CN115823856A - Energy-saving constant-humidity adjusting method for production device and modular constant-humidity-discharging heat recovery device - Google Patents
Energy-saving constant-humidity adjusting method for production device and modular constant-humidity-discharging heat recovery device Download PDFInfo
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Abstract
本发明涉及一种生产装置节能恒湿调节方法及模块化恒定排湿热回收装置,该装置和调节方法通过湿度、风量检测与比较结果控制排风风机的电源频率,调节排风风量;并通过静压检测与比较结果自动控制送风风机的电源频率,调节送风风量;进一步利用排风风量与送风风量之间的比例控制调节,尽可能减少排风、送风风量。本发明在保证需要的最大排湿量的前提下,尽可能减少排风与送风,降低运行能耗,在满足生产工艺要求的前提下进一步实现能源优化配置。
The invention relates to an energy-saving and constant-humidity adjustment method for a production device and a modular constant exhaust heat recovery device. The device and the adjustment method control the power frequency of the exhaust fan through the humidity and air volume detection and comparison results, and adjust the exhaust air volume; Pressure detection and comparison results automatically control the power supply frequency of the air supply fan and adjust the air supply volume; further use the proportional control and adjustment between the exhaust air volume and the supply air volume to reduce the exhaust and supply air volume as much as possible. On the premise of ensuring the required maximum moisture discharge, the present invention reduces exhaust and air supply as much as possible, reduces operating energy consumption, and further realizes energy optimization configuration on the premise of meeting production process requirements.
Description
技术领域technical field
本发明涉及一种生产装置节能恒湿调节方法及采用该方法的模块化恒定排湿热回收装置,特别是利用湿度值和静压力值自动调节排风与送风量以实现生产装置节能恒湿调节的方法和模块化恒定排湿热回收装置。The invention relates to a method for energy-saving and constant-humidity adjustment of a production device and a modular constant exhaust heat recovery device using the method, especially to automatically adjust the exhaust and air supply volumes by using the humidity value and static pressure value to realize the energy-saving and constant-humidity adjustment of the production device Method and Modularized Constant Exhaust Humidity Heat Recovery Device.
背景技术Background technique
电池极片涂布生产过程中,极片的烘干是关键的工序之一,在极片烘干过程中,空气中的湿度会逐渐增加,电池极片烘干的质量很大程度取决于涂布箱内的湿度、温度等因素,空气中温度和湿度的变化会引起空气热量的改变,影响烘干效果。因此,烘箱的排湿效果是涂布机烘干系统中的重点工作之一。为了达到较高的排湿效果,一些厂家简单地增加排风风量和送风风量,这样不仅大大增加了能耗,有悖于环保节能的理念,而且排风量和补风量无法合理控制,涂布箱内的湿度、热量不稳定,不利于电池极片的烘干效果,使得电池生产一致性差。In the production process of battery pole piece coating, pole piece drying is one of the key processes. During the pole piece drying process, the humidity in the air will gradually increase, and the quality of battery pole piece drying depends largely on the coating quality. Factors such as humidity and temperature in the cloth box, changes in temperature and humidity in the air will cause changes in air heat and affect the drying effect. Therefore, the dehumidification effect of the oven is one of the key tasks in the drying system of the coating machine. In order to achieve a higher dehumidification effect, some manufacturers simply increase the exhaust air volume and supply air volume, which not only greatly increases energy consumption, but is contrary to the concept of environmental protection and energy saving, and the exhaust air volume and supplementary air volume cannot be reasonably controlled. The humidity and heat in the cloth box are unstable, which is not conducive to the drying effect of the battery pole pieces, making the consistency of battery production poor.
