CN115826521A

CN115826521A - Production process control method and device, electronic equipment and storage medium

Info

Publication number: CN115826521A
Application number: CN202211465101.7A
Authority: CN
Inventors: 周立功; 余子劲
Original assignee: Guangzhou Zhiyuan Instrument Co ltd
Current assignee: Guangzhou Zhiyuan Instrument Co ltd
Priority date: 2022-11-22
Filing date: 2022-11-22
Publication date: 2023-03-21
Anticipated expiration: 2042-11-22
Also published as: CN115826521B

Abstract

The embodiment of the application discloses a production process control method, a production process control device, electronic equipment and a storage medium, wherein a component identification code of a current component to be installed is identified through a code scanning terminal, and component information is extracted from a background database according to the component identification code; determining a component to be installed, which is matched with the preset product model information in the finished product model information, as a first component according to the component information; according to the historical test information and the historical calibration information of the component information of the first component, determining the first component which passes the test and calibration successfully as a second component, and extracting a corresponding preset assembly flow template of the second component from a background database; the assembling device is controlled to assemble the second component according to the preset assembling flow template, the corresponding finished product is obtained, the corresponding finished product identification code is generated, the finished product information corresponding to the finished product identification code is stored in the background database, the problem of low product production work efficiency can be solved, the product production work efficiency is improved, and the quality of the finished product is improved.

Description

Production process control method and device, electronic equipment and storage medium

Technical Field

The embodiment of the application relates to the technical field of production management and control, in particular to a production process management and control method, a production process management and control device, electronic equipment and a storage medium.

Background

With the development of modern industrialization, the requirement on quality monitoring of the product generation process is higher and higher, and especially in the aspect of power electronic test instruments, the requirement on quality monitoring of the generation process is particularly emphasized.

The existing product production process management and control basically comprises a management means for the whole life cycle of a product, and the real-time monitoring of information and the data management of a cloud server are realized.

However, many links in the existing product production process management and control still mainly adopt manual operation, such as a testing link, the automation degree of the testing process is low, human errors and process data loss are easy to occur, the quality of a final finished product is affected, and the overall working efficiency of product production is low.

Disclosure of Invention

The embodiment of the application provides a production process control method and device, electronic equipment and a storage medium, and the method and device can solve the problem of low production work efficiency of products, improve the production work efficiency of the products and improve the quality of finished products.

In a first aspect, an embodiment of the present application provides a production process management and control method, including:

identifying a component identification code of a component to be processed through a code scanning terminal, and extracting corresponding component information from a background database according to the identified component identification code, wherein the component information comprises warehousing information, manufacturer information, historical test information, historical calibration information and finished product model information;

screening out a first assembly according to the assembly information and preset product model information, wherein the finished product model information in the assembly information of the first assembly is matched with the preset product model information;

identifying the component identification code of the current component to be installed through a code scanning terminal, and extracting component information from a background database according to the identified component identification code;

determining the component to be installed, which is matched with the finished product model information and the preset product model information in the component information, as the first component according to the extracted component information;

according to historical test information and historical calibration information in the component information of the first component, determining the first component which successfully passes the test and calibration as a second component, and extracting a corresponding preset assembly flow template of the second component from a background database;

and controlling assembly equipment to assemble the second component according to the preset assembly flow template to obtain a corresponding finished product, generating a corresponding finished product identification code, and storing finished product information corresponding to the finished product identification code into a background database, wherein the finished product information comprises component information and assembly process data of all components of the finished product.

Further, the determining, according to the historical test information and the historical calibration information in the component information of the first component, that the first component that successfully passes the test and calibration is the second component includes:

judging whether the first assembly passes the test successfully or not according to the historical test data in the assembly information of the first assembly;

if the first assembly passes the test successfully, judging whether the first assembly passes the calibration successfully or not according to the historical calibration information, if the first assembly passes the calibration successfully, determining that the first assembly is a second assembly, and if the first assembly fails the calibration or fails the calibration, pushing the identification code of the first assembly to a calibration platform end;

and if the first assembly fails the test or fails the test, pushing the assembly information of the first assembly to a test platform end.

Further, after the pushing the component information of the first component to the calibration platform end, the method includes:

identifying the component identification code of the first component at the calibration platform end through a code scanning terminal;

extracting a corresponding preset calibration template from a background database according to the identified component identification code;

controlling corresponding calibration equipment to calibrate the first component according to the preset calibration template to obtain the first component after successful calibration;

determining the first component after successful calibration as a second component.

Further, after the pushing the component information of the first component to the test platform end, the method includes:

identifying the component identification code of the first component at the test platform end through a code scanning terminal;

extracting a corresponding preset test template from a background database according to the identified component identification code;

and controlling corresponding test equipment to test the first component through the preset test template, and pushing the component information of the first component which successfully passes the test to a calibration platform end.

Further, before identifying the component identification code of the component to be processed through the code scanning terminal, the method includes:

identifying a component identification code of an initial component through a code scanning terminal, and acquiring corresponding initial component information according to the component identification code, wherein the initial component information comprises warehousing information, manufacturer information, historical test information and historical calibration information;

checking whether the initial component information is qualified;

if the inspection is unqualified, pushing the information of the component which is not qualified to the problem feedback platform end;

and if the assembly is qualified, determining the qualified initial assembly as the assembly to be processed, and storing the assembly identification code and the assembly information of the assembly to be processed into a background database.

Further, according to the preset assembly process template control assembly equipment will the second subassembly is assembled and is handled, obtains corresponding finished product, and generates corresponding finished product identification code, include:

generating a first assembly step according to the preset assembly flow template;

controlling a first assembling device to assemble the second assembly according to the first assembling step to obtain a middleware and generate a middleware identification code;

associating the assembly information and the corresponding assembly information of the second assembly with the middleware identification code to form middleware information, and storing the middleware information into a background database;

testing the middleware to form test information, and adding the test information into the middleware information in a background database to update the content of the middleware identification code;

calibrating the middleware after the test processing to form calibration information, and adding the calibration information into the middleware information in a background database to update the content of the middleware identification code;

generating a second assembly step according to the preset assembly flow template;

controlling a second assembling device to assemble the middleware according to the second assembling step to obtain a corresponding finished product and generate a corresponding finished product identification code;

the step of storing the finished product information corresponding to the finished product identification code into a background database comprises the following steps:

associating the assembly information and the corresponding middleware information with the finished product identification code to form finished product information;

and storing the finished product identification code and the finished product information into a background database.

Further, after the step of controlling a second assembling device to assemble the middleware according to the second assembling step to obtain a corresponding finished product, the method includes:

identifying the finished product identification code through a code scanning terminal;

extracting corresponding preset product model information of the finished product from a background database according to the finished product identification code;

extracting a preset test template from a background database according to the preset product model information;

testing the finished product according to the preset test template to obtain a test result;

and adding the test result into the finished product information in a background database to update the content of the finished product identification code.

Further, the testing the finished product according to the preset testing template to obtain a testing result, including testing the finished product according to the preset testing template;

if all the test items are tested successfully, the test result is that the test is passed;

if any test item fails, the test result is test failure, and test error information and an abnormal analysis prediction result are generated;

and sending the test error information and the abnormal analysis prediction result to a corresponding client.

Further, if all the test items are tested successfully, the test result is after the test passes, including:

recognizing the finished product identification code through a code scanning terminal, and extracting preset product model information corresponding to the finished product from a background database according to the finished product identification code;

extracting a preset calibration template from a background database according to the preset product model information;

calibrating the finished product according to the preset calibration template to obtain a calibration result;

and adding the calibration result into the finished product information in a background database to update the content of the finished product identification code.

