CN115815912A - Basket welding device - Google Patents
Basket welding device Download PDFInfo
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- CN115815912A CN115815912A CN202310031663.9A CN202310031663A CN115815912A CN 115815912 A CN115815912 A CN 115815912A CN 202310031663 A CN202310031663 A CN 202310031663A CN 115815912 A CN115815912 A CN 115815912A
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- welding
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- frame
- rack
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention discloses a net basket welding device which comprises a rack, a clamping mechanism and a welding mechanism, wherein the clamping mechanism comprises a supporting part arranged on the rack, the end part of the supporting part is used for supporting a net basket on the rack, the welding mechanism comprises a first guiding part, a first sliding table, a guiding column and a welding part, the first sliding table drives the guiding column and the welding part to slide on the first guiding part, so that the welding part can move along the trend of a corner, the guiding column can slide relative to the first sliding table, the welding part is enabled to contact with or move away from the net basket, and the automatic welding function of the corner of the net basket is realized.
Description
Technical Field
The invention relates to the technical field of basket production, in particular to a basket welding device.
Background
A certain type of metal basket comprises metal frame and metal mesh, and the producer need imbed metal mesh into metal frame, because metal mesh is planar structure originally, after metal mesh buckled and imbedded metal frame, metal mesh's edge still need welded connection to the breach appears in the basket of avoiding. At present, the metal mesh is welded by a fixed welding machine, namely, a producer places the embedded metal mesh basket at the clamping position of the fixed welding machine, and makes the corner of the metal mesh basket align with the welding head of the fixed welding machine, the welding head of the welding machine carries out welding processing on the corner of the metal mesh basket, and the producer needs to repeatedly adjust the posture of the metal mesh basket to weld the rectangular corner. Therefore, the processing process is quite complicated, the processing efficiency is low, and the physical strength of production personnel is extremely consumed.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a basket welding device to solve the problem of low welding efficiency of the existing fixed welding machine.
The purpose of the invention is realized by adopting the following technical scheme:
a basket welding device comprises a frame, a clamping mechanism and a welding mechanism;
the clamping mechanism comprises a supporting part arranged on the rack, and the shape of the end part of the supporting part is matched with the inner shape of the basket;
welding mechanism includes first guide part, first slip table, guide post and welding parts, first guide part fixed connection in the frame, first slip table slidable connect in first guide part, the guiding hole has been seted up on the first slip table, wear to locate guide post slidable the guiding hole, welding parts locates the tip of guide post, just welding parts sets up with the support component relatively.
In some optional embodiments, the number of the welding parts and the number of the guide posts in the welding mechanism are two, the two guide posts are arranged in parallel, the first sliding table is provided with two guide holes which are arranged in parallel, each guide hole corresponds to one guide post, and each guide post corresponds to one welding part.
In some optional embodiments, the number of the welding mechanisms is two, and the two welding mechanisms are respectively positioned at two sides of the clamping mechanism.
In some optional embodiments, the welding mechanism further includes a gear, a rack, and a driving motor, the driving motor is fixedly connected to the frame, the gear is connected to a main shaft of the driving motor, the rack is disposed on the first sliding table, the rack is parallel to the first guiding component, and the gear is engaged with the rack.
In some optional embodiments, the number of the supporting parts is four, the bottom ends of the supporting parts are slidably connected to the machine frame in the horizontal direction, and the top ends of the supporting parts are matched with the inner shape of the net basket.
In some optional embodiments, the clamping mechanism further includes a second sliding table and two second guide members, the second guide members are fixedly connected to the frame, the second guide members are perpendicular to the first guide members, the number of the second sliding tables is four, each second guide member corresponds to two second sliding tables, and the second sliding tables are slidably connected to the second guide members; each supporting component corresponds to one second sliding table, and the bottom end of each supporting component is arranged on the second sliding table.
In some optional embodiments, at least one of the second sliding tables is provided with a discharging assembly, the discharging assembly comprises a discharging guide rail vertically arranged on the second sliding table and a discharging block slidably connected to the discharging guide rail, and the discharging block is arranged adjacent to the supporting part.
In some optional embodiments, the clamping mechanism further comprises a clamping block slidably connected to the frame in the horizontal direction, the clamping block is arranged opposite to the support part, and the clamping block can move close to or away from the support part.
