CN115812784B - High-pressure sterilization equipment with self-temperature adjusting function for butter - Google Patents
High-pressure sterilization equipment with self-temperature adjusting function for butter Download PDFInfo
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- CN115812784B CN115812784B CN202211511559.1A CN202211511559A CN115812784B CN 115812784 B CN115812784 B CN 115812784B CN 202211511559 A CN202211511559 A CN 202211511559A CN 115812784 B CN115812784 B CN 115812784B
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- 235000014121 butter Nutrition 0.000 title claims abstract description 113
- 230000001954 sterilising effect Effects 0.000 title claims abstract description 37
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 186
- 238000003756 stirring Methods 0.000 claims abstract description 174
- 238000004140 cleaning Methods 0.000 claims abstract description 29
- 238000000926 separation method Methods 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 17
- 239000008213 purified water Substances 0.000 claims abstract 2
- 235000013336 milk Nutrition 0.000 claims description 66
- 239000008267 milk Substances 0.000 claims description 66
- 210000004080 milk Anatomy 0.000 claims description 66
- 238000007599 discharging Methods 0.000 claims description 13
- 239000011148 porous material Substances 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 8
- 239000002994 raw material Substances 0.000 claims description 6
- 238000009928 pasteurization Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 27
- 238000005192 partition Methods 0.000 description 19
- 230000009471 action Effects 0.000 description 10
- 238000007790 scraping Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000000630 rising effect Effects 0.000 description 5
- 238000001556 precipitation Methods 0.000 description 4
- 230000001174 ascending effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000605 extraction Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000020251 goat milk Nutrition 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 235000020185 raw untreated milk Nutrition 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
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- Dairy Products (AREA)
Abstract
The invention discloses high-pressure sterilization equipment with a self-temperature-adjusting function for butter, which relates to the technical field of butter production and comprises stirring equipment, pressure control equipment and water temperature control equipment, wherein the stirring equipment is connected with the water temperature control equipment, the water temperature control equipment is sequentially connected with the pressure control equipment and the stirring equipment through pipelines, a stirring chamber is arranged in the stirring equipment, the water temperature control equipment is used for providing purified water with different temperatures for the stirring chamber, the pressure control equipment is used for changing the pressure intensity in the stirring chamber, and the stirring equipment comprises a driving assembly, a stirring assembly, a separation assembly, a cleaning assembly and a box body. According to the invention, the production procedures of butter are reduced through the driving component, the production efficiency of butter is improved, the separation component realizes the automation of butter production flow, the stirring component is matched with the cleaning component, the quality of butter production environment is improved, and the safety during butter production is improved.
Description
Technical Field
The invention relates to the technical field of butter production, in particular to high-pressure sterilization equipment with a temperature self-regulating function for butter.
Background
Butter is divided from the manufacturing process into raw butter (directly manufactured from raw milk), superfine butter (only pasteurized non-refrigerated milk or butter) and fine butter (partially frozen milk) are adopted, if fresh milk is used for extraction, milk is put into a cylindrical container, the head of a band plate of a stick with a circular plate is put into milk or goat milk, and continuously stirred up and down, after stirring for about hundreds of times, white semi-solid is floated above the milk, white oil is fished out by a sieve, water is squeezed out, and the butter is obtained after refining.
Industrial extraction of butter is mostly extracted from pasteurized, non-refrigerated milk or butter, wherein the butter needs to be sterilized before production, and then sent to butter production equipment, the milk needs to be kept in a sterile environment during milk transportation, and the butter production cavity needs to be kept sterile, otherwise the butter is infected by bacteria during production, the shelf life of the butter is easily shortened, and the taste and quality of the butter are changed.
