A kind of four-way intelligence dryer
Technical field
The present invention relates to a kind of four-way intelligence dryers.
Background technique
Currently, conventional heat pump dryer high temperature and humidity air is directly discharged in air, energy loss is serious;Initial heating
When, the loss and waste of heat is serious;In heating process, it may appear that the bored wet or too fast problem of dehydration;Low efficiency, it is seriously polluted;And
And the wet-emitting blower air quantity of general conventional heat pump dryer constant will cause unnecessary energy loss and waste.
Summary of the invention
The purpose of the present invention is overcoming the deficiencies of existing technologies, a kind of four-way intelligence dryer is provided, using four-way
Airflow design, no matter equipment is run under which kind of state, can complete the recycling and utilization of energy to the maximum extent, reduces equipment
Unnecessary energy loss in operational process.
Realizing the technical solution of above-mentioned purpose is: a kind of four-way intelligence dryer, including shell, total-heat exchanger, pressure
Contracting machine, evaporator, condenser, frequency conversion wet-emitting blower, pressure fan, the first Electric air valve, the second Electric air valve, the electronic wind of third
Valve, the 4th Electric air valve and controller, in which:
Fresh wind port and return air inlet are offered in the left and right sidewall of the shell correspondingly, is opened on the top plate of the shell
Equipped with exhaust outlet and air outlet;
The total-heat exchanger is located at the middle part of the shell, the top plate on the top of the total-heat exchanger and the shell
Between be provided with upper spacer, be provided with lower clapboard between the bottom end of the total-heat exchanger and the bottom plate of the shell;
First Electric air valve is arranged between the left end of the total-heat exchanger and the left side wall of the shell;
Second Electric air valve is arranged on the lower left sidewall of the total-heat exchanger;
The third Electric air valve is arranged on the bottom right side wall of the total-heat exchanger;
4th Electric air valve is arranged between the right end of the total-heat exchanger and the right side wall of the shell;
Region between first Electric air valve, the second Electric air valve and lower clapboard is fresh air area, the fresh air area and institute
State fresh wind port connection;
Region between 4th Electric air valve, third Electric air valve and lower clapboard is return zone, the return zone and institute
State return air inlet connection;
The compressor is arranged on the bottom plate of the shell, and the compressor is located in the fresh air area;
The evaporator is fixed on the top plate of the shell, the exhaust outlet be located at the evaporator and upper spacer it
Between, diaphragm plate, the evaporator, upper spacer and tabula are provided between the bottom end of the evaporator and the bottom end of the upper spacer
Region between plate is exhaust zone, which is connected to the exhaust outlet;The evaporator, the first Electric air valve and diaphragm plate
Between region be evaporating area;
The condenser is arranged between the upper spacer and the right side wall of shell;The air outlet is located at the condenser
Top, between the condenser and air outlet be blow zones;Region between the condenser and the 4th Electric air valve is cold
Coagulation zone;
The outlet of the compressor is connected with the import of the condenser, the outlet of the condenser by throttle valve with
The import of the evaporator is connected, and the outlet of the evaporator is connected with the import of the compressor;
The frequency conversion wet-emitting blower is arranged in the exhaust outlet;
The blower setting is in the air outlet;
The controller is arranged on the lateral wall of the shell, and the controller respectively with the compressor, frequency conversion
Wet-emitting blower, pressure fan, the first Electric air valve, the second Electric air valve, third Electric air valve and the 4th Electric air valve are connected.
Above-mentioned a kind of four-way intelligence dryer, wherein be respectively arranged with strainer on the fresh wind port and return air inlet.
A kind of above-mentioned four-way intelligence dryer, wherein material is initially dried, in baking room air themperature with
When humidity is lower than desired temperature and humidity set point in the controller correspondingly, controller control described the
One Electric air valve and the 4th Electric air valve are opened, and the second Electric air valve and third Electric air valve are closed, and have two air-flows at this time
Channel, respectively first airflow channel and Article 2 airflow channel, in which:
First airflow channel are as follows: hot-air enters return zone by the return air inlet in baking room, through the 4th electricity
Dynamic air-valve enters the condensing zone, enters the blow zones after condenser heating, by the pressure fan by high temperature
Air is sent into baking room;
Article 2 airflow channel are as follows: outdoor fresh air enters the fresh air area by the fresh wind port, electronic through described first
Air-valve enters the evaporating area, and the exhaust zone is entered after the evaporator heat exchange, is arranged by the frequency conversion wet-emitting blower
To outdoor;
Material is carried out in drying course, when air humidity is higher than the humidity set point in the controller in baking room,
The controller controls second Electric air valve and third Electric air valve is opened, and the first Electric air valve and the 4th Electric air valve close
It closes, there are two airflow channels, respectively Article 3 airflow channel and Article 4 airflow channel at this time, in which:
Article 3 airflow channel are as follows: highly humid air enters return zone by the return air inlet in baking room, by described
Three Electric air valves, which enter, enters the evaporating area after total-heat exchanger is exchanged heat, enter after the evaporator heat exchange described
Exhaust zone is discharged to outdoor by the frequency conversion wet-emitting blower;
Article 4 airflow channel are as follows: outdoor fresh air enters the fresh air area by the fresh wind port, by second electricity
Dynamic air-valve enters after the total-heat exchanger is exchanged heat and enters the condensing zone, enters institute after heating using the condenser
Blow zones are stated, high temperature air is sent by baking room by the pressure fan.