发明内容Contents of the invention
鉴于现有技术无法实现生产装置在满足恒定湿度的前提下,最大限度降低能耗的需求,以及无法实现排风量、补风量合理控制以导致生产装置内湿度、热量不稳定的缺陷,本发明的主要目的就是提供一种实现生产装置送排风合理配置以达到恒湿、节能效果的方法和模块化热回收装置。In view of the fact that the existing technology cannot realize the demand for reducing energy consumption to the greatest extent under the premise of satisfying constant humidity in the production device, and cannot realize the reasonable control of the exhaust air volume and supplementary air volume, which leads to the instability of humidity and heat in the production device, the present invention The main purpose of the utility model is to provide a method and a modularized heat recovery device to realize the reasonable configuration of the air supply and exhaust of the production device to achieve constant humidity and energy saving effects.
为了达成上述目的,本发明在第一方面提供了一种生产装置节能恒湿调节方法,包括送风步骤和排风步骤,所述排风步骤包括如下排风风量调节步骤:In order to achieve the above object, the present invention provides an energy-saving and constant-humidity adjustment method for a production device in a first aspect, comprising an air supply step and an exhaust air step, and the exhaust air step includes the following exhaust air volume adjustment step:
i)检测生产装置空气湿度以获得生产装置内湿度值的步骤;i) The steps of detecting the air humidity of the production device to obtain the humidity value in the production device;
ii)将所述生产装置内湿度值与湿度值标准进行比较的步骤;ii) a step of comparing the humidity value in said production unit with a humidity value standard;
iii)根据步骤ii)中比较结果按如下逻辑执行排风风量调节:iii) According to the comparison result in step ii), adjust the exhaust air volume according to the following logic:
当检测排风湿度小于湿度值标准时,如检测到排风风量小于排风风量最低值,维持当前风量运行;如检测到排风风量大于排风风量最低值时,则减少排风风量;当检测排风湿度大于湿度值标准时,则加大排风;如果检测的排风湿度等于或基本等于湿度值标准,则维持当前排风风量。When the exhaust air humidity is detected to be lower than the humidity value standard, if it is detected that the exhaust air volume is less than the minimum value of the exhaust air volume, the current air volume operation will be maintained; if it is detected that the exhaust air volume is greater than the minimum value of the exhaust air volume, the exhaust air volume will be reduced; When the exhaust air humidity is greater than the humidity value standard, the exhaust air will be increased; if the detected exhaust air humidity is equal to or basically equal to the humidity value standard, the current exhaust air volume will be maintained.
优选的,所述送风步骤还包括送风风量调节步骤,所述送风风量调节步骤根据所述排风风量的大小按比例控制送风风量的大小。Preferably, the step of supplying air further includes a step of adjusting the air supply volume, and the step of adjusting the air supply volume controls the volume of the air supply proportionally according to the volume of the exhaust air.
优选的,所述送风步骤还包括送风风量调节步骤,所述送风风量调节步骤包括:Preferably, the air supply step further includes a step of adjusting the air volume of the air supply, and the step of adjusting the air volume of the air supply includes:
iv)检测生产装置内静压力以获得生产装置内静压力值的步骤;iv) Steps to detect the static pressure inside the production device to obtain the value of the static pressure inside the production device;
v)将所述静压力值与所述静压力标准值参数进行比较的步骤;v) the step of comparing said static pressure value with said static pressure standard value parameter;
vi)根据步骤v)中比较结果按如下逻辑执行送风风量调节:vi) According to the comparison result in step v), the air supply volume adjustment is performed according to the following logic:
当检测静压力值小于静压力标准值参数时,加大送风风量;当检测静压力值大于静压力标准值参数时,则减少送风风量;当检测静压力值等于或基本等于静压力标准值参数时,则维持当前风量运行。When the detected static pressure value is less than the static pressure standard value parameter, increase the air supply volume; when the detected static pressure value is greater than the static pressure standard value parameter, reduce the air supply volume; When the value parameter is set, the current air volume operation will be maintained.
进一步的,所述排风风量调节步骤与所述送风风量调节步骤可同步或不同步调节。Further, the step of adjusting the air volume of the exhaust air and the step of adjusting the air volume of the supply air can be adjusted synchronously or asynchronously.
