CN117032128A - Pipeline control method, device, terminal and storage medium - Google Patents
Pipeline control method, device, terminal and storage medium Download PDFInfo
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- CN117032128A CN117032128A CN202311069255.9A CN202311069255A CN117032128A CN 117032128 A CN117032128 A CN 117032128A CN 202311069255 A CN202311069255 A CN 202311069255A CN 117032128 A CN117032128 A CN 117032128A
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- G—PHYSICS
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a control method, a device, a terminal and a storage medium of a production line, wherein the control method of the production line comprises the following steps: acquiring process configuration information of a production line, wherein the process configuration information comprises various processes configured by a user, an execution sequence of each process and configuration information of each process; carrying out automatic configuration of intelligent equipment of each process according to configuration information corresponding to the process; and sending control instructions to the intelligent equipment of each process in turn according to the execution sequence of each process so as to complete the automatic execution of each process in turn. Therefore, the invention can realize the user-defined configuration of each process of the assembly line, the execution sequence of each process and the configuration information of each process, and finally, the configuration and the allocation of each intelligent device are carried out according to the process configuration information to complete each process of the assembly line, thereby realizing the flexible allocation of the devices and the processes in the assembly line and better meeting various manufacturing requirements.
Description
Technical Field
The present invention relates to the field of automated pipeline technologies, and in particular, to a method, an apparatus, a terminal, and a storage medium for controlling a pipeline.
Background
The manufacturing industry is used as the basis of entity economy, and the development degree is one of important indexes for measuring an economy. With the development of computer technology, intelligent manufacturing technology is also gradually penetrating into the manufacturing industry, which drives the development of the manufacturing industry. The automatic assembly line is a typical application of intelligent manufacturing technology in manufacturing industry, and the manufacturing process is mainly finished by various automatic equipment instead of manpower, so that the production efficiency is greatly improved.
However, the equipment and processes in current automated lines are generally fixed. If the production of the product 1 requires the use of equipment A, B and processes a, b, the automated line 1 for producing the product 1 would include equipment A, B and processes a, b at the time of design. After the automated line 1 has been built, it is generally only possible to produce the product 1 without the equipment and the process therein being easily modified. If it is desired to produce the product 2 (typically, the equipment and processes required for the product 2 will be different from those of the product 1), then only a new automated line can be re-built for the product 2, and the overall process requires significant resources. It can be seen that the current automated assembly line cannot achieve flexible allocation of equipment and processes in the assembly line, and cannot well meet various manufacturing requirements.
Disclosure of Invention
The technical problem to be solved by the invention is that the existing automatic assembly line cannot realize flexible allocation of equipment and working procedures in the assembly line, and cannot well meet various manufacturing requirements.
In order to solve the technical problem, a first aspect of the present invention discloses a control method for a pipeline, the method comprising:
acquiring process configuration information of a production line, wherein the process configuration information comprises various processes configured by a user, an execution sequence of each process and configuration information of each process;
carrying out automatic configuration of intelligent equipment of each process according to configuration information corresponding to the process;
and sending control instructions to the intelligent equipment of each process in turn according to the execution sequence of each process so as to complete the automatic execution of each process in turn.
As an optional implementation manner, in the first aspect of the present invention, the process configuration information of the obtaining pipeline includes:
process configuration information of the pipeline is obtained from the middleware server.
As an optional implementation manner, in the first aspect of the present invention, before the step of obtaining the process configuration information of the pipeline from the middleware server, the method further includes:
And acquiring process configuration information input by a user, and storing the process configuration information to the middleware server.
In an optional implementation manner, in the first aspect of the present invention, the acquiring process configuration information input by a user includes:
and acquiring procedure configuration information input by a user through a preset target web page.
In an optional implementation manner, in the first aspect of the present invention, the target web page includes a first web page, a second web page, and a third web page, and the step of acquiring, through a preset target web page, the process configuration information input by the user includes:
acquiring each procedure input by a user through the first web page;
acquiring an execution order of each process input by a user through the second web page;
and acquiring configuration information of each procedure input by a user through the third web page.
As an optional implementation manner, in the first aspect of the present invention, the automatically configuring the intelligent device for each process according to the configuration information corresponding to the process includes:
by using the interface which is developed based on C# and interacts with the intelligent equipment, the intelligent equipment of each process is automatically configured according to the configuration information corresponding to the process.
In a first aspect of the present invention, the sending, according to the execution order of each process, a control instruction to the intelligent device of each process sequentially includes:
and sequentially sending control instructions to a control matrix according to the execution sequence of each process, wherein the control matrix is provided with a plurality of interfaces for connecting intelligent equipment of each process.
The second aspect of the present invention discloses a control device for a pipeline, the device comprising:
an acquisition module for acquiring process configuration information of a pipeline, wherein the process configuration information comprises each process configured by a user, an execution sequence of each process and configuration information of each process;
the configuration module is used for carrying out automatic configuration of intelligent equipment of each process according to the configuration information corresponding to the process;
and the control module is used for sequentially sending control instructions to the intelligent equipment of each process according to the execution sequence of each process so as to sequentially complete the automatic execution of each process.
In a second aspect of the present invention, the specific manner of the acquiring module acquiring the process configuration information of the pipeline is as follows:
Process configuration information of the pipeline is obtained from the middleware server.
As an optional implementation manner, in the second aspect of the present invention, the obtaining module is further configured to:
and acquiring process configuration information input by a user, and storing the process configuration information to the middleware server.
