CN106855353A - Heat pump drying equipment and drying means with dehumidification type Yu hydrofuge type handoff functionality - Google Patents

Heat pump drying equipment and drying means with dehumidification type Yu hydrofuge type handoff functionality Download PDF

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CN106855353A
CN106855353A CN201710208014.6A CN201710208014A CN106855353A CN 106855353 A CN106855353 A CN 106855353A CN 201710208014 A CN201710208014 A CN 201710208014A CN 106855353 A CN106855353 A CN 106855353A
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air duct
drying
heat pump
air
dehumidification
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CN106855353B (en
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程烨
杨德亮
都洪阳
张二宾
孟祥坤
卢邦纬
来海燕
高宇
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Henan Zhiyang Energy Saving Technology Co ltd
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HENAN BAIHENG ENERGY SAVING TECHNOLOGY Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • F26B23/10Heating arrangements using tubes or passages containing heated fluids, e.g. acting as radiative elements; Closed-loop systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B30/00Heat pumps
    • F25B30/02Heat pumps of the compression type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements for supplying or controlling air or other gases for drying solid materials or objects
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements for supplying or controlling air or other gases for drying solid materials or objects
    • F26B21/30Controlling, e.g. regulating, parameters of gas supply
    • F26B21/33Humidity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements for supplying or controlling air or other gases for drying solid materials or objects
    • F26B21/30Controlling, e.g. regulating, parameters of gas supply
    • F26B21/35Temperature; Pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

本发明公开了一种具有除湿型与排湿型切换功能的热泵干燥设备及物料干燥方法,包括热泵系统和烘干车间,烘干车间内设有热泵主机室、回风风道和烘干室;回风风道顶部高于烘干室,烘干室右侧设有与回风风道相连通的出风口;回风风道内设有排湿风道,排湿风道的另一端伸入热泵主机室;排风室与热泵主机室之间设有内循环风门,排风室侧壁设有排风风门;热泵主机室内设有新风风道,新风风道与排湿风道的交汇处设有热回收器,新风风道上设有内新风风门。本发明的具有除湿型与排湿型切换功能的热泵干燥设备结构紧凑,配合干燥方法,能根据具体情况选择最优运行模式,综合各模式所具有的优点,通过模式切换降低各模式的缺点的影响,能耗低,烘干效率高。

The invention discloses a heat pump drying equipment and a material drying method with the function of switching between dehumidification type and dehumidification type, including a heat pump system and a drying workshop. The drying workshop is equipped with a heat pump main machine room, a return air duct and a drying room ;The top of the return air duct is higher than the drying chamber, and the right side of the drying chamber is provided with an air outlet connected with the return air duct; into the heat pump main room; there is an internal circulation damper between the exhaust room and the heat pump main room, and an exhaust damper is set on the side wall of the exhaust room; there is a fresh air duct in the heat pump main room, and the intersection of the fresh air duct and the dehumidification air duct There is a heat recovery device, and an inner fresh air damper is installed on the fresh air duct. The heat pump drying equipment with the function of switching between the dehumidification type and the dehumidification type of the present invention has a compact structure, cooperates with the drying method, can select the optimal operation mode according to the specific situation, integrates the advantages of each mode, and reduces the disadvantages of each mode through mode switching. impact, low energy consumption and high drying efficiency.

Description

具有除湿型与排湿型切换功能的热泵干燥设备及干燥方法Heat pump drying equipment with switching function between dehumidification type and dehumidification type and drying method

技术领域technical field

本发明涉及一种热泵干燥设备,特别是适用于农副产品等脱水干燥时的专用设备及干燥方法。The invention relates to a heat pump drying device, in particular to a special device and a drying method suitable for dehydration and drying of agricultural by-products and the like.

背景技术Background technique

目前,热泵干燥设备在干燥设备领域有广阔的发展前景,特别是烘干温度在75℃以下的烘干领域。随着国家对节约能源、环境保护等方面越来越重视,热泵干燥设备的应用越来越受到人们的重视。At present, heat pump drying equipment has broad development prospects in the field of drying equipment, especially in the field of drying where the drying temperature is below 75°C. As the country pays more and more attention to energy conservation and environmental protection, the application of heat pump drying equipment has attracted more and more attention.

热泵干燥设备是物料干燥的专用设备,热泵系统为干燥设备提供热量供给,把经过升温后的气流送入烘干室,高温干燥的气流把物料中的水汽带走,从而达到干燥的目的。在使用循环风时,随着高温气流不断带走水汽,气流的温度的逐渐降低,湿度增加,对物料的脱水能力逐渐降低;当气流湿度达到设定湿度目标后排出一部分烘干房内的热湿空气,同时引入环境中的干燥空气,继续进行脱水干燥过程。Heat pump drying equipment is a special equipment for material drying. The heat pump system provides heat supply for the drying equipment, and sends the heated airflow into the drying chamber. The high-temperature dry airflow takes away the water vapor in the material, so as to achieve the purpose of drying. When using circulating air, as the high-temperature airflow continues to take away water vapor, the temperature of the airflow will gradually decrease, the humidity will increase, and the dehydration ability of the material will gradually decrease; when the airflow humidity reaches the set humidity target, a part of the heat in the drying room will be discharged. Humid air, while introducing dry air in the environment, continues the dehydration drying process.

目前热泵烘干设备主要分为两种,即热风排湿型和蒸发器除湿型。热风排湿型热泵烘干设备是利用排出热湿空气,引入外界干燥空气以达到烘干目的。At present, heat pump drying equipment is mainly divided into two types, namely hot air dehumidification type and evaporator dehumidification type. The hot air dehumidification type heat pump drying equipment uses the exhausted hot and humid air to introduce the external dry air to achieve the purpose of drying.

蒸发器除湿型烘干设备是利用蒸发器的冷量,把排湿风处理到露点温度以下,凝结出冷凝水以达到干燥物料的目的。The evaporator dehumidification drying equipment uses the cooling capacity of the evaporator to treat the exhaust air below the dew point temperature and condense condensed water to achieve the purpose of drying materials.

上述两种类型的烘干设备均有各自特点,优缺点也很明显。热风排湿形式受外界冷空气的状态影响较大,外界较冷时效率比较低;蒸发器除湿型受物料特性影响较大,当物料半干以后,烘干气流中水分较少,蒸发器除湿能效很低。The above two types of drying equipment have their own characteristics, and their advantages and disadvantages are also obvious. The hot air dehumidification mode is greatly affected by the state of the cold air outside, and the efficiency is relatively low when the outside world is colder; the evaporator dehumidification type is greatly affected by the characteristics of the material. Energy efficiency is very low.

目前,市场上缺少一种能够扬长避短,集两种类型的烘干设备于一身的热泵干燥设备。At present, there is a lack of a heat pump drying equipment that can maximize strengths and avoid weaknesses, and integrates two types of drying equipment.

发明内容Contents of the invention

本发明的目的在于提供一种能够在蒸发器除湿型烘干设备和热风排湿型热泵烘干设备之间切换的热泵干燥设备。The purpose of the present invention is to provide a heat pump drying device capable of switching between the evaporator dehumidification type drying device and the hot air dehumidification type heat pump drying device.

