CN115823846A - Drying device and drying method for germinated brown rice meal replacement powder - Google Patents
Drying device and drying method for germinated brown rice meal replacement powder Download PDFInfo
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- CN115823846A CN115823846A CN202310132558.4A CN202310132558A CN115823846A CN 115823846 A CN115823846 A CN 115823846A CN 202310132558 A CN202310132558 A CN 202310132558A CN 115823846 A CN115823846 A CN 115823846A
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Abstract
The invention discloses a drying device and a drying method for germinated brown rice meal replacement powder, relates to the technical field of dryers, and aims to solve the problem that the drying operation that the temperature of raw materials can be adjusted in real time is not realized when the existing meal replacement powder is processed. First interior cavity is installed the inside of brown rice drying device main part sprouts, the below of the internal portion of first interior cavity is provided with the heater, the both sides of heater up end all are provided with first heating pipe, and first heating pipe is provided with a plurality of, a plurality of first heating pipe all with heater electric connection, the up end of heater is provided with the second heating pipe, the treater is installed inner wall in the brown rice drying device main part sprouts, the both sides of second heating pipe one end outer wall all are provided with control temperature sensor, and control temperature sensor is provided with four, four control temperature sensor all through connecting rod and second heating pipe fixed connection.
Description
Technical Field
The invention relates to the technical field of dryers, in particular to a drying device and a drying method for germinated brown rice meal replacement powder.
Background
The food dryer is suitable for drying, heating and other tests of articles under vacuum conditions in industrial and mining enterprises, medical institutions and scientific research units. The processed meal replacement powder is a single or comprehensive reconstituted powder product which is prepared by taking cereals, beans, potato food materials and the like as main materials and taking edible parts such as roots, stems, fruits and the like of other plants as auxiliary materials, wherein the germinated brown rice can be one type of the meal replacement powder.
The germinated brown rice is bud body of brown rice after germination to proper bud length, and mainly comprises two parts of bud and endosperm with cortex. The germination method comprises placing brown rice in the condition of sufficient water, suitable temperature and sufficient oxygen, absorbing water and swelling, germinating embryo bud, breaking through seed coat, and growing into new individual. The essence of the germinated brown rice is an enzymolysis process that a large amount of enzymes contained in the germinated brown rice, such as amylase, protease, phytase and the like, are activated and released under certain physiological activity process conditions and are converted from a bound state to a free state. The germinated brown rice is rich in nutrient substances, has various effects, and is a preferred food for patients with diabetes. The germinated brown rice is literally germinated brown rice. The most characteristic of the brown rice is that the brown rice contains embryo buds and is a complete and viable seed. The brown rice is cultured under a certain temperature and humidity, and is dried when the brown rice germinates to a certain extent, and the product composed of the sprouts and the endosperm with the bran layer is called germinated brown rice.
For example, the invention publication No. CN107588627A, entitled (potato starch dryer), includes: box and the hopper of setting at the box top, its characterized in that: a drying device connected with the hopper and a stirring device positioned below the drying device are arranged in the box body, and a motor connected with the stirring device is installed at the bottom of the box body; the potato powder drying device is simple in structure, the drying device and the stirring device are arranged in the box body, the hopper is arranged at the top of the box body, potato powder enters the drying device from the hopper, the powder in the drying channel in the drying device is heated, the heated powder is accumulated at the heated bin for further heating treatment, the powder at the bottom of the heated bin enters the stirring cylinder body under the action of the stirring blades for uniform heating, the uniformly heated powder overflows from the edge of the stirring cylinder body under the action of the stirring blades, and the potato powder is discharged from the bottom in the box body and the discharge hole, so that the potato powder can be rapidly dried, the drying effect is good, and the efficiency is high. Method for producing a composite material
However, the meal replacement powder does not realize the drying operation problem that the temperature of the raw materials can be adjusted in real time during processing; therefore, the drying device and the drying method for the germinated brown rice meal replacement powder are provided.
Disclosure of Invention
The invention aims to provide a drying device and a drying method for germinated brown rice meal replacement powder, which aim to solve the problem that the drying operation that the temperature of raw materials can be adjusted in real time is not realized when the existing meal replacement powder proposed in the background technology is processed.