In a second aspect of the present invention, the specific manner of the obtaining module obtaining the process configuration information input by the user is:
and acquiring procedure configuration information input by a user through a preset target web page.
In a second aspect of the present invention, the target web page includes a first web page, a second web page, and a third web page, and the specific manner of acquiring, by the acquiring module, the process configuration information input by the user through the preset target web page is:
acquiring each procedure input by a user through the first web page;
acquiring an execution order of each process input by a user through the second web page;
and acquiring configuration information of each procedure input by a user through the third web page.
In a second aspect of the present invention, as an optional implementation manner, the configuration module performs, according to configuration information corresponding to each process, automatic configuration of the intelligent device of the process in a specific manner:
By using the interface which is developed based on C# and interacts with the intelligent equipment, the intelligent equipment of each process is automatically configured according to the configuration information corresponding to the process.
In a second aspect of the present invention, the specific manner of the control module sending the control instruction to the intelligent devices of each process sequentially according to the execution sequence of each process is as follows:
and sequentially sending control instructions to a control matrix according to the execution sequence of each process, wherein the control matrix is provided with a plurality of interfaces for connecting intelligent equipment of each process.
The third aspect of the present invention discloses a control terminal for a pipeline, the terminal comprising:
a memory storing executable program code;
a processor coupled to the memory;
the processor invokes the executable program code stored in the memory to perform some or all of the steps in the control method of the pipeline disclosed in the first aspect of the present invention.
A fourth aspect of the invention discloses a computer storage medium storing computer instructions which, when invoked, are adapted to perform part or all of the steps of the control method of the pipeline disclosed in the first aspect of the invention.
Compared with the prior art, the embodiment of the invention has the following beneficial effects:
in the embodiment of the invention, the process configuration information of the assembly line is firstly obtained, then the automatic configuration of the intelligent equipment of each process is carried out according to the configuration information corresponding to each process, finally, the control instructions are sequentially sent to the intelligent equipment of each process according to the execution sequence of each process, so that the automatic execution of each process is sequentially completed, the user can customize each process of the configuration assembly line, the execution sequence of each process and the configuration information of each process, and finally, the configuration and the allocation of each intelligent equipment are carried out according to the process configuration information to complete each process of the assembly line, so that the flexible allocation of equipment and processes in the assembly line can be realized, and the various manufacturing requirements can be better met.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic flow chart of a control method of a pipeline according to an embodiment of the present invention;
FIG. 2 is a pipeline management interface diagram of production control software disclosed in an embodiment of the present invention;
FIG. 3 is a pipeline editing interface diagram of production control software disclosed in an embodiment of the present invention;
FIG. 4 is a process configuration interface diagram of production control software disclosed in an embodiment of the present invention;
FIG. 5 is a process editing interface diagram of production control software according to an embodiment of the present invention;
FIG. 6 is a control matrix configuration interface diagram of production control software disclosed in an embodiment of the present invention;
FIG. 7 is a schematic diagram of a control matrix in a control method of a pipeline disclosed in an embodiment of the present invention;
FIG. 8 is a graphical illustration of a tool parameter set-up interface for production control software according to an embodiment of the present invention;
FIG. 9 is a graphical view of a tooling parameter editing window of production control software disclosed in an embodiment of the present invention;
FIG. 10 is a graphical illustration of a tool parameter set-up interface for production control software according to an embodiment of the present invention;
FIG. 11 is a diagram of a process set editing interface for production control software according to an embodiment of the present invention;
FIG. 12 is a resource inventory interface diagram of production control software disclosed in an embodiment of the invention;
FIG. 13 is a diagram of an intelligent device interface for production control software disclosed in an embodiment of the present invention;
FIG. 14 is a SOP management interface diagram of production control software disclosed in an embodiment of the present invention;
FIG. 15 is a diagram of a tool management interface for production control software according to an embodiment of the present invention;
FIG. 16 is a diagram of a tool management interface for production control software according to an embodiment of the present invention;
FIG. 17 is a diagram of a resource trace back interface of production control software disclosed in an embodiment of the present invention;
FIG. 18 is a lifecycle management interface diagram for production control software, disclosed in an embodiment of the present invention;
FIG. 19 is a lifecycle management interface diagram for production control software, disclosed in an embodiment of the present invention;
FIG. 20 is a lifecycle management interface diagram for production control software, disclosed in an embodiment of the present invention;
FIG. 21 is an ERP synchronization interface diagram of production control software disclosed in an embodiment of the present invention;
FIG. 22 is an ERP synchronization interface diagram of production control software disclosed in an embodiment of the present invention;
FIG. 23 is a diagram of a yield query interface of production control software disclosed in an embodiment of the present invention;
FIG. 24 is a diagram of a debug statistics interface of production control software disclosed in an embodiment of the present invention;
FIG. 25 is an online product interface diagram of production control software disclosed in an embodiment of the present invention;
FIG. 26 is a product detail interface diagram of production control software disclosed in an embodiment of the present invention;
FIG. 27 is a diagram of a worksheet query interface of production control software disclosed in an embodiment of the present invention;
FIG. 28 is a work order query interface diagram of production control software disclosed in an embodiment of the present invention;
FIG. 29 is a man-hour analysis interface diagram of production control software disclosed in an embodiment of the present invention;
FIG. 30 is a diagram of a maintenance statistics interface of production control software disclosed in an embodiment of the present invention;
FIG. 31 is a diagram of a deadfront interface of production control software according to an embodiment of the present invention;
FIG. 32 is a schematic diagram of a control device for a pipeline according to an embodiment of the present invention;
FIG. 33 is a schematic diagram of a control terminal of a pipeline according to an embodiment of the present invention;
fig. 34 is a schematic diagram of a computer storage medium according to an embodiment of the present invention.