为实现上述目的,本发明的具有除湿型与排湿型切换功能的热泵干燥设备包括热泵系统和烘干车间,烘干车间内由左至右依次设有热泵主机室、回风风道和用于盛放物料的烘干室;回风风道顶部高于烘干室并向右延伸,烘干室右侧设有出风口,出风口与回风风道相连通;In order to achieve the above object, the heat pump drying equipment with switching function between dehumidification type and dehumidification type of the present invention includes a heat pump system and a drying workshop, and the drying workshop is provided with a heat pump main engine room, a return air duct and a utility In the drying room for materials; the top of the return air duct is higher than the drying room and extends to the right. There is an air outlet on the right side of the drying room, and the air outlet is connected with the return air duct;

热泵主机室底部一侧设有热泵主机室风门,热泵主机室向上连接有排风室;回风风道内于顶部位置设有排湿风道,排湿风道的另一端伸入排风室并向下伸入热泵主机室下部;The bottom side of the heat pump main room is equipped with a damper for the heat pump main room, and the heat pump main room is connected with an exhaust room upward; the return air duct is provided with a dehumidifying air duct at the top, and the other end of the dehumidifying air duct extends into the exhaust room and is closed. Extending downwards into the lower part of the heat pump main room;

热泵系统包括通过制冷剂管路循环连通的压缩机、冷凝器、节流装置和蒸发器,压缩机、节流装置和蒸发器组成热泵主机,热泵主机位于热泵主机室内,所述热泵主机的顶部设有出风方向向上的热泵蒸发风机;蒸发器与排湿风道的下端开口相邻;冷凝器位于回风风道的底部与烘干车间之间;所述排湿风道间隔设有两条,各排湿风道的右端开口处分别设有排湿风机;The heat pump system includes a compressor, a condenser, a throttling device and an evaporator connected through a refrigerant pipeline circulation, the compressor, the throttling device and the evaporator form a heat pump main unit, the heat pump main unit is located in the heat pump main unit room, and the top of the heat pump main unit is A heat pump evaporator fan with an upward air outlet direction is provided; the evaporator is adjacent to the lower opening of the dehumidification air duct; the condenser is located between the bottom of the return air duct and the drying workshop; the dehumidification air duct is separated by two The right end opening of each humid air duct is respectively equipped with a humid exhaust fan;

排风室与热泵主机室之间设有内循环风门,排风室侧壁设有排风风门;There is an internal circulation damper between the exhaust chamber and the heat pump main engine room, and an exhaust damper is arranged on the side wall of the exhaust chamber;

所述热泵主机室内设有新风风道,新风风道的两端分别开口于热泵主机室相对两侧壁上,新风风道的两端分别设有室外新风风门;新风风道与所述各排湿风道均呈十字交叉状,新风风道与每个排湿风道的交汇处均设有热回收器,各热回收器的壳程或管程与新风风道相连通,各热回收器的管程或壳程与排湿风道相连通;The heat pump main engine room is provided with a fresh air duct, and the two ends of the fresh air duct are respectively opened on the opposite side walls of the heat pump main room, and the two ends of the fresh air duct are respectively provided with outdoor fresh air dampers; The wet air ducts are all in the shape of a cross, and the intersection of the fresh air duct and each humid air duct is equipped with a heat recovery device. The shell side or tube side of each heat recovery unit is connected with the fresh air duct. The tube side or shell side is connected with the dehumidification air duct;

两排湿风道之间的新风风道上设有烘干室新风风门,烘干室新风风门位于新风风道和回风风道之间;The fresh air duct of the drying room is installed on the fresh air duct between the two rows of wet air ducts, and the fresh air damper of the drying room is located between the fresh air duct and the return air duct;

新风风道下方的回风风道内设有出风方向朝下的循环风机,循环风机位于冷凝器的上方;The return air duct below the fresh air duct is equipped with a circulation fan with the air outlet direction facing downward, and the circulation fan is located above the condenser;

以指向烘干室新风风门的方向为内向,两排湿风道外侧的新风风道上分别设有内新风风门,内新风风门位于新风风道和回风风道之间。With the direction pointing to the fresh air damper of the drying chamber as inward, the fresh air ducts outside the two rows of wet air ducts are respectively provided with inner fresh air dampers, and the inner fresh air dampers are located between the fresh air duct and the return air duct.

所述热泵主机室风门并排间隔设有两个以上;所述排风风门在排风室的相对两侧壁上对称设有两个。There are more than two dampers in the heat pump main engine room arranged side by side at intervals; two exhaust dampers are arranged symmetrically on opposite side walls of the exhaust chamber.

所述回风风道内设有湿度传感器和温度传感器。A humidity sensor and a temperature sensor are arranged in the return air duct.

本发明的目的还在于提供一种使用上述热泵干燥设备烘干物料的干燥方法。The purpose of the present invention is also to provide a drying method for drying materials using the above-mentioned heat pump drying equipment.

为实现上述目的,本发明的使用上述具有除湿型与排湿型切换功能的热泵干燥设备进行物料干燥的方法依次按以下步骤进行:In order to achieve the above object, the method of drying materials using the above-mentioned heat pump drying equipment with the function of switching between dehumidification type and dehumidification type according to the present invention is carried out in the following steps:

第一步骤是按简单模式运行;开启热泵主机室风门、内循环风门、排风风门、热泵蒸发风机、压缩机和循环风机,关闭排湿风机、内新风风门、烘干室新风风门和室外新风风门;The first step is to run in simple mode; open the damper of the heat pump main engine room, the internal circulation damper, the exhaust damper, the heat pump evaporation fan, the compressor and the circulating fan, and close the dehumidification fan, the internal fresh air damper, the drying room fresh air damper and the outdoor fresh air throttle;

此时,在热泵蒸发风机的抽风作用下,室外空气由热泵主机室风门进入热泵主机室与蒸发器换热,将蒸发器产生的冷量通过内循环风门和排风风门排出;在循环风机的作用下,循环风向下通过冷凝器进入烘干室,循环风在通过冷凝器时得到加热,加热后的循环风在烘干室内对物料产生烘干作用;物料烘干过程中产生的水蒸汽被循环风带走,循环风经回风风道返回循环风机处,从而在循环过程中不断烘干物料;At this time, under the action of the heat pump evaporating fan, the outdoor air enters the heat pump main room through the damper of the heat pump main room to exchange heat with the evaporator, and the cold generated by the evaporator is discharged through the internal circulation damper and the exhaust damper; Under the action, the circulating air enters the drying room through the condenser downwards, and the circulating air is heated when passing through the condenser, and the heated circulating air has a drying effect on the materials in the drying room; the water vapor generated during the drying process of the materials is absorbed The circulating air is taken away, and the circulating air returns to the circulating fan through the return air duct, so that the materials are continuously dried during the circulating process;

在简单模式的运行过程中,物料持续烘干时,产生的水蒸汽不断进入循环风内;循环风的相对湿度越高,烘干效果越低;当回风风道内的相对湿度高于第一切换湿度时,转入第二步骤即蒸发器除湿模式;所述第一切换湿度大于50%且小于等于80%,由工作人员根据运行工况确定具体值;During the operation of the simple mode, when the material is continuously dried, the water vapor generated continuously enters the circulating air; the higher the relative humidity of the circulating air, the lower the drying effect; when the relative humidity in the return air duct is higher than the first When switching humidity, turn to the second step, that is, the evaporator dehumidification mode; the first switching humidity is greater than 50% and less than or equal to 80%, and the specific value is determined by the staff according to the operating conditions;