Further, before extracting the corresponding component information from the background database according to the identified component identification code, the method includes:

acquiring preset product model information through computer equipment, and generating process information according to the preset product model information, wherein the process information comprises a preset assembly flow template, a preset test flow template and a preset calibration flow template;

and storing the preset product model information and the associated process information into a background database.

In a second aspect, an embodiment of the present application provides a production process management and control device, including:

the device comprises a first component identification unit, a background database and a control unit, wherein the first component identification unit is used for identifying a component identification code of a component to be processed through a code scanning terminal, and extracting corresponding component information from the background database according to the identified component identification code, the component information comprises a component type and historical data, and the historical data comprises warehousing information, manufacturer information, historical test information, historical calibration information and finished product model information;

the first screening unit is used for screening out a first assembly according to the assembly information and preset product model information, and finished product model information in the assembly information of the first assembly is matched with the preset product model information;

the first information extraction unit is used for identifying the component identification code of the current component to be installed through the code scanning terminal and extracting component information from the background database according to the identified component identification code;

the second screening unit is used for determining the component to be installed, which is matched with the preset product model information in the component information, as the first component according to the extracted component information;

the third screening unit is used for determining the first assembly which passes the test and calibration successfully as a second assembly according to historical test information and historical calibration information in the assembly information of the first assembly, and extracting a corresponding preset assembly flow template of the second assembly from a background database;

and the assembling unit is used for controlling assembling equipment to assemble the second component according to the preset assembling flow template to obtain a corresponding finished product, generating a corresponding finished product identification code, and storing finished product information corresponding to the finished product identification code into a background database, wherein the finished product information comprises component information and assembling process data of all components of the finished product.

Further, the third screening unit is further configured to determine whether the first component successfully passes the test according to the historical test data in the component information of the first component;

Further, the device further comprises a calibration unit;

the calibration unit is used for identifying the component identification code of the first component at the calibration platform end through a code scanning terminal;

Further, the device also comprises a test unit;

the test unit is also used for identifying the component identification code of the first component at the test platform end through a code scanning terminal;

Further, the first component identification unit is further configured to identify a component identification code of an initial component through a code scanning terminal, and acquire corresponding initial component information according to the component identification code, where the initial component information includes warehousing information, manufacturer information, historical test information, and historical calibration information;

checking whether the initial component information is qualified;

Further, the assembling unit is further configured to generate a first assembling step according to the preset assembling flow template;

Further, the test unit is also used for identifying the finished product identification code through a code scanning terminal;

Further, the testing unit is further configured to perform testing processing on the finished product according to the preset testing template;

Further, the calibration unit is further configured to identify the finished product identification code through a code scanning terminal, and extract preset product model information corresponding to the finished product from a background database according to the finished product identification code;

and adding the calibration result to the finished product information in a background database to update the content of the finished product identification code.

The device further comprises a production process generation unit, a calibration flow generation unit and a control unit, wherein the production process generation unit is used for acquiring preset product model information through computer equipment and generating process information according to the preset product model information, and the process information comprises a preset assembly flow template, a preset test flow template and a preset calibration flow template;

In a third aspect, an embodiment of the present application provides a production process management and control device, including:

a memory and one or more processors;

the memory for storing one or more programs;

when the one or more programs are executed by the one or more processors, the one or more processors are caused to implement the production process management method according to the first aspect.

In a fourth aspect, embodiments of the present application provide a storage medium storing computer-executable instructions for performing the production process management and control method according to the first aspect when executed by a computer processor.

The method comprises the steps that a component identification code of a component to be processed is identified through a code scanning terminal, component information is obtained from a background database according to the identified component identification code, and a first component, of which the product type number information is matched with the preset product type information, in the component information is screened out according to the component information and the preset product type information; the method comprises the steps of identifying a current to-be-installed component identification code through a code scanning terminal, extracting component information from a background database according to the identified component identification code, determining a to-be-installed component with finished product model information in the component information matched with preset product model information as a first component according to the extracted component information, determining the first component successfully passing testing and calibration as a second component according to the component information of the first component, extracting a preset assembly flow template corresponding to the second component from the background database, controlling assembly equipment to assemble the second component according to the preset flow template, obtaining a corresponding finished product and generating a corresponding finished product identification code, and storing the finished product information corresponding to the finished product identification code into the background database. By adopting the technical means, the identification of the component identification code can be tested and calibrated, and the second component meeting the conditions is assembled and processed by presetting the assembly template, so that the problem of low production work efficiency of products caused by manual operation can be avoided, and the work efficiency of product production is improved. In addition, the second assemblies which successfully pass the test and calibration are determined through the component information extracted by the code scanning recognition, the assembling equipment is controlled to assemble the second assemblies through the preset assembling template to obtain finished products, the second assemblies which are assembled into the finished products are all the assemblies which successfully pass the test and calibration, the quality problem caused by the fact that the assemblies are not tested and calibrated is reduced, and the quality of the finished products is improved.

Drawings

FIG. 1 is a flow chart of a method for managing and controlling a production process according to an embodiment of the present disclosure;

FIG. 2 is a schematic diagram of a product architecture provided by an embodiment of the present application;

FIG. 3 is a flow chart of a test provided by an embodiment of the present application;

FIG. 4 is a calibration flow chart provided by an embodiment of the present application;

FIG. 5 is a flow chart of an assembly process provided by an embodiment of the present application;

FIG. 6 is a flow chart of a production transfer process provided by an embodiment of the present application;

FIG. 7 is a flow chart of another method for managing and controlling a production process according to an embodiment of the present disclosure;

FIG. 8 is another flowchart of testing provided by embodiments of the present application

FIG. 9 is a schematic structural diagram of a production process control apparatus according to an embodiment of the present disclosure;

fig. 10 is a schematic structural diagram of a production process management and control device according to an embodiment of the present application.

Detailed Description

In order to make the objects, technical solutions and advantages of the present application more apparent, specific embodiments of the present application will be described in detail with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of the application and are not limiting of the application. It should be further noted that, for the convenience of description, only some but not all of the relevant portions of the present application are shown in the drawings. Before discussing exemplary embodiments in more detail, it should be noted that some exemplary embodiments are described as processes or methods depicted as flowcharts. Although a flowchart may describe the operations (or steps) as a sequential process, many of the operations can be performed in parallel, concurrently or simultaneously. In addition, the order of the operations may be re-arranged. The process may be terminated when its operations are completed, but may have additional steps not included in the figure. The processes may correspond to methods, functions, procedures, subroutines, subprograms, and the like.

The existing product production process management system basically comprises a plurality of management means for the whole life cycle of a product, and also realizes the real-time monitoring of information and the data management of a cloud server, but has no coherent overall capability, still has insufficient digitization and automation degrees, and has a plurality of holes in the product production process management and control. Meanwhile, the instrument is complex in the production process and comprises a large number of components at all levels and tests corresponding to the components at all levels, so that more links are needed to be managed and controlled. For example, the board cards can be flexibly matched in the whole machine assembly link, and the manual assembly according to the work order has the risk of errors. For another example, there are many components, and the overall quality of each component needs to be strictly confirmed in the generation process.

With the continuous development of the industrial internet, mass data are collected and gathered based on a cloud platform, and an analysis server system provides a new enabling tool for transformation and upgrading of the manufacturing industry, so that the digital transformation of the manufacturing industry is enabled, and more effective automatic means and ideas are provided for improving the quality management in the production process of products.