Detailed Description
In order that those skilled in the art will better understand the present invention, a technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in which it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The terms first, second and the like in the description and in the claims and in the above-described figures are used for distinguishing between different objects and not necessarily for describing a sequential or chronological order. Furthermore, the terms "comprise" and "have," as well as any variations thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, apparatus, article, or article that comprises a list of steps or elements is not limited to only those listed but may optionally include other steps or elements not listed or inherent to such process, method, article, or article.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the invention. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
The invention discloses a control method, a device, a terminal and a storage medium of a production line, wherein process configuration information of the production line is firstly obtained, then automatic configuration of intelligent equipment of each process is carried out according to the configuration information corresponding to each process, finally, control instructions are sequentially sent to the intelligent equipment of each process according to the execution sequence of each process, so that automatic execution of each process is sequentially completed, each process of the production line, the execution sequence of each process and the configuration information of each process can be self-defined by a user, and finally, each process of the production line can be completed by configuring and allocating each intelligent equipment according to the process configuration information, so that flexible allocation of equipment and processes in the production line can be realized, and various manufacturing requirements can be better met. The following will describe in detail.
Example 1
Referring to fig. 1, fig. 1 is a flow chart of a control method of a pipeline according to an embodiment of the invention. As shown in fig. 1, the control method of the pipeline may include the following operations:
101. and acquiring process configuration information of the pipeline, wherein the process configuration information comprises each process configured by a user, the execution sequence of each process and the configuration information of each process.
102. And carrying out automatic configuration of intelligent equipment of each process according to the configuration information corresponding to the process.
103. And sending control instructions to the intelligent equipment of each process in turn according to the execution sequence of each process so as to complete the automatic execution of each process in turn.
In an alternative embodiment, the process configuration information of the acquisition pipeline includes:
process configuration information of the pipeline is obtained from the middleware server.
In an alternative embodiment, before the step of obtaining the process configuration information of the pipeline from the middleware server, the method further includes:
and acquiring process configuration information input by a user, and storing the process configuration information to the middleware server.
In an alternative embodiment, the acquiring the process configuration information input by the user includes:
And acquiring procedure configuration information input by a user through a preset target web page.
In an optional embodiment, the target web page includes a first web page, a second web page, and a third web page, and the step of acquiring the process configuration information input by the user through the preset target web page includes:
acquiring each procedure input by a user through the first web page;
acquiring an execution order of each process input by a user through the second web page;
and acquiring configuration information of each procedure input by a user through the third web page.
In this alternative embodiment, the first web page, the second web page, and the third web page may be the same page or different pages. When the first web page, the second web page and the third web page are the same page, namely, the configuration information representing each process, the execution sequence of each process and each process is collected and completed in the same page.
In an optional embodiment, the automatic configuration of the intelligent device for each process according to the configuration information corresponding to the process includes:
by using the interface which is developed based on C# and interacts with the intelligent equipment, the intelligent equipment of each process is automatically configured according to the configuration information corresponding to the process.
In an alternative embodiment, the sending the control instruction to the intelligent device of each process sequentially according to the execution sequence of each process includes:
and sequentially sending control instructions to a control matrix according to the execution sequence of each process, wherein the control matrix is provided with a plurality of interfaces for connecting intelligent equipment of each process.
In an optional embodiment, before the control instructions are sequentially sent to the intelligent devices of the respective procedures according to the execution sequence of the respective procedures to sequentially complete the automatic execution of the respective procedures, the method further includes:
acquiring a tooling corresponding to each procedure;
inquiring the life cycle state of the tooling corresponding to each procedure;
when the life cycle state of the tooling corresponding to each process is effective, triggering and executing the steps of sequentially sending control instructions to the intelligent equipment of each process according to the execution sequence of each process so as to sequentially complete the automatic execution of each process.
In this alternative embodiment, the life cycle status of the tool is about to be serviced, about to spot inspected, about to calibrate, calibrated, about to expire, and about not expired, may be considered valid. During the execution of the process, tooling is typically required for the mating. However, in an actual production process, the tooling generally needs to be periodically subjected to maintenance, spot inspection, and maintenance, and if the tooling is in a state where it is not usable (e.g., not spot inspected, not maintained, etc.), the process cannot be automatically performed. Therefore, the state of the tool is checked before the execution procedure is triggered, so that the state of the tool can be considered, the smooth execution of the procedure is ensured, and the automation degree of the assembly line control method is further improved.
In an alternative embodiment, the method further comprises:
acquiring life cycle data of each tool;
and setting the life cycle state of each tool according to the current date of the system and the life cycle data.
In an alternative embodiment, the acquiring life cycle data of each tool includes:
and acquiring a maintenance period, a spot inspection period, a calibration period and an expiration period of each tool.
In an alternative embodiment, said setting the lifecycle status of each tool according to the current date of the system and said lifecycle data comprises:
setting the maintenance state of each tool according to the last maintenance date, the maintenance period and the current date of the system of the tool;
setting the spot inspection state of each tool according to the last spot inspection date, the spot inspection period and the current date of the system of each tool;
setting the calibration state of each tool according to the last calibration date, the calibration period and the current date of the system of the tool;
the expiration status of each fixture is set according to the creation date, expiration date and current date of the system.