关闭内循环风门和排风风门,打开内新风风门和排湿风机,进入第二步骤;Close the internal circulation damper and exhaust damper, open the inner fresh air damper and dehumidification fan, and enter the second step;

第二步骤是按蒸发器除湿模式运行;此时,在排湿风机的作用下,回风风道内的一部分回风进入排湿风道,另一部分回风则仍然直接回流至循环风机处;进入排湿风道的循环风经热回收器后由排湿风道的下端开口处排入热泵主机室,通过蒸发器后由热泵蒸发风机送至热泵主机室的顶部,并经内新风风门进入新风风道,然后通过烘干室新风风门进入回风风道,与未进入排湿风道的循环风汇合后经循环风机和冷凝器被送入烘干室,循环风在冷凝器处得到加热,并对烘干室内的物料产生烘干作用;循环风经烘干室右侧的出风口重新进入回风风道,形成循环;The second step is to operate in the dehumidification mode of the evaporator; at this time, under the action of the dehumidification fan, part of the return air in the return air duct enters the dehumidification duct, and the other part of the return air still directly returns to the circulation fan; enters The circulating air of the humidity exhaust air duct is discharged into the heat pump main engine room from the lower opening of the humidity exhaust air duct after passing through the heat recovery device, and is sent to the top of the heat pump main engine room by the heat pump evaporating fan after passing through the evaporator, and enters the fresh air through the inner fresh air damper. The air duct enters the return air duct through the fresh air damper of the drying room, merges with the circulating air that has not entered the dehumidification air duct, and then is sent to the drying room through the circulating fan and condenser, and the circulating air is heated at the condenser. And produce drying effect on the materials in the drying chamber; the circulating air re-enters the return air duct through the air outlet on the right side of the drying chamber to form a circulation;

当回风风道内的相对湿度低于第二切换湿度时,转入热风排湿烘干模式;第二切换湿度大于等于10且小于等于50%,由工作人员根据运行工况确定具体值;When the relative humidity in the return air duct is lower than the second switching humidity, switch to the hot air dehumidification drying mode; the second switching humidity is greater than or equal to 10 and less than or equal to 50%, and the specific value is determined by the staff according to the operating conditions;

打开室外新风风门、内循环风门和排风风门,关闭内新风风门,进入第三步骤;Open the outdoor fresh air damper, internal circulation damper and exhaust air damper, close the inner fresh air damper, and enter the third step;

第三步骤是按热风排湿烘干模式运行;此时,在排湿风机的作用下,回风风道内的一部分回风作为排湿风进入排湿风道,另一部分回风则仍然直接回流至循环风机处;在循环风机的抽吸作用下,室外新风由室外新风风门进入新风风道,在经过热回收器时与排湿风进行热交换,在吸收了排湿风内的热量后经烘干室新风风门进入回风风道,与未进入排湿风道的循环风汇合后经循环风机和冷凝器被送入烘干室,汇合后的风在冷凝器处得到加热,并对烘干室内的物料产生烘干作用;气流经烘干室右侧的出风口重新进入回风风道,从而持续不断地运行;The third step is to operate in the hot air dehumidification and drying mode; at this time, under the action of the dehumidification fan, part of the return air in the return air duct enters the dehumidification air duct as dehumidification air, and the other part of the return air is still directly returned to the circulation fan; under the suction of the circulation fan, the outdoor fresh air enters the fresh air duct from the outdoor fresh air door, and exchanges heat with the exhaust air when passing through the heat recovery device. After absorbing the heat in the exhaust air, it passes The fresh air door of the drying room enters the return air duct, and after being combined with the circulating air that has not entered the dehumidifying air duct, it is sent into the drying room through the circulating fan and the condenser. The materials in the drying chamber produce drying effect; the air flows through the air outlet on the right side of the drying chamber and enters the return air duct again, so as to run continuously;

在第三步骤的持续运行过程中,排湿风道内的热湿气流经过蒸发器时为蒸发器提供热量,实现废热利用;在热泵蒸发风机的作用下,排湿风道内的气流以及热泵主机室风门处的室外空气被吸入热泵主机室,带走蒸发器所产生的冷量后由内循环风门和排风风门排出;During the continuous operation of the third step, the hot and humid air flow in the dehumidification air duct provides heat for the evaporator when passing through the evaporator to realize waste heat utilization; The outdoor air at the damper is sucked into the main engine room of the heat pump, takes away the cold generated by the evaporator, and then is discharged by the internal circulation damper and the exhaust damper;

当回风风道内的相对湿度高于第一切换湿度时,转入第二步骤即蒸发器除湿模式;When the relative humidity in the return air duct is higher than the first switching humidity, turn to the second step, that is, the evaporator dehumidification mode;

第四步骤是物料烘干程度达标后,关闭各风机、各风门以及热泵系统的压缩机,将物料运出烘干室,停止物料干燥过程。The fourth step is to turn off the fans, air doors and compressors of the heat pump system after the drying degree of the materials reaches the standard, and transport the materials out of the drying chamber to stop the drying process of the materials.

本发明设计了一种具有除湿型与排湿型切换功能的热泵干燥设备及相应的干燥方法,利用风门相互转换可以实现热风排湿型和蒸发器除湿型两种烘干类型的相互切换,在不同烘干需求时选择合适的烘干模式,结合两种烘干模式的优点,提高烘干效率,降低烘干成本。The present invention designs a heat pump drying equipment with switching function between dehumidification type and dehumidification type and the corresponding drying method. The mutual switching between the hot air dehumidification type and the evaporator dehumidification type can be realized by using the mutual conversion of the damper. Choose the appropriate drying mode for different drying needs, and combine the advantages of the two drying modes to improve drying efficiency and reduce drying costs.

简单模式具有操作简单,热空气温升较快的优点(因为简单模式下既没有在烘干室内引入新风,又没有使循环风通过蒸发器降温,因此温升较快)。这种模式的缺点是热泵系统受外界环境温度的影响较大,在外界气温较低时,蒸发器处温度很低,从而降低了热泵系统的运行效率。The simple mode has the advantages of simple operation and faster temperature rise of hot air (because in the simple mode, neither fresh air is introduced into the drying room nor the circulating air is cooled through the evaporator, so the temperature rises faster). The disadvantage of this mode is that the heat pump system is greatly affected by the external ambient temperature. When the external temperature is low, the temperature at the evaporator is very low, thereby reducing the operating efficiency of the heat pump system.