In order to achieve the purpose, the invention provides the following technical scheme: a drying device of germinated brown rice meal replacement powder comprises: the device comprises a main body of the germinated brown rice drying device, a feeding mechanism is arranged above the main body of the germinated brown rice drying device, a heating mechanism is arranged on the lower end face of the main body of the germinated brown rice drying device, an observation window is arranged on one side of the front end face of the main body of the germinated brown rice drying device, the observation window is fixedly connected with one side of the front end face of the main body of the germinated brown rice drying device in an embedded mode, and an operation panel is arranged on the other side of the front end face of the main body of the germinated brown rice drying device;
further comprising:
the germinated brown rice drying device comprises a germinated brown rice drying device main body, a first inner cavity, a plurality of first heating pipes, a second heating pipe and a heating device, wherein the first inner cavity is arranged inside the germinated brown rice drying device main body, the heater is arranged below the inside of the first inner cavity, the first heating pipes are arranged on two sides of the upper end face of the heater, the first heating pipes are electrically connected with the heater, and the second heating pipe is arranged on the upper end face of the heater;
the processor is installed on the upper inner wall of the germinated brown rice drying device main body, the two sides of the outer wall of one end of the second heating pipe are respectively provided with four control temperature sensors, the four control temperature sensors are all fixedly connected with the second heating pipe through connecting rods, one ends of the four control temperature sensors are respectively provided with an auxiliary heating pipe, and the four control temperature sensors are all electrically connected with the processor through connecting pipes;
second servo motor, it is installed the below of brown rice drying device main part outer wall both sides sprouts, second servo motor is provided with two, two second servo motor's one end all runs through and extends to the inside of the brown rice drying device main part that sprouts, two second servo motor's one end all is provided with the second output, the one end of second output is provided with second center dwang, the outer wall round of second center dwang is provided with the spiral leaf, the both sides of spiral leaf outer wall all are provided with protruding strip, and protruding strip all with the both sides welded connection of spiral leaf outer wall, the both sides of protruding strip all are provided with the brush, and the brush is provided with a plurality of, a plurality of the brush all with protruding strip fixed connection.
Preferably, the both sides of the brown rice drying device main part of sprouting are provided with a servo motor, and a servo motor is provided with two, two a servo motor's one end all runs through and extends to the inside of the brown rice drying device main part of sprouting, two a servo motor's one end all is provided with first output, the one end of first output is provided with first central dwang, the both sides of first central dwang outer wall all are provided with the puddler, and the both sides fixed connection of puddler and first central dwang outer wall.
Preferably, a discharging hole is formed below the second servo motor on one side of the main body of the germinated brown rice drying device, and the discharging hole and the main body of the germinated brown rice drying device are integrally formed.
Preferably, both sides of the inside below of the first inner cavity are provided with two filtering net covers, and the filtering net covers are fixedly connected with the germinated brown rice drying device main body.
Preferably, the both sides of terminal surface all are provided with the connecting tube under the brown rice drying device main part that sprouts, and the connecting tube is provided with two, two the one end of connecting tube runs through and extends to inside the brown rice drying device main part that sprouts, two the filtration screen panel is all installed in the one end outside of connecting tube.
Preferably, two the other end of connecting tube is provided with connection cover plate, and connection cover plate and connecting tube's other end fixed connection, connection cover plate's below is provided with the hair-dryer, and the hair-dryer is provided with two, two the hair-dryer all passes through third bolt and connection cover plate threaded connection, and the third bolt is provided with a plurality of, two the outer wall of hair-dryer is provided with the louvre, and the louvre is provided with a plurality of.
Preferably, operating panel passes through second bolt and the brown rice drying device main part threaded connection that sprouts, and the second bolt is provided with four, the inside top of operating panel is provided with the display screen, the below of display screen is provided with the operation button, and the operation button is provided with a plurality of, and the inside below of operating panel is provided with the operation pilot lamp.
Preferably, one side of the upper end surface of the germinated brown rice drying device main body is provided with a pump, one end of the pump penetrates through the germinated brown rice drying device main body and extends into the germinated brown rice drying device main body, and the upper end surface of the pump is provided with a slag discharge pipeline.
Preferably, feed mechanism's intermediate position department is provided with the feeding cavity, the both sides of feeding cavity all are provided with feeding slope, and feeding slope and feed mechanism welded connection, the inside on feed mechanism and feeding slope is provided with the cavity in the second, the inside of cavity is provided with the vibrator in the second, and the vibrator is provided with two, two the both sides of vibrator all are provided with the connecting block, and connecting block and vibrator fixed connection, the connecting block is through first bolt and feeding slope threaded connection.