In an alternative embodiment, the setting the maintenance state of each tool according to the last maintenance date, the maintenance period and the current date of the system of the tool includes:
Calculating the maintenance deadline date of each tool according to the last maintenance date and the maintenance period of the tool;
when the current date of the system is larger than the maintenance deadline date of the tool, setting the maintenance state of the tool to be out of date and not maintaining;
when the current date of the system is smaller than or equal to the maintenance absolute date of the tool and the difference value between the current date of the system and the maintenance absolute date of the tool is in a preset range, setting the maintenance state of the tool to be maintained;
when the current date of the system is smaller than or equal to the maintenance limit date of the tool and the difference value between the current date of the system and the maintenance limit date of the tool is not in a preset range, setting the maintenance state of the tool as maintained.
If the last maintenance date of the tool is 1 # and the maintenance period is 7 days, the maintenance absolute date of the tool is 8 #, if the current date of the system is 10 #, the maintenance state is out of date and is not maintained, if the current date is 6 # and the difference value between the current date and the maintenance absolute date is within a preset range (3 days), the maintenance state is about to be maintained, and if the current date is 2 #, the maintenance state is maintained.
Similarly, the setting of the spot inspection state, the calibration state and the expiration state is similar to the setting of the maintenance state, and in order to avoid repetition, the description is omitted.
In an alternative embodiment, the method further comprises:
respectively counting the number of tools with the maintenance state of being about to maintain, the spot inspection state of being about to spot inspect, the calibration state of being about to calibrate and the expiration state of being about to expire;
and respectively displaying the number of tools with the maintenance state of about to be maintained, the point inspection state of about to be point inspected, the calibration state of about to be calibrated and the expiration state of about to expire in preset plates of the interactive interface.
In an alternative embodiment, before the step of obtaining the process configuration information of the pipeline, the method further includes:
acquiring work order information from an ERP system;
and determining a pipeline according to the work order information.
In this alternative embodiment, a work order typically corresponds to an item. In most manufacturing enterprises, data of a front end of a service is usually managed by an ERP system, control software of a pipeline is usually only used for controlling a production process of a product of a back end, and the data are not communicated, so that automation of a service flow from a front end of the service to the production of the product of the back end cannot be realized. Therefore, before the procedure configuration information of the production line is acquired, the work order information is acquired first, and then the production line is determined according to the work order information, so that synchronization of the production line control software and the ERP system can be realized, automation of the business flow from the business front end to the back end production product is realized, and the automation degree of a control method of the production line is further improved.
In an alternative embodiment, the determining the pipeline according to the work order information includes:
inquiring whether the work order information has a corresponding pipeline or not;
if the pipeline exists, determining the existing pipeline as the pipeline of the work order information;
if the pipeline does not exist, prompting a user to create a new pipeline, and determining the new pipeline as the pipeline of the work order information.
In an alternative embodiment, the method further comprises:
monitoring the execution time of each procedure;
if the execution duration of a certain process is longer than a preset warning threshold, recording the stagnation information of the process on a preset stagnation early warning interface.
In an alternative embodiment, the method further comprises:
collecting maintenance information of each procedure;
if the corresponding maintenance information exists in a certain process, the maintenance information of the process is recorded in a preset maintenance statistics interface.
In an alternative embodiment, the method further comprises:
collecting working time data of each working procedure;
and recording working hour data of each working procedure in a preset working hour analysis interface.
FIG. 2 is a pipeline management interface diagram of production control software disclosed in an embodiment of the present invention.
FIG. 3 is a pipeline editing interface diagram of production control software disclosed in an embodiment of the present invention.
FIG. 4 is a process configuration interface diagram of production control software disclosed in an embodiment of the present invention.
Fig. 5 is a process editing interface diagram of production control software according to an embodiment of the present invention.
FIG. 6 is a diagram of a control matrix configuration interface for production control software disclosed in an embodiment of the present invention.
In order to facilitate understanding of the technical solution proposed by the present invention, the following description is given in connection with the respective interface diagrams (fig. 2, 3, 4, 5 and 6) of the production control software proposed by the present invention:
as shown in fig. 2, a plurality of items may be set in the production control software disclosed in the embodiment of the present invention, and one item is generally used for producing one product, for example, item number 13001 is used for producing a 001 filter, and item number 13002 is used for producing a 002 combiner. The user may create different pipelines for different items. The assembly line process of different items can be different in general, and different assembly line processes can be set according to different items through the assembly line custom function of the software, so that the automation degree of the assembly line can be further improved, and the adaptability and the universality of the assembly line are improved. In the pipeline management interface of the production control software, all items are listed in the form of a list, in which information of each item may further include a production type, a customer model, a customer stock number, and the like of the item.
As shown in fig. 3, the pipeline process of the items of item numbers 21039 is configured to: the process 1 is internally labeled, the process 2 is aged (secondary fastening), the process 3 is debugged (S parameter), and the process 4 ATE-PIM-standard … … has corresponding parameter configuration items for each step, for example, the parameter configuration items of the process of internally labeling can comprise a time control item, a bad code item and a bad pre-warning value.