蒸发器除湿模式的优点是热泵系统受环境温度的影响很小,更能适应低温环境。该模式下,温度较高的排湿风(排湿风道内的气流)用来加热蒸发器,大幅改善了蒸发器处的温度状况,提高了蒸发压力,提高了热泵系统的运行效率。由于蒸发器处的温度基本不受外界气温的影响,因此蒸发器除湿模式具有热泵系统效率高、受环境影响程度低的优点。蒸发器除湿模式的缺点是,当排湿风湿度较小时,由于排湿风露点温度较低,经过热回收器和蒸发器后可能仍然达不到露点温度以下,或是刚刚达到露点温度,此时经过蒸发器时冷凝出的水分很少,排湿风再次回到烘干室内,起不到降低烘干室内空气湿度的作用(或是作用很小),而排湿风经过蒸发器降温再经过加热器升温的过程是无效过程,不但除湿效果不明显且消耗大量能源。The advantage of the evaporator dehumidification mode is that the heat pump system is less affected by the ambient temperature and is more adaptable to low temperature environments. In this mode, the high-temperature dehumidifying air (the airflow in the dehumidifying air duct) is used to heat the evaporator, which greatly improves the temperature at the evaporator, increases the evaporation pressure, and improves the operating efficiency of the heat pump system. Since the temperature at the evaporator is basically not affected by the outside air temperature, the dehumidification mode of the evaporator has the advantages of high efficiency of the heat pump system and low degree of environmental influence. The disadvantage of the evaporator dehumidification mode is that when the humidity of the dehumidification air is low, due to the low dew point temperature of the dehumidification air, it may still not reach the dew point temperature after passing through the heat recovery device and the evaporator, or it may just reach the dew point temperature. When passing through the evaporator, the condensed moisture is very little, and the dehumidifying air returns to the drying room again, which cannot reduce the air humidity in the drying room (or the effect is very small), while the dehumidifying air passes through the evaporator to cool down and then returns to the drying room. The process of heating up through the heater is an ineffective process, not only the dehumidification effect is not obvious but also consumes a lot of energy.

热风排湿烘干模式的优点是利用外界干燥空气与烘干室内湿空气的湿度差加速烘干过程,在外界空气温度高,湿度小的条件下烘干效率高,能耗小。同时,本模式中,排湿风中所具有的废热经过了两级回收利用,废热利用率较高。第一级废热利用是在热回收器中,排湿风加热了新风风道中通过的室外新风;第二级废热利用是在排湿风通过蒸发器时加热了蒸发器,提高了热泵系统的运行效率(高于简单模式并低于蒸发器除湿模式),使热泵系统受环境温度影响较简单模式更小。The advantage of the hot air dehumidification drying mode is to use the humidity difference between the external dry air and the humid air in the drying room to accelerate the drying process. Under the conditions of high external air temperature and low humidity, the drying efficiency is high and the energy consumption is small. At the same time, in this mode, the waste heat contained in the dehumidification wind has been recycled in two stages, and the waste heat utilization rate is relatively high. The first stage of waste heat utilization is in the heat recovery device, the exhaust air heats the outdoor fresh air passing through the fresh air duct; the second stage waste heat utilization is to heat the evaporator when the exhaust air passes through the evaporator, which improves the operation of the heat pump system Efficiency (higher than simple mode and lower than evaporator dehumidification mode), making the heat pump system less affected by ambient temperature than simple mode.

热风排湿烘干模式的缺点是当外界空气与烘干室内空气湿度差较小的时候,需要大量排出热风,浪费能源,烘干效率低;当外界环境温度低时,新风与烤房内空气温差较大,新风热负荷较大。The disadvantage of the hot air dehumidification drying mode is that when the humidity difference between the outside air and the air in the drying room is small, a large amount of hot air needs to be discharged, which wastes energy and the drying efficiency is low; when the external environment temperature is low, the fresh air and the air in the drying room The temperature difference is large, and the fresh air heat load is large.

本发明的具有除湿型与排湿型切换功能的热泵干燥设备结构紧凑,配合本发明的干燥方法,能够实现多种工作模式,能够根据具体运行情况选择最优的运行模式,综合利用各模式所具有的优点,通过模式切换降低各模式的缺点的影响,整体能耗较低,烘干效率较高。The heat pump drying equipment of the present invention with the function of switching between dehumidification type and dehumidification type has a compact structure. With the drying method of the present invention, various operating modes can be realized, and the optimal operating mode can be selected according to specific operating conditions. It has the advantages of reducing the influence of the shortcomings of each mode through mode switching, the overall energy consumption is low, and the drying efficiency is high.

附图说明Description of drawings

图1是简单模式下本发明的结构示意图;Fig. 1 is a schematic structural diagram of the present invention in a simple mode;

图2是图1的右视示意图;Fig. 2 is the right view diagram of Fig. 1;

图3是图1的俯视示意图;Fig. 3 is a top view schematic diagram of Fig. 1;

图4是蒸发器除湿模式下本发明的结构示意图;Fig. 4 is a structural schematic diagram of the present invention under the evaporator dehumidification mode;

图5是图4的右视示意图;Fig. 5 is a schematic right view of Fig. 4;

图6是图4的俯视示意图;Figure 6 is a schematic top view of Figure 4;

图7是热风排湿烘干模式下本发明的结构示意图;Fig. 7 is a schematic structural view of the present invention in the hot air dehumidification drying mode;

图8是图7的右视示意图;Fig. 8 is a schematic right view of Fig. 7;

图9是图7的俯视示意图。FIG. 9 is a schematic top view of FIG. 7 .

具体实施方式detailed description

各视图中箭头所示方向为该处的气流方向。The direction indicated by the arrow in each view is the airflow direction at that place.

如图1至图9所示,本发明的具有除湿型与排湿型切换功能的热泵干燥设备包括热泵系统和烘干车间1,烘干车间1内由左至右依次设有热泵主机室3、回风风道12和用于盛放物料的烘干室9;回风风道12顶部高于烘干室9并向右延伸,烘干室9右侧设有出风口,出风口与回风风道12相连通;As shown in Figures 1 to 9, the heat pump drying equipment with the switching function of dehumidification type and dehumidification type of the present invention includes a heat pump system and a drying workshop 1, and a heat pump host room 3 is arranged in the drying workshop 1 from left to right. , the return air duct 12 and the drying chamber 9 for holding materials; the top of the return air duct 12 is higher than the drying chamber 9 and extends to the right, and the right side of the drying chamber 9 is provided with an air outlet, and the air outlet and the return 12 air ducts are connected;

热泵主机室3底部一侧设有热泵主机室风门16,热泵主机室3向上连接有排风室31;回风风道12内于顶部位置设有排湿风道14,排湿风道14的另一端伸入排风室31并向下伸入热泵主机室3下部;Heat pump host room 3 bottom side is provided with heat pump host room damper 16, and heat pump host room 3 is connected with exhaust room 31 upward; The other end extends into the exhaust chamber 31 and extends downward into the lower part of the heat pump host chamber 3;

热泵系统包括通过制冷剂管路7(优选铜管)循环连通的压缩机、冷凝器8、节流装置和蒸发器5,压缩机、节流装置和蒸发器5组成热泵主机,热泵主机位于热泵主机室3内,所述热泵主机的顶部设有出风方向向上的热泵蒸发风机2;蒸发器5与排湿风道14的下端开口相邻;冷凝器8位于回风风道12的底部与烘干车间1之间;所述排湿风道14间隔设有两条,各排湿风道14的右端开口处分别设有排湿风机13;The heat pump system includes a compressor, a condenser 8, a throttling device and an evaporator 5 that are circulated through a refrigerant pipeline 7 (preferably a copper pipe). In the host room 3, the top of the heat pump host is provided with a heat pump evaporating fan 2 with an upward air outlet direction; the evaporator 5 is adjacent to the lower end opening of the humidity exhaust air duct 14; Between the drying workshop 1; the said dehumidification air duct 14 is provided with two intervals, and the right end opening of each dehumidification air duct 14 is respectively provided with a dehumidification fan 13;

排风室31与热泵主机室3之间设有内循环风门17,排风室31侧壁设有排风风门18;An internal circulation damper 17 is provided between the exhaust chamber 31 and the heat pump host chamber 3, and an exhaust damper 18 is provided on the side wall of the exhaust chamber 31;