Preferably, the use method of the drying device for the germinated brown rice meal replacement powder comprises the following steps:
the method comprises the following steps: conveying the raw material germinated brown rice into a feeding mechanism, circulating the raw material germinated brown rice into a first inner cavity of a germinated brown rice drying device main body through a feeding cavity, and starting a first servo motor, a second servo motor and a heating mechanism after the raw material germinated brown rice enters the interior;
step two: the heating mechanism after being opened effectively heats the first heating pipe and the second heating pipe, the first servo motor after being opened simultaneously drives the first central rotating rod to rotate, the rotating first central rotating rod drives the stirring rod to rotate, stirring of the germinated brown rice of the upper raw material is realized, the situation that the raw material receives heat for a long time at a certain point can be avoided, the quality of the raw material is influenced, the second servo motor arranged simultaneously drives the second central rotating rod to rotate, the rotating second central rotating rod drives the spiral blade on the outer wall to rotate upwards, and meanwhile, the outer walls of the raised strips on the upper side and the lower side of the spiral blade are provided with hairbrushes, so that the husking treatment can be effectively carried out when the raw germinated brown rice is processed and dried;
step three: in inside raw materials processing drying process, the heater is opened to the heating mechanism that sets up, drive first heating pipe and second heating pipe by the heater and open the heating, at the in-process of heating, also open the stirring operation in step, can prevent the raw materials and contact the heat for a long time in single position, lead to the inhomogeneous problem of heat, can carry out real-time temperature acquisition to the raw materials of the different degree of depth through the control temperature sensor who sets up, when finding local temperature is not up to standard, open the auxiliary heating pipe of certain department through the treater, the operation strategy of auxiliary heating pipe is: carry out the adjustment of local temperature, improve the dry efficiency of this raw materials in the device, wherein set for up to standard temperature range and be:
，
is the minimum value of the number of the optical fibers,
at the maximum, the temperature interval does not cause loss of raw materials, and the heating time is
The auxiliary heating tube has a resistance of
Assisting the heating of the heating tube and the brown riceThe exchange efficiency is
，
As heat capacity, the area of the outer surface of the auxiliary heating pipe is
Thus calculating the input current value
Input current value
The calculation formula of (2) is as follows:
so as to calculate the input current value, and the processor inputs the auxiliary heating pipe
To regulate local temperature;
step four: after the internal raw materials are processed and dried, the arranged blower is started to operate, wind power is conveyed to the inside of the first inner cavity, the removed husks can be conveyed upwards through the wind power due to extremely light weight after the internal raw materials are dried, the husks can be well peeled and can be well separated from the raw materials through the upward stirring of the spiral blades and the stirring of the stirring rod, meanwhile, the arranged suction pump also generates certain suction force to the inner cavity, and the filtering net cover arranged at the output end of the blower can effectively prevent the raw materials from falling into a connecting pipeline after the raw materials germinate brown rice and the husks are peeled, so that accidental damage to other element equipment during operation can be caused;
step five: the external discharging equipment is connected with the discharging hole on the device, and can discharge the internal germinated brown rice raw material after the drying processing is finished, and convey the germinated brown rice raw material to the next step for grinding meal replacement powder.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the heater, the first heating pipe, the second heating pipe control temperature sensor, the auxiliary heating pipe, the connecting pipe, the processor, the first servo motor, the second servo motor, the spiral blade, the convex strip and the brush are arranged, the heater is started by the arranged heating mechanism, the first heating pipe and the second heating pipe are driven by the heater to be started for heating, and stirring operation is also started synchronously in the heating process, so that the problem of uneven heat caused by long-time heat contact of raw materials at a single position can be prevented.
2. Through the arranged pumping pump, the slag discharging pipeline, the blower and the filtering net cover, after the processing and drying treatment of the internal raw materials are finished, the arranged blower is started to operate, the first servo motor which transmits wind power to the inside of the first inner cavity and is started drives the first central rotating rod to rotate, the rotating first central rotating rod drives the stirring rod to rotate, so that the stirring of the germinated brown rice of the upper raw materials is realized, the raw materials can be prevented from receiving heat for a long time at a certain point and influencing the quality of the raw materials, meanwhile, the arranged second servo motor drives the second central rotating rod to rotate, the rotating second central rotating rod drives the spiral blade on the outer wall to rotate upwards, simultaneously protruding strip outer wall on both sides all is provided with the brush about the helical blade, can be when the raw materials brown rice that sprouts processing is dry, can effectually carry out the husky processing of shelling, the husk that takes off because weight is extremely light, can upwards carry through the wind-force that the hair-dryer produced, through the stirring of ascending stirring of helical blade and puddler, let the husk not only better peel still better separate from the raw materials, the suction pump that sets up simultaneously also produces certain suction to the internal cavity, the filtration screen panel that sets up at the output of hair-dryer, can effectively avoid raw materials brown rice that sprouts and the husk after peeling, drop and get into the connecting tube, produce the unexpected damage when moving for other component equipment.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the main body of the drying apparatus according to the present invention;
