CN115816238A - Padauk processing and polishing equipment and control method thereof - Google Patents
Padauk processing and polishing equipment and control method thereof Download PDFInfo
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- CN115816238A CN115816238A CN202111537771.0A CN202111537771A CN115816238A CN 115816238 A CN115816238 A CN 115816238A CN 202111537771 A CN202111537771 A CN 202111537771A CN 115816238 A CN115816238 A CN 115816238A
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- cone pulley
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- belt
- polishing
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- 238000005498 polishing Methods 0.000 title claims abstract description 48
- 244000086363 Pterocarpus indicus Species 0.000 title claims abstract description 23
- 235000009984 Pterocarpus indicus Nutrition 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000000227 grinding Methods 0.000 claims abstract description 78
- 239000002023 wood Substances 0.000 claims abstract description 24
- 241000158728 Meliaceae Species 0.000 claims abstract 6
- 230000007246 mechanism Effects 0.000 claims description 49
- 230000001360 synchronised effect Effects 0.000 claims description 27
- 230000003746 surface roughness Effects 0.000 claims description 12
- 244000137852 Petrea volubilis Species 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000009467 reduction Effects 0.000 claims description 4
- 230000000979 retarding effect Effects 0.000 claims description 3
- 238000005452 bending Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000012417 linear regression Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention provides a padauk processing and polishing device, which comprises: the conveying rack is used for placing wood to be processed; a conical grinding device supported on the transfer gantry; the clamping frame is supported on the conveying rack and can fix the wood to be processed; the wood to be processed can pass through the grinding device to finish grinding, and the conical grinding device is supported on the conveying rack; the wood to be processed can pass through the grinding device to finish grinding, manual work is replaced, grinding efficiency is improved, and the invention further provides a control method of the mahogany processing grinding equipment.
Description
Technical Field
The invention relates to the technical field of rosewood processing, in particular to rosewood processing and polishing equipment and a control method thereof.
Background
In traditional furniture preparation flow, after whole furniture trial assembly was accomplished, polishing tools such as scraper, dental shaver, horse tooth file, file grass, pile etc. will utilize, polish each part one by one until every part four sides light. The grinding process includes scraping, polishing, water milling, etc. In the modern grinding process, a plurality of new grinding tools such as sand paper, an angle grinder, a belt sander and the like are added.
The polishing of furniture is a very important link, and the old furniture is often called three-part carving worker and seven-part grinding worker. The reason is that the lines and surfaces of the furniture need to be finally shaped by grinding, and the carved charm is perfectly reflected by grinding. The finely polished furniture is smooth and round like the skin of a baby, the carving is vivid and vivid, the furniture is transparent, and the natural texture and texture of the wood are displayed vividly.
However, in the polishing process, manual operation is usually performed completely depending on experience, and the technical requirement on an operator is high, so that a padauk processing polishing device is urgently needed, manual work can be replaced by machinery, and uniform polishing quality is ensured.
Disclosure of Invention
The invention provides rosewood processing and polishing equipment, which comprises a conical polishing device, a conveying rack and a polishing device, wherein the conical polishing device is supported on the conveying rack; the wood to be processed can pass through the grinding device to finish grinding, so that the manual work is replaced, and the grinding efficiency is improved.
The technical scheme provided by the invention is as follows:
a padauk processing grinding device includes:
the conveying rack is used for placing the wood to be processed;
a conical grinding device supported on the transfer gantry;
the clamping frame is supported on the conveying rack and can fix the wood to be processed;
wherein the timber to be processed can pass through the grinding device to finish grinding.
Preferably, the transfer stage includes:
a chassis;
a first pulley rotatably supported at one end of the chassis;
a second pulley rotatably supported at the other end of the base frame;
and the transmission chain is sleeved on the first belt wheel and the second belt wheel.
Preferably, the method further comprises the following steps:
a drive motor;
the first speed reducing wheel is connected with the output end of the driving motor;
the first synchronous belt is sleeved on the first speed reducing wheel and the first belt wheel respectively;
a second reduction gear rotatably supported on the base frame;
and the second synchronous belt is sleeved on the second retarding theory and the second belt wheel respectively.
Preferably, the grinding device includes:
a support frame;
the first cone pulley mechanism is rotatably supported on the supporting frame;
the second cone pulley mechanism is rotatably supported on the supporting frame and has a gap with the first cone pulley mechanism.