According to the existing product production process management, manual operation is still mainly used in many links, the automation degree in the test process is low, human errors and data loss are easy to occur, and the authority management capability is not provided. For example, most of the existing product information management is manually verified, so that the requirement for personnel at a post is high, and the occurrence of human errors cannot be completely avoided. The existing assembly production management manages and controls fragmentization, and an integral system is not formed. Most of the existing product production management and control systems are based on a certain specific assembly, and the assembly management is relatively solidified, so that the assembly management and control are difficult to expand. According to the existing product production control, the process and test need to be configured by a front-line operator according to a work order, and each production has a variation factor. The existing production flow has no automatic standard management. In the existing production management system, the compliance check of product assembly depends on manual work, and errors are easy to occur. The existing production process management system has no management and control capability on products returned to a factory, has no unified standard or manual management on after-sale quality detection, and is easy to make mistakes.

The application provides a production process management and control method, device, electronic equipment and storage medium, when aiming at production management and control, the identification of the component identification code is tested and calibrated, and the second component meeting the conditions is assembled and processed through the preset assembly template, so that the problem of low production work efficiency of products caused by manual operation is avoided, and the work efficiency of product production is improved. In addition, the second assemblies which successfully pass the test and calibration are determined through the component information extracted by the code scanning recognition, the assembling equipment is controlled through the preset assembling template to assemble the second assemblies to obtain finished products, the second assemblies which are assembled into the finished products are all the assemblies which successfully pass the test and calibration, the quality problem caused by the fact that the assemblies are not tested and calibrated is reduced, and the quality of the finished products is improved. For traditional production management and control mode, wherein many links still take manual operation as the owner, for example, whether the check subassembly tests and has calibrated, human error and process data disappearance appear easily through manual operation, influence the finished product's of final product quality to it is great to need the cost of labor, and the whole work efficiency that leads to product production is lower relatively. Therefore, the production process control method provided by the embodiment of the application is provided to solve the problem that the production work efficiency of products in the existing production control process is low.

Fig. 1 is a flowchart of a production process control method according to an embodiment of the present application, where the production process control method according to the embodiment may be executed by a production process control device, the production process control device may be implemented in a software and/or hardware manner, and the production process control device may be formed by two or more physical entities or may be formed by one physical entity. Generally, the production process control device may be an upper computer of a production device, such as a computer device.

The following description will be given taking a computer device as an example of a subject that executes a production process control method. Referring to fig. 1, the production process management and control method specifically includes:

s11, identifying a component identification code of the component to be processed through the code scanning terminal, and extracting corresponding component information from a background database according to the identified component identification code, wherein the component information comprises warehousing information, manufacturer information, historical test information, historical calibration information and finished product model information.

An identification code may be understood as a code that uniquely identifies an entity in a certain type of data on the basis of a classification of elements. The component identification code can be understood as a code for uniquely identifying a component, and can be identified by a one-dimensional code, a two-dimensional code, or an SN code (serial number tag) or other identification codes. When the corresponding initial assembly is purchased from a manufacturer, the assembly information of the initial assembly is obtained, the corresponding SN code is given, and the corresponding assembly information can be displayed according to the identified SN code.

When the assembly is put in storage, the assembly identification code of the initial assembly is identified through the code scanning terminal, and corresponding initial assembly information is obtained according to the assembly identification code, wherein the initial assembly information comprises storage information, manufacturer information, historical test information and historical calibration information. And (4) checking whether the initial component information is qualified or not, and if the initial component information is not qualified, pushing the component information which is not qualified to be checked to a problem feedback platform end so as to carry out manual checking and subsequent maintenance or return treatment on the component which is not qualified to be checked. If the component is qualified, determining the qualified initial component as the component to be processed, and storing the component identification code and the component information of the component to be processed into the background database.

The failure to check may be the result of unclear manufacturer information, unclear warehousing information, test failure, calibration failure, or the like.

Product signal information is registered in the system in advance before production is performed. The method comprises the steps of obtaining preset product model information through computer equipment, and generating process information according to the corresponding preset product model information, wherein the process information comprises preset production steps, preset assembly flow templates, preset test flow templates, preset calibration flow templates, preset OQC templates and the like. And storing the preset product model information and the associated process information into a background database.

Determining the type of the corresponding assembly required by production and assembly according to the process information of the preset product model, and adding corresponding finished product model information to the assembly information of the corresponding assembly to be processed, wherein the finished product model information is matched with the corresponding preset product model. For example, fig. 2 is a schematic product architecture diagram provided in an embodiment of the present application, and referring to fig. 2, assuming that a preset product model is product a, a finished product model information in component information corresponding to a component to be processed, of corresponding component 1-1-1, component 1-1-2, component 2-1, component 3-1-1, component 3-2-1, component 3-3-2, component 4-1-1, component 4-2-1, and component 4-2-2, is product a.

It should be noted that, when one to-be-processed component corresponds to a product part that can be a plurality of preset product models, the finished product model information in the component information of the to-be-processed component is a plurality of. For example, the component 1-1-1 corresponds to an assembly component of the product a and the product B, and the product model information in the assembly information corresponding to the component 1-1-1 includes the product a and the product B. In the subsequent assembly process, as long as any finished product model of the product model information in the assembly information corresponding to the part 1-1-1 is matched with the preset product model, the basic requirements of participating in the subsequent production process are met.

After warehousing, the component identification codes of the components to be processed can be identified through the code scanning terminal, corresponding component information is extracted from the background database according to the identified component identification codes, and the component information comprises warehousing information, manufacturer information, historical test information, historical calibration information, finished product model information and the like. Illustratively, for example, the SN code of the component 1-1-1 is identified, and the warehousing information, the manufacturer information, the historical test information, the historical calibration information, the finished product model information, and the like of the component 1-1-1 can be extracted from the background database according to the identified SN code.

S12, screening out a first assembly according to the assembly information and preset product model information, wherein finished product model information in the assembly information of the first assembly is matched with the preset product model information.

In the system, a first assembly can be screened out according to assembly information and preset product model information, and finished product model information in the assembly information of the first assembly is matched with the preset product model information. After all the first components of the corresponding products are determined in the system, the corresponding components needing to be produced and assembled can be quickly determined in the subsequent production process.

S13, identifying the component identification code of the current component to be installed through the code scanning terminal, and extracting component information from the background database according to the identified component identification code.

At the production assembly platform end, before assembly, in order to ensure that the components used in assembly meet the type requirements and quality requirements required by assembly, secondary confirmation needs to be carried out on the components to be mounted. And identifying the component identification code of the current component to be installed through the code scanning terminal, and extracting component information from the background database according to the identified component identification code. Through scanning code recognition before the equipment, directly by the system extract corresponding subassembly information from the backstage database to supply the system to carry out the secondary and confirm voluntarily, confirm the model requirement and the quality requirement that correspond, thereby reduce the manual operation of this link, and then improve the degree of automation among the production management and control process, improve the work efficiency of production equipment.

S14, determining the component to be installed, of which the finished product model information is matched with the preset product model information, as the first component according to the extracted component information.