FIG. 3 is a partial structure of the spiral blade of the present invention;
FIG. 4 is a schematic side view of the protrusion strip of the present invention;
FIG. 5 is a schematic top view of the raised strips and brushes of the present invention;
FIG. 6 is a schematic view of the internal structure of the feeding mechanism of the present invention;
in the figure: 1. a main body of the germinated brown rice drying device; 101. a first inner cavity; 102. a heater; 103. a first heating pipe; 104. a second heating pipe; 105. a connecting rod; 106. controlling a temperature sensor; 107. an auxiliary heating pipe; 108. a connecting pipe; 109. a processor; 110. a filtering net cover; 111. a blanking hole; 2. a feeding mechanism; 201. a second inner cavity; 202. a vibrator; 203. connecting blocks; 204. a first bolt; 3. a feeding cavity; 4. feeding a slope; 5. pumping; 6. a slag discharge pipeline; 7. a first servo motor; 701. a first output terminal; 702. a first central rotating shaft; 703. a stirring rod; 8. a second servo motor; 801. a second output terminal; 802. a second central rotating shaft; 803. helical leaves; 8031. a raised strip; 80311. a brush; 9. an observation window; 10. an operation panel; 1001. an operation indicator light; 1002. a display screen; 1003. operating a key; 1004. a second bolt; 11. a heating mechanism; 12. connecting a pipeline; 13. a blower; 14. connecting the cover plate; 15. a third bolt; 16. and (4) heat dissipation holes.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1
Referring to fig. 1-6, an embodiment of the present invention is shown: a drying device of germinated brown rice meal replacement powder comprises a germinated brown rice drying device main body 1, a feeding mechanism 2 is arranged above the germinated brown rice drying device main body 1, a heating mechanism 11 is arranged on the lower end face of the germinated brown rice drying device main body 1, an observation window 9 is arranged on one side of the front end face of the germinated brown rice drying device main body 1, the observation window 9 is fixedly connected with one side of the front end face of the germinated brown rice drying device main body 1 in an embedded mode, and an operation panel 10 is arranged on the other side of the front end face of the germinated brown rice drying device main body 1;
further comprising:
the first inner cavity 101 is installed inside the germinated brown rice drying device main body 1, the heater 102 is arranged below the inside of the first inner cavity 101, the first heating pipes 103 are arranged on two sides of the upper end face of the heater 102, the first heating pipes 103 are provided with a plurality of numbers, the first heating pipes 103 are electrically connected with the heater 102, and the second heating pipe 104 is arranged on the upper end face of the heater 102;
a processor 109 installed on the inner wall of the main body 1 of the germinated brown rice drying device, wherein four control temperature sensors 106 are respectively arranged on two sides of the outer wall of one end of the second heating pipe 104, the four control temperature sensors 106 are fixedly connected with the second heating pipe 104 through connecting rods 105, one ends of the four control temperature sensors 106 are respectively provided with an auxiliary heating pipe 107, and the four control temperature sensors 106 are electrically connected with the processor 109 through connecting pipes 108;
The device is when using, heater 102 is opened to the heating mechanism 11 that sets up, drive first heating pipe 103 and second heating pipe 104 by heater 102 and open the heating, at the in-process of heating, also open the stirring operation in step, can prevent the long-time contact heat in single position, lead to the inhomogeneous problem of heat, control temperature sensor 106 through setting up can carry out real-time temperature acquisition to the raw materials of the different degree of depth, when finding local temperature is not up to standard, open the auxiliary heating pipe 107 of a certain department through treater 109, the operation strategy of auxiliary heating pipe is: carry out the adjustment of local temperature, improve the efficiency of this raw materials drying in the device, first servo motor 7 drives first center dwang 702 and rotates simultaneously, first center dwang 702 of pivoted drives puddler 703 rotation, the realization is to the stirring of upper raw materials brown rice that sprouts, can avoid the raw materials to receive the heat for a long time at a certain point, it is influential to the raw materials quality, second servo motor 8 that sets up simultaneously drives second center dwang 802 and rotates, pivoted second center dwang 802 drives spiral leaf 803 on the outer wall and upwards rotates, protruding strip 8031 outer wall on both sides all is provided with brush 80311 about the spiral leaf 803 simultaneously, can be when the raw materials brown rice that sprouts processing is dry, can effectually carry out the husking and handle.
Example 2
Referring to fig. 1 and 2, two first servo motors 7 are disposed on two sides of the main body 1 of the germinated brown rice drying device, two first servo motors 7 are disposed, one ends of the two first servo motors 7 penetrate through and extend into the main body 1 of the germinated brown rice drying device, one ends of the two first servo motors 7 are provided with first output ends 701, one ends of the first output ends 701 are provided with first central rotating rods 702, stirring rods 703 are disposed on two sides of the outer wall of the first central rotating rods 702, and the stirring rods 703 are fixedly connected with two sides of the outer wall of the first central rotating rods 702.
The puddler 703 of setting can effectually stir the raw materials brown rice that sprouts under the different degree of depth for its raw materials is abundant contacts with the heat, improves drying effect.