Disclosure of Invention
The invention aims to provide an autoclave with a self-temperature-regulating function for butter, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a but self-regulating temperature function's autoclave equipment for butter, includes agitated vessel, pressure control equipment and water temperature control equipment, agitated vessel is connected with water temperature control equipment, water temperature control equipment is connected with pressure control equipment and agitated vessel through the pipeline in proper order, the inside teeter chamber that is provided with of agitated vessel, water temperature control equipment is used for providing the pure water of different temperatures for the teeter chamber, pressure control equipment is used for changing the inside pressure of teeter chamber, agitated vessel is including drive assembly, stirring subassembly, separation subassembly, clearance subassembly and box, both ends all are provided with the discharge gate about the agitated vessel, drive assembly is used for controlling stirring subassembly and separation subassembly work, the stirring subassembly is connected with water temperature control equipment through drive assembly, the stirring subassembly is used for stirring the milk in the teeter chamber, separation subassembly is used for separating butter and milk mutually, clearance subassembly is used for clearing up in the teeter chamber.
Further, the driving assembly comprises a main shaft arranged in the box body, the main shaft is formed by sleeving two circular pipes, the water temperature control equipment is connected with the cleaning assembly through the main shaft and the stirring assembly, a telescopic rod is arranged between the sleeves, and the telescopic rod is connected with the separating assembly.
Further, the stirring assembly comprises a connecting pipe arranged on the outer side of the main shaft, the connecting pipe is connected with a blade through a control shaft, a water flow channel is arranged inside the blade, the blade is communicated with a cleaning assembly through the water flow channel, milk to be processed is added into a stirring chamber formed by the stirring chamber and the chamber cover through a feeding port above the chamber cover, the chamber cover and a discharging port are closed, a driving assembly can be started later, a motor is arranged below the driving assembly, the motor drives the stirring assembly to work through the main shaft, and water temperature control equipment simultaneously supplies heated hot water to the inside of the main shaft.
Further, the separating component comprises a baffle plate arranged on the outer side of the main shaft, the middle part of the baffle plate is provided with a separating plate, the separating plate consists of two layers of pore plates which are vertically distributed, the holes of the pore plates on the upper layer and the lower layer are staggered, through grooves are formed in the baffle plate and the separating plate, the inner wall size of each through groove is matched with the outer wall size of each blade, milk is positioned below the stirring box during the inner processing of the stirring chamber, the lower end surface of the baffle plate is attached to the surface below the inner wall of the stirring box, the area of the baffle plate attached to the stirring box comprises a discharge hole, the input end of the discharge hole is sealed by the baffle plate, the double-layer pore plates of the separating plate are arranged, and the box body outputs butter through the discharge hole, under the pressure of butter, laminating each other between two orifice plates, wherein during a part of butter passes through the separator plate, butter blocks the aperture of upper orifice plate, leads to the butter to increase gradually through the resistance of upper orifice plate, and then makes the butter output period, and the butter to the pressure of upper orifice plate increase gradually, and then makes upper orifice plate descend to laminating with lower orifice plate, because the upper and lower layers the aperture of orifice plate staggers each other for the butter can't pass through the separator plate, and wherein the pressure of butter comes from the space between separator assembly and the case lid and reduces gradually, and the telescopic link exerts pressure to the separator plate through butter and case lid, and the both ends of orifice plate are connected through the spring for still remain the clearance between the orifice plate under idle state and low pressure state; the baffle scrapes the attachment on the inner wall of the stirring box during the rising, and the through groove exists, so that the baffle and the separating plate scrape the attachment attached to the blade during the rising of the baffle relative to the blade.
