CN115818271A - Loading and unloading system for mine instruments - Google Patents
Loading and unloading system for mine instruments Download PDFInfo
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- CN115818271A CN115818271A CN202211416559.3A CN202211416559A CN115818271A CN 115818271 A CN115818271 A CN 115818271A CN 202211416559 A CN202211416559 A CN 202211416559A CN 115818271 A CN115818271 A CN 115818271A
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Abstract
The invention belongs to the technical field of production systems, and particularly discloses a loading and unloading system for a mine instrument, which comprises a main control machine, a machine body, a loading mechanism, a lifting mechanism and a unloading mechanism; the main control machine is used for controlling the feeding mechanism, the lifting mechanism and the discharging mechanism; the feeding mechanism is used for placing a plurality of vertically stacked material trays, and a plurality of materials are placed in the material trays; the lifting mechanism is used for sequentially lifting the material discs stacked in the feeding structure to a material grabbing position and driving the material discs to vertically move; the blanking mechanism comprises a bearing structure, a pull-back structure and a storage structure, the bearing structure is used for bearing empty trays, and the pull-back structure is used for transferring the empty trays borne by the bearing structure to the storage structure for storage. Through setting up unloading mechanism, can save in transporting empty charging tray to the second work or material rest, the workman can directly carry away the charging tray in the second work or material rest, then pack the material into wherein can, improved efficiency, alleviateed workman's intensity of labour.
Description
Technical Field
The invention belongs to the technical field of production systems, and particularly relates to a loading and unloading system for a mine instrument.
Background
In the mine instrument and meter industry, the level of integrated automation of a production line is higher and higher, single machine automation is no longer suitable for production requirements and industry development, the whole line integration requirement is stronger, and new requirements are provided for a feeding system in the industry.
From the practical production, the material in the industry is summarized to have the following characteristics: the variety of materials is large, and one finished product has several or even more than ten components to be assembled; the assembly beat is fast, so that the feeding system is required to have enough material storage capacity; the requirement of convenient feeding and discharging is required to be met; meanwhile, in the factory processing process, material transfer factors are considered.
In the prior art, an automatic loading and unloading device (with a notice number of CN 208483465U) is disclosed, which comprises a material basket, a lifting driving device and a material taking device; a plurality of layers of placing positions are arranged in the material basket so as to place a plurality of material trays in a layered manner; the lifting driving device is connected with the material basket and drives the material basket to lift; the material taking device comprises a horizontally movable material taking part so as to take out a material tray with a corresponding height from the material basket along the horizontal direction or push the material tray into the material basket. The material basket comprises a plurality of groups of supporting components which are distributed at intervals up and down so as to form placing positions for placing the material discs respectively. Each group of supporting components comprises two supporting bars which are arranged in parallel at intervals and have the same height.
In the technology, the empty material trays can be pushed into the material basket to be stored, when all the material trays in the material basket are empty material trays, the material basket is taken out, then the material trays are taken out from the material basket, then the materials are placed in the material trays, and finally the material trays filled with the materials are placed into the material basket. Without a means to collect empty trays separately, this results in a complicated procedure for placing material in the trays, resulting in a lower efficiency.
Disclosure of Invention
The invention aims to provide a loading and unloading system for a mining instrument, which aims to solve the problems that in the prior art, a device for independently collecting empty trays is not arranged, so that the process of placing materials in the trays is complex, and the efficiency is low.
In order to achieve the purpose, the technical scheme of the invention is as follows: the loading and unloading system for the mining instrument comprises a main control machine, a machine body, a loading mechanism, a lifting mechanism and an unloading mechanism, wherein the loading mechanism, the lifting mechanism and the unloading mechanism are positioned in the machine body; the main control machine is used for controlling the feeding mechanism, the lifting mechanism and the discharging mechanism; the feeding mechanism is used for placing a plurality of vertically stacked material trays, and a plurality of materials are placed in the material trays; the lifting mechanism is used for sequentially lifting the material trays stacked in the feeding structure to a material grabbing position and driving the material trays to vertically move; the blanking mechanism comprises a bearing structure, a pull-back structure and a storage structure, wherein the two sides of the charging tray are provided with tray dividing grooves, the bearing structure comprises bearing parts positioned on the two sides of the charging tray, each group of bearing parts comprises a bearing plate and a first driving part, the first driving part is arranged on the machine body and is used for driving the bearing plates transversely, and the bearing plates are opposite to the tray dividing grooves of the charging tray at the topmost part and can be inserted into the tray dividing grooves; the pull-back structure is used for pulling the material trays on the bearing plate to the storage structure for storage, the pull-back structure comprises a second driving piece, a supporting plate and a pull-back assembly, the second driving piece is used for driving the supporting plate to move between the storage structure and the bearing structure, the supporting plate is positioned below the empty material trays and used for supporting the empty material trays, and the pull-back assembly is arranged on one side, far away from the second driving piece, of the supporting plate; the pull-back assembly comprises a pull-back block, an elastic piece and a first mounting block, the first mounting block is fixed on the supporting plate, one side, far away from the supporting plate, of the pull-back block is rotatably connected to the first mounting block, and the elastic piece is fixed between the bottom of the other side of the pull-back block and the first mounting block; the surface of the first mounting block is not higher than that of the supporting plate, the surface of the pull-back block can be higher than that of the supporting plate and higher than the bottom of the material tray on the bearing plate under the action of the elastic part, and the pull-back block can be positioned below the material tray on the bearing plate under the action of external force; the charging tray can pass through between the piece of accepting of both sides, does not receive under the external force condition, and the distance between the top of the piece is accepted to both sides is less than the length distance that the charging tray corresponds both sides, and the downside of accepting the piece offsets with the recess.