In the system, whether the type requirements are met is confirmed according to the extracted component information, and whether the finished product model information in the identified component information is matched with the preset product model information is determined. If the identified finished product model information in the component information is not matched with the preset product model information, the fact that an error occurs when the to-be-installed component is distributed is proved, a model mismatch prompt is displayed through corresponding display equipment to remind a user of paying attention to the to-be-installed component, and the to-be-installed component is conveyed to an error component partition through corresponding subpackaging equipment. For example, if the component to be mounted is the component 1-1-0, the finished product model information in the corresponding component information is the product B, and the preset product model information that the assembly line correspondingly produces and assembles is the product a, it is determined that the component 1-1-0 of the component to be mounted is not matched with the preset product model information, and the component 1-1-0 cannot be transmitted to the wrong component partition through the subpackaging equipment, and the component will not participate in the subsequent assembly operation. And if the finished product model information in the identified component information is matched with the preset product model information, determining that the component to be installed is a first component. For example, if the component to be mounted is the component 1-1-1, the finished product model information in the corresponding component information is the product a, and the preset product model information that the assembly line correspondingly produces and assembles is the product a, it is determined that the component 1-1-1 of the component to be mounted is matched with the preset product model information 1, and then the component 1-1-1 is determined as the first component, and the component will participate in the subsequent assembly operation.

The code recognition is swept through the assembly, the type of the assembly to be installed is confirmed, so that the manual operation of the link is reduced, the automation degree in the production management and control process is improved, and the working efficiency of production and assembly is improved.

S15, according to historical test information and historical calibration information in the component information of the first component, the first component which passes the test and calibration successfully is determined to be a second component, and a corresponding preset assembly flow template of the second component is extracted from a background database.

Each component should be tested and calibrated before assembly, and after successful testing and calibration, subsequent assembly procedures can be performed. It is relatively inefficient to look up corresponding test and calibration records manually before assembly, so that corresponding test and calibration process information and result information can be added to the component information and updated in a corresponding background database when the test and calibration are finished, so that corresponding historical test information and historical calibration information can be inquired by identifying the component identification code through code scanning before subsequent assembly is required.

After it is determined in step S14 that the component to be mounted is the first component, it is determined whether the first component successfully passes the test according to the historical test data in the component information of the first component. And if the first component fails the test or fails the test according to the historical test information, pushing the component information of the first component to a test platform end. And identifying the component identification code corresponding to the first component through the code scanning terminal at the test platform end. And extracting a corresponding preset test template from the background database according to the identified component identification code. And controlling corresponding test equipment to test the first component through a preset test template, and pushing the component information of the first component which successfully passes the test to a calibration platform end.

In an embodiment, a method for testing a platform end is provided, and fig. 3 is a testing flowchart provided in an embodiment of the present application, and referring to fig. 3, S1501, a product test is started. The article may be an assembly, an intermediate, or a finished article. And S1502, reading the product information by software. And identifying the SN code through a code scanning terminal, wherein the SN code is a component identification code, a middleware identification code or a finished product identification code. And the system software acquires corresponding product information from the background database according to the identified SN code. The product information may be component information, middleware information, or finished product information. If the component is detected, the product information is component information; if the detected middleware is the middleware, the product information is the middleware information; and if the detected product is a finished product, the product information is finished product information. S1503, whether product information exists or not is detected, and whether assembly information exists in the product information or not is detected. The system can judge whether the assembly information exists according to the product information acquired from the background database so as to detect whether the assembly of the product is qualified. S1504, exiting and processing. And if the product information does not exist, quitting the test program, and sending a corresponding item reminder to the corresponding client to remind the user that the SN code corresponding to the test product (component, middleware or finished product) does not have the corresponding product information. S1505, detecting whether the assembly is qualified according to a preset assembly template. And uploading assembly information to a background database when the finished products and the semi-finished products have assembly relation. The assembly information is uploaded by the PC detection software. At the moment, the server binds the corresponding preset assembly template according to the SN code of the product, inquires the assembly requirement in the corresponding preset assembly template, and definitely performs automatic combination and regulation inspection on the component combination of the product by the system according to the assembly requirement information of the product recorded in the background database corresponding to the SN code. And S1506, quitting and processing. When the error component is used or the number is wrong, warning is prompted, the process cannot be continued, and the test process is quitted. S1507, whether the test of the sub-assembly is qualified is detected. And binding the preset test template of the corresponding subassembly according to the SN code of the product, and inquiring the test requirements in the corresponding preset test template. And according to the test requirements in the preset test template, automatically checking the compliance of the test information of the product recorded in the background database. And S1508, exiting and completing the component test. If the system detects that the subassembly is unqualified in test, the test program is quitted, the test template of the corresponding subassembly is extracted from the background database, the corresponding subassembly is tested through the test template of the corresponding subassembly, and the subsequent test program can be carried out after the test is finished. And S1509, loading a test environment for testing, managing and controlling the process, and uploading data. After the assembly detection and the subassembly detection are qualified, extracting a corresponding preset test template from a background database according to the SN code of the product, testing the product through the preset test template, forming historical test information from the test process control information, and uploading the historical test information to the product information corresponding to the background database. And after the data uploading is finished, ending the test flow.

And if the first assembly passes the test successfully according to the historical test information, judging whether the first assembly passes the calibration successfully according to the historical calibration information. And if the first component is determined to successfully pass the calibration according to the historical calibration information, determining that the first component is the second component. And if the first component is determined to fail to be calibrated or fail to be calibrated according to the historical calibration information, pushing the identification code of the first component to the calibration platform end.

And at the end of the calibration platform, identifying the component identification code of the first component through a code scanning terminal. And extracting a corresponding preset calibration template from the background database according to the identified component identification code. And controlling corresponding calibration equipment to calibrate the first assembly according to a preset calibration template to obtain the successfully calibrated first assembly, and determining the successfully calibrated first assembly as a second assembly.

In an embodiment, a calibration method for calibrating a platform end is provided, and fig. 4 is a calibration flowchart provided in an embodiment of the present application, and referring to fig. 4, S1511, a product calibration is started. The article of manufacture can be an assembly, an intermediate, or a finished article. And S1512, reading the product information by the software. And identifying the SN code through a code scanning terminal, wherein the SN code is a component identification code, a middleware identification code or a finished product identification code. And the system software acquires corresponding product information from the background database according to the identified SN code. The product information may be component information, middleware information, or finished product information. If the component is calibrated, the product information is component information; if the calibrated middleware is used, the product information is the middleware information; and if the product is calibrated to be a finished product, the product information is finished product information. S1513, detecting whether the product information exists or not, and detecting whether the assembly information exists in the product information or not. The system can judge whether the assembly information exists according to the product information acquired from the background database so as to detect whether the assembly of the product is qualified. And S1514, exiting and processing. And if the product information does not exist, quitting the calibration program, and sending corresponding item reminders to the corresponding client to remind the user that the SN code corresponding to the calibration product (component, middleware or finished product) does not have the corresponding product information. S1515, detecting whether the assembly is qualified according to the preset assembly template. And (4) uploading assembly information to a background database when the finished product and the semi-finished product have assembly relation and are assembled. The assembly information is uploaded by the PC detection software. At the moment, the server binds the corresponding preset assembly template according to the SN code of the product, inquires the assembly requirement in the corresponding preset assembly template, and definitely performs automatic combination and regulation inspection on the component combination of the product by the system according to the assembly requirement information of the product recorded in the background database corresponding to the SN code. And S1516, quitting and processing. When the use of the error components or the number error is detected, a warning is prompted, the process cannot be continued, and the calibration process is exited. S1517, detecting whether the test is qualified. And binding the corresponding preset test template according to the SN code of the product, and inquiring the test requirements in the corresponding preset test template. And according to the test requirements in the preset test template, automatically checking the compliance of the test information of the product recorded in the background database. And S1518, exiting and completing the test. And if the system detects that the product is unqualified in test, the calibration program is withdrawn, the test template corresponding to the product is extracted from the background database, the corresponding product is tested through the test template corresponding to the product, and the subsequent calibration program can be carried out after the test is finished. And S1519, loading the calibration environment for calibration, managing and controlling the process, and uploading data. After the assembly detection and the test detection are qualified, extracting a corresponding preset calibration template from a background database according to the SN code of the product, calibrating the product through the preset calibration template, forming historical calibration information from the calibration process management and control information, and uploading the historical calibration information to product information corresponding to the background database. And finishing the calibration process after the data uploading is finished.