In some optional embodiments, the clamping mechanism further includes a lifting table and a vertically arranged third guide member, the third guide member is fixedly connected to the frame, the lifting table is slidably connected to the third guide member, and the clamping block is slidably connected to the lifting table in a horizontal direction.
In some optional embodiments, the end of the support member is provided with a connecting surface arranged obliquely to a vertical plane, the connecting surface is used for being attached to an inner wall surface of the basket, and the first guide member is parallel to the connecting surface.
Compared with the prior art, the invention has the beneficial effects that:
the tip of supporting component is used for the basket bearing in the frame, and first slip table drives guide post and welding parts and slides on first guide part, makes welding parts can follow the trend motion of corner, and the guide post can slide relative to first slip table to make welding parts contact or keep away from the basket motion, realize the automatic welding function to the corner of basket.
Drawings
FIG. 1 is a schematic view of the overall structure of the inventive basket welding apparatus;
FIG. 2 is a second schematic view of the overall structure of the basket welding device of the present invention;
FIG. 3 is an enlarged schematic view at A in FIG. 1;
FIG. 4 is an enlarged schematic view at B of FIG. 2;
FIG. 5 is a schematic view of the discharge mechanism of the inventive basket welding apparatus;
in the figure: 10. a frame; 20. a clamping mechanism; 21. a support member; 211. a connecting surface; 22. a second sliding table; 221. a discharge guide rail; 222. unloading the material block; 23. a second guide member; 24. a clamping block; 25. a lifting platform; 26. a third guide member; 30. a welding mechanism; 31. a first guide member; 32. a first sliding table; 321. a guide hole; 322. a rack; 33. a guide post; 34. welding the parts; 35. a drive motor; 351. a gear.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Example 1
Referring to fig. 1 to 2, a basket welding apparatus according to the present invention is schematically shown, and includes a frame 10, a clamping mechanism 20, and a welding mechanism 30.
The clamping mechanism 20 comprises a support part 21 arranged on the frame 10, the shape of the end of the support part 21 is matched with the inner shape of a basket, and the basket can be placed at the end of the support part 21 to be welded.
The welding mechanism 30 includes a first guide member 31, a first sliding table 32, a guide column 33, and a welding member 34, a connection frame is provided at an end portion of the frame 10, the first guide member 31 is fixedly connected to the connection frame, and the first sliding table 32 is slidably connected to the first guide member 31. The first sliding table 32 is provided with a guide hole 321, the guide column 33 slidably penetrates through the guide hole 321, the welding part 34 is arranged at the end of the guide column 33, and the welding part 34 is arranged opposite to the support part 21, so that the welding part 34 can slide relative to the first sliding table 32 through the guide column 33 and the guide hole 321, and further approach to or keep away from the support part 21.
The welding part 34 slides on the first guide part 31 through the first sliding table 32 and can move along the corner track of the net basket, so that the corners of the net basket can be automatically welded without manual intervention, and the welding efficiency is improved.
Wherein, the quantity of the welding part 34 among the welding mechanism 30 and the quantity of guide post 33 all are equipped with two, two guide post 33 parallel arrangement, set up two guiding holes 321 that arrange side by side on the first slip table 32, every guiding hole 321 corresponds a guide post 33, and every guide post 33 corresponds a welding part 34, and this makes two welding parts 34 can weld two adjacent corners of basket simultaneously. Of course, the two welding members 34 may also be moved non-synchronously, i.e. in the welding mechanism 30, one of the welding members 34 is close to the support member 21 to weld the corners of the basket, while the other welding member 34 is remote from the support member 21 and on standby, enabling welding of a single corner of the basket.
In this embodiment, the welding mechanism 30 further includes two hydraulic cylinders, preferably hydraulic cylinders, which are disposed in parallel with the guide posts 33, each hydraulic cylinder corresponding to one of the guide posts 33, and both ends of the hydraulic cylinders are connected to the guide posts 33 and the first slide table 32, respectively, the hydraulic cylinders extend to move the welding member 34 away from the support member 21, and the hydraulic cylinders contract to move the welding member 34 close to the support member 21.
Example 2
Referring to fig. 1 to 5, a basket welding apparatus according to the present embodiment is schematically shown, and includes a frame 10, a clamping mechanism 20, and a welding mechanism 30.