Further, the feeding mechanism comprises a third driving piece and a first material rack, the first material rack comprises a connecting bottom plate and limiting blocks positioned at four corners of the connecting bottom plate, and the limiting blocks are used for limiting the four corners of the material tray; the third driving piece is installed at the inner bottom of the machine body, a door body is arranged on one side of the main control machine, and the third driving piece is used for driving the connecting bottom plate to move at the door body and the feeding station.
Furthermore, one corner of the material tray is provided with a chamfer angle for error prevention, and the other three corners of the material tray are right angles; the inner sides of one group of the limiting blocks are provided with limiting grooves matched with the chamfers, and the inner sides of the other three groups of the limiting blocks are right angles.
Furthermore, the feeding mechanism further comprises a sliding rail, a fixing plate, a handle and a first positioning assembly, wherein the fixing plate is installed at the driving position of the third driving piece, the sliding rail is fixed on the fixing plate, and the connecting bottom plate is connected to the sliding rail in a sliding manner; the handle is fixed on one side, close to the door body, of the connecting bottom plate, and the first material rack can move to the outside of the machine body through the door body; the first positioning component comprises a first positioning piece and a second positioning piece, positioning holes are correspondingly formed in the connecting bottom plate and the fixing plate, and the first positioning piece positions the connecting bottom plate and the fixing plate through the positioning holes; the second positioning piece is used for sensing whether the first material rack reaches the material loading station position or not and sending the sensed signal to the main control machine.
Further, the lifting mechanism comprises a lifting assembly, a limiting assembly and a second positioning assembly, the lifting assembly comprises a fourth driving part, a vertical moving structure and two groups of bearing frames, the fourth driving part is used for driving the vertical moving structure, the vertical moving structure is used for driving the bearing frames to move vertically, the initial positions of the bearing frames are located below the connecting bottom plate, and the two groups of bearing frames are located on two sides of the connecting bottom plate respectively; through grooves capable of passing through the bearing frame are formed in the two sides of the connecting bottom plate; the receiving frame is used for lifting the material trays stacked on the first material frame; the limiting assembly comprises an in-place limiting plate, and the in-place limiting plate is positioned above the machine body and used for limiting the uppermost tray; the second positioning assembly is located below the in-place limiting plate and used for sensing and positioning the position of the topmost material tray in the feeding mechanism and sending a sensing signal to the main control computer.
Further, the top of organism is equipped with down air cylinder, down air cylinder's drive end is equipped with the holding down plate, the holding down plate is used for pushing down empty charging tray, down air cylinder is used for driving holding down plate vertical migration.
Further, the storage structure comprises a second material rack, an installation rack, a fifth driving part, a sixth driving part, a jacking supporting plate and a supporting assembly, the second material rack is fixed at the top of the machine body and used for collecting empty material trays, the installation rack is fixed at the top of the machine body and located below the second material rack, the fifth driving part and the sixth driving part are fixed on the installation rack, the fifth driving part is used for driving the jacking supporting plate to vertically move, and the jacking supporting plate is used for supporting the empty material trays; an opening is formed in the jacking supporting plate, the driving end of the sixth driving piece is connected with the second driving piece, and the sixth driving piece drives the supporting plate to move into the opening through the second driving piece; the width of the supporting plate is smaller than the width of the material tray and the width of the jacking supporting plate; the supporting component is used for bearing the empty tray lifted by the lifting supporting plate.
Furthermore, the supporting assembly comprises two groups of supporting structures which are respectively positioned at two sides of the machine body, each group of supporting structures comprises a second mounting block, a bearing block, a rotating shaft and a spring pin, the second mounting block is fixed at the top of the machine body, a groove is formed in the second mounting block, the groove faces towards the material tray, the rotating shaft and the bearing block are positioned in the groove, the rotating shaft is rotatably connected in the groove, the lower side of the bearing block is fixed on the rotating shaft, the bottom of the bearing block abuts against the groove, a mounting hole is formed in the back of the groove, and the spring pin is fixed in the mounting hole; the back of the bearing block is provided with a sliding groove, and the end part of the spring pin is positioned in the sliding groove and used for resetting the bearing block; the top of the bearing block can support the material tray, one side of the bearing block, which is close to the material tray, is provided with an inclined plane, and an acute angle is formed between the top surface of the bearing block and the inclined plane; the width of the position, opposite to the bearing block, of the two sides of the jacking supporting plate is smaller than that of the material tray.
Further, the top of the second material rack is provided with a full material induction switch connected with the main control machine.
Further, the top of charging tray is equipped with a plurality of standing grooves that are used for placing the material, the charging tray includes upper main part and lower floor's main part, bonds between upper main part and the lower floor's main part, the upper main part adopts the EVA bubble cotton, lower floor's main part is antistatic bakelite board.