优选的,所述排风风量调节步骤还包括设定湿度值标准与排风风量最低值参数的步骤。Preferably, the step of adjusting the exhaust air volume further includes the step of setting the humidity value standard and the minimum exhaust air volume parameters.
优选的,所述送风风量调节步骤还包括设定排风风量和送风风量比例的步骤。Preferably, the step of adjusting the air supply volume also includes the step of setting the ratio of the exhaust air volume to the supply air volume.
优选的,所述送风风量调节步骤还包括设定生产装置内静压力标准值参数的步骤。Preferably, the step of adjusting the air supply volume further includes the step of setting a standard value parameter of static pressure inside the production device.
进一步的,所述生产装置节能恒湿调节方法还包括将送风与排风进行热量交换的步骤。Further, the energy-saving and constant-humidity adjustment method of the production device also includes the step of exchanging heat between the supply air and the exhaust air.
本发明在第二方面提供了一种模块化恒定排湿热回收装置,包括与生产装置气体进口和出口对应气密连接的送风口和排风口,In the second aspect, the present invention provides a modular constant exhaust heat recovery device, which includes an air supply port and an air exhaust port that are airtightly connected to the gas inlet and outlet of the production device,
还包括至少一热交换器,所述热交换器将送风与排风进行热量交换;It also includes at least one heat exchanger, which exchanges heat between the supply air and the exhaust air;
送风风机;blower fan;
排风风机,排风风机风量自动调节器;Exhaust fan, exhaust fan air volume automatic regulator;
湿度传感器;Humidity Sensor;
所述湿度传感器通过所述排风风机风量自动调节器与所述排风风机连接,使湿度传感器、排风风机风量自动调节器与排风风机三者执行上文所述的排风风量调节步骤。The humidity sensor is connected to the exhaust fan through the automatic air volume regulator of the exhaust fan, so that the humidity sensor, the automatic air volume regulator of the exhaust fan and the exhaust fan perform the exhaust air volume adjustment steps described above .
进一步的,所述的模块化恒定排湿热回收装置还包括送风风机自动调节器,所述送风风机通过所述送风风机自动调节器、所述排风风机自动调节器与所述排风风机连接,使送风风机自动调节器和送风风机执行上文所述的送风风量调节步骤。Further, the modularized constant exhaust moisture heat recovery device also includes an automatic regulator of the air supply fan, and the air supply fan passes through the automatic regulator of the air supply fan, the automatic regulator of the exhaust fan and the air exhaust fan. The fan is connected so that the automatic regulator of the air supply fan and the air supply fan perform the steps of adjusting the air supply air volume described above.
进一步的,所述的模块化恒定排湿热回收装置还包括静压传感器与送风风机风量自动调节器,所述静压传感器通过所述送风风机风量自动调节器与所述送风风机连接,使静压传感器、送风风机风量自动调节器与送风风机三者执行上文所述的送风风量调节步骤。Further, the modular constant exhaust heat recovery device also includes a static pressure sensor and an automatic air volume regulator of the air supply fan, the static pressure sensor is connected to the air supply fan through the automatic air volume regulator of the air supply fan, Make the static pressure sensor, the automatic regulator of the air volume of the air supply fan and the air supply fan perform the air supply air volume adjustment steps described above.
可选择的,所述热交换器为双向波纹板式热交换器,热管式换热器或转轮式热交换器。Optionally, the heat exchanger is a bidirectional corrugated plate heat exchanger, a heat pipe heat exchanger or a wheel heat exchanger.
优选的,所述热交换器至少为两个,且串联使用。Preferably, there are at least two heat exchangers, which are used in series.
进一步的,所述模块化恒定排湿热回收装置还包括新风过滤器。Further, the modular constant exhaust heat recovery device also includes a fresh air filter.
优选的,所述送风风机和/或排风风机为变频风机。Preferably, the air supply fan and/or exhaust fan are variable frequency fans.