As shown in fig. 4, the configuration parameters of the ate_power standard procedure may include port pairs, carrier frequency, loading Power, duration, period, duty cycle, etc. The configuration parameters in each process are predefined according to the technical document of the manufacturer of the automation equipment required to be used in the process. For example, in a technical document of an automation device used in the ate_power standard procedure, parameters such as an incoming carrier frequency and a loading Power are required to control the automation device, so the configuration parameters of the ate_power standard procedure include parameters such as a carrier frequency and a loading Power. Further, specific values in the configuration parameters in each process can be modified by the user, so that the docking with the automation device can be better adapted. Alternatively, the values of the configuration parameters in the process may be derived by table importation. Optionally, the configuration parameter interface of the process may also have a process debugging function, when the user completes the filling of specific values of each configuration parameter, the software may initiate debugging (e.g. network connection of the test automation device, initialization of the automation device, etc.) to the automation device required to be used by the process according to the configuration parameters, and if the debugging is not passed, a warning prompt may be sent to prompt the user to modify the configuration parameters.
As shown in fig. 5, the process editing interface of the pipeline of the project is opened, and the process in the pipeline of the project can be edited. Wherein, a plurality of steps are preset for the user to select. The preset working procedures are as follows: labeling the inside, airtight testing, inspection before covering, before aging, etc. Alternatively, the preset process steps for different items may be set to be different. For example, different procedures may be preset for different production types of the item. For example, an item of NPI production type is used to indicate that the item is produced in an NPI department, and an item of laboratory production type is used to indicate that the item is produced in a laboratory. The equipment conditions of the NPI department and the laboratory are generally different, so that the working procedures which can be completed by the NPI department and the laboratory are different, the preset working procedures of the two production types of projects can be set differently according to actual conditions, thereby being capable of better adapting to the actual production environment and further improving the degree of automation.
The production control software disclosed by the embodiment of the invention uses a more advanced technical architecture. While the technical architecture of the traditional pipeline platform is usually realized based on C/S, the pipeline platform of the invention is realized by cooperation of middleware, a web platform and a data testing and interaction client. Compared with the traditional assembly line platform, the assembly line platform has higher intelligent degree, and the traditional assembly line platform has higher artificial participation degree for each link of a production line, and the assembly line platform can automatically identify input and output data by a program, and the intelligent acquisition of the data is more intelligent, accurate and efficient. In addition, the assembly line platform is particularly suitable for the filter production process, different from the assembly line or the production process in other industries, wherein the custom configuration and editing of some key procedures in the filter production process are mainly realized, and the butt joint of various intelligent devices in the key procedures of the filter production is realized. In particular, configuration files or parameters can be flexibly written into a database through a Web management center, and an interaction interface between the configuration files or parameters and automation equipment is developed by using C#, so that the production process is almost fully automated.
The engineering implementation of the production control software disclosed by the embodiment of the invention can be as follows: firstly, a server side construction based on Web API is built by using middleware languages such as Java, and the like, wherein the server side construction comprises middleware, a database and the like. And then, developing a Web page of a configuration procedure by using a reaction componentization technology, predefining various parameters of each automation device in the page, and performing registration management on all intelligent devices. Meanwhile, according to the technical document of an automation equipment manufacturer, an interface interacted with equipment is developed by using C#, and all data interfaces are converged to a middleware server. When a certain intelligent device is required to be driven, interface information and configuration information of the intelligent device can be acquired from the middleware server, then a data link is established with the intelligent device according to the interface information and the configuration information, and an instruction is sent, so that the intelligent device is driven to perform a series of actions such as testing or measuring or assembling. The intelligent device can also automatically return the results of performing these actions to the middleware server for data persistence.
Fig. 7 is a schematic diagram of a control matrix in a control method of a pipeline according to an embodiment of the present invention.
As shown in fig. 6 and 7, in order to more facilitate control, configuration, management, etc. of the intelligent devices involved in various processes of the pipeline, a hardware device of a control matrix may be provided between the actual pipeline and the various intelligent devices. The wiring of various hardware interfaces of the intelligent equipment can be intensively connected to the control matrix, and then the control matrix, the upper equipment and the software are matched to finish unified allocation of various intelligent equipment, so that disordered wiring and control allocation among various intelligent equipment are avoided, and the control, configuration and management of various intelligent equipment are facilitated. The assembly line platform can provide a configuration page of the control matrix, and in the configuration page of the control matrix, a user can configure corresponding matrix identifications, matrix ports, product port names and the like for the project according to the project and the actual condition of the assembly line. As shown in fig. 6, one of the control matrix configuration items in item 19048 is: matrix B identification, matrix 1 port number, TXA product port name.
Fig. 8 is a diagram of a tool parameter setting interface of production control software according to an embodiment of the present invention.
FIG. 9 is a diagram of a tool parameter editing window of production control software according to an embodiment of the present invention.
Fig. 10 is a diagram of a tool parameter setting interface of production control software according to an embodiment of the present invention.
FIG. 11 is a diagram of a process set editing interface for production control software according to an embodiment of the present invention.
FIG. 12 is a resource inventory interface diagram of production control software disclosed in an embodiment of the invention.
FIG. 13 is a diagram of an intelligent device interface for production control software disclosed in an embodiment of the present invention.
Fig. 14 is a diagram of an SOP management interface for production control software disclosed in an embodiment of the present invention.
FIG. 15 is a diagram of a tool management interface for production control software according to an embodiment of the present invention.
FIG. 16 is a diagram of a tool management interface for production control software according to an embodiment of the present invention.
Fig. 17 is a diagram of a resource trace back interface of production control software according to an embodiment of the present invention.
FIG. 18 is a diagram of a lifecycle management interface for production control software, according to an embodiment of the present invention.