The beneficial effects of this technical scheme lie in: (1) this technical scheme is through setting up unloading mechanism, can save in transporting empty charging tray to the second work or material rest, and the workman can directly move away the charging tray in the second work or material rest, then pack the material into wherein can. The efficiency is improved, and the labor intensity of workers is reduced. (2) According to the technical scheme, by arranging the feeding mechanism, a worker only needs to pull the first material rack out of the machine body, and then the material trays filled with materials are sequentially stacked in the first material rack. The material basket with the material tray does not need to be lifted to a grabbing position like the prior art, so that the labor intensity of workers is reduced. (3) The lower pressing plate is arranged, so that the condition that an empty tray cannot descend to the place can be avoided. (4) Set up second locating component, can fix a position the decline position of charging tray, reserve the passageway for the backup pad. (5) In the blanking mechanism in the technical scheme, the empty material trays are stacked layer by layer from the lower part, so that the space is saved. (6) The lifting mechanism is matched with the discharging mechanism, so that the empty material tray after the material is grabbed is guaranteed to be timely transported, and the production efficiency is improved. (7) Due to the design of the chamfer, a worker can place the charging tray on the first material rack conveniently and accurately, and the position of the charging tray is prevented from being misplaced.
Drawings
FIG. 1 is a schematic diagram of an external structure of a loading and unloading system of a mining instrument;
FIG. 2 is a schematic diagram of the internal structure of the loading and unloading system of the mining instrument and meter of the present invention;
FIG. 3 is a schematic structural view of a feeding mechanism in the feeding and discharging system of the mining instrument;
FIG. 4 is a schematic view of the structure of FIG. 3 when the tray is filled;
FIG. 5 is a schematic structural view of a lifting mechanism in the loading and unloading system of the mining instrument;
FIG. 6 is a schematic structural view of a blanking mechanism in the loading and unloading system of the mining instrument;
FIG. 7 is a schematic structural view of the pull-back structure of FIG. 6;
FIG. 8 is a schematic structural view of the pullback assembly of FIG. 7;
FIG. 9 is a schematic diagram of the structure of the memory structure of FIG. 8;
FIG. 10 is a schematic structural view of the support structure of FIG. 9;
FIG. 11 is an enlarged view taken at A in FIG. 2;
fig. 12 is a structural schematic diagram of the tray.
Detailed Description
The following is further detailed by way of specific embodiments:
reference numerals in the drawings of the specification include: the automatic feeding device comprises a machine body 1, a door body 2, a material grabbing position 3, a blanking mechanism 4, a storage structure 5, a lifting mechanism 6, a receiving structure 7, a pull-back structure 8, a material tray 9, a placing groove 10, a material 11, a limiting block 12, a third driving piece 13, a fixing plate 14, a connecting bottom plate 15, a sliding rail 16, a handle 17, a first positioning piece 18, a second positioning piece 19, a through groove 20, a fourth driving piece 21, a receiving frame 22, a synchronous belt 23, a tensioning wheel 24, a ball screw 25, a vertical plate 26, an industrial guide rail 27, a vertical block 28, a positioning limiting plate 29, a lower air cylinder 30, a lower pressing plate 31, a first driving piece 32, a second driving piece 33, a supporting plate 34, a pull-back assembly 35, a first mounting block 36, a pull-back block 37, an elastic piece 38, a second material frame 39, a mounting frame 40, a jacking supporting plate 41, a sixth driving piece 42, a fifth driving piece 43, a full material sensing switch 44, a storage plate 45, an opening 46, a supporting structure 47, a receiving block 48, a spring pin 49, a second mounting block 50, a groove 51, a rotating shaft 52, a rotating shaft 53, a sub-disc inclined plane 56, a lower inclined plane 54, a lower layer groove opening 60, a main body groove opening 61 and a chamfer 61.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiments are substantially as shown in figures 1 to 12 of the accompanying drawings: a loading and unloading system for a mining instrument and meter, as shown in fig. 1 and 2, comprises a main control machine 61, a machine body 1, and a loading mechanism, a lifting mechanism 6 and a unloading mechanism 4 which are positioned in the machine body 1; the main control machine 61 is used for controlling the feeding mechanism, the lifting mechanism 6 and the discharging mechanism 4; the feeding mechanism is used for placing a plurality of vertically stacked material trays 9, and a plurality of materials 11 are placed in the material trays 9; as shown in fig. 12, specifically, the top of the tray 9 is provided with a plurality of placing grooves 10 for placing the materials 11, the tray 9 includes an upper main body 56 and a lower main body 55, the upper main body 56 and the lower main body 55 are bonded, the upper main body 56 is made of EVA foam, and the lower main body 55 is an antistatic bakelite plate. The lifting mechanism 6 is used for lifting the material discs 9 stacked in the feeding structure to the material grabbing position 3 and driving the material discs 9 to move vertically.
