information in the component information of the first component is matched with the preset product model information;

a first information extraction unit 23, configured to identify, by the code scanning terminal, a component identifier of a component to be installed currently, and extract component information from a background database according to the identified component identifier;

A second screening unit 24, configured to determine, according to the extracted component information, that the component to be installed in which the finished product model information in the component information matches with the preset product model information is the first component;

a third screening unit 25, configured to determine, according to the historical test information and the historical calibration information in the component information of the first component, that the first component that successfully passes the test and the calibration is a second component, and extract a corresponding preset assembly flow template of the second component from a background database;

and the assembly unit 26 is configured to control the assembly device to perform assembly processing on the second component according to the preset assembly process template, obtain a corresponding finished product, generate a corresponding finished product identification code, and store finished product information corresponding to the finished product identification code to a background database, where the finished product information includes component information of all components of the finished product and assembly process data.

Further, the third screening unit 25 is further configured to determine, according to the historical test data in the component information of the first component, whether the first component passes the test successfully;

Further, the device also comprises a calibration unit;

Further, the device also comprises a test unit;

Further, the first component identifying unit 21 is further configured to identify a component identifier of an initial component through the code scanning terminal, and obtain corresponding initial component information according to the component identifier, where the initial component information includes warehouse-in information, manufacturer information, history test information and history calibration information;

checking whether the initial assembly information is qualified or not;

Further, the assembling unit 26 is further configured to generate a first assembling step according to the preset assembling process template;

The production process control device provided by the embodiment of the application can be used for executing the production process control method provided by the embodiment, and has corresponding functions and beneficial effects.

An embodiment of the present application provides a production process control apparatus, referring to fig. 10, including: processor 31, memory 32, communication module 33, input device 34 and output device 35. The number of processors in the production process control device may be one or more and the number of memories in the production process control device may be one or more. The processor, memory, communication modules, input devices, and output devices of the production process control device may be connected by a bus or other means.

The memory 32 is used as a computer readable storage medium for storing a software program, a computer executable program and modules, and program instructions/modules corresponding to the production process control method according to any embodiment of the present application (e.g., a first component identification unit, a first screening unit, a first information extraction unit, a second screening unit, a third screening unit and an assembly unit in a production process control apparatus). The memory may mainly include a memory program area and a memory data area, wherein the memory program area may store an operating system, at least one application program required for a function; the storage data area may store data created according to the use of the device, etc. In addition, the memory may include high-speed random access memory, and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other non-volatile solid-state storage device. In some examples, the memory may further include memory remotely located with respect to the processor, the remote memory being connectable to the device through a network. Examples of such networks include, but are not limited to, the internet, intranets, local area networks, mobile communication networks, and combinations thereof.

The communication module 33 is used for data transmission.

The processor 31 executes various functional applications of the apparatus and data processing, i.e., implements the above-described production process control method, by running software programs, instructions and modules stored in the memory.

The input means 34 may be used to receive entered numeric or character information and to generate key signal inputs related to user settings and function control of the device. The output means 35 may comprise a display device such as a display screen.

The production process control device provided by the embodiment can be used for executing the production process control method provided by the embodiment, and has corresponding functions and beneficial effects.

Embodiments of the present application also provide a storage medium storing computer-executable instructions that, when executed by a computer processor, are for performing a production process control method comprising: identifying a component identification code of a component to be processed through a code scanning terminal, and extracting corresponding component information from a background database according to the identified component identification code, wherein the component information comprises warehouse-in information, manufacturer information, history test information, history calibration information and finished product model information; screening out a first component according to the component information and preset product model information, wherein the finished product model information in the component information of the first component is matched with the preset product model information; identifying a component identification code of a current component to be installed through a code scanning terminal, and extracting component information from a background database according to the identified component identification code; according to the extracted component information, determining that the component to be installed, of which the finished product model information in the component information is matched with the preset product model information, is the first component; according to the historical test information and the historical calibration information in the component information of the first component, determining that the first component which passes the test and calibration successfully is a second component, and extracting a corresponding preset assembly flow template of the second component from a background database; and controlling the assembly equipment to carry out assembly treatment on the second assembly according to the preset assembly flow template, obtaining a corresponding finished product, generating a corresponding finished product identification code, and storing finished product information corresponding to the finished product identification code into a background database, wherein the finished product information comprises assembly information of all assemblies of the finished product and assembly process data.