FIG. 19 is a lifecycle management interface diagram for production control software, according to an embodiment of the present invention.
FIG. 20 is a diagram of a lifecycle management interface for production control software, according to an embodiment of the present invention.
The production control software disclosed by the embodiment of the invention also has a powerful tool life cycle management function. To facilitate understanding of tool lifecycle management functions, the following description is provided in connection with fig. 8-20.
A tooling is understood to mean a tool that must be used when performing a process. As shown in fig. 8, the user is free to add asset types (i.e., tools), each tool having its corresponding attribute: serial number, type ID, coded prefix, type name, maintenance period, spot check period, calibration period, expiration date, etc. For example, the serial number, the type ID, the coding prefix, the type name, the maintenance period, the spot inspection period, the calibration period, and the validity period corresponding to the "airtight equipment" tool are sequentially 1, 20001, QM, airtight equipment, 0, and 0.
Before the working procedure of the assembly line is executed, the state of the tool required to be used by the working procedure can be queried, if the state of the tool is valid, the working procedure can be started to be executed, if the state of the tool is invalid, the working procedure can be suspended to be executed, and a warning prompt is sent out, and before the working procedure of the assembly line is executed, the state of the tool required to be used by the working procedure is confirmed, so that the smooth operation of the working procedure of the assembly line can be ensured.
As shown in fig. 9, the type prefix, type name, maintenance period, spot inspection period, calibration period and expiration date of the tool can be edited by opening an editing window of the asset type.
As shown in fig. 10, the user may also set a process set in the tool parameter setting interface. A set of processes can be understood as a collection of multiple processes. Since the tooling required for a certain process is usually fixed in actual production, it is necessary to correlate the process with the tooling required for the process for ease of management. Also, because the tools used in some processes may be the same, in order to facilitate the processing of software, multiple processes using the same tool may be used as a process set, and then the process set and the corresponding tool may be associated. As shown in fig. 10, the equipment set includes 3 processes: pre-cap inspection, internal labeling, and air tightness testing. The process set can be created by opening an interface for creating the process set. As shown in fig. 11, the names of the process sets and the corresponding processes can be modified by opening the process set editing interface.
As shown in fig. 12, in the resource list interface, information of all tool resources can be checked, and the attribute of each tool may include: serial number, material name, model specification, drawing number, version, BOM version, lot number and other information. The user may also choose whether lifecycle management of the tool is enabled (described later). In addition, the tool resource information can be synchronized with the ERP system, and tool resource information can be synchronized to the system from the ERP system. And the system is synchronous with the ERP system, so that the access and the use of the software are more convenient and efficient.
As shown in fig. 13, in the smart device interface, information of all smart devices may be checked, where the information of the smart devices may include serial numbers, device names, resource numbers, material numbers, communication modes, communication addresses, and the like of the smart devices. For example, the "brushless electric lot" intelligent device has the resource number of dp.jc00202367001.0001, the material number of 7010020100002, the communication mode of COM, the communication address of COM3, and the like. In addition to requiring tooling, some intelligent equipment (e.g., brushless electric batches, tuning tooling plates, etc.) may be required to assist in performing the process.
As shown in fig. 14, in the SOP management interface, information (e.g., a name, an ID, an item number, etc. of a process) and an SOP file corresponding to the process can be checked, and a user can directly upload or preview the SOP file of the process.
As shown in fig. 15, in the tool management interface, information of the tool may be checked, and the information of the tool may include: sequence number of tooling, project number, tooling version, tooling description, etc.
As shown in fig. 16, at the tool management interface, tools may be created and edited. When the tool is edited, the equipment or the asset type associated with the tool can be edited and modified. As shown in fig. 16, tooling "22025 tooling fixture inventory" associates a tooling "assembly set-dp.jc 00202367001.0001/brushless electric lot" and an asset "assembly set-screw machine". Subsequently, if the software needs to use tooling "22025 tooling fixture inventory", it can be directly linked to tooling "assembly set-dp.jc 00202367001.0001/brushless electric lot" and asset "assembly set-screw machine".
As shown in fig. 17, in the resource tracing interface, the tracing history of the tool may be displayed in a graphical form. For example, a tool encoded as dp.jc 00202357001.0001 is put in storage at 18/5/2023 and is maintained once at 9/6/2023, these records are recorded in the trace back history of the tool, and the user can directly look up and watch on the resource trace back interface.
As shown in fig. 18, in the life cycle management interface, information related to life cycle management such as the next maintenance day, spot inspection day, calibration day, and validity period of the tool may be presented. The maintenance, spot inspection, calibration and other states of the tool can be automatically monitored, and the monitoring result of the life cycle of the tool is displayed in the middle of the interface, so that the life cycle of the tool can be better managed by using a software technology. As shown, in all tooling there are 5 to service, 57 to spot, 0 to calibrate, and 0 to expire.
As shown in fig. 19, in the life cycle management interface, the user may also record a maintenance record of the tool, and the recorded maintenance record is recorded in the life cycle of the tool.
As shown in FIG. 20, the user may also modify the basic properties of the tool in the lifecycle management interface.
FIG. 21 is an ERP synchronization interface diagram of production control software disclosed in an embodiment of the invention.
FIG. 22 is an ERP synchronization interface diagram of production control software disclosed in an embodiment of the invention.
FIG. 23 is a diagram of a yield query interface of production control software disclosed in an embodiment of the present invention.