Preferably, the first cone pulley mechanism includes:
the first cone pulley is conical, and the surface of the first cone pulley is provided with a plurality of annular grooves;
the second cone pulley is conical, the surface of the second cone pulley is provided with a plurality of annular grooves, and the second cone pulley is parallel to the first cone pulley;
a plurality of synchronous grinding belts sleeved on the first cone pulley and the second cone pulley;
the first limiting wheel is detachably arranged on the supporting frame so as to prevent the synchronous belt from being wound in an arc shape;
wherein, synchronous polishing takes the surface to be sand paper, and every polishing takes the surface roughness different preferred, second cone pulley mechanism includes:
the third cone pulley is conical, and the surface of the third cone pulley is provided with a plurality of annular grooves;
the fourth cone pulley is conical, the surface of the fourth cone pulley is provided with a plurality of annular grooves, and the fourth cone pulley and the third cone pulley are arranged in parallel;
a plurality of synchronous grinding belts sleeved on the third cone pulley and the fourth cone pulley;
the second limiting wheel is detachably arranged on the supporting frame to prevent the synchronous belt from being wound in an arc shape;
the surface of the synchronous polishing belt is sand paper, and the surface roughness of each polishing belt is different.
Preferably, the limiting wheel includes:
bending a frame;
a mounting bracket supported on the bent bracket and having a plurality of spaced mounting grooves;
a plurality of rollers rotatably supported on the mounting frame.
Preferably, the device further comprises a synchronous motor which can drive the first cone pulley mechanism and the second cone pulley mechanism to rotate.
The invention discloses a control method of rosewood processing and grinding equipment, which comprises the following steps:
setting the running speed of the conveying rack for conveying the wood to be 10-25km/h;
setting the polishing times according to the surface roughness requirement;
and respectively setting the rotating speeds of the first cone pulley mechanism and the second cone pulley mechanism according to the grinding times.
Preferably, if the number of times of grinding is set to 1, the rotation speed of the first cone pulley mechanism and the second cone pulley mechanism is set to 100rad/min;
if the grinding times are set to be 2 times, the rotating speed of the first cone pulley mechanism and the second cone pulley mechanism is set to be 80rad/min;
if the number of times of grinding is set to 3 or more than 3, the rotational speed of the first cone mechanism and the second cone mechanism is set to 60rad/min.
Advantageous effects
The invention provides rosewood processing and polishing equipment, which comprises a conical polishing device, a conveying rack and a polishing device, wherein the conical polishing device is supported on the conveying rack; the wood to be processed can pass through the grinding device to finish grinding, so that the manual work is replaced, and the grinding efficiency is improved.
Drawings
Fig. 1 is a schematic structural view of the padauk processing and grinding device disclosed by the invention.
Fig. 2 is a schematic structural view of a transfer stage according to the present invention.
Fig. 3 is a schematic structural diagram of the conical grinding device according to the present invention.
Fig. 4 is a schematic structural diagram of the cone pulley mechanism according to the present invention.
Fig. 5 is a flowchart of a control method of the padauk processing and grinding device according to the present invention.
Detailed Description
The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that in the description of the present invention, the terms "in", "upper", "lower", "lateral", "inner", etc. indicate directions or positional relationships based on those shown in the drawings, which are merely for convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Furthermore, it should be noted that, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; may be a mechanical connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
As shown in fig. 1, based on the technical problems of the background art, the present invention provides a padauk processing and grinding apparatus, comprising: a transfer gantry 110, a cone-shaped grinding device 120, and a holding frame 130.
Wherein, the conveying rack 110 is used for placing the wood to be processed; the conical grinding device 120 is supported on the transfer gantry 110; the clamping frame 130 is supported on the conveying rack 110 and can fix the wood to be processed; wherein the wood to be processed can pass through the conical grinding device 120 to complete the grinding. The invention provides rosewood processing and polishing equipment, which comprises a conical polishing device, a conveying rack and a polishing device, wherein the conical polishing device is supported on the conveying rack; the wood to be processed can pass through the grinding device to finish grinding, so that the manual work is replaced, and the grinding efficiency is improved.
As shown in fig. 2, the transfer stage 110 includes: a chassis 111, a first pulley 112, a second pulley 113 and a transmission chain 114, the chassis 111; a first pulley 112 rotatably supported at one end of the base frame 111; a second pulley 113 rotatably supported at the other end of the base frame 111; and a transmission chain 114 which is fitted over the first pulley 112 and the second pulley 113.
In another embodiment, further comprising: a driving motor 115, a first speed reducing wheel 116, a first synchronous belt 117, a second speed reducing wheel 118 and a second synchronous belt 119,
a drive motor 115; a first reduction gear 116 connected to an output end of the driving motor 115; a first synchronous belt 117 sleeved on the first speed reducing wheel and the first belt wheel respectively; a second reduction gear 118 rotatably supported on the base frame; and a second synchronous belt 119 which is respectively sleeved on the second retarding theory and the second belt wheel. Wherein, the driving motor 115 rotates to drive the transmission chain 114 synchronously to convey wood.