The clamping mechanism 20 comprises a support part 21 arranged on the frame 10, the shape of the end of the support part 21 is matched with the inner shape of a basket, and the basket can be placed at the end of the support part 21 to be welded.
The welding mechanism 30 includes a first guide member 31, a first sliding table 32, a guide column 33, and a welding member 34, a connection frame is provided at an end portion of the frame 10, the first guide member 31 is fixedly connected to the connection frame, and the first sliding table 32 is slidably connected to the first guide member 31. The first sliding table 32 is provided with a guide hole 321, the guide post 33 slidably penetrates through the guide hole 321, the welding part 34 is arranged at the end of the guide post 33, and the welding part 34 is arranged opposite to the support part 21, so that the welding part 34 can slide relative to the first sliding table 32 through the guide post 33 and the guide hole 321, and further approach to or be far away from the support part 21.
The welding part 34 slides on the first guide part 31 through the first sliding table 32 and can move along the corner track of the net basket, so that the corners of the net basket can be automatically welded without manual intervention, and the welding efficiency is improved.
Wherein, the quantity of the welding part 34 among the welding mechanism 30 and the quantity of guide post 33 all are equipped with two, two guide post 33 parallel arrangement, set up two guiding holes 321 that arrange side by side on the first slip table 32, every guiding hole 321 corresponds a guide post 33, and every guide post 33 corresponds a welding part 34, and this makes two welding parts 34 can weld two adjacent corners of basket simultaneously. Of course, the two welding members 34 may also be moved non-synchronously, i.e. in the welding mechanism 30, one of the welding members 34 is close to the support member 21 to weld the corners of the basket, while the other welding member 34 is remote from the support member 21 and on standby, enabling welding of a single corner of the basket. Preferably, the welding mechanism 30 further includes two hydraulic cylinders, each of which is disposed parallel to the guide posts 33, each of which corresponds to one of the guide posts 33, and both ends of each of the hydraulic cylinders are connected to the guide posts 33 and the first slide table 32, respectively, and the hydraulic cylinders extend to move the welding member 34 away from the support member 21 and retract to move the welding member 34 close to the support member 21.
In the present embodiment, the number of the welding mechanisms 30 is two, and the two welding mechanisms 30 are respectively located on two sides of the clamping mechanism 20. It can be seen that each welding mechanism 30 can weld two corners of one side of the basket, and the two welding mechanisms 30 are arranged oppositely and located on two sides of the clamping mechanism 20, so that four corners of two sides of the basket can be welded simultaneously. The welding efficiency is further improved. Preferably, the end of the support member 21 is provided with a connection surface 211 inclined to the vertical plane, the connection surface 211 is used for adhering to the inner wall surface of the basket, and the first guide member 31 is parallel to the connection surface 211.
Referring to fig. 3, in order to drive the first sliding table 32 to slide on the first guide member 31, the welding mechanism 30 further includes a gear 351, a rack 322, and a driving motor 35, the driving motor 35 is fixedly connected to the frame 10, the gear 351 is connected to a main shaft of the driving motor 35, the rack 322 is disposed on the first sliding table 32, the rack 322 is disposed parallel to the first guide member 31, and the gear 351 is engaged with the rack 322. The driving motor 35 drives the first rack 322 and the first sliding table 32 to move through the gear 351, so that the first sliding table 32 slides on the first guide member 31, and the whole combination structure composed of the first sliding table 32, the guide column 33 and the welding member 34 is lifted or lowered.
Furthermore, the number of the supporting parts 21 is four, the bottom ends of the supporting parts 21 are connected to the frame 10 in a sliding manner in the horizontal direction, the shape of the top ends of the supporting parts 21 is matched with the inner shape of the net basket, and the supporting parts 21 can slide relative to the frame 10, so that the clamping mechanism 20 can adapt to net baskets with different specifications and sizes, and flexible processing is realized. The support component 21 slides on the frame 10, and the accessible manpower is adjusted, also can adjust through current ball screw drive, and ball screw drive adjustment mode specifically is: the screw is rotatably connected to the frame 10 and horizontally arranged, the screw is cooperatively connected with a nut, the nut is connected to the support member 21, and when the screw is driven by a conventional motor, the nut and the support member 21 can move relative to the frame 10 along the screw.