As shown in fig. 3-4, the feeding mechanism includes a third driving member 13, a first rack, a sliding rail 16 (specifically, a heavy industrial sliding rail), a fixing plate 14, a handle 17, and a first positioning assembly, the first rack includes a connecting bottom plate 15 and limiting blocks 12 located at four angular positions of the connecting bottom plate 15, and the limiting blocks 12 are used for limiting four corners of the tray 9. One corner of the material tray 9 is provided with a chamfer 59 for error prevention, and the other three corners of the material tray 9 are right angles; the inner sides of one set of limiting blocks 12 are provided with limiting grooves matched with the chamfers 59, and the inner sides of the other three sets of limiting blocks 12 are right angles. The third driving piece 13 is installed at the inner bottom of the machine body 1, a door body 2 is arranged on one side of the main control machine 61, the third driving piece 13 is used for driving the connecting bottom plate 15 to move between the door body 2 and the feeding station position, and the third driving piece 13 adopts a rodless cylinder. The fixed plate 14 is arranged at the driving position of the third driving part 13, the slide rail 16 is fixed on the fixed plate 14, and the connecting bottom plate 15 is connected on the slide rail 16 in a sliding manner; the handle 17 is fixed on one side of the connecting bottom plate 15 close to the door body 2, and the first rack can move to the outside of the machine body 1 through the door body 2. The first positioning component comprises a first positioning component 18 and a second positioning component 19, positioning holes are correspondingly formed in the connecting bottom plate 15 and the fixing plate 14, the first positioning component 18 positions the connecting bottom plate 15 and the fixing plate 14 through the positioning holes, and the first positioning component 18 adopts spring pins; the second positioning part 19 is used for sensing whether the first material rack reaches the material loading station position and sending the sensed signal to the main control machine 61, and the second positioning part 19 adopts a groove-type switch.
As shown in fig. 5, the lifting mechanism 6 includes a lifting assembly, a limiting assembly and a second positioning assembly, the lifting assembly includes a fourth driving member 21, a vertical moving structure and two sets of receiving frames 22, the fourth driving member 21 is used for driving the vertical moving structure, the vertical moving structure is used for driving the receiving frames 22 to vertically move, the initial position of the receiving frame 22 is located below the connecting bottom plate 15, and the two sets of receiving frames 22 are respectively located at two sides of the connecting bottom plate 15; through grooves 20 capable of passing through the bearing frame 22 are arranged on two sides of the connecting bottom plate 15; the carrier 22 is used to lift the trays 9 stacked on the first stack. Fourth drive piece 21 adopts servo motor, vertical removal structure includes first synchronizing wheel, the second synchronizing wheel, hold-in range 23, take-up pulley 24, ball 25, riser 26, industrial guide 27 and riser 28, servo motor and riser 26 are fixed respectively in organism 1, servo motor drives first synchronizing wheel and rotates, ball's bottom is connected with the second synchronizing wheel, connect by hold-in range 23 between first synchronizing wheel and the second synchronizing wheel, take-up pulley 24 is used for tensioning hold-in range 23, the center pin of take-up pulley 24 is fixed in organism 1. The vertical block 28 is fixed on a nut seat of the ball screw 25, and the nut seat drives the vertical block 28 to move vertically. The two sets of carriers 22 are fixed to the vertical blocks 28. The industrial guide rail 27 is provided on the riser 26, and one side of the riser block 28 is slidably connected to the industrial guide rail 27.
The limiting assembly comprises a position limiting plate 29, and the position limiting plate 29 is located above the machine body 1 and used for limiting the uppermost tray 9. The second positioning assembly is located below the in-place limiting plate 29, is used for sensing and positioning the position of the topmost tray 9 in the feeding mechanism and sending a sensing signal to the main control machine, and adopts an infrared emitter and an infrared receiver which are respectively arranged on two sides in the main control machine. As shown in fig. 11, a pressing cylinder 30 (pressing cylinder 30) is provided at the top of the machine body 1, a driving end of the pressing cylinder 30 is provided with a pressing plate 31, the pressing plate 31 is used for pressing the empty tray 9, and the pressing cylinder 30 is used for driving the pressing plate 31 to move vertically.
As shown in fig. 6, the blanking mechanism 4 includes a receiving structure 7, a pull-back structure 8 and a storage structure 5, the two sides of the tray 9 are provided with the tray dividing grooves 54, as shown in fig. 11, the receiving structure 7 includes receiving portions located on two sides of the tray 9, each set of receiving portions includes a receiving plate 57 and a first driving member 32 (extending cylinder), the first driving member 32 is disposed on the machine body 1, the first driving member 32 is used for driving the receiving plate 57 in a transverse direction, and the receiving plate 57 faces the tray dividing grooves 54 of the topmost tray 9 and can be inserted into the tray dividing grooves 54.