Referring to fig. 2, a discharging hole 111 is formed below the second servo motor 8 at one side of the main body 1 of the germinated brown rice drying device, the discharging hole 111 and the main body 1 of the germinated brown rice drying device are integrally formed, two filtering mesh enclosures 110 are respectively arranged at two sides of the lower portion inside the first inner cavity 101, and the two filtering mesh enclosures 110 are fixedly connected with the main body 1 of the germinated brown rice drying device.
The arrangement of the filtering net cover 110 can effectively prevent the raw material germinated brown rice and chaff from falling into the connecting pipeline 12 after being peeled and causing accidental damage to other element equipment during operation.
Referring to fig. 1 and 2, two connecting pipes 12 are provided at both sides of the lower end surface of the main body 1 of the drying device for germinated brown rice, and two connecting pipes 12 are provided, one end of each of the two connecting pipes 12 penetrates and extends into the main body 1 of the drying device for germinated brown rice, and two filtering mesh enclosures 110 are installed at the outer side of one end of each of the connecting pipes 12.
Referring to fig. 1, a connection cover plate 14 is disposed at the other end of each of two connection pipes 12, the connection cover plate 14 is fixedly connected to the other end of each of the connection pipes 12, two blowers 13 are disposed below the connection cover plate 14, the two blowers 13 are both in threaded connection with the connection cover plate 14 through third bolts 15, the third bolts 15 are disposed in a plurality of numbers, heat dissipation holes 16 are disposed on the outer walls of the two blowers 13, the heat dissipation holes 16 are disposed in a plurality of numbers, the operation panel 10 is in threaded connection with the germinated brown rice drying apparatus body 1 through second bolts 1004, the number of the second bolts 1004 is four, a display screen 1002 is disposed above the inside of the operation panel 10, an operation button 1003 is disposed below the display screen 1002, the operation button 1003 is disposed in a plurality of numbers, an operation indicator lamp 1001 is disposed below the inside of the operation panel 10, a suction pump 5 is disposed on one side of the upper end surface of the germinated brown rice drying apparatus body 1, one end of the suction pump 5 penetrates through and extends into the germinated brown rice drying apparatus body 1, and a residue discharge pipe 6 is disposed on the upper end surface of the suction pump 5.
The blower 13 is provided to convey the chaff separated from the germinated brown rice upward by the wind generated by the operation of the blower 13 after the internal raw material is dried and the chaff is peeled off from the germinated brown rice, thereby effectively separating the chaff from the germinated brown rice.
Referring to fig. 6, a feeding cavity 3 is disposed in the middle of a feeding mechanism 2, feeding slopes 4 are disposed on two sides of the feeding cavity 3, the feeding slopes 4 are welded to the feeding mechanism 2, a second inner cavity 201 is disposed inside the feeding mechanism 2 and the feeding slopes 4, vibrators 202 are disposed inside the second inner cavity 201, two vibrators 202 are disposed, connecting blocks 203 are disposed on two sides of the two vibrators 202, the connecting blocks 203 are fixedly connected to the vibrators 202, and the connecting blocks 203 are in threaded connection with the feeding slopes 4 through first bolts 204.
The vibrator 202 that sets up in the inside of feed mechanism 2 can be when the raw materials is carried, opens the operation to effectual certain vibration to the production of feeding slope 4, the amplitude of production can be to the raw materials in the unloading, pan feeding mouth department has the phenomenon of avoiding piling up, and the shake that the amplitude produced to the raw materials lets the raw materials in the unloading, has certain dislocation, alright prevent to block up accumulational problem.