The clamping mechanism 20 further comprises a second sliding table 22 and two second guide parts 23, the two second guide parts 23 are arranged in parallel, the second guide parts 23 are fixedly connected to the frame 10, and the second guide parts 23 are arranged perpendicular to the first guide parts 31. The number of the second slide tables 22 is four, each second guide part 23 corresponds to two second slide tables 22, the second slide tables 22 are slidably connected to the second guide parts 23, and the two second slide tables 22 share one second guide part 23 and can slide back and forth on the second guide part 23. Each support member 21 corresponds to one second sliding table 22, the bottom end of the support member 21 is disposed on the second sliding table 22, and the support member 21 can slide relative to the frame 10 based on the structures of the second sliding table 22 and the second guide member 23. In the present embodiment, the bottom of the second slide table 22 is provided with existing locking bolts for temporarily locking the second slide table 22 and the second guide member 23 to prevent the second slide table 22 from slipping relative to the frame 10.
As shown in fig. 4, a discharging assembly is disposed on at least one second sliding table 22, the discharging assembly includes a discharging guide rail 221 vertically disposed on the second sliding table 22 and a discharging block 222 slidably connected to the discharging guide rail 221, the discharging block 222 is disposed adjacent to the supporting member 21, the discharging block 222 can be driven by an existing hydraulic cylinder, air cylinder or electric cylinder, preferably by an air cylinder, to move on the discharging guide rail 221, and after the basket on the supporting member 21 is welded, the discharging block 222 is lifted up along the discharging guide rail 221 to push the basket to separate from the supporting member 21.
The clamping mechanism 20 further comprises a clamping cylinder and a clamping block 24 which is connected to the frame 10 in a sliding manner in the horizontal direction, the clamping cylinder is connected to the frame 10, a piston of the clamping cylinder is connected to the clamping block 24, the clamping block 24 is arranged opposite to the support part 21, and the clamping block 24 can move close to or away from the support part 21 to clamp the side edge of the net basket. Further, in order to adapt the clamping mechanism 20 to baskets with more sizes, the clamping mechanism 20 further includes a lifting platform 25 and a vertically arranged third guide member 26, the third guide member 26 is fixedly connected to the frame 10, the lifting platform 25 is slidably connected to the third guide member 26, the clamping cylinder is arranged on the lifting platform 25, and the clamping block 24 is slidably connected to the lifting platform 25 in the horizontal direction. The lifting platform 25 enables the gripping blocks 24 to grip the outer side walls of the baskets at different heights.
In summary, the end of the supporting member 21 is used for supporting the basket on the frame 10, the first sliding table 32 drives the guiding column 33 and the welding member 34 to slide on the first guiding member 31, so that the welding member 34 can move along the direction of the corner, and the guiding column 33 can slide relative to the first sliding table 32, so that the welding member 34 contacts with or moves away from the basket, thereby realizing the automatic welding function of the corner of the basket.
The above description is only an embodiment of the present invention, and is not intended to limit the scope of the present invention, and all equivalent structures or equivalent processes performed by the present invention or directly or indirectly applied to other related technical fields are included in the scope of the present invention.
Claims (10)
1. A basket welding device is characterized by comprising a rack, a clamping mechanism and a welding mechanism;
the clamping mechanism comprises a supporting part arranged on the rack, and the shape of the end part of the supporting part is matched with the inner shape of the basket;
welding mechanism includes first guide part, first slip table, guide post and welding parts, first guide part fixed connection in the frame, first slip table slidable connect in first guide part, the guiding hole has been seted up on the first slip table, wear to locate guide post slidable the guiding hole, welding parts locates the tip of guide post, just welding parts sets up with the support component relatively.
2. The basket welding device according to claim 1, wherein the welding mechanism is provided with two welding parts and two guide posts, the two guide posts are arranged in parallel, the first sliding table is provided with two guide holes arranged in parallel, each guide hole corresponds to one guide post, and each guide post corresponds to one welding part.
3. The basket welding device according to claim 2, wherein the number of the welding mechanisms is two, and the two welding mechanisms are respectively positioned at two sides of the clamping mechanism.
4. The basket welding device according to claim 1, wherein the welding mechanism further comprises a gear, a rack and a driving motor, the driving motor is fixedly connected to the frame, the gear is connected to a main shaft of the driving motor, the rack is arranged on the first sliding table, the rack is arranged in parallel with the first guide part, and the gear is meshed with the rack.