Whether the assembly to be installed successfully passes the test and calibration before the assembly is carried out is used for ensuring that the second assembly which is finally assembled is the assembly which passes the test and calibration successfully, so that the problem that the quality of the obtained finished product is influenced due to the fact that the assembly is assembled before the assembly is carried out is avoided, and then subsequent assembly operation is carried out only when the second assembly which is to be assembled is determined to be the assembly which passes the test and calibration successfully, and the quality of the finished product is improved.

S16, controlling assembly equipment to assemble the second component according to the preset assembly flow template to obtain a corresponding finished product, generating a corresponding finished product identification code, and storing finished product information corresponding to the finished product identification code in a background database, wherein the finished product information comprises component information and assembly process data of all components of the finished product.

Fig. 5 is a flowchart of an assembly process provided in an embodiment of the present application, and referring to fig. 5, the assembly process includes:

and S161, generating a first assembly step according to the preset assembly flow template.

For example, referring to fig. 2, the assembled product a requires first assembling the components into subassemblies, then assembling the subassemblies into assemblies again, and then assembling the assemblies into the product a. Thus, after the second component is determined as described above, the first assembly step is generated from the assembly flow template extracted from the second component.

It should be noted that, when the first assembly is performed, the second assembly is the smallest assembly unit assembled into a finished product, for example, as shown in fig. 2, the second assembly in this case is a component 1-1-1, a component 1-1-2, a component 2-1-1, a component 2-2-1, a component 3-1-1, a component 3-2-1, a component 3-3-2, a component 4-1-1, a component 4-2-2, and the like. When the second assembly is performed, the second component is a corresponding intermediate component, for example, as shown in fig. 2, the second component is the subassembly 1-1 or the component 1, and the like.

And S162, controlling first assembling equipment to assemble the second assembly according to the first assembling step to obtain a middleware, and generating a middleware identification code.

After the first assembly step is acquired, the corresponding second assembly is transferred to the corresponding first assembly equipment area. And controlling the first assembling equipment to assemble the second assembly according to the first assembling step to obtain the middleware, generating a middleware identification code corresponding to the middleware, managing and controlling the assembling process, associating the assembling information with the middleware identification code, and storing the corresponding assembling information into a background database. And subsequently, corresponding assembling information can be acquired from the background database by identifying the middleware identification code.

Illustratively, as shown in fig. 2, assuming that the second assemblies are the component 1-1-1 and the component 1-1-2, the first assembly equipment is controlled to perform assembly processing on the component 1-1-1 and the component 1-1-2 according to the first assembly step, so as to obtain that the intermediate component is the subassembly 1-1, generate an assembly identification code of the subassembly 1-1, and attach the assembly identification code to the subassembly 1-1. The assembly part information and the assembly process information of the subassembly 1-1 generated by assembling the part 1-1-1 and the part 1-1-2 are added into the assembly information corresponding to the assembly identification code of the subassembly 1-1, and the corresponding assembly information is stored in a background database.

It should be noted that the middleware is a general term of components of an intermediate process in an assembly process into a finished product, and as shown in fig. 2, the subassembly 1-1, the subassembly 1-2, the subassembly 2-1, the subassembly 2-2, the subassembly 3-1, the subassembly 3-2, the subassembly 3-3, the subassembly 4-1, the subassembly 4-2, the component 1, the component 2, the component 3, the component 4, and the like belong to the middleware.

And S163, associating the assembly information and the corresponding component information of the second component with the middleware identification code to form middleware information, and storing the middleware information into a background database.

After the middleware is assembled, in order to further manage and control the assembling process, the assembling information and the component information of the second component correspondingly assembled need to be associated with the middleware identification code to form the middleware information, and the middleware information is stored in a background database, so that the second component information and the assembling process information of the corresponding assembling part can be acquired by identifying the middleware identification code subsequently. Illustratively, as shown in fig. 2, by recognizing the component identification code (intermediate identification code) of the subassembly 1-1, it is possible to know that it is composed of the component 1-1-1 (second component) and the component 1-1-2 (second component), and to know the corresponding assembly process information.

And S164, testing the middleware to form test information, and adding the test information into the middleware information in the background database to update the content of the middleware identification code.

After the middleware is assembled, before the second assembly into another middleware or finished product, a test process is required, and the specific test process is as the above steps S1501 to S1509, which is not described herein again. And after the test is finished, historical test information is formed and is added into the middleware information in the background database so as to update the content corresponding to the middleware identification code.

S165, calibrating the middleware after the test processing to form calibration information, and adding the calibration information into the middleware information in the background database to update the content of the middleware identification code.

For the tested middleware, calibration processing is required between the two assemblies of the tested middleware into another middleware or a finished product, and the specific calibration process is as the above steps S1511 to S1519, which is not described herein again. And after the calibration is finished, historical calibration information is formed and is added into the middleware information in the background database so as to update the content of the corresponding middleware identification code.

And S166, generating a second assembly step according to the preset assembly flow template.

After testing and calibration of the corresponding middleware is completed, subsequent assembly operations may then be performed. And generating a second assembly step according to the corresponding preset assembly flow template, wherein the second assembly step is used for assembling the middleware. The corresponding assembly steps are respectively generated according to the difference of the assembly steps corresponding to different assemblies, so that the assembly process corresponding to multiple assemblies is refined, different assembly equipment is controlled to assemble the assemblies/middleware at the corresponding stages, and the overall assembly working efficiency is improved.

And S167, controlling a second assembling device to assemble the middleware according to the second assembling step to obtain a corresponding finished product, and generating a corresponding finished product identification code.

And conveying the corresponding middleware into a working area of second assembling equipment, controlling the corresponding second assembling equipment to assemble the middleware according to the second assembling step to obtain a corresponding finished product, and generating a corresponding finished product identification code. For example, as shown in fig. 2, the component 1, the component 2, the component 3, and the component 4 are all middleware, the corresponding component 1, the component 2, the component 3, and the component 4 are transmitted into a working area of corresponding second assembly equipment, the second assembly equipment is controlled according to a second assembly step to perform assembly processing on the component 1, the component 2, the component 3, and the component 4, a finished product a is obtained, and a finished product identification code corresponding to the finished product a is generated.

And S168, associating the assembly information and the corresponding middleware information with the finished product identification code to form finished product information.

And after the finished product is obtained through assembly and the finished product identification code is generated, associating the assembly information and the corresponding middleware information with the finished product identification code to form finished product information. The finished product information comprises corresponding middleware identification codes, middleware information, assembly information and the like of the middleware.

And S169, storing the finished product identification code and the finished product information into a background database.

And associating the finished product identification code with the finished product information, and storing the finished product identification code and the finished product information into a background database, so that the corresponding associated finished product information can be extracted from the background database only by identifying the finished product identification code in the following process, and the information of the assembly process, the assembly information, the corresponding historical test information, the corresponding historical calibration information and the like can be inquired according to the finished product information.