Further, the cleaning assembly comprises a plurality of water outlet pipes arranged on one side of the inside of the blade, two areas are arranged in the water outlet pipes, the two areas are respectively a thick diameter area and a thin diameter area, a cone is connected in the water outlet pipes in a sliding manner, one end of the cone is connected with the water outlet pipes through a sleeve pipe, the sleeve pipe is formed by sleeving two circular pipes, one side of the cone with the large outer diameter is positioned in the thin diameter area, one side of the cone, which is far away from the spring, is provided with a limit post, the other side of the inside of the blade is provided with a plurality of water inlet pipes, the inside of the water inlet pipe is provided with a limit plate, the lower end of the blade is positioned in a through groove of the separating assembly, due to the existence of the through groove, two side pieces of the blade are limited, so that the side pieces are mutually attached, during attachment, the side pieces are communicated between the water outlet pipe and the water inlet pipe in the inside of the blade, at this time, one end of the limit post is attached to the side wall of the limit plate, so that the sleeve between the water outlet pipe and the cone is compressed, the cone inside the water outlet pipe is positioned in the thick diameter area, hot water provided by the water temperature control equipment enters the water outlet pipe through the main shaft and the connecting pipe, the hot water in the water outlet pipe sequentially passes through the thick diameter area and the thin diameter area along the outer wall of the cone, then the hot water leaves the water outlet pipe to enter the water inlet pipe, finally the hot water flows back to the connecting pipe and the main shaft to leave the box body, the control shaft is arranged inside the connecting pipe, after the butter above the separation assembly is waited to completely leave, the control shaft controls the side pieces to be separated, the two side pieces form an inverted V shape under the action of the control shaft, the side pieces of the control shaft and the water outlet pipe are arranged inside the side pieces, the cone inside the water outlet pipe moves under the action of the water flow due to the water flow, the cone inside the water outlet pipe is limited by the sleeve, the one end that the cone external diameter is big moves to the thin diameter region by thick diameter region, the cone is in when thin diameter region, the clearance in cone and thin diameter region is less, make rivers atomized after cone and thin diameter region clearance, the outlet pipe is provided with two sets of, be vertical arrangement in the both sides of lateral plate, the lateral plate is L shape, the outlet pipe is located the both ends of lateral plate, two terminal surfaces of lateral plate are the slope setting, the water jets out from the outlet pipe after atomizing, clear up the residue in the box, the dirty water that the clearance produced leaves from the discharge gate of box below, the discharge gate middle part of box below is provided with the control valve, the discharge gate of box below is provided with two output, control valve control dirty water and milk output from two output respectively.
Further, the inside separating tube that is provided with of main shaft, the space of main shaft inner separating tube both sides is linked together with inlet tube and outlet pipe respectively, and the separating tube cuts off main shaft inner space into two regions, and the separating tube cup joints by two pipelines and forms, and the space between pipeline and the main shaft is linked together with the outlet pipe, the inner space of two pipelines is linked together with the inlet tube, and the separating tube cup joints by two pipelines and forms for the separating tube follows synchronous motion during main shaft is flexible.
Further, the blades are formed by combining two side plates, the outer walls of the two side plates are the same in size, a water outlet pipe and a water inlet pipe are respectively arranged in the two side plates, the side plates are L-shaped, two ends of the side plates are obliquely arranged, the water outlet pipe and the water inlet pipe are vertically distributed at two ends of the side plates, after the butter above the separating assembly is waited to leave completely, the side plates are controlled by the control shaft to be separated, the two side plates form an inverted V shape under the action of the control shaft, the side plates are arranged with the water outlet pipe, a cone in the water outlet pipe moves under the action of water flow due to the water flow in the water outlet pipe, one end of the cone with the large outer diameter moves from a large diameter area to a small diameter area under the restriction of a sleeve, and when the cone is positioned in the small diameter area, the clearance in cone and thin footpath region is less for rivers leave the process cross-sectional area of outlet pipe and reduce, the inside gradual rising of outlet pipe, the outside of outlet pipe still is normal pressure state of changeing, make rivers leave the in-process from the outlet pipe, there is the high pressure state suddenly to change to normal pressure state, make rivers atomized after passing through cone and thin footpath regional clearance, the outlet pipe is provided with two sets of, be vertical arrangement in the both sides of lateral plate, the lateral plate is L shape, the outlet pipe is located the both ends of lateral plate, two terminal surfaces of lateral plate are the slope setting, the atomizing back water is penetrated from the outlet pipe, clear up the residue in the box, the dirty water that the clearance produced leaves from the discharge gate below the box, the discharge gate middle part of box below is provided with the control valve, the discharge gate below the box is provided with two output, control valve control dirty water and milk are exported from two output ends respectively.