基于上述设计,本发明的有益效果是:通过湿度检测与比较结果控制排风风机的电源频率,可在保证需要的最大排湿量的前提下,尽可能减少排风,降低运行能耗;另外,本发明的送风风量调节步骤即可根据所述排风风量的大小按比例控制送风风量的大小,还可通过静压检测与比较结果控制送风风机的电源频率,进而调节送风风量的大小,在满足排湿的前提下,通过不同送风逻辑可尽可能减少送风风量,进一步实现能源优化配置与生产装置内部的工艺要求;此外,本发明中湿度值标准、排风风量最低值参数与生产装置内静压力标准值参数可根据外界环境、实际工艺需要而设定,优化了装置在不同条件下使用的效率与效果;另一方面,本发明提供的模块化恒定排湿热回收装置将热交换组件与恒湿控制组件与逻辑运算相互结合,进一步降低了装置和方法的能耗,并可根据不同的生产装置配制相应的模块化产品,有利于标准化与扩大生产,实现了节能、环保与经济效益有机结合。Based on the above design, the beneficial effect of the present invention is: the power frequency of the exhaust fan can be controlled by the humidity detection and comparison results, and the exhaust air can be reduced as much as possible to reduce the operating energy consumption under the premise of ensuring the maximum required moisture discharge; in addition , the air supply air volume adjustment step of the present invention can control the air supply air volume proportionally according to the size of the exhaust air volume, and can also control the power supply frequency of the air supply fan through static pressure detection and comparison results, and then adjust the air supply air volume On the premise of satisfying the humidity removal, the air supply volume can be reduced as much as possible through different air supply logics, and the energy optimization configuration and the internal process requirements of the production device can be further realized; in addition, the humidity value standard and the exhaust air volume in the present invention are the lowest The value parameter and the standard value parameter of the static pressure inside the production device can be set according to the external environment and actual process needs, which optimizes the efficiency and effect of the device under different conditions; on the other hand, the modular constant exhaust heat recovery provided by the present invention The device combines heat exchange components, constant humidity control components and logical operations to further reduce the energy consumption of the device and method, and can prepare corresponding modular products according to different production devices, which is conducive to standardization and expansion of production, and realizes energy saving , Environmental protection and economic benefits are organically combined.
附图说明Description of drawings
图 1 为本发明模块化恒定排湿热回收装置及节能恒湿调节方法第一实施例的原理及结构示意图;Figure 1 is a schematic diagram of the principle and structure of the first embodiment of the modular constant exhaust heat recovery device and the energy-saving constant humidity adjustment method of the present invention;
图 2为本发明第一实施例排风逻辑的原理示意图;FIG. 2 is a schematic diagram of the principle of exhaust logic in the first embodiment of the present invention;
图 3为本发明模块化恒定排湿热回收装置及节能恒湿调节方法第二实施例的原理及结构示意图;Fig. 3 is a schematic diagram of the principle and structure of the second embodiment of the modular constant exhaust heat recovery device and the energy-saving constant humidity adjustment method of the present invention;
图 4为本发明第二实施例送风逻辑的原理示意图;FIG. 4 is a schematic diagram of the principle of the air supply logic in the second embodiment of the present invention;
图 5 为本发明模块化恒定排湿热回收装置及节能恒湿调节方法第三实施例的原理及结构示意图;Fig. 5 is a schematic diagram of the principle and structure of the third embodiment of the modular constant exhaust heat recovery device and the energy-saving constant humidity adjustment method of the present invention;
附图标记说明Explanation of reference signs
100.涂布机烘箱;200. 阳极模块化恒定排湿热回收装置;201. 热交换器;202.送风风机;203. 送风风机变频器;204. 送风风量自动调节器;205. 静压传感器;206. 排风空气湿度传感器;207. 排风风机;208. 排风风机变频器;209. 排风风量自动调节器;210. 新风过滤器;211. 导淋水封。100. Coating machine oven; 200. Anode modular constant exhaust heat recovery device; 201. Heat exchanger; 202. Air supply fan; 203. Air supply fan frequency converter; 204. Automatic regulator of air supply volume; 206. Exhaust air humidity sensor; 207. Exhaust fan; 208. Exhaust fan inverter; 209. Exhaust air volume automatic regulator; 210. Fresh air filter; 211. Water seal.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明的技术方案,下面将结合附图所示的各实施方式对本发明实施例中的技术方案进行清楚、完整地描述。但应当说明的是,这些实施方式并非对本发明的限制,本领域普通技术人员根据这些实施方式所作的功能、方法、或者结构上的等效变换或替代,均属于本发明的保护范围之内。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with various implementation manners shown in the accompanying drawings. However, it should be noted that these embodiments do not limit the present invention, and any functional, method, or structural equivalent transformations or substitutions made by those skilled in the art based on these embodiments fall within the protection scope of the present invention.