Referring to fig. 1 to 6, a method for using a drying apparatus for replacing meal powder with germinated brown rice includes the following steps:
the method comprises the following steps: conveying the raw material germinated brown rice into a feeding mechanism 2, circulating the raw material germinated brown rice into a first inner cavity 101 of a germinated brown rice drying device main body 1 through a feeding cavity 3, and starting a first servo motor 7, a second servo motor 8 and a heating mechanism 11 after the raw material germinated brown rice enters the inside;
step two: when the heating mechanism 11 is started, the started first servo motor 7 drives the first central rotating rod 702 to rotate, the rotated first central rotating rod 702 drives the stirring rod 703 to rotate, so that the stirring of the germinated brown rice of the upper raw material is realized, the situation that the raw material receives heat at a certain point for a long time and has influence on the quality of the raw material can be avoided, the set second servo motor 8 drives the second central rotating rod 802 to rotate, the rotated second central rotating rod 802 drives the spiral blade 803 on the outer wall to rotate upwards, and meanwhile, the outer walls of the raised strips 8031 on the upper side and the lower side of the spiral blade 803 are provided with the hairbrushes 80311, so that the husking treatment can be effectively carried out when the germinated brown rice of the raw material is processed and dried;
step three: in the process of processing and drying the internal raw materials, the heater 102 is started by the arranged heating mechanism 11, and the heater 102 drives the first heatingThe heating is opened to pipe 103 and second heating pipe 104, and at the in-process of heating, also open the stirring operation in step, can prevent the long-time contact heat of raw materials in single position, leads to the inhomogeneous problem of heat, can carry out real-time temperature collection to the raw materials of the different degree of depth through the control temperature sensor 106 that sets up, when finding that local temperature is not up to standard, opens the auxiliary heating pipe 107 of a certain department through treater 109, the operation strategy of auxiliary heating pipe is: carry out the adjustment of local temperature, improve the dry efficiency of this raw materials in the device, wherein set for up to standard temperature range and be:
，
is the minimum value of the number of the optical fibers,
at the maximum, the temperature interval does not cause loss of raw materials, and the heating time is
The auxiliary heating tube has a resistance of
The heat exchange efficiency of the auxiliary heating pipe and the brown rice is
，
As heat capacity, the area of the outer surface of the auxiliary heating pipe is
Thus calculating the input current value
Input current value
The calculation formula of (2) is as follows:
so as to calculate the input current value, and the processor inputs the auxiliary heating pipe
To regulate local temperature;
step four: after the internal raw materials are processed and dried, the arranged blower 13 is started to operate, wind power is transmitted to the inside of the first inner cavity 101, the removed husks can be transmitted upwards through the wind power because the weight of the internal raw materials is extremely light after the internal raw materials are dried, the husks can be well peeled and can be well separated from the raw materials through the upward stirring of the spiral blades 803 and the stirring of the stirring rod 703, meanwhile, the arranged suction pump 5 also generates certain suction force on the inner cavity, and the filtering mesh cover 110 arranged at the output end of the blower 13 can effectively prevent the raw materials, namely germinated brown rice and husks, from falling into the connecting pipeline 12 after being peeled and falling to cause accidental damage to other element equipment during operation;
step five: the external discharging device is connected with the discharging hole 111 on the device, and can discharge the internal germinated brown rice raw material after the drying processing is finished, and convey the germinated brown rice raw material to the next step for grinding meal replacement powder.
In the embodiments provided in the present application, it should be understood that the disclosed apparatus and method may be implemented in other ways. The above-described embodiments of the apparatus are merely illustrative, and for example, the division of the units is only one logical division, and there may be other divisions when actually implemented, and for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection of devices or units through some communication interfaces, and may be in an electrical, mechanical or other form.
Finally, it should be noted that: the above-mentioned embodiments are only specific embodiments of the present invention, which are used for illustrating the technical solutions of the present invention and not for limiting the same, and the protection scope of the present invention is not limited thereto, although the present invention is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: those skilled in the art can still make modifications or changes to the embodiments described in the foregoing embodiments, or make equivalent substitutions for some features, within the scope of the disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the embodiments of the present invention, and they should be construed as being included therein. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (10)
1. A drying device for meal replacement powder of germinated brown rice comprises a germinated brown rice drying device main body (1), wherein a feeding mechanism (2) is arranged above the germinated brown rice drying device main body (1), a heating mechanism (11) is arranged on the lower end face of the germinated brown rice drying device main body (1), an observation window (9) is arranged on one side of the front end face of the germinated brown rice drying device main body (1), the observation window (9) is fixedly connected with one side of the front end face of the germinated brown rice drying device main body (1) in an embedded mode, and an operation panel (10) is arranged on the other side of the front end face of the germinated brown rice drying device main body (1);
it is characterized by also comprising:
the first inner cavity (101) is mounted inside the germinated brown rice drying device main body (1), a heater (102) is arranged below the inside of the first inner cavity (101), first heating pipes (103) are arranged on two sides of the upper end face of the heater (102), a plurality of first heating pipes (103) are arranged, the plurality of first heating pipes (103) are electrically connected with the heater (102), and a second heating pipe (104) is arranged on the upper end face of the heater (102);
the processor (109) is installed on the upper inner wall of the germinated brown rice drying device main body (1), two sides of the outer wall of one end of the second heating pipe (104) are respectively provided with four temperature control sensors (106), the four temperature control sensors (106) are fixedly connected with the second heating pipe (104) through connecting rods (105), one ends of the four temperature control sensors (106) are respectively provided with an auxiliary heating pipe (107), the four temperature control sensors (106) are electrically connected with the processor (109) through connecting pipes (108), and the processor (109) comprises an operation strategy of the auxiliary heating pipes (107);
second servo motor (8), it is installed the below of sprouting brown rice drying device main part (1) outer wall both sides, second servo motor (8) are provided with two, two the inside of sprouting brown rice drying device main part (1), two are all run through and extend to the sprouting brown rice drying device main part (8) to the one end of second servo motor (8) all is provided with second output (801), the one end of second output (801) is provided with second center dwang (802), the outer wall round of second center dwang (802) is provided with spiral leaf (803), the both sides of spiral leaf (803) outer wall all are provided with protruding strip (8031), and protruding strip (8031) all with the both sides welded connection of spiral leaf (803) outer wall, the both sides of protruding strip (8031) all are provided with brush (80311), and brush (80311) are provided with a plurality of, a plurality of brush (80311) all with protruding strip (8031) fixed connection.