5. The basket welding apparatus according to claim 1, wherein the number of the support members is four, the bottom ends of the support members are slidably coupled to the frame in a horizontal direction, and the top ends of the support members have a shape matching the inner shape of the basket.
6. The basket welding device according to claim 5, wherein the clamping mechanism further comprises a second sliding table and two second guide members, the second guide members are fixedly connected to the frame, the second guide members are perpendicular to the first guide members, the number of the second sliding tables is four, each second guide member corresponds to two second sliding tables, and the second sliding tables are slidably connected to the second guide members; each supporting component corresponds to one second sliding table, and the bottom end of each supporting component is arranged on the second sliding table.
7. The basket welding device according to claim 6, wherein at least one of the second slide tables is provided with a discharge assembly, the discharge assembly comprises a discharge guide rail vertically arranged on the second slide table and a discharge block slidably connected to the discharge guide rail, and the discharge block is arranged adjacent to the support member.
8. The basket welding device according to claim 1, wherein the clamping mechanism further comprises a clamping block slidably connected to the frame in a horizontal direction, the clamping block being disposed opposite to the support member, the clamping block being movable toward or away from the support member.
9. The basket welding device according to claim 8, wherein the clamping mechanism further comprises a lifting platform and a vertically arranged third guide member, the third guide member is fixedly connected to the frame, the lifting platform is slidably connected to the third guide member, and the clamping block is slidably connected to the lifting platform in a horizontal direction.
10. The basket welding apparatus according to claim 1, wherein the end of the support member is provided with a joint surface inclined from a vertical surface, the joint surface being adapted to abut an inner wall surface of the basket, and the first guide member is parallel to the joint surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310031663.9A CN115815912A (en) | 2023-01-10 | 2023-01-10 | Basket welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310031663.9A CN115815912A (en) | 2023-01-10 | 2023-01-10 | Basket welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115815912A true CN115815912A (en) | 2023-03-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310031663.9A Pending CN115815912A (en) | 2023-01-10 | 2023-01-10 | Basket welding device |
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| CN (1) | CN115815912A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117583789A (en) * | 2024-01-17 | 2024-02-23 | 云南渝霖模板制造有限公司 | Automatic welding device and welding method for hanging basket |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20180009066A1 (en) * | 2015-03-19 | 2018-01-11 | Jiangsu University | Adjustable clamp used for marine deck welding test |
| CN208231116U (en) * | 2018-04-03 | 2018-12-14 | 浙江创大汽车部件有限公司 | The discharge component of automobile door frame welder |
| CN212470312U (en) * | 2020-06-04 | 2021-02-05 | 苏州思益捷精密机械有限公司 | Automatic mesh basket welding device |
| CN214868278U (en) * | 2021-02-24 | 2021-11-26 | 惠州市诚业家具有限公司 | Basket welding device convenient to adjust and adapt to basket welding of various specifications |
| CN115415794A (en) * | 2022-10-11 | 2022-12-02 | 中山市元造五金制品有限公司 | Automatic welding machine for metal net basket |
-
2023
- 2023-01-10 CN CN202310031663.9A patent/CN115815912A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20180009066A1 (en) * | 2015-03-19 | 2018-01-11 | Jiangsu University | Adjustable clamp used for marine deck welding test |
| CN208231116U (en) * | 2018-04-03 | 2018-12-14 | 浙江创大汽车部件有限公司 | The discharge component of automobile door frame welder |
| CN212470312U (en) * | 2020-06-04 | 2021-02-05 | 苏州思益捷精密机械有限公司 | Automatic mesh basket welding device |
| CN214868278U (en) * | 2021-02-24 | 2021-11-26 | 惠州市诚业家具有限公司 | Basket welding device convenient to adjust and adapt to basket welding of various specifications |
| CN115415794A (en) * | 2022-10-11 | 2022-12-02 | 中山市元造五金制品有限公司 | Automatic welding machine for metal net basket |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117583789A (en) * | 2024-01-17 | 2024-02-23 | 云南渝霖模板制造有限公司 | Automatic welding device and welding method for hanging basket |
| CN117583789B (en) * | 2024-01-17 | 2024-03-29 | 云南渝霖模板制造有限公司 | Automatic welding device and welding method for hanging basket |
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