同时,在本说明书中,涉及方位的描述,例如上、下、左、右、前、后、内、外、纵向、横向、竖直、水平等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。At the same time, in this specification, descriptions related to orientation, such as orientations or positional relationships indicated by up, down, left, right, front, back, inside, outside, longitudinal, horizontal, vertical, horizontal, etc., are based on the orientation shown in the accompanying drawings. The orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as limiting the present invention .
并且,在本说明书的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义,不能理解为对本发明的限制。Moreover, in the description of this specification, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations, and should not be construed as limitations on the present invention.
为了便于描述,本发明各优选实施例选择涂布机阳极烘箱作为生产装置,重点阐述涂布机阳极烘箱与恒定排湿节能处理模块箱之间的排湿节能原理,但应理解的是本发明中所述的生产装置不应局限于涂布机电极烘箱,凡是在生产中需要送风、排风排湿的生产装置,如:造纸行业、太阳能光伏电池片生产过程、汽车涂装闪干室、半导体制造、制药、食品生产行业等领域的生产装置都可与本发明的模块化恒定排湿热回收装置结合使用,所述涂布机电极烘箱不应理解为对权利要求中生产装置的限制。For ease of description, each preferred embodiment of the present invention selects the anode oven of the coating machine as the production device, and focuses on the principle of dehumidification and energy saving between the anode oven of the coating machine and the constant dehumidification and energy-saving treatment module box, but it should be understood that the present invention The production equipment mentioned in should not be limited to the coating machine electrode oven, any production equipment that needs air supply, exhaust air and humidity during production, such as: paper industry, solar photovoltaic cell production process, automobile coating flash drying room Production devices in the fields of semiconductor manufacturing, pharmaceuticals, food production, etc. can be used in combination with the modular constant exhaust heat recovery device of the present invention. The coating machine electrode oven should not be construed as a limitation on the production devices in the claims.
图1所示为本发明模块化恒定排湿热回收装置及节能恒湿调节方法第一实施例的原理及结构示意图,包括:涂布机烘箱100和阳极模块化恒定排湿热回收装置200;涂布机烘箱100的气体进口和出口与阳极模块化恒定排湿热回收装置200的送风口和排风口对应气密连接,从而将涂布机烘箱100内的废气由所述排风口导入阳极模块化恒定排湿热回收装置200,外界的新风通过送风口导入涂布机烘箱100内;所述阳极模块化恒定排湿热回收装置200内至少应包括热交换器201、送风风机202、排风风机207、排风风量自动调节器209和湿度传感器206,其中,所述热交换器201将阳极模块化恒定排湿热回收装置200内部划分为送风风道与排风风道,送风风机202和排风风机207分别对应设置于送风风道与排风风道之中,用于向涂布机烘箱100内导入新风,并将废气从涂布机烘箱100内导出,由于从涂布机烘箱100内排出的废气具有较高的温度(通常100℃左右),而从外界空气进入烘箱内的新风具有较低的温度,且需要经过加热后行使烘干功能,因此设置热交换器201能够将所述新风与所述废气进行热交换,一方面能够降低排向外界空气中废气的热量,另一方面能够给新风进行预加热,降低重新加热新风到指定温度所需的系统能耗,起到节能增效的作用。本发明的热交换器201优选为双向波纹板式热交换器,且呈菱形放置,但凡是能起到热交换作用的其他种类的热交换器,如热管式热交换器、转轮式热交换器、以及其他各种气-气热交换器及其适应性的固定安装方式都应涵盖在本发明的保护范围之中。