As shown in fig. 3, the grinding device 120 includes: the device comprises a support frame 121, a first cone pulley mechanism 122 and a second cone pulley mechanism 123, wherein the first cone pulley mechanism 122 is rotatably supported on the support frame 121; the second bevel gear mechanism 123 is rotatably supported on the support frame with a gap from the first bevel gear mechanism 122.
As shown in fig. 4, the first cone pulley mechanism 122 includes: a first cone 1221 which is conical and has a surface having a plurality of annular grooves; a second cone 1222 which is tapered, has a plurality of annular grooves on its surface, and is disposed in parallel with the first cone; a plurality of synchronous polishing belts 1223 sleeved on the first cone pulley and the second cone pulley; a first limiting wheel 1224 detachably disposed on the supporting frame to prevent the timing belt from being arcuately wound; wherein, the synchronous grinding belt surface is sand paper, and every grinding belt surface roughness is different, for guaranteeing the effect of polishing, in the advancing direction of timber, the surface roughness of grinding belt reduces gradually.
The second bevel gear mechanism 123 includes: a third cone 1231, which is conical and has a surface with a plurality of annular grooves; a fourth cone 1232 having a conical shape with a plurality of annular grooves on its surface and disposed in parallel with the third cone; a plurality of synchronous polishing belts 1233 sleeved on the third cone pulley and the fourth cone pulley; a second limiting wheel 1234 detachably disposed on the supporting frame to prevent the arc winding of the timing belt; the surface of the synchronous polishing belt is sand paper, and the surface roughness of each polishing belt is different. To ensure the sanding effect, the surface roughness of the sanding belt is gradually reduced in the advancing direction of the wood.
The limiting wheel includes: the device comprises a bent frame, a mounting frame, a plurality of rollers and a bent frame; the mounting frame is supported on the bent frame and is provided with a plurality of spaced mounting grooves; a plurality of rollers rotatably supported on the mounting frame.
Preferably, a synchronous motor 140 is further included, which is capable of rotating the first cone pulley mechanism and the second cone pulley mechanism.
As shown in fig. 5, the present invention also provides a method for controlling a padauk processing and grinding apparatus, comprising:
s110, setting the running speed of the conveying rack for conveying the wood to be 10-25km/h;
s120, setting the polishing times according to the surface roughness requirement; it is generally stabilized 3 to 4 times.
And S130, respectively setting the rotating speeds of the first cone pulley mechanism and the second cone pulley mechanism according to the grinding times.
If the grinding times are set to be 1 time, the rotating speed of the first cone pulley mechanism and the second cone pulley mechanism is set to be 100rad/min;
if the grinding times are set to be 2 times, the rotating speed of the first cone pulley mechanism and the second cone pulley mechanism is set to be 80rad/min;
if the number of times of grinding is set to 3 or more than 3, the rotational speed of the first cone mechanism and the second cone mechanism is set to 60rad/min.
In the experimental example, the same wood sample 1 and the same wood sample 2 are respectively polished by manual polishing and the padauk processing polishing equipment provided by the invention, and the roughness is similar and the polishing effect is good when the samples are observed under a high-power electronic scanning mirror.
In a preferred embodiment, since the workpiece requires different surface roughness of the process, the empirical formula for grinding is given in this embodiment:
wherein v is 0 Indicating the travelling speed, ra, of the conveying frame for conveying the wood 0 Represents the original roughness before sanding, ra e Representing the target roughness after grinding, e δ Representing the grinding correlation coefficient, F representing the acting pressure of the grinding cone wheel structure, v a The rotational speed of the cone pulley mechanism is indicated, t represents the sanding time, and K represents the sanding belt grain size.
Wherein e is δ The positive correlation with the action times, the particle size of the polishing belt, the action length of the polishing belt and the tension of the polishing belt can be deduced according to empirical detection data or a linear regression equation is established for solving.
The invention provides rosewood processing and polishing equipment, which comprises a conical polishing device, a conveying rack and a polishing device, wherein the conical polishing device is supported on the conveying rack; the wood to be processed can pass through the grinding device to finish grinding, so that the manual work is replaced, and the grinding efficiency is improved.
So far, the technical solutions of the present invention have been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of the present invention is obviously not limited to these specific embodiments. Equivalent changes or substitutions of related technical features can be made by those skilled in the art without departing from the principle of the invention, and the technical scheme after the changes or substitutions can fall into the protection scope of the invention.