Above-mentioned a kind of four-way intelligence dryer, wherein the desired temperature in the controller is 50~80 DEG C, wet
Spending setting value is 25~35%.
A kind of above-mentioned four-way intelligence dryer, wherein relative humidity data in the controller acquisition baking room, and
The revolving speed of the frequency conversion wet-emitting blower is automatically adjusted according to the relative humidity data.
Four-way intelligence dryer of the invention, compared with prior art, using four-way airflow design, no matter equipment exists
It is run under which kind of state, can complete the recycling and utilization of energy to the maximum extent, reduced unnecessary in equipment running process
Energy loss.Specifically have the beneficial effect that:
(1) four-way airflow design is used, four airflow channels are realized by the switch of four Electric air valves, pass through control
Device acquires temperature and humidity in baking room in real time, and no matter equipment is run under which kind of state, can complete energy to the maximum extent
Recycling and utilization, reduce equipment running process in unnecessary energy loss;
(2) frequency conversion wet-emitting blower is used, controller automatically adjusts frequency conversion hydrofuge wind by relative humidity in acquisition baking room
Machine revolving speed realizes that the automatic hydrofuge of intelligence, control are wet, avoids generating the bored wet or too fast phenomenon of dehydration, while avoiding the loss of energy
And waste;
(3) inverse Carnot cycle principle is used, Energy Efficiency Ratio is up to 4 or more;
(4) controller acquires temperature and humidity in baking room, automatic control compressor, frequency conversion wet-emitting blower, air-supply in real time
The working condition of machine and the first~the 4th Electric air valve, while realizing that precisely heating, temperature control, hydrofuge, control are wet, it is ensured that when equipment
Quarter, which is in efficient, stable state, to be run, while improving product drying quality and yield.
Detailed description of the invention
Fig. 1 is the structure chart of four-way intelligence dryer of the invention.
Specific embodiment
It is right with reference to the accompanying drawing in order to make those skilled in the art be better understood when technical solution of the present invention
Its specific embodiment is described in detail:
Referring to Fig. 1, highly preferred embodiment of the present invention, a kind of four-way intelligence dryer, including shell 9, Total heat exchange
Device 1, compressor 2, evaporator 3, condenser 4, frequency conversion wet-emitting blower 5, pressure fan 6, the first Electric air valve 81, the second Electric air valve
82, third Electric air valve 83, the 4th Electric air valve 84 and controller 10.
Fresh wind port 91 and return air inlet 92 are offered in the left and right sidewall of shell 9 correspondingly, is opened up on the top plate of shell 9
There are exhaust outlet 93 and air outlet 84;Strainer is respectively arranged on fresh wind port 91 and return air inlet 92.
Total-heat exchanger 1 is located at the middle part of shell 9, is provided between the top of total-heat exchanger 1 and the top plate of shell 9
Partition 11 is provided with lower clapboard 12 between the bottom end of total-heat exchanger 1 and the bottom plate of shell 9.
First Electric air valve 81 is arranged between the left end of total-heat exchanger 1 and the left side wall of shell 9;Second Electric air valve
82 are arranged on the lower left sidewall of total-heat exchanger 1;Third Electric air valve 83 is arranged on the bottom right side wall of total-heat exchanger 1;
4th Electric air valve 84 is arranged between the right end of total-heat exchanger 1 and the right side wall of shell 9.
Region between first Electric air valve 81, the second Electric air valve 82 and lower clapboard 12 is fresh air area a, fresh air area a
It is connected to fresh wind port 91;Region between 4th Electric air valve 84, third Electric air valve 93 and lower clapboard 12 is return zone b, should
Return zone b is connected to return air inlet 92.
Compressor 2 is arranged on the bottom plate of shell 9, and compressor 2 is located in fresh air area a.
Evaporator 3 is fixed on the top plate of shell 9, and exhaust outlet 93 is between evaporator 3 and upper spacer 11, evaporator 2
Bottom end and upper spacer 11 bottom end between be provided with diaphragm plate 13, the region between evaporator 3, upper spacer 11 and diaphragm plate 13
It is connected to for exhaust zone e, exhaust zone e with exhaust outlet 93;Region between evaporator 3, the first Electric air valve 81 and diaphragm plate 13
For evaporating area c.
Condenser 4 is arranged between upper spacer 11 and the right side wall of shell 9;Air outlet 94 is located at the top of condenser 4, cold
It is blow zones f between condenser 4 and air outlet 94;Region between condenser 4 and the 4th Electric air valve 84 is condensing zone d.