2. The drying apparatus of the germinated brown rice meal replacement powder according to claim 1, wherein: the both sides of sprouting brown rice drying device main part (1) are provided with first servo motor (7), and first servo motor (7) are provided with two, two the inside that the one end of first servo motor (7) all runs through and extends to sprouting brown rice drying device main part (1), two the one end of first servo motor (7) all is provided with first output (701), the one end of first output (701) is provided with first central dwang (702), the both sides of first central dwang (702) outer wall all are provided with puddler (703), and puddler (703) and the both sides fixed connection of first central dwang (702) outer wall.
3. The drying apparatus of the germinated brown rice meal replacement powder according to claim 2, wherein: a blanking hole (111) is formed below the second servo motor (8) on one side of the germinated brown rice drying device main body (1), and the blanking hole (111) and the germinated brown rice drying device main body (1) are integrally formed.
4. The drying apparatus of the germinated brown rice meal replacement powder according to claim 3, wherein: the both sides of the inside below of first inner chamber body (101) all are provided with filtration screen panel (110), and filter screen panel (110) and be provided with two, two filter screen panel (110) all with sprouting brown rice drying device main part (1) fixed connection.
5. The apparatus for drying a meal replacement powder of germinated brown rice according to claim 4, wherein: both sides of terminal surface all are provided with connecting tube (12) under sprouting brown rice drying device main part (1), and connecting tube (12) are provided with two, two the one end of connecting tube (12) is run through and is extended to inside sprouting brown rice drying device main part (1), two filter screen panel (110) all install the one end outside connecting tube (12).
6. The drying apparatus of the germinated brown rice meal replacement powder according to claim 5, wherein: two the other end of connecting tube (12) is provided with connection cover plate (14), and the other end fixed connection of connection cover plate (14) and connecting tube (12), the below of connection cover plate (14) is provided with hair-dryer (13), and hair-dryer (13) is provided with two, two hair-dryer (13) all through third bolt (15) with connection cover plate (14) threaded connection, and third bolt (15) are provided with a plurality of, two the outer wall of hair-dryer (13) is provided with louvre (16), and louvre (16) are provided with a plurality of.
7. The apparatus for drying meal replacement powder of germinated brown rice according to claim 6, wherein: the operation panel (10) passes through second bolt (1004) and germination brown rice drying device main part (1) threaded connection, and second bolt (1004) is provided with four, the inside top of operation panel (10) is provided with display screen (1002), the below of display screen (1002) is provided with operation button (1003), and operation button (1003) is provided with a plurality of, the inside below of operation panel (10) is provided with operation pilot lamp (1001).
8. The apparatus for drying meal replacement powder of germinated brown rice as claimed in claim 7, wherein: one side of the upper end face of the germinated brown rice drying device main body (1) is provided with a pump (5), one end of the pump (5) penetrates through the germinated brown rice drying device main body (1) and extends into the germinated brown rice drying device main body, and the upper end face of the pump (5) is provided with a slag discharge pipeline (6).
9. The apparatus for drying meal replacement powder of germinated brown rice according to claim 8, wherein: the utility model discloses a feeding mechanism, including feed mechanism (2), the intermediate position department of feed mechanism (2) is provided with feeding cavity (3), the both sides of feeding cavity (3) all are provided with feeding slope (4), and feeding slope (4) and feed mechanism (2) welded connection, the inside of feed mechanism (2) and feeding slope (4) is provided with cavity (201) in the second, the inside of cavity (201) is provided with vibrator (202) in the second, and vibrator (202) is provided with two, two the both sides of vibrator (202) all are provided with connecting block (203), and connecting block (203) and vibrator (202) fixed connection, connecting block (203) are through first bolt (204) and feeding slope (4) threaded connection.