In one embodiment, after assembly to produce the finished product, the finished product may be tested and calibrated before shipment. When the finished product is tested, the finished product identification code is identified through the code scanning terminal. Extracting corresponding preset product model information of the finished product from a background database according to the finished product identification code, extracting a preset test template from the background database according to the preset product model information, testing the finished product according to the preset test template, and if all test items are tested successfully, determining that the test result is that the test is passed; if any test item fails to pass the test, the test result is a test failure, test error information and an abnormal analysis prediction result are generated, and the test error information and the abnormal analysis prediction result are sent to the corresponding client. And adding the test result into the finished product information in the background database to update the content of the finished product identification code.

It should be noted that the preset test template is different from the preset test template, and there is a corresponding preset test template for each link, so as to complete the test processing of products (assemblies, middleware or finished products) at different stages.

After the finished product is tested, the finished product needs to be calibrated, during calibration, a preset calibration template is extracted from a background database according to preset product model information, and the finished product is calibrated according to the preset calibration template to obtain a calibration result. And adding the calibration result to the finished product information in the background database to update the content of the finished product identification code.

It should be noted that the preset calibration template is different from the preset calibration template, and there is a corresponding preset calibration template for each link, so as to complete the calibration process for products (assemblies, middleware or finished products) at different stages.

In one embodiment, the finished product obtained from the above may be a component of another product, thereby requiring the finished product to be converted into a product. The present embodiment provides a method for controlling production change, and fig. 6 is a flow chart of production change according to the present embodiment. Referring to fig. 6, the production management and control method includes:

and S171, starting product conversion. And triggering a product production transfer program according to the corresponding control signal. And S172, adding a new product model by the system. And S173, creating a production template according to the production requirement of the new product signal. Wherein creating the production template comprises: creating a production step, creating an assembly template, creating a product test template, creating a product calibration template and creating a product OQC template. Wherein creating the product test template comprises creating a test step and uploading a test script. Wherein creating the product calibration template comprises creating a calibration step and uploading a calibration script. And S174, adding the model version binding production template. And binding the model version corresponding to the new product model with the production template, so that the corresponding production template can be called subsequently according to the model version. And S175, ending the production transferring process.

In an embodiment, fig. 7 is a flowchart of another production process control method provided in an embodiment of the present application, and referring to fig. 7, the production process control method is used in a production test of a board card of a power analyzer and a complete machine, and includes:

and S181, preparation before delivery.

The system establishes production template information according to the corresponding preset product model information, and the subsequent production provides flow and compliance detection information. The specific process comprises the steps of presetting an assembly process template, presetting a test template, presetting a calibration template and the like.

S182, THT stage.

The device executes laser bar coding, automatically uploads PCBA information, and the system records PCBA basic data, provides data query for next assembly or test, and allows next standard basis.

And S183, assembling the board card.

And controlling corresponding assembling equipment to assemble the board card according to a preset assembling template, pasting a bar code (component identification code) after the assembling is finished, and uploading assembling information to a background database. Through pasting the corresponding subassembly identification code to the integrated circuit board after the equipment is accomplished, realized binding PCBA, make things convenient for later stage data to track.

Illustratively, the PCBA is front-panel and backplane (communication interface) soldered by a pre-set assembly template. For another example, for some board cards of the recorder, the external black box is formed, and after the board cards and the external black box are assembled, the assembling binding relationship of the board cards and the black box needs to be uploaded to a background database, so that the assembling binding relationship of the corresponding board cards and the black boxes can be traced through code scanning in the following process. Because the recorder board card can be sold independently, the PCBA needs to be externally packaged, and the assembly relation between the PCBA and the externally packaged components needs to be uploaded.

In the assembly process, the assembled middleware needs to be produced and assembled into another middleware or a finished product, and whether the assembly information is correct or not needs to be detected in the production process. The production switching can establish production templates for products with corresponding models, wherein the production templates comprise preset assembly templates, and the content of the preset assembly templates comprises the component models and the quantity of the corresponding products. For example, the number of the preset assembly templates of the host computer is 1, namely the number of the front panels (PA 5 KB-BP); the number of the main boards (PA 5 KB-MB) is 1; the number of panels (PA 5 KB-Panel) is 1. The number of the preset assembly templates of the complete analyzer is 1-5 of 5A board cards (MSP-xxxxPA-5A); the number of the 50A board cards (MSP-xxxxPA-50A) is 1-3; the number of hosts (PAxxxx-PlatForm) is 1. For some instruments that have component firmware, the number is fixed.

Illustratively, the specific steps for checking whether the assembly is correct are: and uploading corresponding assembling information when the client side is assembled. When the product is converted, the server can acquire the identified SN code by identifying the SN code of the corresponding product through the code scanning terminal, the server can acquire the corresponding production template according to the SN code, find the corresponding preset assembly template in the production template, compare the actual assembly component model and the actual assembly component number of the corresponding product with the assembly requirements in the preset assembly template, and if the actually assembled components are different in model or number, make assembly errors, and give an alarm through corresponding error prompts. For example, the product function of the whole analyzer is related to the composition of the board cards, 3 5A board cards are needed for a product corresponding to a certain preset finished product model, but 3 50A board cards are placed during actual assembly, so that the assembly is incorrect, the production can be intercepted through detection in the step, the condition that the final finished product does not meet the requirements due to the fact that subsequent production is carried out is avoided, and the quality of the finished product is improved.

And S184, testing the board card.

The corresponding board card is tested according to the preset test template, the board card information and the test data are recorded, the corresponding board card information and the test data are associated with the corresponding board card SN code, the corresponding board card information and the test data are stored in the data corresponding to the corresponding board card information in the background database, the data tracing in the later period is facilitated, and the data can also be used as the basis for whether the calibration is allowed to be carried out or not.

Illustratively, referring to fig. 8, the test procedure includes: s1841, scanning the code. And identifying the SN code of the corresponding board card through the code scanning terminal, and if the system already corresponds to the board card information, no code scanning operation is required. S1842, connecting the test equipment. The test equipment is a fixed test host, the board card can be tested only by being placed on the test host, and after the test equipment is connected, the system detects whether the information of the test equipment is correct. And after the test equipment information is correct, performing test processing, and displaying all board card information at the client according to the test processing of the test equipment. And updating a preset test template corresponding to the instrument model from the server, generating a human-computer interaction interface and a test flow according to the preset test template, and testing different instruments in the same system through the preset test flow. It should be noted that, generally, the test is performed on the same type of board, but the system supports the test performed on different types of boards, and the test system performs the classified test. S1843, starting the test. The server creates a test flow (the web page can also close the test flow), and the web page can synchronously display the progress of the flow. And (3) firmware upgrading is carried out (the system can acquire the latest firmware or the firmware of a specified version from the server to automatically carry out firmware upgrading), and test items such as board card self-checking, board card tool self-checking and the like are carried out after the firmware upgrading is finished. The data for each test item is automatically uploaded to the server. When the last test item fails, the next test is not allowed to be performed. The collected data for each test item includes setting data output by the control signal source, collected data from each channel of the test equipment (raw data measured by the instrument, such as direct current gain, alternating current bandwidth precision, filtering, ripple data, etc.), verification data (such as data calculated and compared according to a product design algorithm). Verification data is uploaded and can be downloaded by a server to generate a report. Both the web page and the client can download the report. If the test process is abnormal, the system can preliminarily analyze the reason of the abnormality. The corresponding report indicates whether the data is unstable, what item is abnormal, what the abnormal phenomenon is, and the like, and prompts the user (the manufacturer) to perform the abnormality processing. Various types of data and abnormal data in the test process can be downloaded from a server.

And S185, aging test.