所述热泵主机室内设有新风风道22,新风风道22的两端分别开口于热泵主机室3相对两侧壁上,新风风道22的两端分别设有室外新风风门21;新风风道22与所述各排湿风道14均呈十字交叉状,新风风道22与每个排湿风道14的交汇处均设有热回收器15,各热回收器15的壳程或管程与新风风道22相连通,各热回收器15的管程或壳程与排湿风道14相连通;The heat pump host room is provided with a fresh air duct 22, and the two ends of the fresh air duct 22 are respectively opened on the opposite side walls of the heat pump host room 3, and the two ends of the fresh air duct 22 are respectively provided with an outdoor fresh air damper 21; 22 and each of the dehumidifying air ducts 14 are in the shape of a cross, and the intersection of the fresh air duct 22 and each dehumidifying air duct 14 is provided with a heat recovery device 15, and the shell side or tube side of each heat recovery device 15 It communicates with the fresh air duct 22, and the tube side or shell side of each heat recovery unit 15 communicates with the humidity exhaust duct 14;

两排湿风道14之间的新风风道22上设有烘干室新风风门20,烘干室新风风门20位于新风风道22和回风风道12之间;The fresh air duct 22 between the two rows of wet air ducts 14 is provided with a drying chamber fresh air damper 20, and the drying chamber fresh air damper 20 is located between the fresh air duct 22 and the return air duct 12;

新风风道22下方的回风风道12内设有出风方向朝下的循环风机6,循环风机6位于冷凝器8的上方;The return air duct 12 below the fresh air duct 22 is provided with a circulation fan 6 with the air outlet direction facing downward, and the circulation fan 6 is located above the condenser 8;

以指向烘干室新风风门20的方向为内向,两排湿风道14外侧的新风风道22上分别设有内新风风门19,内新风风门19位于新风风道22和回风风道12之间。With the direction pointing to the fresh air damper 20 of the drying chamber as inward, the fresh air duct 22 outside the two rows of wet air ducts 14 is respectively provided with an inner fresh air damper 19, and the inner fresh air damper 19 is located between the fresh air duct 22 and the return air duct 12. between.

其中,热泵系统为本领域常规技术,图未示压缩机和节流装置。节流装置可以采用毛细管或膨胀阀,均为本领域常规技术。Wherein, the heat pump system is a conventional technology in the field, and the compressor and throttling device are not shown in the figure. The throttling device can be a capillary tube or an expansion valve, both of which are conventional techniques in the art.

所述热泵主机室风门16并排间隔设有两个以上;所述排风风门18在排风室31的相对两侧壁上对称设有两个。Two or more dampers 16 of the heat pump main engine room are arranged side by side at intervals; two exhaust dampers 18 are symmetrically arranged on opposite side walls of the exhaust chamber 31 .

所述回风风道12内设有湿度传感器和温度传感器。湿度传感器和温度传感器均为常规装置,图未示。The return air duct 12 is provided with a humidity sensor and a temperature sensor. Both the humidity sensor and the temperature sensor are conventional devices, not shown in the figure.

工作时,待烘干的物料11盛放在物料装载装置10内并送入烘干室9。During operation, the material 11 to be dried is contained in the material loading device 10 and sent into the drying chamber 9 .

本发明还公开了使用上述具有除湿型与排湿型切换功能的热泵干燥设备进行物料干燥的方法,依次按以下步骤进行:The present invention also discloses a method for drying materials by using the above-mentioned heat pump drying equipment with the function of switching between dehumidification type and dehumidification type, which is carried out in sequence according to the following steps:

第一步骤是按简单模式运行;开启热泵主机室风门16、内循环风门17、排风风门18、热泵蒸发风机2、热泵主机的压缩机和循环风机6,关闭排湿风机13、内新风风门19、烘干室新风风门20和室外新风风门21;The first step is to operate in simple mode; open the damper 16 of the heat pump host room, the internal circulation damper 17, the exhaust damper 18, the heat pump evaporation fan 2, the compressor and the circulation fan 6 of the heat pump host, and close the dehumidification fan 13 and the internal fresh air damper 19. Drying room fresh air damper 20 and outdoor fresh air damper 21;

此时,在热泵蒸发风机2的抽风作用下,室外空气由热泵主机室风门16进入热泵主机室3与蒸发器5换热,将蒸发器5产生的冷量通过内循环风门17和排风风门18排出;在循环风机6的作用下,循环风向下通过冷凝器8进入烘干室9,循环风在通过冷凝器8时得到加热,加热后的循环风在烘干室9内对物料产生烘干作用;物料烘干过程中产生的水蒸汽被循环风带走,循环风经回风风道12返回循环风机6处,从而在循环过程中不断烘干物料;At this time, under the action of the heat pump evaporator fan 2, the outdoor air enters the heat pump main room 3 through the heat pump main room damper 16 to exchange heat with the evaporator 5, and the cold generated by the evaporator 5 passes through the internal circulation damper 17 and the exhaust damper. 18 discharge; under the action of the circulating fan 6, the circulating air enters the drying chamber 9 through the condenser 8 downwards, and the circulating air is heated when passing through the condenser 8, and the heated circulating air produces a drying effect on the material in the drying chamber 9. Drying effect; the water vapor generated during the material drying process is taken away by the circulating air, and the circulating air returns to the circulating fan 6 through the return air duct 12, so that the material is continuously dried during the circulating process;

在简单模式的运行过程中,物料持续烘干时,产生的水蒸汽不断进入循环风内;循环风的相对湿度越高,烘干效果越低;当回风风道12内的相对湿度高于第一切换湿度时,转入第二步骤即蒸发器5除湿模式;所述第一切换湿度大于50%且小于等于80%,由工作人员根据运行工况确定具体值;烘干某种物料时,工作人员观察循环风的相对湿度的变化情况,循环风的相对湿度由迅速上升变为缓慢上升或者基本不再变化时,表示在该工况下循环风达到该相对湿度时烘干效果过低,将循环风的相对湿度缓慢上升或者基本不再变化时的相对湿度设定为第一切换湿度。During the operation of the simple mode, when the material is continuously dried, the water vapor generated continuously enters the circulating air; the higher the relative humidity of the circulating air, the lower the drying effect; when the relative humidity in the return air duct 12 is higher than When switching the humidity for the first time, turn to the second step, that is, the dehumidification mode of the evaporator 5; the first switching humidity is greater than 50% and less than or equal to 80%, and the specific value is determined by the staff according to the operating conditions; when drying a certain material , the staff observes the change of the relative humidity of the circulating air. When the relative humidity of the circulating air changes from a rapid increase to a slow increase or basically no longer changes, it means that the drying effect is too low when the circulating air reaches the relative humidity under this working condition. , the relative humidity when the relative humidity of the circulating air rises slowly or basically does not change is set as the first switching humidity.