Further, the box body comprises a stirring box and a box cover, one discharge hole is arranged on one side of the stirring box, the other discharge hole is arranged below the partition board, a control rod is arranged above the box cover, the lower end of the scraper is rotationally connected with the scraper, a groove is formed in the box cover, the inner wall size of the groove is matched with the outer wall size of the scraper, butter separated from milk is arranged above the partition board and the separating board after milk leaves through the separating board, when the partition board and the separating board rise to be attached to the connecting pipe, the telescopic rod continuously extends upwards, at the moment, the control rod connected between the stirring box and the box cover synchronously contracts, the upper end and the lower end of the stirring box are respectively provided with the discharge hole until the box cover moves to the position where the lower end surface is higher than the stirring box, the lower end of the box cover is provided with the scraper, the lower end surface of the scraper is attached to the upper surfaces of the partition board and the separating board, the butter above the partition board and the separating board are led out through the discharge hole by the scraper, the butter above the partition board and the separating board are obliquely arranged below the box cover, and the butter above the separating board are separated from the partition board and the separating board along with the guiding down of the separating component, and the butter continuously rises to the separating component along with the movement of the separating component, and the upper side of the separating component continuously leaves from the discharge hole through the separating component; wherein the inner wall size of recess and the outer wall size phase-match of scraper blade, the scraper blade passes through spring shaft and case lid swing joint for the scraper blade is accomodate to the recess inside completely under the pressure effect, and wherein the pressure source is: when the upper end surface of the telescopic rod control separation assembly is attached to the lower end surface of the box cover, the separation plate and the separation plate push the scraping plate to be accommodated in the groove.
The sterilization method applied to the high-pressure sterilization equipment with the self-temperature-regulating function for butter comprises the following steps:
the sterilization method comprises the following specific steps:
s1, cleaning and sterilizing the stirring chamber before use;
s2, sterilizing the raw materials;
s3, stirring raw materials;
s4, separating;
s5, cleaning and sterilizing the stirring chamber after use.
Further, the step S1 includes the following specific steps:
s101, a water temperature control device provides high-temperature water vapor for the inside of a stirring device;
s102, the stirring equipment provides high-temperature steam through the water temperature control equipment and leads the high-temperature steam into a stirring chamber, and the water steam kills and cleans stirring;
s103, discharging water in the stirring chamber;
the step S2 comprises the following specific steps:
s201, introducing milk into the stirring chamber in the step S103, and then controlling the stirring equipment to enter a sealing state;
s202, the water temperature control equipment provides warm water for the stirring equipment, and the water temperature accords with the temperature range of milk pasteurization: the temperature is 60-65 ℃, and meanwhile, the pressure control equipment changes the pressure in the stirring chamber, and the pressure in the stirring chamber after pressurization accords with the milk sterilization range: 1.5-1.7MPa;
s203, maintaining the temperature and the pressure state in the stirring chamber in the step S202 for 30 minutes, and maintaining the stirring equipment to stir;
the step S3 comprises the following specific steps:
s301, the water temperature control device provides low-temperature water at 25-30 ℃ for the interior of the stirring device, and the pressure control device controls the pressure in the stirring chamber to return to a normal pressure state;
s302, stirring milk by stirring equipment so as to facilitate the butter to be accumulated and separated out from the milk;
the step S4 comprises the following specific steps:
s401, separating milk and butter in the stirring chamber when the stirring equipment is in a sealing state;
s402, discharging the milk and the butter after the butter is separated out through respective channels by the stirring equipment;
the step S5 comprises the following specific steps:
s501, the water temperature control equipment provides high-temperature water vapor for the inside of the stirring equipment, the stirring equipment provides the high-temperature water vapor through the water temperature control equipment and leads the high-temperature water vapor into the stirring chamber, and the water vapor kills and cleans the stirring chamber;
s502, discharging water in the stirring chamber.