And (5) after the board card test is finished, performing aging test treatment. And starting aging test processing, establishing an aging flow by the server according to a preset test template, and acquiring the aging required time of the instrument by the system. In the aging test, the collected data is mainly aging time data, and the test is qualified when the aging time reaches an aging time threshold. The system supports multiple intermittent aging connections of the instrument, because the instrument is aged and allowed to be disconnected and then is connected again for startup aging, aging time of each time can be recorded, meanwhile, the system can support instruments of the same type to carry out different aging time settings every time, and the system can trace back time data of each aging.

And S186, assembling the host.

And controlling corresponding assembling equipment to assemble a corresponding host (bare machine) according to a preset assembling template, pasting a host SN code on the host obtained by assembling after the assembling is finished, uploading assembling information of the panel, the backboard and the host to a background database for storage, associating the assembling information with the host SN code, and preparing for assembling a later semi-finished product or a finished product. Illustratively, for the assembly of a (bare metal) host, specific assembly components include: the keyboard comprises a front panel, a back panel, a power button panel, an interface board and the like. And controlling corresponding assembling equipment to assemble the front panel, the back panel, the power supply key board and the interface board through a preset assembling template to obtain a corresponding host.

And S187, assembling the whole machine.

The equipment subassembly of complete machine equipment includes: the system comprises a used board card and a host. And controlling the corresponding assembling equipment to assemble all the board cards and the host according to the corresponding preset assembling template to obtain a corresponding complete machine. And after the complete machine is assembled, pasting SN codes of the complete machine, uploading the assembly relation and the assembly information of the board card and the host to a background database by the system, and associating the assembly relation and the assembly information of the board card and the host. And after the complete machine is assembled, the complete machine test is started, and the server establishes a complete machine test flow according to a preset test template. And executing firmware upgrade, and after the firmware upgrade is finished, performing conventional tests, such as communication tests, conventional measurement settings and other test items through the test equipment. The test management process is substantially the same as the board test, and is not described herein again.

And S188, assembling finished products, photographing and uploading to the system.

And S189, calibrating before shipment.

The calibration process is performed through the above steps S1511 to S1519, which will not be described herein again.

It should be noted that there is a coefficient calculation process in the calibration process, and the script adds a calibration operation script, a coefficient writing device, a coefficient recovery, and a series of coefficient data management. The system can automatically generate a calibration report according to the verification data, and the report acquisition mode is the same as that of the test report.

And S190, discharging the OQC.

And obtaining the inspection list from the system, checking through a computer or a tablet device, and storing and uploading the inspection list. And carrying out shipment inspection according to an OQC template in the product production template, uploading all detection items to a system to form an electronic form, and uploading the part which can be detected by a non-system to be photographed.

And S191, analyzing system background data.

And the background carries out induction statistical analysis on the data of the product such as the test and calibration passing rate, abnormal problems and the like. It is also possible to combine the MTA system and take the (large) amount of measurement data of partial function from the server to the MTA system for big data analysis.

It should be noted that, the signal source output data, the measurement data (instrument acquisition data), the verification data, the comparison parameter data, the test process operation log, the abnormal log, the network communication log, and the like are uploaded to the system data file in the background database for storage.

It should be noted that each instrument (for example, an assembly device, a test device, a calibration device, and the like) has an interface interacting with the server, and during the operation of the instrument, an equipment problem occurs, and the instrument may collect an abnormal state, record a current abnormal field environment, and upload the current abnormal field environment to the background database. And the system dispatches the corresponding work order or reminds the client of the corresponding research and development personnel according to the corresponding abnormal state so as to analyze and process the problems for the research and development personnel. In addition, the background also performs statistical analysis on abnormal problems and reason data.

Above-mentioned, realized production management and control automation, the digital degree is higher, and the artifical decision-making of carrying out is littleer, also greatly reduced to operating personnel's requirement to the intelligent degree of production management and control has been improved. Finished products can be controlled and supported in a unified mode from assembly production to complete machine assembly to testing to shipment, each production flow can be controlled automatically and digitally through the system, automatic quality control is conducted on each flow result, the result of the previous link can be detected in each link, the links are buckled, and the product quality control capability is greatly improved. In addition, the system is matched with a soft firmware online upgrading system, and the firmware version change condition of the instrument can be tracked.

Above-mentioned, not only can trace to the source by the raw materials, can also trace to the change condition in the production process, for example assembly information, test information and calibration information etc to improve the variety of tracing to the source, and then provide important information basis for tracing to the source of follow-up product quality problem, improve user and use experience.

The method comprises the steps that a component identification code of a component to be processed is identified through a code scanning terminal, component information is obtained from a background database according to the identified component identification code, and a first component, of which the product type number information is matched with the preset product type information, in the component information is screened out according to the component information and the preset product type information; the method comprises the steps of identifying a current to-be-installed component identification code through a code scanning terminal, extracting component information from a background database according to the identified component identification code, determining a to-be-installed component with finished product model information in the component information matched with preset product model information as a first component according to the extracted component information, determining the first component successfully passing testing and calibration as a second component according to the component information of the first component, extracting a preset assembly flow template corresponding to the second component from the background database, controlling assembly equipment to assemble the second component according to the preset flow template, obtaining a corresponding finished product and generating a corresponding finished product identification code, and storing the finished product information corresponding to the finished product identification code into the background database. By adopting the technical means, the identification of the component identification code can be tested and calibrated to check, and the second component meeting the conditions is assembled and processed by presetting the assembly template, so that the problem of low production work efficiency of products caused by manual operation can be avoided, and the work efficiency of product production is improved. In addition, the second assemblies which successfully pass the test and calibration are determined through the component information extracted by the code scanning recognition, the assembling equipment is controlled to assemble the second assemblies through the preset assembling template to obtain finished products, the second assemblies which are assembled into the finished products are all the assemblies which successfully pass the test and calibration, the quality problem caused by the fact that the assemblies are not tested and calibrated is reduced, and the quality of the finished products is improved.

On the basis of the foregoing embodiments, fig. 9 is a schematic structural diagram of a production process control apparatus according to an embodiment of the present application. Referring to fig. 6, the apparatus for managing and controlling a production process provided in this embodiment specifically includes: a first component identification unit 21, a first screening unit 22, a first information extraction unit 23, a second screening unit 24, a third screening unit 25, and an assembly unit 26.

The first component identification unit 21 is configured to identify a component identification code of a component to be processed through a code scanning terminal, and extract corresponding component information from a background database according to the identified component identification code, where the component information includes a component type and historical data, and the historical data includes warehousing information, manufacturer information, historical test information, historical calibration information, and finished product model information;

the first screening unit 22 is configured to screen out a first component according to the component information and preset product model information, where finished product model information in the component information of the first component matches with the preset product model information;

the first information extraction unit 23 is configured to identify a component identification code of a current component to be installed through a code scanning terminal, and extract component information from a background database according to the identified component identification code;

the second screening unit 24 is configured to determine, according to the extracted component information, that the component to be mounted, in which the finished product model information in the component information matches the preset product model information, is the first component;

a third screening unit 25, configured to determine, according to historical test information and historical calibration information in the component information of the first component, that the first component that successfully passes the test and calibration is a second component, and extract a preset assembly flow template corresponding to the second component from a background database;

and the assembling unit 26 is used for controlling the assembling equipment to assemble the second component according to the preset assembling flow template to obtain a corresponding finished product, generating a corresponding finished product identification code, and storing finished product information corresponding to the finished product identification code into a background database, wherein the finished product information comprises component information and assembling process data of all components of the finished product.