关闭内循环风门17和排风风门18,打开内新风风门19和排湿风机13,进入第二步骤;Close the internal circulation damper 17 and the exhaust damper 18, open the inner fresh air damper 19 and the dehumidification blower 13, and enter the second step;

第二步骤是按蒸发器5除湿模式运行;此时,在排湿风机13的作用下,回风风道12内的一部分回风进入排湿风道14,另一部分回风则仍然直接回流至循环风机6处;进入排湿风道14的循环风经热回收器15后由排湿风道14的下端开口处排入热泵主机室3,通过蒸发器5后由热泵蒸发风机2送至热泵主机室3的顶部,并经内新风风门19进入新风风道22,然后通过烘干室新风风门20进入回风风道12,与未进入排湿风道14的循环风汇合后经循环风机6和冷凝器8被送入烘干室9,循环风在冷凝器8处得到加热,并对烘干室9内的物料产生烘干作用;循环风经烘干室9右侧的出风口重新进入回风风道12,形成循环;The second step is to operate according to the dehumidification mode of the evaporator 5; at this time, under the action of the dehumidification blower 13, a part of the return air in the return air duct 12 enters the dehumidification air duct 14, and the other part of the return air is still directly returned to the There are 6 circulating fans; the circulating air that enters the dehumidifying air duct 14 passes through the heat recovery device 15 and is discharged into the heat pump main engine room 3 from the lower opening of the dehumidifying air duct 14, and is sent to the heat pump by the heat pump evaporating fan 2 after passing through the evaporator 5 The top of the host room 3, and enters the fresh air duct 22 through the inner fresh air damper 19, and then enters the return air duct 12 through the fresh air damper 20 of the drying room, and merges with the circulating air that has not entered the dehumidification air duct 14, and passes through the circulating fan 6 And the condenser 8 is sent into the drying chamber 9, the circulating air is heated at the condenser 8, and has a drying effect on the materials in the drying chamber 9; the circulating air re-enters through the air outlet on the right side of the drying chamber 9 The return air duct 12 forms a circulation;

在第二步骤的持续运行过程中,湿度较高的循环风在经过蒸发器5时温度降低,在蒸发器5处凝结出冷凝水,实现除湿;除湿后的气流经热泵蒸发风机2、新风风门19、新风风道22和烘干室新风风门20重新进入回风风道12,与未通过排湿风道14的回风混合后,降低了回风的整体湿度,从而使循环风恢复吸收物料中水分的能力。蒸发器5除湿模式的优点还在于利用蒸发器5本身产生的冷量除去烘干室9内空气的水分,利用一部分温度较高的循环风带走蒸发器5处的冷量,因此热泵系统的工作效率较高,热泵系统受外界环境温度的影响非常小,解决热泵系统在环境温度低的时候效率较低的问题。蒸发器5除湿模式的缺点在于:当循环风(排湿风)湿度较小时,由于排湿风露点温度较低,经过热回收器15和蒸发器5后可能仍然达不到露点温度以下,或是刚刚达到露点温度,此时经过蒸发器5时冷凝出的水分很少,排湿风再次回到烘干室9内,起不到降低烘干室9内空气湿度的作用(或是作用很小),而排湿风经过蒸发器5降温再经过加热器升温的过程是无效过程,不但除湿效果不明显且消耗大量能源。During the continuous operation of the second step, the temperature of the circulating air with high humidity decreases when passing through the evaporator 5, and condensed water is condensed at the evaporator 5 to realize dehumidification; the dehumidified air passes through the heat pump evaporating fan 2 and the fresh air damper 19. The fresh air duct 22 and the fresh air damper 20 of the drying chamber re-enter the return air duct 12, and mix with the return air that has not passed through the dehumidification air duct 14, reducing the overall humidity of the return air, thereby allowing the circulating air to recover and absorb materials ability to retain moisture. The advantage of the dehumidification mode of the evaporator 5 is that the cooling capacity generated by the evaporator 5 itself is used to remove the moisture in the air in the drying chamber 9, and a part of the circulating air with a higher temperature is used to take away the cooling capacity of the evaporator 5, so the heat pump system The working efficiency is high, and the heat pump system is very little affected by the external ambient temperature, which solves the problem of low efficiency of the heat pump system when the ambient temperature is low. The disadvantage of the dehumidification mode of the evaporator 5 is: when the humidity of the circulating air (humidity exhausting air) is low, the temperature of the dew point of the dehumidification air may not reach below the dew point temperature after passing through the heat recovery unit 15 and the evaporator 5, or It has just reached the dew point temperature. At this time, when passing through the evaporator 5, the condensed moisture is very little, and the dehumidifying wind returns to the drying chamber 9 again, which cannot reduce the air humidity in the drying chamber 9 (or the effect is very small). small), and the process of dehumidifying air cooling through the evaporator 5 and then heating up through the heater is an ineffective process, not only the dehumidification effect is not obvious but also consumes a lot of energy.

当回风风道12内的相对湿度低于第二切换湿度时,转入热风排湿烘干模式;第二切换湿度大于等于10且小于等于50%,由工作人员根据运行工况确定具体值;When the relative humidity in the return air duct 12 is lower than the second switching humidity, switch to the hot air dehumidification drying mode; the second switching humidity is greater than or equal to 10 and less than or equal to 50%, and the specific value is determined by the staff according to the operating conditions ;

烘干某种物料时,工作人员观察蒸发器5处凝结水的情况。在第二步骤刚开始运行时,蒸发器5处必然会产生大量凝结水。当蒸发器5处不再产生凝结水时,或者产生的凝结水的量非常小时,将相应的循环风的相对湿度值设定为第二切换湿度。When drying a certain material, the staff observes the condensed water at 5 places of the evaporator. When the second step just starts to run, a large amount of condensed water will inevitably be produced at the evaporator 5 place. When no more condensed water is generated at the evaporator 5 , or the amount of condensed water generated is very small, the corresponding relative humidity value of the circulating air is set as the second switching humidity.

打开室外新风风门21、内循环风门17和排风风门18,关闭内新风风门19,进入第三步骤;Open the outdoor fresh air damper 21, the internal circulation damper 17 and the exhaust damper 18, close the inner fresh air damper 19, and enter the third step;

第三步骤是按热风排湿烘干模式运行;此时,在排湿风机13的作用下,回风风道12内的一部分回风作为排湿风进入排湿风道14,另一部分回风则仍然直接回流至循环风机6处;在循环风机6的抽吸作用下,室外新风由室外新风风门21进入新风风道22,在经过热回收器15时与排湿风进行热交换,在吸收了排湿风内的热量后经烘干室新风风门20进入回风风道12,与未进入排湿风道14的循环风汇合后经循环风机6和冷凝器8被送入烘干室9,汇合后的风在冷凝器8处得到加热,并对烘干室9内的物料产生烘干作用;气流经烘干室9右侧的出风口重新进入回风风道12,从而持续不断地运行;The third step is to operate according to the hot air dehumidification and drying mode; at this time, under the action of the dehumidification blower 13, a part of the return air in the return air duct 12 enters the dehumidification air duct 14 as the dehumidification wind, and the other part of the return air Then it still directly flows back to the circulating fan 6; under the suction of the circulating fan 6, the outdoor fresh air enters the fresh air duct 22 from the outdoor fresh air damper 21, and exchanges heat with the dehumidifying air when passing through the heat recovery device 15, and absorbs After dehumidifying the heat in the dehumidifying air, it enters the return air duct 12 through the fresh air door 20 of the drying chamber, merges with the circulating air that has not entered the dehumidifying air duct 14, and is sent to the drying chamber 9 through the circulating fan 6 and the condenser 8 , the converging air is heated at the condenser 8, and has a drying effect on the materials in the drying chamber 9; the air flows through the air outlet on the right side of the drying chamber 9 and re-enters the return air duct 12, thereby continuously run;