FIG. 24 is a diagram of a debug statistics interface of production control software disclosed in an embodiment of the present invention.
FIG. 25 is an online product interface diagram of production control software disclosed in an embodiment of the present invention.
FIG. 26 is a product detail interface diagram of production control software disclosed in an embodiment of the present invention.
FIG. 27 is a diagram of a worksheet query interface of production control software disclosed in an embodiment of the present invention.
FIG. 28 is a diagram of a worksheet query interface of production control software disclosed in an embodiment of the present invention.
Fig. 29 is a man-hour analysis interface diagram of production control software disclosed in an embodiment of the present invention.
FIG. 30 is a diagram of a maintenance statistics interface for production control software disclosed in an embodiment of the present invention.
FIG. 31 is a diagram of a deadfront interface for production control software according to an embodiment of the present invention.
The production control software disclosed by the embodiment of the invention also has a powerful data report function. To facilitate understanding of the data reporting function, the following description is provided in connection with fig. 21-31.
As shown in FIG. 21, in the ERP synchronization interface, importing production orders from the ERP system is supported. The user can select the synchronization date, then the system acquires the corresponding order data from the ERP system according to the synchronization date selected by the user, and finally the order data is imported into the system. The information of the orders is displayed one by one in a list form in the interface.
As shown in fig. 22, in the ERP synchronization interface, the test data of the production order is also supported to be exported, so that a user can know the production process of the production order conveniently, and control the production process.
As shown in fig. 23, the execution of each process may be counted daily, weekly, monthly, quarterly, and yearly in the yield query interface. Wherein, all execution times and execution passing rate of each procedure can be counted.
As shown in fig. 24, in the debug statistics interface, the total number of different workers' debug and test, and the total number of bad debug and bad test may be counted.
As shown in FIG. 25, on-line conditions of the worksheet may be counted at the on-line product interface. In the interface, the number of work orders, the total amount of products and the total number of non-online and the like can be displayed, the number of non-online, the number of passing, the number of failure and the like in different working procedures can be displayed, and the list of work orders and the like can be displayed, so that the monitoring of the current working condition of a production line by a user is facilitated.
As shown in fig. 26, in the product detail interface, information about a specific product can be queried. The software gathers the data of the single product (such as project number, product number, bar code, work order number, production detail, maintenance detail, packaging detail, etc.) to the interface for centralized display, thereby facilitating the user to check the production condition of the single product.
As shown in fig. 27, in the work order query interface, information about a specific work order can be queried. The software gathers the data of the single work order (such as work order number, project number, completion number, off-line number, contained procedures, etc.) to the interface for centralized display, thereby facilitating the user to check the production condition of the single work order. All the working procedures contained in the single work order are displayed, and the passing number, the testing number, the maintenance number, the bad number and the like of all the contained working procedures are displayed, so that a user can know the production condition of the work order from the working procedure level more conveniently.
As shown in fig. 28, in the worksheet query interface, the work sheet may also be displayed with the data of the work sheet for analysis, such as the procedure for the work sheet, the duration of the work sheet, etc. The working procedure is stagnated, which is an abnormal phenomenon needing to be focused in the production process, so that the collection of the stagnated data of the work order is an important requirement, and the user can know the stagnated condition of the work order more conveniently through the work order query interface, and the production is adjusted and controlled in a targeted manner.
As shown in fig. 29, in the man-hour analysis interface, analysis data of the production process at the man-hour level, such as total man-hour, average man-hour, longest man-hour, number of lines of a single process, average man-hour of a single process, long-time operator of a single process, etc., may be presented, so that the user can more easily understand the production condition from the man-hour level.
As shown in fig. 30, in the maintenance statistics interface, data related to maintenance in the production process, such as maintenance date, bad procedure, bad description, maintenance process, maintenance picture, maintenance personnel, etc., can be presented, so that the user can more conveniently understand the maintenance condition in the production process.
As shown in fig. 31, at the deadness early warning interface, the software also provides a deadness early warning function to monitor all the processes in the production process, if the execution time of a certain process is too long, the deadness early warning interface is recorded in the deadness early warning list, and a user can directly check the deadness occurring in the whole production process through the deadness early warning list and can further track, so that the user is more convenient to monitor the deadness in the production process. The software also provides an interface special for large screen display, and the large screen display interface can comprise assembly passing rate, debugging passing rate, test passing rate, quality inspection passing rate, a dull early warning list and the like. A large screen can be arranged in an actual production field, and the interface is displayed on the large screen, so that staff can check the production condition at any time more conveniently, and the production process is monitored.
It can be seen that, implementing the control method of the assembly line described in fig. 1, firstly, the process configuration information of the assembly line is obtained, then, the automation configuration of the intelligent equipment of each process is performed according to the configuration information corresponding to each process, finally, a control instruction is sequentially sent to the intelligent equipment of each process according to the execution sequence of each process, so as to sequentially complete the automation execution of each process, thereby, each process, the execution sequence of each process and the configuration information of each process of the assembly line can be self-defined by a user, and finally, the configuration and the allocation of each intelligent equipment are performed according to the process configuration information so as to complete each process of the assembly line, thereby, the flexible allocation of equipment and processes in the assembly line can be realized, and various manufacturing requirements can be better satisfied.