The outlet of compressor 2 is connected with the import of condenser 4, and the outlet of condenser 4 passes through throttle valve 7 and evaporator 3
Import be connected, the outlet of evaporator 3 is connected with the import of compressor 2.
Frequency conversion wet-emitting blower 5 is arranged in exhaust outlet 93;Pressure fan 6 is arranged in air outlet 94;The setting of controller 10 exists
On the lateral wall of shell 9, and controller 10 respectively with compressor 2, frequency conversion wet-emitting blower 5, pressure fan 6, the first Electric air valve 81,
Second Electric air valve 82, third Electric air valve 83 are connected with the 4th Electric air valve 84.Controller 10 acquires temperature in baking room in real time
Degree and humidity, automatic control compressor 2, frequency conversion wet-emitting blower 5, pressure fan 6 and the first~the 4th Electric air valve 81,82,83,84
Working condition.
A kind of four-way intelligence dryer of the invention has four airflow channels:
Initial heat-up stage initially dries material, and air themperature is lower than correspondingly with humidity in baking room
When desired temperature (50~80 DEG C) in controller 10 and humidity set point (25~35%), the control first of controller 10 is electronic
Air-valve 81 and the 4th Electric air valve 84 are opened, and the second Electric air valve 82 and third Electric air valve 83 are closed, and have two gas at this time
Circulation road, respectively first airflow channel and Article 2 airflow channel, in which:
First airflow channel are as follows: hot-air enters return zone b by return air inlet 92 in baking room, through the 4th Electric air valve
84 enter condensing zone d, enter blow zones f after the heating of condenser 4, high temperature air is sent into baking room by pressure fan 6;
Article 2 airflow channel are as follows: outdoor fresh air enters fresh air area a by fresh wind port 91, enters through the first Electric air valve 81
Evaporating area c enters exhaust zone e after evaporator heat exchange 3, is discharged to outdoor by frequency conversion wet-emitting blower 5;
The temperature-compensating stage carries out in drying course material, and air humidity is higher than wet in controller 10 in baking room
When spending setting value (25~35%), controller 10 controls the second Electric air valve 82 and third Electric air valve 83 is opened, and first is electronic
Air-valve 81 and the 4th Electric air valve 84 are closed, and have two airflow channels, respectively Article 3 airflow channel and Article 4 at this time
Airflow channel, in which:
Article 3 airflow channel are as follows: highly humid air enters return zone b by return air inlet 82 in baking room, electronic by third
Air-valve 83 enters evaporating area c after being exchanged heat into total-heat exchanger 1, enters exhaust zone e after the heat exchange of evaporator 3, passes through
Frequency conversion wet-emitting blower 5 is discharged to outdoor;
Article 4 airflow channel are as follows: outdoor fresh air by fresh wind port 81 enter fresh air area a, by the second Electric air valve 82 into
Enter and enter condensing zone d after total-heat exchanger 1 is exchanged heat, enters blow zones f after adding using condenser 4, it will by pressure fan 6
High temperature air is sent into baking room.
Four airflow channels use inverse Carnot cycle principle, and Energy Efficiency Ratio is up to 4 or more.
Controller 10 acquires relative humidity data in baking room, and automatically adjusts frequency conversion hydrofuge according to the relative humidity data
The revolving speed of blower 5.Relative humidity is bigger in baking room, and 5 revolving speed of wet-emitting blower is faster.Be achieved automatic hydrofuge, control it is wet, avoid
The bored wet or too fast phenomenon of dehydration is generated, while avoiding the loss and waste of energy.
Controller 10 acquires temperature and humidity in baking room, automatic control compressor, frequency conversion wet-emitting blower, pressure fan in real time
With the working condition of the first~the 4th Electric air valve, realize precisely heating, temperature control, hydrofuge, control it is wet while, it is ensured that the equipment moment
It is in efficient, stable state and runs, while improving product drying quality and yield.
Four-way intelligence dryer of the invention, solves in equipment that high temperature and humidity air is directly discharged in air, energy
The problem of amount loss;When solving initial heating, when temperature/humidity is lower than setting value in baking room, high temperature return air is directly through cold
The problem of condenser heats, and avoids the loss and waste of heat;When solving process heating, humidity is higher than setting in baking room
When value, high humidity return air once exchanges heat by total-heat exchanger, discharges outdoor after evaporator secondary heat exchange, avoids the occurrence of bored wet or de-
The too fast problem of water;Solve traditional dryer low efficiency, seriously polluted problem;It is constant to solve wet-emitting blower air quantity in equipment
The problem of causing unnecessary energy loss and waste.
In conclusion four-way intelligence dryer of the invention, using four-way airflow design, no matter equipment is in which kind of shape
It is run under state, can complete the recycling and utilization of energy to the maximum extent, reduce unnecessary energy damage in equipment running process
It loses.
Those of ordinary skill in the art it should be appreciated that more than embodiment be intended merely to illustrate the present invention,
And be not used as limitation of the invention, as long as the change in spirit of the invention, to embodiment described above
Change, modification will all be fallen within the scope of claims of the present invention.