在第三步骤的持续运行过程中,排湿风道14内的热湿气流经过蒸发器5时为蒸发器5提供热量,实现废热利用;在热泵蒸发风机2的作用下,排湿风道14内的气流以及热泵主机室风门16处的室外空气被吸入热泵主机室3,带走蒸发器5所产生的冷量后由内循环风门17和排风风门18排出;During the continuous operation of the third step, when the hot and humid air flow in the dehumidification air duct 14 passes through the evaporator 5, it provides heat for the evaporator 5 to realize waste heat utilization; The air flow inside and the outdoor air at the damper 16 of the heat pump main engine room are sucked into the heat pump main engine room 3, and the cold generated by the evaporator 5 is taken away, and then discharged by the internal circulation damper 17 and the exhaust damper 18;

当回风风道12内的相对湿度高于第一切换湿度时,转入第二步骤即蒸发器5除湿模式;When the relative humidity in the return air duct 12 is higher than the first switching humidity, turn to the second step, that is, the dehumidification mode of the evaporator 5;

第四步骤是工作人员确定物料烘干程度达标后,关闭各风机、各风门以及热泵系统的压缩机,将物料运出烘干室9,停止物料干燥过程。The fourth step is to turn off the fans, dampers and compressors of the heat pump system after the staff confirms that the drying degree of the materials reaches the standard, and transport the materials out of the drying chamber 9 to stop the drying process of the materials.

以上实施例仅用以说明而非限制本发明的技术方案,尽管参照上述实施例对本发明进行了详细说明,本领域的普通技术人员应当理解:依然可以对本发明进行修改或者等同替换,而不脱离本发明的精神和范围的任何修改或局部替换,其均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate and not limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that the present invention can still be modified or equivalently replaced without departing from it. Any modifications or partial replacements within the spirit and scope of the present invention shall fall within the scope of the claims of the present invention.

Claims (4)