Fig. 1 is a schematic diagram showing the principle and structure of the first embodiment of the modularized constant dehumidification heat recovery device and the energy-saving constant humidity adjustment method of the present invention, including: a coating machine oven 100 and an anode modular constant dehumidification heat recovery device 200; coating The gas inlet and outlet of the coating machine oven 100 are airtightly connected with the air supply port and the air exhaust port of the anode modular constant exhaust heat recovery device 200, so that the exhaust gas in the coating machine oven 100 is introduced into the anode modular through the air exhaust port The constant exhaust heat recovery device 200, the fresh air from the outside is introduced into the coating machine oven 100 through the air supply port; the anode modular constant exhaust heat recovery device 200 should at least include a heat exchanger 201, an air supply fan 202, and an exhaust fan 207 , an automatic exhaust air volume regulator 209 and a humidity sensor 206, wherein the heat exchanger 201 divides the interior of the anode modular constant exhaust heat recovery device 200 into an air supply air duct and an exhaust air duct, and the air supply fan 202 and the exhaust air duct The blower fan 207 is respectively arranged in the air supply duct and the exhaust air duct correspondingly, and is used to introduce fresh air into the coating machine oven 100, and exhaust gas is exported from the coating machine oven 100. Since the
本实施例中,所述湿度传感器206设置于所述排风风道内,用于检测烘箱100内部气流的湿度值;所述阳极模块化恒定排湿热回收装置200内还包括排风风量自动调节器209,排风风量自动调节器209的输入端与所述湿度传感器206电连接,用以接收湿度传感器206检测的湿度值,,在优选的方案中,所述湿度值标准可根据使用者的经验,和/或外界环境,和/或烘干的工艺要求而另行设定;所述排风风量自动调节器209的输出端与排风风机207连接以根据以下排风逻辑调节排风风机207的排风量:如图2所示,当检测排风湿度小于湿度值标准时,如检测到排风风量小于排风风量最低值,则维持当前风量运行;如检测到排风风量大于排风风量最低值时,则减少排风风量;当检测排风湿度大于湿度值标准时,则加大排风;如果检测的排风湿度等于或基本等于湿度值标准,则维持当前风量。通过湿度检测与比较结果控制排风风机的电源频率,可在保证需要的最大排湿量的前提下,尽可能减少排风,降低运行能耗。In this embodiment, the
本实施例中,所述送风风机202的送风量可根据排风风量与送风风量按一定比例自动送风。所述排风风量自动调节器209与所述送风风量自动调节器204信号连接,排风风量与送风风量按一定比例自动送风。优选的,该比例可根据使用者经验和工艺要求进行具体设定。具体而言,所述排风风量与送风风量按照1:0.9-0.95的比例进行设定,当湿度传感器206检测烘箱内空气湿度为33.0g/kg(大于湿度值标准25g/kg),说明烘箱内空气湿度增大,则需加大排风量至70000m³/h,相应的按照设定的排风风量与送风风量比例,送风风量将被自动调节至63000 m³ /h;当湿度传感器206检测烘箱内空气湿度为25.2 g/kg(湿度值标准25g/kg,湿度值距湿度值标准为±2视为基本等于湿度值标准),说明烘箱内空气湿度可以满足工艺要求,此时无需加大排风量,只需维持当前排风量,相应的按照设定的排风风量与送风风量比例,送风风量将被自动维持;当湿度传感器206烘箱内空气湿度为21 g/kg(小于湿度值标准25 g/kg),说明烘箱内空气十分干燥,完全能够满足烘干要求,此时只需保持尽可能小的排风风量即可满足工艺水平,从而降低系统能耗,即:如检测到排风风量小于排风风量最低值45000 m³ /h,则维持当前风量运行,相应的,按照设定的排风风量与送风风量比例,送风风量也将被自动维持;如检测到排风风量大于排风风量最低值时,则减少排风风量至排风风量最低值,相应的,按照设定的排风风量与送风风量比例,送风风量也将被自动降低到对应的最低值。本实施例通过比例调节方式可以根据排风风量自动调节送风风量,满足排湿要求的前提下降低了系统能耗。In this embodiment, the air supply volume of the