Claims (10)
1. The utility model provides a padauk processing equipment of polishing which characterized in that includes:
the conveying rack is used for placing wood to be processed;
a conical grinding device supported on the transfer gantry;
the clamping frame is supported on the conveying rack and can fix the wood to be processed;
wherein the timber to be processed can pass through the grinding device to finish grinding.
2. The mahogany working finishing apparatus of claim 1, wherein the transfer gantry comprises:
a chassis;
a first pulley rotatably supported at one end of the chassis;
a second pulley rotatably supported at the other end of the base frame;
and the transmission chain is sleeved on the first belt wheel and the second belt wheel.
3. The padauk processing grinding device of claim 2, further comprising:
a drive motor;
the first speed reducing wheel is connected with the output end of the driving motor;
the first synchronous belt is sleeved on the first speed reducing wheel and the first belt wheel respectively;
a second reduction gear rotatably supported on the base frame;
and the second synchronous belt is sleeved on the second retarding theory and the second belt wheel respectively.
4. The padauk processing grinding apparatus of claim 1, wherein the grinding device comprises:
a support frame;
the first cone pulley mechanism is rotatably supported on the supporting frame;
the second cone pulley mechanism is rotatably supported on the supporting frame and has a gap with the first cone pulley mechanism.
5. The padauk processing grinding apparatus of claim 4, wherein the first cone mechanism comprises:
the first cone pulley is conical, and the surface of the first cone pulley is provided with a plurality of annular grooves;
the second cone pulley is conical, the surface of the second cone pulley is provided with a plurality of annular grooves, and the second cone pulley is parallel to the first cone pulley;
a plurality of synchronous grinding belts sleeved on the first cone pulley and the second cone pulley;
the first limiting wheel is detachably arranged on the supporting frame so as to prevent the synchronous belt from being wound in an arc shape;
the surface of the synchronous polishing belt is sand paper, and the surface roughness of each polishing belt is different.
6. The mahogany processing grinding apparatus of claim 4, wherein said second cone mechanism comprises:
the third cone pulley is conical, and the surface of the third cone pulley is provided with a plurality of annular grooves;
the fourth cone pulley is conical, the surface of the fourth cone pulley is provided with a plurality of annular grooves, and the fourth cone pulley and the third cone pulley are arranged in parallel;
a plurality of synchronous grinding belts sleeved on the third cone pulley and the fourth cone pulley;
the second limiting wheel is detachably arranged on the supporting frame to prevent the synchronous belt from being wound in an arc shape;
the surface of the synchronous polishing belt is sand paper, and the surface roughness of each polishing belt is different.
7. The mahogany working grinding apparatus of claim 6, wherein the limiting wheel comprises:
bending a frame;
a mounting bracket supported on the bent bracket and having a plurality of spaced mounting grooves;
a plurality of rollers rotatably supported on the mounting frame.
8. The padauk processing grinding device of claim 7, further comprising a synchronous motor capable of rotating the first cone pulley mechanism and the second cone pulley mechanism.
9. A method of controlling a mahogany processing and grinding apparatus using the mahogany processing and grinding apparatus as claimed in any one of claims 1 to 8, comprising:
setting the running speed of the conveying rack for conveying the wood to be 10-25km/h;
setting the polishing times according to the surface roughness requirement;
and respectively setting the rotating speeds of the first cone pulley mechanism and the second cone pulley mechanism according to the grinding times.
10. The method of controlling a padauk processing grinding apparatus according to claim 9, wherein if the grinding number is set to 1, the rotation speed of the first cone pulley mechanism and the second cone pulley mechanism is set to 100rad/min;
if the grinding times are set to be 2 times, the rotating speed of the first cone pulley mechanism and the second cone pulley mechanism is set to be 80rad/min;
if the grinding times are set to 3 times or more, the rotation speed of the first cone mechanism and the second cone mechanism is set to 60rad/min.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202111537771.0A CN115816238A (en) | 2021-12-15 | 2021-12-15 | Padauk processing and polishing equipment and control method thereof |
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CN202111537771.0A CN115816238A (en) | 2021-12-15 | 2021-12-15 | Padauk processing and polishing equipment and control method thereof |
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Publication Number | Publication Date |
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CN115816238A true CN115816238A (en) | 2023-03-21 |
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CN202111537771.0A Pending CN115816238A (en) | 2021-12-15 | 2021-12-15 | Padauk processing and polishing equipment and control method thereof |
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- 2021-12-15 CN CN202111537771.0A patent/CN115816238A/en active Pending
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