1.具有除湿型与排湿型切换功能的热泵干燥设备,其特征在于:包括热泵系统和烘干车间,烘干车间内由左至右依次设有热泵主机室、回风风道和用于盛放物料的烘干室;回风风道顶部高于烘干室并向右延伸,烘干室右侧设有出风口,出风口与回风风道相连通;1. The heat pump drying equipment with dehumidification type and dehumidification type switching function is characterized in that it includes a heat pump system and a drying workshop. The drying workshop is equipped with a heat pump main engine room, a return air duct and a A drying room for storing materials; the top of the return air duct is higher than the drying room and extends to the right. There is an air outlet on the right side of the drying room, and the air outlet is connected to the return air duct; 热泵主机室底部一侧设有热泵主机室风门,热泵主机室向上连接有排风室;回风风道内于顶部位置设有排湿风道,排湿风道的另一端伸入排风室并向下伸入热泵主机室下部;The bottom side of the heat pump main room is equipped with a damper for the heat pump main room, and the heat pump main room is connected with an exhaust room upward; the return air duct is provided with a dehumidifying air duct at the top, and the other end of the dehumidifying air duct extends into the exhaust room and is closed. Extending downwards into the lower part of the heat pump main room; 热泵系统包括通过制冷剂管路循环连通的压缩机、冷凝器、节流装置和蒸发器,压缩机、节流装置和蒸发器组成热泵主机,热泵主机位于热泵主机室内,所述热泵主机的顶部设有出风方向向上的热泵蒸发风机;蒸发器与排湿风道的下端开口相邻;冷凝器位于回风风道的底部与烘干车间之间;所述排湿风道间隔设有两条,各排湿风道的右端开口处分别设有排湿风机;The heat pump system includes a compressor, a condenser, a throttling device and an evaporator connected through a refrigerant pipeline circulation, the compressor, the throttling device and the evaporator form a heat pump main unit, the heat pump main unit is located in the heat pump main unit room, and the top of the heat pump main unit is A heat pump evaporator fan with an upward air outlet direction is provided; the evaporator is adjacent to the lower opening of the dehumidification air duct; the condenser is located between the bottom of the return air duct and the drying workshop; the dehumidification air duct is separated by two The right end opening of each humid air duct is respectively equipped with a humid exhaust fan; 排风室与热泵主机室之间设有内循环风门,排风室侧壁设有排风风门;There is an internal circulation damper between the exhaust chamber and the heat pump main engine room, and an exhaust damper is arranged on the side wall of the exhaust chamber; 所述热泵主机室内设有新风风道,新风风道的两端分别开口于热泵主机室相对两侧壁上,新风风道的两端分别设有室外新风风门;新风风道与所述各排湿风道均呈十字交叉状,新风风道与每个排湿风道的交汇处均设有热回收器,各热回收器的壳程或管程与新风风道相连通,各热回收器的管程或壳程与排湿风道相连通;The heat pump main engine room is provided with a fresh air duct, and the two ends of the fresh air duct are respectively opened on the opposite side walls of the heat pump main room, and the two ends of the fresh air duct are respectively provided with outdoor fresh air dampers; The wet air ducts are all in the shape of a cross, and the intersection of the fresh air duct and each humid air duct is equipped with a heat recovery device. The shell side or tube side of each heat recovery unit is connected with the fresh air duct. The tube side or shell side is connected with the dehumidification air duct; 两排湿风道之间的新风风道上设有烘干室新风风门,烘干室新风风门位于新风风道和回风风道之间;The fresh air duct of the drying room is installed on the fresh air duct between the two rows of wet air ducts, and the fresh air damper of the drying room is located between the fresh air duct and the return air duct; 新风风道下方的回风风道内设有出风方向朝下的循环风机,循环风机位于冷凝器的上方;The return air duct below the fresh air duct is equipped with a circulation fan with the air outlet direction facing downward, and the circulation fan is located above the condenser; 以指向烘干室新风风门的方向为内向,两排湿风道外侧的新风风道上分别设有内新风风门,内新风风门位于新风风道和回风风道之间。With the direction pointing to the fresh air damper of the drying chamber as inward, the fresh air ducts outside the two rows of wet air ducts are respectively provided with inner fresh air dampers, and the inner fresh air dampers are located between the fresh air duct and the return air duct. 2.根据权利要求1所述的具有除湿型与排湿型切换功能的热泵干燥设备,其特征在于:所述热泵主机室风门并排间隔设有两个以上;所述排风风门在排风室的相对两侧壁上对称设有两个。2. The heat pump drying equipment with switching function between dehumidification type and dehumidification type according to claim 1, characterized in that: there are more than two dampers in the main engine room of the heat pump arranged side by side; There are two symmetrically arranged on the opposite side walls. 3.根据权利要求1或2所述的具有除湿型与排湿型切换功能的热泵干燥设备,其特征在于:所述回风风道内设有湿度传感器和温度传感器。3. The heat pump drying equipment with switching function between dehumidification type and dehumidification type according to claim 1 or 2, characterized in that a humidity sensor and a temperature sensor are arranged in the return air duct. 4.使用权利要求3中所述具有除湿型与排湿型切换功能的热泵干燥设备进行物料干燥的方法,其特征在于依次按以下步骤进行:4. The method for drying materials by using the heat pump drying equipment with the switching function of dehumidification type and dehumidification type described in claim 3, characterized in that the following steps are carried out in sequence: 第一步骤是按简单模式运行;开启热泵主机室风门、内循环风门、排风风门、热泵蒸发风机、压缩机和循环风机,关闭排湿风机、内新风风门、烘干室新风风门和室外新风风门;The first step is to run in simple mode; open the damper of the heat pump main engine room, the internal circulation damper, the exhaust damper, the heat pump evaporation fan, the compressor and the circulating fan, and close the dehumidification fan, the internal fresh air damper, the drying room fresh air damper and the outdoor fresh air throttle; 此时,在热泵蒸发风机的抽风作用下,室外空气由热泵主机室风门进入热泵主机室与蒸发器换热,将蒸发器产生的冷量通过内循环风门和排风风门排出;在循环风机的作用下,循环风向下通过冷凝器进入烘干室,循环风在通过冷凝器时得到加热,加热后的循环风在烘干室内对物料产生烘干作用;物料烘干过程中产生的水蒸汽被循环风带走,循环风经回风风道返回循环风机处,从而在循环过程中不断烘干物料;At this time, under the action of the heat pump evaporating fan, the outdoor air enters the heat pump main room through the damper of the heat pump main room to exchange heat with the evaporator, and the cold generated by the evaporator is discharged through the internal circulation damper and the exhaust damper; Under the action, the circulating air enters the drying room through the condenser downwards, and the circulating air is heated when passing through the condenser, and the heated circulating air has a drying effect on the materials in the drying room; the water vapor generated during the drying process of the materials is absorbed The circulating air is taken away, and the circulating air returns to the circulating fan through the return air duct, so that the materials are continuously dried during the circulating process; 在简单模式的运行过程中,物料持续烘干时,产生的水蒸汽不断进入循环风内;循环风的相对湿度越高,烘干效果越低;当回风风道内的相对湿度高于第一切换湿度时,转入第二步骤即蒸发器除湿模式;所述第一切换湿度大于50%且小于等于80%,由工作人员根据运行工况确定具体值;During the operation of the simple mode, when the material is continuously dried, the water vapor generated continuously enters the circulating air; the higher the relative humidity of the circulating air, the lower the drying effect; when the relative humidity in the return air duct is higher than the first When switching humidity, turn to the second step, that is, the evaporator dehumidification mode; the first switching humidity is greater than 50% and less than or equal to 80%, and the specific value is determined by the staff according to the operating conditions; 关闭内循环风门和排风风门,打开内新风风门和排湿风机,进入第二步骤;Close the internal circulation damper and exhaust damper, open the inner fresh air damper and dehumidification fan, and enter the second step; 第二步骤是按蒸发器除湿模式运行;此时,在排湿风机的作用下,回风风道内的一部分回风进入排湿风道,另一部分回风则仍然直接回流至循环风机处;进入排湿风道的循环风经热回收器后由排湿风道的下端开口处排入热泵主机室,通过蒸发器后由热泵蒸发风机送至热泵主机室的顶部,并经内新风风门进入新风风道,然后通过烘干室新风风门进入回风风道,与未进入排湿风道的循环风汇合后经循环风机和冷凝器被送入烘干室,循环风在冷凝器处得到加热,并对烘干室内的物料产生烘干作用;循环风经烘干室右侧的出风口重新进入回风风道,形成循环;The second step is to operate in the dehumidification mode of the evaporator; at this time, under the action of the dehumidification fan, part of the return air in the return air duct enters the dehumidification duct, and the other part of the return air still directly returns to the circulation fan; enters The circulating air of the humidity exhaust air duct is discharged into the heat pump main engine room from the lower opening of the humidity exhaust air duct after passing through the heat recovery device, and is sent to the top of the heat pump main engine room by the heat pump evaporating fan after passing through the evaporator, and enters the fresh air through the inner fresh air damper. The air duct enters the return air duct through the fresh air damper of the drying room, merges with the circulating air that has not entered the dehumidification air duct, and then is sent to the drying room through the circulating fan and condenser, and the circulating air is heated at the condenser. And produce drying effect on the materials in the drying chamber; the circulating air re-enters the return air duct through the air outlet on the right side of the drying chamber to form a circulation; 当回风风道内的相对湿度低于第二切换湿度时,转入热风排湿烘干模式;第二切换湿度大于等于10且小于等于50%,由工作人员根据运行工况确定具体值;When the relative humidity in the return air duct is lower than the second switching humidity, switch to the hot air dehumidification drying mode; the second switching humidity is greater than or equal to 10 and less than or equal to 50%, and the specific value is determined by the staff according to the operating conditions; 打开室外新风风门、内循环风门和排风风门,关闭内新风风门,进入第三步骤;Open the outdoor fresh air damper, internal circulation damper and exhaust air damper, close the inner fresh air damper, and enter the third step; 第三步骤是按热风排湿烘干模式运行;此时,在排湿风机的作用下,回风风道内的一部分回风作为排湿风进入排湿风道,另一部分回风则仍然直接回流至循环风机处;在循环风机的抽吸作用下,室外新风由室外新风风门进入新风风道,在经过热回收器时与排湿风进行热交换,在吸收了排湿风内的热量后经烘干室新风风门进入回风风道,与未进入排湿风道的循环风汇合后经循环风机和冷凝器被送入烘干室,汇合后的风在冷凝器处得到加热,并对烘干室内的物料产生烘干作用;气流经烘干室右侧的出风口重新进入回风风道,从而持续不断地运行;The third step is to operate in the hot air dehumidification and drying mode; at this time, under the action of the dehumidification fan, part of the return air in the return air duct enters the dehumidification air duct as dehumidification air, and the other part of the return air is still directly returned to the circulation fan; under the suction of the circulation fan, the outdoor fresh air enters the fresh air duct from the outdoor fresh air door, and exchanges heat with the exhaust air when passing through the heat recovery device. After absorbing the heat in the exhaust air, it passes The fresh air door of the drying room enters the return air duct, and after being combined with the circulating air that has not entered the dehumidifying air duct, it is sent into the drying room through the circulating fan and the condenser. The materials in the drying chamber are dried; the air flows through the air outlet on the right side of the drying chamber and enters the return air duct again, so as to run continuously; 在第三步骤的持续运行过程中,排湿风道内的热湿气流经过蒸发器时为蒸发器提供热量,实现废热利用;在热泵蒸发风机的作用下,排湿风道内的气流以及热泵主机室风门处的室外空气被吸入热泵主机室,带走蒸发器所产生的冷量后由内循环风门和排风风门排出;During the continuous operation of the third step, the hot and humid air flow in the dehumidification air duct provides heat for the evaporator when passing through the evaporator to realize waste heat utilization; The outdoor air at the damper is sucked into the main engine room of the heat pump, takes away the cold generated by the evaporator, and then is discharged by the internal circulation damper and the exhaust damper; 当回风风道内的相对湿度高于第一切换湿度时,转入第二步骤即蒸发器除湿模式;When the relative humidity in the return air duct is higher than the first switching humidity, turn to the second step, that is, the evaporator dehumidification mode; 第四步骤是物料烘干程度达标后,关闭各风机、各风门以及热泵系统的压缩机,将物料运出烘干室,停止物料干燥过程。The fourth step is to turn off the fans, air doors and compressors of the heat pump system after the drying degree of the materials reaches the standard, and transport the materials out of the drying chamber to stop the drying process of the materials.
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