Compared with the prior art, the invention has the following beneficial effects:
1. the high-pressure sterilization equipment with the self-temperature-adjusting function is used for butter, the driving assembly is mainly used for providing power for the stirring assembly to realize the production of butter, and because the water flow channel is arranged in the driving assembly and is matched with the stirring assembly to change the temperature in the stirring chamber, firstly, the precipitation of butter in milk is accelerated in a low-temperature state, secondly, the stirring chamber is further heated to provide a sterilization environment for the butter, secondly, the movement of the separation assembly is controlled, the cooperation between the driving assembly and the stirring assembly and the separation assembly is improved, the output of finished butter is realized by the cooperation of the driving assembly and the box body, the sterilization process of the milk and the production process of the butter are connected, the production procedures of the butter are reduced, and the production efficiency of the butter is improved;
2. according to the high-pressure sterilization equipment with the self-temperature-adjusting function for the butter, through the arrangement of the separating component, when the separating component is positioned at the bottom side of the stirring tank, the sealing environment required by sterilization is provided for milk by the matching of the tank cover, during the rising period of the separating component, the separation of the milk after the butter is separated from the butter is realized, meanwhile, the butter attached to the inner wall of the stirring tank is collected by the baffle during the rising period, the collection efficiency of the butter is improved, the milk after the butter is separated out of the tank body, and when the separating component is positioned at the uppermost end of the blade, the output of the butter is realized, the automation of the butter production flow is realized by the separating component, and the production efficiency of the butter is improved;
3. this but self-regulating temperature function's high-pressure sterilization equipment for butter, through stirring subassembly and cleaning module's setting, stirring subassembly main effect lies in through stirring, realizes that the butter is separated from the milk is inside, secondly stirring subassembly inside water flow channel's setting, during stirring subassembly motion, increase the box internal temperature change rate, cleaning module reaches box inner space self-cleaning and automatic bactericidal effect, provide sterile and impurity-free environment for the butter production, improve the quality of butter production environment, improve the security during the butter production.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the present invention in front elevational view in full section;
FIG. 2 is a schematic top view in full section of the present invention;
FIG. 3 is a schematic top view of the separator plate of the present invention;
FIG. 4 is an enlarged schematic view of the structure of FIG. 2A in accordance with the present invention;
FIG. 5 is an enlarged schematic view of the structure of FIG. 3B in accordance with the present invention;
FIG. 6 is a schematic top view in full section of the outlet pipe and inlet pipe inside the side panels of the present invention;
FIG. 7 is a schematic top view in full section of the cone of the present invention in its contracted state;
FIG. 8 is a schematic top view in full section of the cone of the present invention in its expanded state;
FIG. 9 is a schematic diagram of the underside of the case lid of the present invention;
FIG. 10 is a schematic view of the front view of the entire cross-section structure of the scraper, i.e., the range of motion, of the present invention;
fig. 11 is a schematic view of a double layer structure of the separator plate of the present invention in front view in full section.