Further, the third screening unit 25 is further configured to determine whether the first component successfully passes the test according to the historical test data in the component information of the first component;

Further, the device further comprises a calibration unit;

Further, the device also comprises a test unit;

Further, the first component identification unit 21 is further configured to identify a component identification code of an initial component through a code scanning terminal, and acquire corresponding initial component information according to the component identification code, where the initial component information includes warehousing information, manufacturer information, historical test information, and historical calibration information;

checking whether the initial component information is qualified;

if the inspection is unqualified, pushing the information of the assembly which is not qualified to the problem feedback platform end;

Further, the assembling unit 26 is further configured to generate a first assembling step according to the preset assembling flow template;

testing the finished product according to the preset testing template to obtain a testing result;

The production process control device provided by the embodiment of the application can be used for executing the production process control method provided by the embodiment, and has corresponding functions and beneficial effects.

An embodiment of the present application provides a production process management and control device, referring to fig. 10, this production process management and control device includes: a processor 31, a memory 32, a communication module 33, an input device 34, and an output device 35. The number of processors in the production process management and control device can be one or more, and the number of memories in the production process management and control device can be one or more. The processor, memory, communication module, input device, and output device of the production process control apparatus may be connected via a bus or other means.

The memory 32 is a computer readable storage medium, and can be used for storing software programs, computer executable programs, and modules, such as program instructions/modules corresponding to the production process management control method according to any embodiment of the present application (for example, the first component identification unit, the first screening unit, the first information extraction unit, the second screening unit, the third screening unit, and the assembly unit in the production process management device). The memory can mainly comprise a program storage area and a data storage area, wherein the program storage area can store an operating system and an application program required by at least one function; the storage data area may store data created according to use of the device, and the like. Further, the memory may include high speed random access memory, and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other non-volatile solid state storage device. In some examples, the memory may further include memory remotely located from the processor, which may be connected to the device through a network. Examples of such networks include, but are not limited to, the internet, intranets, local area networks, mobile communication networks, and combinations thereof.

The communication module 33 is used for data transmission.

The processor 31 executes various functional applications and data processing of the device by running software programs, instructions and modules stored in the memory, that is, implements the production process control method described above.

The input device 34 may be used to receive entered numeric or character information and to generate key signal inputs relating to user settings and function controls of the apparatus. The output device 35 may include a display device such as a display screen.

The production process control equipment can be used for executing the production process control method provided by the embodiment, and has corresponding functions and beneficial effects.

Embodiments of the present application also provide a storage medium storing computer-executable instructions, which when executed by a computer processor, are configured to perform a production process management method, including: identifying a component identification code of a component to be processed through a code scanning terminal, and extracting corresponding component information from a background database according to the identified component identification code, wherein the component information comprises warehousing information, manufacturer information, historical test information, historical calibration information and finished product model information; screening out a first assembly according to the assembly information and preset product model information, wherein the finished product model information in the assembly information of the first assembly is matched with the preset product model information; identifying the component identification code of the current component to be installed through a code scanning terminal, and extracting component information from a background database according to the identified component identification code; determining the component to be installed, which is matched with the finished product model information and the preset product model information in the component information, as the first component according to the extracted component information; according to historical test information and historical calibration information in the component information of the first component, determining the first component which successfully passes the test and calibration as a second component, and extracting a corresponding preset assembly flow template of the second component from a background database; and controlling an assembling device to assemble the second component according to the preset assembling flow template to obtain a corresponding finished product, generating a corresponding finished product identification code, and storing finished product information corresponding to the finished product identification code in a background database, wherein the finished product information comprises component information and assembling process data of all components of the finished product.

Storage medium-any of various types of memory devices or storage devices. The term "storage medium" is intended to include: mounting media such as CD-ROM, floppy disk, or tape devices; computer system memory or random access memory such as DRAM, DDR RAM, SRAM, EDO RAM, lanbas (Rambus) RAM, etc.; non-volatile memory such as flash memory, magnetic media (e.g., hard disk or optical storage); registers or other similar types of memory elements, etc. The storage medium may also include other types of memory or combinations thereof. In addition, the storage medium may be located in a first computer system in which the program is executed, or may be located in a different second computer system connected to the first computer system through a network (such as the internet). The second computer system may provide program instructions to the first computer for execution. The term "storage medium" may include two or more storage media residing in different locations, e.g., in different computer systems connected by a network. The storage medium may store program instructions (e.g., embodied as a computer program) that are executable by one or more processors.

Of course, the storage medium storing the computer-executable instructions provided in the embodiments of the present application is not limited to the production process control method described above, and may also perform related operations in the production process control method provided in any embodiment of the present application.

The production process control device, the storage medium, and the production process control apparatus provided in the above embodiments may execute the production process control method provided in any embodiment of the present application, and reference may be made to the production process control method provided in any embodiment of the present application without detailed technical details described in the above embodiments.

The foregoing is considered as illustrative of the preferred embodiments of the invention and the technical principles employed. The present application is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present application has been described in more detail with reference to the above embodiments, the present application is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present application, and the scope of the present application is determined by the scope of the claims.

Claims

1. A production process management and control method is characterized by comprising the following steps:

screening out a first assembly according to the assembly information and preset product model information, wherein finished product model information in the assembly information of the first assembly is matched with the preset product model information;

and controlling an assembling device to assemble the second component according to the preset assembling flow template to obtain a corresponding finished product, generating a corresponding finished product identification code, and storing finished product information corresponding to the finished product identification code in a background database, wherein the finished product information comprises component information and assembling process data of all components of the finished product.

2. The method of claim 1, wherein the determining that the first component successfully passes the test and calibration as the second component according to historical test information and historical calibration information in the component information of the first component comprises:

if the first assembly passes the test successfully, judging whether the first assembly passes the calibration successfully or not according to the historical calibration information, if the first assembly passes the calibration successfully, determining that the first assembly is a second assembly, and if the first assembly does not pass the calibration or fails the calibration, pushing the identification code of the first assembly to a calibration platform end;

3. The method of claim 2, wherein after pushing the component information of the first component to the calibration platform, the method comprises:

4. The method of claim 2, wherein after pushing the component information of the first component to the test platform end, the method comprises:

5. The method of claim 1, wherein the identifying the component identification code of the component to be processed by the code scanning terminal is preceded by:

checking whether the initial component information is qualified;

6. The method according to claim 1, wherein the controlling an assembly device to assemble the second component according to the preset assembly process template to obtain a corresponding finished product and generate a corresponding finished product identification code comprises:

controlling a first assembly device to assemble the second assembly according to the first assembly step to obtain a middleware and generate a middleware identification code;

7. The method according to claim 6, wherein the controlling a second assembling device to assemble the middleware according to the second assembling step to obtain a corresponding finished product comprises:

8. The method of claim 7, wherein said testing said finished product according to said predetermined test template to obtain a test result comprises

Testing the finished product according to the preset testing template;

9. The method of claim 8, wherein if all of the test items are tested successfully, the test result is after the test is passed, comprising:

10. The method of claim 1, wherein before extracting corresponding component information from the background database according to the identified component identification code, the method comprises:

11. A production process management and control device, comprising:

the third screening unit is used for determining the first assembly which successfully passes the test and calibration as a second assembly according to historical test information and historical calibration information in the assembly information of the first assembly, and extracting a corresponding preset assembly process template of the second assembly from a background database;

12. A production process management and control device, comprising:

a memory and one or more processors;

the memory for storing one or more programs;

when executed by the one or more processors, cause the one or more processors to implement the method of any one of claims 1-10.

13. A storage medium storing computer-executable instructions, which when executed by a processor are configured to perform the method of any one of claims 1-10.