Storage media-any of various types of memory devices or storage devices. The term "storage medium" is intended to include: mounting media such as CD-ROM, floppy disk or tape devices; computer system memory or random access memory such as DRAM, DDR RAM, SRAM, EDO RAM, lanbas (Rambus) RAM, etc.; nonvolatile memory such as flash memory, magnetic media (e.g., hard disk or optical storage); registers or other similar types of memory elements, etc. The storage medium may also include other types of memory or combinations thereof. In addition, the storage medium may be located in a first computer system in which the program is executed, or may be located in a second, different computer system connected to the first computer system through a network such as the internet. The second computer system may provide program instructions to the first computer for execution. The term "storage medium" may include two or more storage media residing in different locations (e.g., in different computer systems connected by a network). The storage medium may store program instructions (e.g., embodied as a computer program) executable by one or more processors.

Of course, the storage medium storing the computer executable instructions provided in the embodiments of the present application is not limited to the production process control method described above, and may also perform the related operations in the production process control method provided in any embodiment of the present application.

The production process control device, the storage medium and the production process control apparatus provided in the above embodiments may perform the production process control method provided in any embodiment of the present application, and technical details not described in detail in the above embodiments may be referred to the production process control method provided in any embodiment of the present application.

The foregoing description is only of the preferred embodiments of the application and the technical principles employed. The present application is not limited to the specific embodiments described herein, but is capable of numerous modifications, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the application. Therefore, while the application has been described in connection with the above embodiments, the application is not limited to the embodiments, but may be embodied in many other equivalent forms without departing from the spirit of the application, the scope of which is set forth in the following claims.

Claims

1. A method of controlling a manufacturing process, comprising:

according to the historical test information and the historical calibration information in the component information of the component to be installed, which are determined to be the first component, determining that the component to be installed which passes the test and calibration successfully is a second component, and extracting a corresponding preset assembly flow template of the second component from a background database;

2. The method of claim 1, wherein the determining that the first component that successfully passed the test and calibration is a second component based on historical test information and historical calibration information in component information of the first component comprises:

judging whether the first component passes the test successfully or not according to the historical test information in the component information of the first component;

3. The method of claim 2, wherein pushing the component information of the first component to the calibration platform comprises:

4. The method of claim 2, wherein pushing the component information of the first component to the test platform comprises:

5. The method according to claim 1, wherein before the identifying the component identification code of the component to be processed by the code scanning terminal, the method comprises:

checking whether the initial assembly information is qualified or not;

6. The method according to claim 1, wherein the controlling the assembling device to assemble the second component according to the preset assembling process template to obtain a corresponding finished product and generate a corresponding finished product identification code includes:

7. The method according to claim 6, wherein after the second assembling step controls the second assembling device to perform the assembling process on the intermediate piece to obtain the corresponding finished product, the method includes:

8. The method according to claim 7, wherein the testing the finished product according to the preset test template to obtain a test result comprises

Testing the finished product according to the preset test template;

9. The method of claim 8, wherein if all test items are tested successfully, the test result is that after the test is passed, comprising:

10. The method of claim 1, wherein the identified component identification code comprises, prior to extracting the corresponding component information from the background database:

11. A production process control apparatus, comprising:

the third screening unit is used for determining the to-be-installed component which passes the test and calibration successfully as a second component according to the historical test information and the historical calibration information in the component information of the to-be-installed component which is determined as the first component, and extracting a corresponding preset assembly flow template of the second component from a background database;

12. A production process control apparatus, comprising:

a memory and one or more processors;

the memory is used for storing one or more programs;

when executed by the one or more processors, causes the one or more processors to implement the method of any of claims 1-10.

13. A storage medium storing computer executable instructions which, when executed by a processor, are adapted to carry out the method of any one of claims 1 to 10.