10. The use method of the drying device for the germinated brown rice meal replacement powder is realized based on the drying device for the germinated brown rice meal replacement powder of any one of claims 1 to 9, and is characterized by comprising the following steps:
the method comprises the following steps: conveying the raw material germinated brown rice into a feeding mechanism (2), circulating the raw material germinated brown rice into a first inner cavity (101) of a germinated brown rice drying device main body (1) through a feeding cavity (3), and starting a first servo motor (7), a second servo motor (8) and a heating mechanism (11) after the raw material germinated brown rice enters the inside;
step two: the heating mechanism (11) after being opened effectively heats the first heating pipe (103) and the second heating pipe (104), the first servo motor (7) after being opened simultaneously drives the first central rotating rod (702) to rotate, the first rotating rod (702) drives the stirring rod (703) to rotate, so that the germinated brown rice on the upper raw material is stirred, the raw material can be prevented from receiving heat for a long time at a certain point, the quality of the raw material is influenced, the second servo motor (8) drives the second central rotating rod (802) to rotate, the second rotating central rotating rod (802) drives the spiral blade (803) on the outer wall to rotate upwards, meanwhile, the outer walls of the raised strips (8031) on the upper side and the lower side of the spiral blade (803) are provided with the hairbrushes (80311), and when the raw germinated brown rice is dried, the husking treatment can be effectively carried out;
step three: in inside raw materials processing drying process, heater (102) are opened in heating mechanism (11) that sets up, drive first heating pipe (103) and second heating pipe (104) by heater (102) and open the heating, at the in-process of heating, also open the stirring operation in step, can prevent the long-time contact heat in single position, lead to the inhomogeneous problem of heat, can carry out real-time temperature acquisition to the raw materials of the different degree of depth through control temperature sensor (106) that set up, when finding that local temperature is not up to standard, open auxiliary heating pipe (107) of certain department through treater (109), auxiliary heating pipe's operation strategy is: carry out the adjustment of local temperature, improve the dry efficiency of this raw materials in the device, wherein set for up to standard temperature range and be:
，
is the minimum value of the number of the first and second,
at the maximum, the temperature interval does not cause loss of raw materials, and the heating time is
The auxiliary heating pipe has a resistance of
The heat exchange efficiency of the auxiliary heating pipe and the brown rice is
，
For heat capacity, the external surface area of the auxiliary heating pipe is
Thus calculating the input current value
Input current value
The calculation formula of (2) is as follows:
so as to calculate the input current value, and the processor inputs the auxiliary heating pipe
To regulate local temperature;
step four: after the internal raw materials are processed and dried, the arranged blower (13) is started to operate to convey wind power to the inside of the first inner cavity (101), the removed husks can be conveyed upwards by the wind power due to extremely light weight after the internal raw materials are dried, and can be well peeled and separated from the raw materials by upwards stirring of the spiral blades (803) and stirring of the stirring rod (703), meanwhile, the arranged suction pump (5) also generates certain suction force to the inner cavity, and the filtering mesh enclosure (110) arranged at the output end of the blower (13) can effectively prevent the raw materials germinated brown rice and husks from falling into the connecting pipeline (12) after being peeled and falling into other connecting pipelines (12) to cause accidental damage to other element equipment during operation;
step five: the external discharging equipment is connected with a discharging hole (111) on the device, and can discharge the internal germinated brown rice raw material after the drying processing is finished, and convey the germinated brown rice raw material to the next step for grinding meal replacement powder.
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| CN204470906U (en) * | 2014-12-20 | 2015-07-15 | 新昌县兴旺轴承有限公司 | A kind of oil heating unit for bearing heating |
| CN109261244A (en) * | 2018-11-22 | 2019-01-25 | 湖北沛丰生物科技股份有限公司 | Devices for husking rice is used in a kind of processing of eating rice production |
| CN211316836U (en) * | 2019-12-30 | 2020-08-21 | 湖北中博绿亚生物技术有限公司 | Powder drying device is mixed to pet fodder |
| CN215260936U (en) * | 2021-06-28 | 2021-12-21 | 上海皇象铁力蓝天制药有限公司 | Powder drying device for bioengineering |
| CN216924977U (en) * | 2021-07-19 | 2022-07-08 | 盱眙绿洲工业科技有限公司 | Heating device for molecular sieve activation |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204470906U (en) * | 2014-12-20 | 2015-07-15 | 新昌县兴旺轴承有限公司 | A kind of oil heating unit for bearing heating |
| CN109261244A (en) * | 2018-11-22 | 2019-01-25 | 湖北沛丰生物科技股份有限公司 | Devices for husking rice is used in a kind of processing of eating rice production |
| CN211316836U (en) * | 2019-12-30 | 2020-08-21 | 湖北中博绿亚生物技术有限公司 | Powder drying device is mixed to pet fodder |
| CN215260936U (en) * | 2021-06-28 | 2021-12-21 | 上海皇象铁力蓝天制药有限公司 | Powder drying device for bioengineering |
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