As shown in fig. 7, the pull-back structure 8 is used for pulling the trays 9 on the receiving plate 57 to the storage structure 5 for storage, the pull-back structure 8 includes a second driving member 33 (pen-shaped air cylinder), a supporting plate 34 and a pull-back assembly 35, the second driving member 33 is used for driving the supporting plate 34 to move between the storage structure 5 and the receiving structure 7, the supporting plate 34 is located below the empty tray 9 and used for supporting it, and the pull-back assembly 35 is located on a side of the supporting plate 34 away from the second driving member 33. As shown in fig. 8, the pulling-back assembly 35 includes a pulling-back block 37, an elastic member 38 (specifically, a spring), and a first mounting block 36, the first mounting block 36 is fixed on the supporting plate 34, one side of the pulling-back block 37 away from the supporting plate 34 is rotatably connected to the first mounting block 36, and the elastic member 38 is fixed between the bottom of the other side of the pulling-back block 37 and the first mounting block 36; the surface of the first mounting block 36 is not higher than the surface of the supporting plate 34, the surface of the pull-back block 37 can be higher than the surface of the supporting plate 34 and higher than the bottom of the tray 9 on the receiving plate 57 under the action of the elastic member 38, and the pull-back block 37 can be positioned below the tray 9 on the receiving plate 57 under the action of external force. Guide plates can be arranged on two sides of the machine body 1 and guide two sides of the material tray 9 in the pull-back process.
As shown in fig. 7 and 9, the storage structure 5 includes a second material rack 39, a mounting frame 40, a fifth driving member 43, a sixth driving member 42 (a jacking cylinder), a jacking supporting plate 41 and a supporting member, the second material rack 39 is fixed on the top of the machine body 1, the second material rack 39 is used for collecting empty material trays 9, and a full material sensing switch 44 connected with the main control machine is arranged on the top of the second material rack 39. The second material rack 39 comprises four groups of storage plates 45 for limiting four angular positions of the empty material tray 9, and the transverse section of each storage plate 45 is L-shaped. The mounting frame 40 is fixed at the top of the machine body 1 and is positioned below the second material frame 39, the fifth driving element 43 and the sixth driving element 42 are fixed on the mounting frame 40, the fifth driving element 43 is used for driving the jacking supporting plate 41 to vertically move, and the jacking supporting plate 41 is used for supporting the empty material tray 9; an opening 46 is formed in the jacking supporting plate 41, the driving end of the sixth driving piece 42 is connected with the second driving piece 33, and the sixth driving piece 42 drives the supporting plate 34 to move into the opening 46 through the second driving piece 33; the width of the supporting plate 34 is smaller than the width of the tray 9 and the width of the jacking supporting plate 41; the supporting component is used for receiving the empty tray 9 lifted by the lifting supporting plate 41. The two sides of the mounting rack 40 are provided with in-place sensors 58 connected with the main control machine, and the in-place sensors 58 are used for sensing the positions of the supporting plates 34.
The supporting assembly comprises two groups of supporting structures 47 which are respectively positioned at two sides of the machine body 1, as shown in fig. 10, each group of supporting structures 47 comprises a spring pin 49, a second mounting block 50, a bearing block 48 and a rotating shaft 52, the second mounting block 50 is fixed at the top of the machine body 1, a groove 51 is arranged on the second mounting block 50, the groove 51 faces towards the tray 9, the rotating shaft 52 and the bearing block 48 are positioned in the groove 51, the rotating shaft 52 is rotatably connected in the groove 51, the lower side of the bearing block 48 is fixed on the rotating shaft 52, the bottom of the bearing block 48 is abutted against the groove 51, the back of the groove 51 is provided with a mounting hole, and the spring pin 49 is fixed in the mounting hole; the back of the bearing block 48 is provided with a sliding groove, and the end part of the spring pin 49 is positioned in the sliding groove and used for resetting the bearing block 48; the top of the receiving block 48 can support the tray 9, one side of the receiving block 48 close to the tray 9 is provided with an inclined surface 53, and an acute angle is formed between the top surface of the receiving block 48 and the inclined surface 53. After the receiving blocks 48 rotate, the tray 9 can pass through between the receiving blocks 48 on both sides. In the initial state, the distance between the tops of the bearing blocks 48 at the two sides is smaller than the length distance of the corresponding two sides of the tray 9, and the lower sides of the bearing blocks 48 are abutted against the grooves 51. The width of the positions, opposite to the receiving blocks 48, of the two sides of the jacking supporting plate 41 is smaller than that of the material tray (9), specifically, notches 60 are arranged on the two sides of the jacking supporting plate 41, and the notches 60 can pass through the receiving blocks 48.
The specific implementation process is as follows:
the method comprises the following steps of: open a body 2, start third driving piece 13, third driving piece 13 drives through fixed plate 14 and connects bottom plate 15 and stopper 12 and move towards body 2 direction, until moving to third driving piece 13 the removal end, then the staff pushes down first locating piece 18, then connect bottom plate 15 through the pulling of handle 17, it slides on slide rail 16 to connect bottom plate 15, until first work or material rest through the body 2 and be located the body 2 outside, then the staff will be equipped with the charging tray 9 of material 11 and add to first work or material rest in, match chamfer 59 and spacing groove on the charging tray 9, guarantee that the position that charging tray 9 placed is accurate, guarantee the position of material 11, the direction is accurate. After the filling, the worker pushes the connection base plate 15 through the pulling handle 17 to restore it to its original position, and then positions the connection base plate 15 and the fixing plate 14 using the first positioning member 18. And finally, starting the third driving part 13, driving the first material rack and the material tray 9 to move towards the material loading station position by the third driving part 13 through the fixing plate 14, sending a signal to the main control machine 61 after the second positioning part 19 senses that the first material rack reaches the material loading station position, closing the third driving part 13 by the main control machine 61, and starting the lifting mechanism 6.