优选的,为了进一步优化阳极模块化恒定排湿热回收装置200的系统性能,还可进一步增设多组器件,例如:增设新风过滤器210对导入涂布机烘箱内100的新风进行严格过滤,以满足烘干工艺要求,防止烘干过程中使灰尘等污染电极片;将排风风机207设置为变频风机,具体为:排风风机变频器208结合排风风机207的形式,以通过改变电源频率调节排风风量,使风量调节更为便利;以及导淋水封211,以将热交换后冷凝产生的液体及时排出系统外,防止冷凝水在系统内存积;优选的,本实施例中湿度值标准与排风风量最低值参数可根据外界环境、实际工艺需要而具体设定,优化了装置在不同条件下使用的效率效果,扩宽了装置在不同条件下的使用范围;虽然以上多组器件虽在实施例1中进行示出,应该理解的是其仅为系统实现功能的优选实施例,并非系统实现功能的最低配置要求,不应被理解为对权利要求保护范围的限制。Preferably, in order to further optimize the system performance of the anode modular constant exhaust heat recovery device 200, multiple sets of devices can be further added, for example: add a fresh air filter 210 to strictly filter the fresh air introduced into the coating machine oven 100 to meet Drying process requirements, to prevent dust and other contamination of the electrode sheet during the drying process; set the exhaust fan 207 as a frequency conversion fan, specifically: the exhaust fan inverter 208 combined with the exhaust fan 207 in the form of adjusting the frequency of the power supply Exhaust air volume to make air volume adjustment more convenient; and guide shower water seal 211 to discharge the liquid condensed after heat exchange out of the system in time to prevent condensed water from accumulating in the system; preferably, the humidity value standard in this embodiment The parameters of the minimum value of the exhaust air volume can be specifically set according to the external environment and actual process needs, which optimizes the efficiency and effect of the device under different conditions and broadens the range of use of the device under different conditions; although the above multiple sets of devices are It is shown in Embodiment 1, it should be understood that it is only a preferred embodiment for the system to realize the function, not the minimum configuration requirement for the system to realize the function, and should not be construed as limiting the protection scope of the claims.
图3为本发明模块化恒定排湿热回收装置及节能恒湿调节方法第二实施例的原理及结构示意图,与第一实施例相比,本实施例的主要区别在于送风逻辑的改变,本实施例中涂布机烘箱100内设置有检测烘箱内静压力值的静压传感器205,并根据静压传感器205测得的烘箱内部静压力值执行送风逻辑,通过送风风量自动调节器204调节送风风机202的送风量。Figure 3 is a schematic diagram of the principle and structure of the second embodiment of the modularized constant exhaust heat recovery device and the energy-saving constant humidity adjustment method of the present invention. Compared with the first embodiment, the main difference of this embodiment lies in the change of the air supply logic. In the embodiment, the
具体送风逻辑如下:当静压传感器205检测的静压力值小于静压力标准值参数时,则此时需加大送风风量;当检测静压力值大于静压力标准值参数时,则减少送风风量;当检测静压力值等于或基本等于静压力标准值参数时,则维持当前风量运行。具体而言,当湿度传感器206检测烘箱内空气湿度为33.0g/kg(大于湿度值标准25g/kg),说明烘箱内空气湿度增大,则需加大排风量至70000m³/h,此时静压传感器205检测的静压力值将小于静压力标准值参数-10Pa,则此时需自动加大送风风量至63000 m³/h;当湿度传感器206检测烘箱内空气湿度为26g/kg(如湿度值标准25g/kg,湿度值距湿度值标准为±2视为基本等于湿度值标准),说明烘箱内空气湿度可以满足工艺要求,此时无需加大排风量,只需维持当前排风量,此时静压传感器205检测的静压力值也将等于或基本等于静压力标准值参数(静压力标准值-10Pa,静压力值距静压力标准值为±5Pa视为基本等于静压力标准值),则维持当前风量运行;当湿度传感器206烘箱内空气湿度为21g/kg(小于湿度值标准25g/kg),说明烘箱内空气十分干燥,完全能够满足烘干要求,此时只需保持尽可能小的排风风量即可满足工艺水平,从而降低系统能耗,即:如检测到排风风量小于排风风量最低值45000m³/h,则维持当前风量运行,相应的,此时检测的静压力值应大于静压力标准值参数,则减少送风风量至43000m³/h。The specific air supply logic is as follows: when the static pressure value detected by the