In the figure: 1. a drive assembly; 101. a main shaft; 1011. a partition pipe; 102. a telescopic rod; 2. a stirring assembly; 201. a connecting pipe; 202. a blade; 2021. a side panel; 3. a separation assembly; 301. a partition plate; 302. a separation plate; 303. a through groove; 4. cleaning the assembly; 401. a water outlet pipe; 4011. a thick diameter region; 4012. a small diameter region; 402. a cone; 403. a limit column; 404. a water inlet pipe; 405. a limiting plate; 5. a case; 501. a stirring tank; 502. a case cover; 503. a control lever; 504. a scraper; 6. and a discharge port.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 11, the present invention provides the following technical solutions: the utility model provides a but self-regulating temperature's high-pressure sterilization equipment for butter, including agitated vessel, pressure control equipment and water temperature control equipment, agitated vessel is connected with water temperature control equipment, water temperature control equipment is connected with pressure control equipment and agitated vessel through the pipeline in proper order, the inside teeter chamber that is provided with of agitated vessel, water temperature control equipment is used for providing the pure water of different temperatures for the teeter chamber, pressure control equipment is used for changing the inside pressure of teeter chamber, agitated vessel is including drive assembly 1, agitated vessel 2, separation subassembly 3, cleaning assembly 4 and box 5, both ends all are provided with discharge gate 6 about the agitated vessel, drive assembly 1 is used for controlling agitated vessel 2 and separation subassembly 3 work, agitated vessel 2 is connected with water temperature control equipment through drive assembly 1, agitated vessel 2 is used for stirring the milk in the teeter chamber, separation subassembly 3 is used for separating the butter and milk, cleaning assembly 4 is used for clearing up in the teeter chamber;
the driving assembly 1 comprises a main shaft 101 arranged in the box body 5, the main shaft 101 is formed by sleeving two circular tubes, water temperature control equipment is connected with the cleaning assembly 4 through the main shaft 101 and the stirring assembly 2, a telescopic rod 102 is arranged between sleeves, the telescopic rod 102 is connected with the separating assembly 3, the driving assembly 1 is mainly used for providing power for the stirring assembly 2 to realize the preparation of butter, and because the driving assembly 1 is internally provided with a water flow channel, the stirring assembly 2 is matched to change the temperature in the stirring chamber, firstly, the butter precipitation in milk is accelerated in a low-temperature state, secondly, the stirring chamber is heated, the sterilizing environment is provided for the butter, secondly, the movement of the separating assembly 3 is controlled, the cooperation between the driving assembly 1 and the stirring assembly 2 is improved, the output of finished butter is realized by the matching of the box body 5, the sterilizing process of the milk and the preparation process of the butter are connected through the cooperation of the driving assembly 1, the production process of the butter is reduced, and the production efficiency of the butter is improved;
the stirring assembly 2 comprises a connecting pipe 201 arranged on the outer side of the main shaft 101, the connecting pipe 201 is connected with a blade 202 through a control shaft, a water flow channel is arranged in the blade 202, and the blade 202 is communicated with the cleaning assembly 4 through the water flow channel;
the separating assembly 3 comprises a separating plate 301 arranged on the outer side of the main shaft 101, a separating plate 302 is arranged in the middle of the separating plate 301, the separating plate 302 is composed of two layers of pore plates which are vertically distributed, holes of the upper layer of pore plates and the lower layer of pore plates are staggered, through grooves 303 are formed in the separating plate 301 and the separating plate 302, the inner wall size of each through groove 303 is matched with the outer wall size of each blade 202, when the separating assembly 3 is positioned on the bottom side of the stirring box 501, a sealing environment required by sterilization is provided for milk by matching with the box cover 5, and when the separating assembly 3 is positioned in the ascending period, the separating assembly 3 is used for separating milk after butter precipitation from butter, meanwhile, the separating plate 301 is used for collecting butter attached to the inner wall of the stirring box 501 during the ascending period, the collecting efficiency of the butter is improved, and the milk after the butter precipitation is led out of the box 5;