And secondly, lifting the material tray 9 to the material grabbing position 3, and taking the materials 11 in the upper material tray 9 by a material taking system. The method comprises the following specific steps: the main control machine 61 starts the servo motor, the servo motor drives the vertical block 28 and the bearing frame 22 to move upwards through the first synchronizing wheel, the second synchronizing wheel and the ball screw 25, the bearing frame 22 can upwards lift the material tray 9 in the first material frame through the through groove 20 on the connecting bottom plate 15 in the process of moving upwards, and the servo motor stops operating until the material tray 9 on the uppermost layer offsets with the in-place limiting plate 29. Then the main control machine 61 starts a material taking system (such as a robot or other grabbing mechanism) to grab the material 11 in the material tray 9 on the uppermost layer, and after the grabbing is completed, the main control machine 61 starts the blanking mechanism 4.
And thirdly, the blanking mechanism 4 blanks the empty material tray 9 and stores the empty material tray in the second material rack 39. The method comprises the following specific steps: the main control computer 61 starts the first driving member 32, and the first driving member 32 drives the receiving plate 57 to extend into the tray dividing grooves 54 on the two sides of the tray 9 to receive the tray 9. Then the main control machine 61 starts the servo motor, the servo motor drives the vertical block 28, the carrying frame 22 and the material tray 9 to move downwards through the first synchronizing wheel, the second synchronizing wheel and the ball screw 25 until the material tray 9 with the material 11 on the uppermost layer does not block the infrared rays emitted by the second positioning assembly, so that the infrared receiver can smoothly receive the infrared rays, the second positioning assembly sends the sensing signal to the main control machine 61, and the main control machine 61 closes the servo motor. A channel is reserved between the space-time material tray 9 and the material tray 9 filled with the materials 11 at the uppermost layer. The main control machine 61 starts the second driving member 33, the second driving member 33 drives the supporting plate 34 to pass through the channel, and the initial height of the pull-back block 37 is higher than the supporting plate 34 and higher than the bottom of the empty tray 9, so that in the process that the supporting plate 34 drives the pull-back block 37 to move, the empty tray 9 applies pressure to one side of the pull-back block 37, so that the elastic member 38 compresses. When the pullback block 37 moves to the outside of the empty tray 9, the empty tray 9 no longer applies force to the pullback block 37, so that the pullback block 37 returns to the original position upwards under the elastic force of the elastic member 38, and the surface of the pullback block 37 is higher than the bottom of the tray 9 on the receiving plate 57. Then the main control computer 61 starts the first driving member 32, and the first driving member 32 drives the receiving plate 57 to return to the original position, so that the material tray 9 is no longer received. The empty tray 9 will fall under its own weight onto the support plate 34. In order to ensure that the supporting plate 34 falls in place, the lower pressing plate 31 is arranged to assist in pressing down, the main control machine 61 starts the lower pressing air cylinder 30, the lower pressing air cylinder 30 drives the lower pressing plate 31 to move downwards, and the lower pressing plate 31 presses down the empty material tray 9 until the empty material tray 9 is located on the supporting plate 34. Then the main control computer 61 starts the second driving part 33, the second driving part 33 drives the supporting plate 34 and the pull-back block 37 to move back, the pull-back block 37 drives the tray 9 above the pull-back block to move together with the supporting plate 34 until the supporting plate 34 moves to the opening 46, the in-place sensor 58 senses the position of the supporting plate 34, when the supporting plate 34 is sensed, a signal is sent to the main control computer 61, and the main control computer 61 closes the second driving part 33. Then the fifth driving member 43 drives the lifting pallet 41 to move upward, and the initial height of the lifting pallet 41 does not exceed the height of the supporting plate 34. The jacking supporting plate 41 can jack up the empty tray 9 on the supporting plate 34 in the upward movement process, in the upward movement process of the empty tray 9, the two sides of the empty tray 9 can apply upward force to the inclined surface 53 of the receiving block 48, so that the receiving block 48 rotates, the back of the receiving block 48 applies pressure to the spring pin 49 to compress the spring pin, and the empty tray 9 can pass through smoothly after the receiving block 48 rotates. The empty tray 9 can not generate upward force to the bearing block 48 any more, the bearing block 48 is restored to the original position under the elastic force of the spring pin 49, and the top of the bearing block 48 supports the empty tray 9 through the notch 60. The four corners of the empty tray 9 are limited by the second rack 39. And then the main control machine 61 controls the fifth driving element 43 to move reversely, and the fifth driving element 43 drives the jacking supporting plate 41 to move downwards to the original position.
In the above process, after the tray 9 is jacked up by the jacking plate 41, the second driving member 33 drives the supporting plate 34 to return to the original position. After the empty material tray 9 is transferred by the supporting plate 34, the servo motor is started, the servo motor drives the vertical block 28 and the bearing frame 22 to move upwards through the first synchronizing wheel, the second synchronizing wheel and the ball screw 25 until the material tray 9 on the uppermost layer is abutted against the in-place limiting plate 29, and then the next batch of materials 11 are grabbed.