优选的,本实施例中的送风风机202同样优选为变频风机,具体为:送风风机变频器203结合送风风机202的形式,以通过改变电源频率调节排风风量,使风量调节更为便利;在本实施例中,所述排风风量调节步骤与所述送风风量调节步骤可同步或不同步调节,即:排风风量调节步骤和送风风量调节步骤可同时进行调节,或排风风量调节步骤可先于或后于送风风量调节步骤而进行调节;优选的,本实施例中烘箱内的静压力标准值参数同样可根据外界环境、实际工艺需要而具体设定,优化了装置在不同条件下使用的效率与效果,扩宽了装置在不同条件下的使用范围。Preferably, the
本实施例通过湿度、风量检测与比较结果控制排风风机的电源频率,可在保证需要的最大排湿量的前提下,尽可能减少排风,降低运行能耗;并通过静压检测与比较结果自动控制送风风机的电源频率,并利用两者之间的比例控制调节,尽可能减少排风、送风风量,在满足生产工艺要求的前提下进一步实现能源优化配置。In this embodiment, the power frequency of the exhaust fan is controlled through the detection and comparison results of humidity and air volume, which can reduce the exhaust air as much as possible and reduce the energy consumption of operation under the premise of ensuring the maximum required moisture removal; and through static pressure detection and comparison Results Automatically control the power supply frequency of the air supply fan, and use the proportional control and adjustment between the two to reduce the exhaust and supply air volume as much as possible, and further realize the optimal energy allocation under the premise of meeting the production process requirements.
图5为本发明模块化恒定排湿热回收装置及节能恒湿调节方法第三实施例的原理及结构示意图,与第二实施例相比,本实施例的主要区别在于热交换器201可设置为两个热交换器串联使用,所述热交换器优选为板式热交换器且呈菱形摆放。但应该理解的是,所述热交换器201的种类、数量以及摆放方式均是本领域技术人员根据实际需要可进行调整的。Fig. 5 is a schematic diagram of the principle and structure of the third embodiment of the modular constant exhaust heat recovery device and the energy-saving constant humidity adjustment method of the present invention. Compared with the second embodiment, the main difference of this embodiment is that the
设置两个以上热交换器可以进一步提高热交换的效率与效果,以两个热交换器201为例,高温废气经过两级热交换,相较于一个热交换器,温度可降低约30%,符合排放标准;而外界新风经过两级热交换,相较于一个热交换器,温度可增高约30%,只需稍加加热即可符合烘干温度的需要。与单级热交换相比,多级热交换热量交换更充分,能耗更低,更加符合生产节能的需要。Setting more than two heat exchangers can further improve the efficiency and effect of heat exchange. Taking two
应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施方式中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。It should be understood that although this description is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the description is only for clarity, and those skilled in the art should take the description as a whole, and each The technical solutions in the embodiments can also be properly combined to form other embodiments that can be understood by those skilled in the art.
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施方式或变更均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions for feasible implementations of the present invention, and they are not intended to limit the protection scope of the present invention. Any equivalent implementation or implementation that does not depart from the technical spirit of the present invention All changes should be included within the protection scope of the present invention.
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