the cleaning assembly 4 comprises a plurality of water outlet pipes 401 arranged on one side inside the blade 202, two areas are respectively arranged inside the water outlet pipes 401 and are respectively a thick diameter area 4011 and a thin diameter area 4012, a cone 402 is slidably connected inside the water outlet pipes 401, one end of each cone 402 is connected with the water outlet pipes 401 through a sleeve, the sleeve is sleeved by two circular pipes, one side of each cone 402 with the large outer diameter is positioned in the thin diameter area 4012, a limit column 403 is arranged on one side of each cone 402, which is far away from a spring, of each blade 202, a plurality of water inlet pipes 404 are arranged on the other side inside each blade, a limit plate 405 is arranged inside each water inlet pipe 404, the stirring assembly 2 mainly plays a role in realizing the separation of butter from the inside of milk, and secondly, the setting of a water flow channel inside the stirring assembly 2 increases the temperature change rate inside the box 5 during the movement of the stirring assembly 2, the cleaning assembly 4 achieves the self-cleaning and automatic sterilization effects of the inner space of the box 5, provides a sterile and impurity-free environment for butter production, improves the quality of butter production environment, and the safety during butter production;
a partition pipe 1011 is arranged in the main shaft 101, and the space at two sides of the partition pipe 1011 in the main shaft 101 is respectively communicated with a water inlet pipe 404 and a water outlet pipe 401;
the blade 202 is formed by combining two side plates 2021, the outer walls of the two side plates 2021 are the same in size, a water outlet pipe 401 and a water inlet pipe 404 are respectively arranged in the two side plates 2021, the side plates 2021 are L-shaped, two ends of the side plates 2021 are obliquely arranged, and the water outlet pipe 401 and the water inlet pipe 404 are vertically distributed with two ends of the side plates 2021;
the box 5 is including agitator tank 501 and case lid 502, and a discharge gate 6 is installed in agitator tank 501 one side, and a discharge gate 6 is located the below of baffle 301, and control lever 503 is installed to the top of case lid 502, and the below rotation of case lid 502 is connected with scraper blade 504, and the inside of case lid 502 is seted up flutedly, and the inner wall size of recess and the outer wall size phase-match of scraper blade 504.
The sterilization method applied to the high-pressure sterilization equipment with the self-temperature-regulating function for butter comprises the following steps:
the sterilization method comprises the following specific steps:
s1, cleaning and sterilizing the stirring chamber before use;
s2, sterilizing the raw materials;
s3, stirring raw materials;
s4, separating;
s5, cleaning and sterilizing the stirring chamber after use.
Step S1 comprises the following specific steps:
s101, a water temperature control device provides high-temperature water vapor for the inside of a stirring device;
s102, the stirring equipment provides high-temperature steam through the water temperature control equipment and leads the high-temperature steam into a stirring chamber, and the water steam kills and cleans stirring;
s103, discharging water in the stirring chamber;
step S2 comprises the following specific steps:
s201, introducing milk into the stirring chamber in the step S103, and then controlling the stirring equipment to enter a sealing state;
s202, the water temperature control equipment provides warm water for the stirring equipment, and the water temperature accords with the temperature range of milk pasteurization: the temperature is 60-65 ℃, and meanwhile, the pressure control equipment changes the pressure in the stirring chamber, and the pressure in the stirring chamber after pressurization accords with the milk sterilization range: 1.5-1.7MPa;
s203, maintaining the temperature and the pressure state in the stirring chamber in the step S202 for 30 minutes, and maintaining the stirring equipment to stir;
step S3 comprises the following specific steps:
s301, the water temperature control device provides low-temperature water at 25-30 ℃ for the interior of the stirring device, and the pressure control device controls the pressure in the stirring chamber to return to a normal pressure state;
s302, stirring milk by stirring equipment so as to facilitate the butter to be accumulated and separated out from the milk;
step S4 comprises the following specific steps:
s401, separating milk and butter in the stirring chamber when the stirring equipment is in a sealing state;
s402, discharging the milk and the butter after the butter is separated out through respective channels by the stirring equipment;
step S5 comprises the following specific steps:
s501, the water temperature control equipment provides high-temperature water vapor for the inside of the stirring equipment, the stirring equipment provides the high-temperature water vapor through the water temperature control equipment and leads the high-temperature water vapor into the stirring chamber, and the water vapor kills and cleans the stirring chamber;
s502, discharging water in the stirring chamber.