When the full material sensing switch 44 on the second material rack 39 senses the empty material tray 9 on the uppermost layer, a signal is sent to the main control computer 61, and the main control computer 61 gives an alarm to remind a worker to take the empty material tray 9 away.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The foregoing are merely exemplary embodiments of the present invention, and no attempt is made to show structural details of the invention in more detail than is necessary for the fundamental understanding of the art, the description taken with the drawings making apparent to those skilled in the art how the several forms of the invention may be embodied in practice with the teachings of the invention. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.
Claims (10)
1. Unloading system on mining instrument and meter, its characterized in that: the automatic feeding machine comprises a main control machine (61), a machine body (1), a feeding mechanism, a lifting mechanism (6) and a discharging mechanism (4), wherein the feeding mechanism, the lifting mechanism and the discharging mechanism are positioned in the machine body (1); the main control machine (61) is used for controlling the feeding mechanism, the lifting mechanism (6) and the discharging mechanism (4); the feeding mechanism is used for placing a plurality of vertically stacked material trays (9), and a plurality of materials (11) are placed in the material trays (9); the lifting mechanism (6) is used for sequentially lifting the material trays (9) stacked in the feeding structure to the material grabbing position (3) and driving the material trays (9) to vertically move; the blanking mechanism (4) comprises a bearing structure (7), a pull-back structure (8) and a storage structure (5), wherein the two sides of the material tray (9) are provided with plate dividing grooves (54), the bearing structure (7) comprises bearing parts positioned on the two sides of the material tray (9), each group of bearing parts comprises a bearing plate (57) and a first driving part (32), the first driving part (32) is arranged on the machine body (1), the first driving part (32) is used for driving the bearing plate (57) transversely, and the bearing plate (57) is opposite to the plate dividing grooves (54) of the topmost material tray (9) and can be inserted into the plate dividing grooves (54); the withdrawing structure (8) is used for withdrawing the material trays (9) on the bearing plate (57) onto the storage structure (5) for storage, the withdrawing structure (8) comprises a second driving part (33), a supporting plate (34) and a withdrawing component (35), the second driving part (33) is used for driving the supporting plate (34) to move between the storage structure (5) and the bearing structure (7), the supporting plate (34) is positioned below the empty material trays (9) and used for supporting the empty material trays, and the withdrawing component (35) is arranged on one side, away from the second driving part (33), of the supporting plate (34); the pull-back assembly (35) comprises a pull-back block (37), an elastic piece (38) and a first mounting block (36), the first mounting block (36) is fixed on the supporting plate (34), one side, away from the supporting plate (34), of the pull-back block (37) is rotatably connected to the first mounting block (36), and the elastic piece (38) is fixed between the bottom of the other side of the pull-back block (37) and the first mounting block (36); the surface of the first mounting block (36) is not higher than that of the support plate (34), the surface of the pull-back block (37) can be higher than that of the support plate (34) and higher than the bottom of the tray (9) on the bearing plate (57) under the action of the elastic piece (38), and the pull-back block (37) can be positioned below the tray (9) on the bearing plate (57) under the action of external force; the material tray (9) can pass through the bearing blocks (48) on the two sides, under the condition of no external force, the distance between the tops of the bearing blocks (48) on the two sides is smaller than the length distance of the corresponding two sides of the material tray (9), and the lower sides of the bearing blocks (48) are abutted to the grooves (51).
2. The mining instrument loading and unloading system of claim 1, characterized in that: the feeding mechanism comprises a third driving piece (13) and a first material rack, the first material rack comprises a connecting bottom plate (15) and limiting blocks (12) located at four corners of the connecting bottom plate (15), and the limiting blocks (12) are used for limiting the four corners of the material tray (9); third driving piece (13) are installed the interior bottom of organism (1), one side of main control computer is equipped with the door body (2), third driving piece (13) are used for driving connect bottom plate (15) at the door body (2) and the motion of material loading station position.
3. The mining instrument loading and unloading system of claim 2, characterized in that: one corner of the material tray (9) is provided with a chamfer (59) for preventing errors, and the other three corners of the material tray (9) are right angles; the inner sides of one group of the limiting blocks (12) are provided with limiting grooves matched with the chamfers (59), and the inner sides of the other three groups of the limiting blocks (12) are right angles.
4. The mining instrument loading and unloading system of claim 2, wherein: the feeding mechanism further comprises a sliding rail (16), a fixing plate (14), a handle (17) and a first positioning assembly, the fixing plate (14) is installed at the driving position of the third driving piece (13), the sliding rail (16) is fixed on the fixing plate (14), and the connecting bottom plate (15) is connected to the sliding rail (16) in a sliding mode; the handle (17) is fixed on one side, close to the door body (2), of the connecting bottom plate (15), and the first material rack can move to the outside of the machine body (1) through the door body (2); the first positioning component comprises a first positioning component (18) and a second positioning component (19), positioning holes are correspondingly formed in the connecting bottom plate (15) and the fixing plate (14), and the first positioning component (18) positions the connecting bottom plate (15) and the fixing plate (14) through the positioning holes; the second positioning part (19) is used for sensing whether the first material rack reaches the material loading station position or not and sending a sensed signal to the main control machine.