Example two
Referring to fig. 32, fig. 32 is a schematic structural diagram of a control device for a pipeline according to an embodiment of the invention. As shown in fig. 32, the control device of the pipeline may include:
an acquisition module 3201, configured to acquire process configuration information of a pipeline, where the process configuration information includes each process configured by a user, an execution order of each process, and configuration information of each process;
A configuration module 3202, configured to perform automatic configuration of the intelligent device of each process according to configuration information corresponding to the process;
the control module 3203 is configured to sequentially send control instructions to the intelligent devices of each process according to the execution sequence of each process, so as to sequentially complete automatic execution of each process.
The specific description of the control device of the pipeline may refer to the specific description of the control method of the pipeline, and will not be described in detail herein.
Example III
Referring to fig. 33, fig. 33 is a schematic structural diagram of a control terminal of a pipeline according to an embodiment of the present invention. As shown in fig. 33, the control terminal of the pipeline may include:
a memory 3301 storing executable program code;
a processor 3302 coupled with the memory 3301;
the processor 3302 invokes executable program code stored in the memory 3301 to perform steps in the control method of the pipeline disclosed in the first embodiment of the present invention.
Example IV
The embodiment of the invention discloses a computer storage medium which stores computer instructions for executing steps in the control method of the pipeline disclosed in the first embodiment of the invention when the computer instructions are called.
The apparatus embodiments described above are merely illustrative, wherein the modules illustrated as separate components may or may not be physically separate, and the components shown as modules may or may not be physical, i.e., may be located in one place, or may be distributed over a plurality of network modules. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art will understand and implement the present invention without undue burden.
From the above detailed description of the embodiments, it will be apparent to those skilled in the art that the embodiments may be implemented by means of software plus necessary general hardware platforms, or of course by means of hardware. Based on such understanding, the foregoing technical solutions may be embodied essentially or in a part contributing to the prior art in the form of a software product, which may be stored in a computer readable storage medium including Read-Only Memory (ROM), random access Memory (Random Access Memory, RAM), programmable Read-Only Memory (Programmable Read-Only Memory, PROM), erasable programmable Read-Only Memory (Erasable Programmable Read OnlyMemory, EPROM), one-time programmable Read-Only Memory (One-time Programmable Read-OnlyMemory, OTPROM), electrically erasable rewritable Read-Only Memory (EEPROM), compact disc Read-Only Memory (CD-ROM) or other optical disc Memory, magnetic disk Memory, tape Memory, or any other medium readable by a computer that can be used to carry or store data.
Finally, it should be noted that: the embodiment of the invention discloses a control method, a device, a terminal and a storage medium of a production line, which are disclosed by the embodiment of the invention only as the preferred embodiment of the invention, and are only used for illustrating the technical scheme of the invention, but not limiting the technical scheme; although the invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art will understand that; the technical scheme recorded in the various embodiments can be modified or part of technical features in the technical scheme can be replaced equivalently; such modifications and substitutions do not depart from the spirit and scope of the corresponding technical solutions.
Claims (10)
1. A method of controlling a pipeline, the method comprising:
acquiring process configuration information of a production line, wherein the process configuration information comprises various processes configured by a user, an execution sequence of each process and configuration information of each process;
carrying out automatic configuration of intelligent equipment of each process according to configuration information corresponding to the process;
and sending control instructions to the intelligent equipment of each process in turn according to the execution sequence of each process so as to complete the automatic execution of each process in turn.
2. The control method according to claim 1, wherein the process configuration information of the acquisition pipeline includes:
process configuration information of the pipeline is obtained from the middleware server.
3. The control method according to claim 2, wherein before the step configuration information of the pipeline is acquired from the middleware server, the method further comprises:
and acquiring process configuration information input by a user, and storing the process configuration information to the middleware server.
4. The control method according to claim 3, wherein the acquiring process configuration information input by a user includes:
and acquiring procedure configuration information input by a user through a preset target web page.
5. The control method according to claim 4, wherein the target web page includes a first web page, a second web page, and a third web page, and the acquiring the process configuration information input by the user through the preset target web page includes:
acquiring each procedure input by a user through the first web page;
acquiring an execution order of each process input by a user through the second web page;
And acquiring configuration information of each procedure input by a user through the third web page.
6. The control method according to any one of claims 1 to 5, wherein the automatically configuring the intelligent device for each process according to the configuration information corresponding to the process includes:
by using the interface which is developed based on C# and interacts with the intelligent equipment, the intelligent equipment of each process is automatically configured according to the configuration information corresponding to the process.
7. The control method according to any one of claims 1 to 5, wherein the sequentially sending control instructions to the intelligent devices of the respective processes according to the execution order of the respective processes includes:
and sequentially sending control instructions to a control matrix according to the execution sequence of each process, wherein the control matrix is provided with a plurality of interfaces for connecting intelligent equipment of each process.
8. A control apparatus for a pipeline, the apparatus comprising:
an acquisition module for acquiring process configuration information of a pipeline, wherein the process configuration information comprises each process configured by a user, an execution sequence of each process and configuration information of each process;
The configuration module is used for carrying out automatic configuration of intelligent equipment of each process according to the configuration information corresponding to the process;
and the control module is used for sequentially sending control instructions to the intelligent equipment of each process according to the execution sequence of each process so as to sequentially complete the automatic execution of each process.
9. A control terminal for a pipeline, the terminal comprising:
a memory storing executable program code;
a processor coupled to the memory;
the processor invokes the executable program code stored in the memory to perform the control method of the pipeline of any one of claims 1-7.
10. A computer readable storage medium storing a computer program, which when executed by a processor implements a method of controlling a pipeline as claimed in any one of claims 1 to 7.
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