5. The mining instrument loading and unloading system of claim 2, characterized in that: the lifting mechanism (6) comprises a lifting assembly, a limiting assembly and a second positioning assembly, the lifting assembly comprises a fourth driving part (21), a vertical moving structure and two groups of bearing frames (22), the fourth driving part (21) is used for driving the vertical moving structure, the vertical moving structure is used for driving the bearing frames (22) to vertically move, the initial position of each bearing frame (22) is located below the connecting bottom plate (15), and the two groups of bearing frames (22) are respectively located on two sides of the connecting bottom plate (15); through grooves (20) capable of passing through the bearing frame (22) are formed in two sides of the connecting bottom plate (15); the receiving frame (22) is used for lifting the material trays (9) stacked on the first material frame; the limiting assembly comprises an in-place limiting plate (29), and the in-place limiting plate (29) is positioned above the machine body (1) and used for limiting the uppermost tray (9); the second positioning assembly is located below the in-place limiting plate (29), and is used for sensing and positioning the position of the topmost material tray (9) in the feeding mechanism and sending a sensing signal to the main control computer.
6. The mining instrument loading and unloading system of claim 1, characterized in that: the top of the machine body (1) is provided with a pressing cylinder (30), the driving end of the pressing cylinder (30) is provided with a pressing plate (31), the pressing plate (31) is used for pressing down the empty material tray (9), and the pressing cylinder (30) is used for driving the pressing plate (31) to move vertically.
7. The mining instrument loading and unloading system of claim 1, characterized in that: the storage structure (5) comprises a second material frame (39), a mounting frame (40), a fifth driving part (43), a sixth driving part (42), a jacking supporting plate (41) and a supporting component, the second material frame (39) is fixed to the top of the machine body (1), the second material frame (39) is used for collecting empty material trays (9), the mounting frame (40) is fixed to the top of the machine body (1) and located below the second material frame (39), the fifth driving part (43) and the sixth driving part (42) are fixed to the mounting frame (40), the fifth driving part (43) is used for driving the jacking supporting plate (41) to vertically move, and the jacking supporting plate (41) is used for supporting the empty material trays (9); an opening (46) is formed in the jacking supporting plate (41), the driving end of the sixth driving piece (42) is connected with the second driving piece (33), and the sixth driving piece (42) drives the supporting plate (34) to move into the opening (46) through the second driving piece (33); the width of the supporting plate (34) is smaller than the width of the material tray (9) and the width of the jacking supporting plate (41); the supporting component is used for receiving the empty tray (9) lifted by the lifting supporting plate (41).
8. The mining instrument loading and unloading system of claim 7, characterized in that: the supporting assembly comprises two groups of supporting structures (47) which are respectively located on two sides of the machine body (1), each group of supporting structures (47) comprises a second mounting block (50), a bearing block (48), a rotating shaft (52) and a spring pin (49), the second mounting block (50) is fixed to the top of the machine body (1), a groove (51) is formed in the second mounting block (50), the groove (51) faces towards the material tray (9), the rotating shaft (52) and the bearing block (48) are located in the groove (51), the rotating shaft (52) is rotatably connected in the groove (51), the lower side of the bearing block (48) is fixed to the rotating shaft (52), the bottom of the bearing block (48) is abutted against the groove (51), a mounting hole is formed in the back of the groove (51), and the spring pin (49) is fixed in the mounting hole; the back of the bearing block (48) is provided with a sliding groove, and the end part of the spring pin (49) is positioned in the sliding groove and used for resetting the bearing block (48); the top of the receiving block (48) can support the material tray (9), an inclined plane (53) is arranged on one side, close to the material tray (9), of the receiving block (48), and an acute angle is formed between the top surface of the receiving block (48) and the inclined plane (53); the width of the position of two sides of the jacking supporting plate (41) opposite to the receiving block (48) is smaller than the width of the material tray (9).
9. The mining instrument loading and unloading system of claim 7, characterized in that: and a full material induction switch (44) connected with the main control machine is arranged at the top of the second material rack (39).
10. The mining instrument loading and unloading system of claim 1, characterized in that: the top of charging tray (9) is equipped with a plurality of standing grooves (10) that are used for placing material (11), charging tray (9) include upper main part (56) and lower floor's main part (55), bond between upper main part (56) and lower floor's main part (55), upper main part (56) adopt the EVA to steep cotton, lower floor's main part (55) are antistatic wood board.
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CN113955198A (en) * | 2021-10-30 | 2022-01-21 | 深圳市昇茂科技有限公司 | Compact structure type feeding material warehouse mechanism |
CN114229429A (en) * | 2021-12-24 | 2022-03-25 | 苏州希盟科技股份有限公司 | Unloader on charging tray |
WO2022127044A1 (en) * | 2020-12-14 | 2022-06-23 | 广东智源机器人科技有限公司 | Separation mechanism, feeding apparatus, and automatic cooking device |
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US5984621A (en) * | 1997-12-23 | 1999-11-16 | Viking Engineering & Development Incorporated | Pallet stacking machine |
CN208483465U (en) * | 2018-07-13 | 2019-02-12 | 深圳市智信精密仪器有限公司 | Automatic loading and unloading device |
CN209988686U (en) * | 2019-02-27 | 2020-01-24 | 苏州美尔科自动化设备有限公司 | Full-automatic material supply and receiving mechanism capable of realizing feeding and discharging of stacked material plates |
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