The working principle of the invention is as follows: before milk is added into the box body 5, the water temperature control equipment conducts water vapor into the box body 5, high-temperature sterilization is carried out on the box body 5, the box body 5 is cleaned by water formed by liquefying the water vapor, and after the cleaning of the box body 5 is finished, the box body 5 can start butter production work;
adding milk to be processed into a stirring chamber formed by the stirring box 501 and the box cover 502 through a feed inlet above the box cover 502, then closing the box cover 502 and the discharge hole 6, starting the driving assembly 1, installing a motor below the driving assembly 1, driving the stirring assembly 2 to work through the main shaft 101 by the motor, and simultaneously feeding heated hot water into the main shaft 101 by water temperature control equipment;
during the processing of milk in the stirring chamber, the separation assembly 3 is positioned below the inside of the stirring tank 501, the lower end surface of the partition 301 is attached to the lower surface of the inner wall of the stirring tank 501, the area where the partition 301 is attached to the stirring tank 501 comprises the position of the discharge port 6, and the input end of the discharge port 6 is sealed by the partition 301;
the lower ends of the blades 202 are positioned in the through grooves 303 of the separation assembly 3, due to the existence of the through grooves 303, two side pieces 2021 of the blades 202 are limited, the side pieces 2021 are mutually attached, during attachment, the side pieces 2021 are communicated between a water outlet pipe 401 and a water inlet pipe 404 in the blades 202, at the moment, one end of a limit post 403 is attached to the side wall of a limit plate 405, a sleeve between the water outlet pipe 401 and a cone 402 is compressed, the cone 402 in the water outlet pipe 401 is positioned in a thick diameter area 4011, hot water provided by water temperature control equipment enters the water outlet pipe 401 through a main shaft 101 and a connecting pipe 201, hot water in the water outlet pipe 401 sequentially passes through the thick diameter area 4011 and a thin diameter area 4012 along the outer wall of the cone 402, then the hot water leaves the water outlet pipe 401 to enter the water inlet pipe 404, and finally the hot water flows back to the connecting pipe 201 and the main shaft 101 to leave the box 5;
the main shaft 101 drives the stirring assembly 2 to stir milk in the stirring chamber, after waiting for a period of time required by pasteurization of the milk, the water temperature control equipment is opened to provide low-temperature water for the interior of the box 5, and under the actions of stirring and low temperature, butter in the milk is separated out in an accelerating way until the stirring of the milk is completed, and the separated butter can be separated from the milk;
the telescopic rod 102 in the main shaft 101 controls the separating assembly 3 to ascend, the through groove 303 slides along the outer wall of the blade 202 during the ascending of the partition 301 and the separating plate 302, milk attached to the outer wall of the blade 202 is scraped off until the partition 301 and the separating plate 302 ascend to the upper end of the blade 202, namely, the area where the connecting pipe 201 is located, wherein after the lower end surfaces of the partition 301 and the separating plate 302 are separated from the lower end surface of the inner part of the box 5, the milk above the partition 301 and the separating plate 302 flows into the space below the partition 301 and the separating plate 302 through the gap of the separating plate 302, and finally leaves through the discharge port 6 connected with the box 5;
after milk leaves through the separating plate 302, butter separated from milk is arranged above the separating plate 301 and the separating plate 302, when the separating plate 301 and the separating plate 302 are lifted to be attached to the connecting pipe 201, the telescopic rod 102 continuously stretches upwards, at the moment, the control rod 503 connected between the stirring box 501 and the box cover 502 is synchronously contracted, the upper end and the lower end of the stirring box 501 are respectively provided with a discharging hole 6 until the lower end surface of the box cover 502 is higher than the stirring box 501, the lower end of the box cover 502 is provided with a scraping plate 504, the lower end surface of the scraping plate 504 is attached to the upper surfaces of the separating plate 301 and the separating plate 302, the scraping plate 504 guides butter above the separating plate 301 and the separating plate 302 out through the discharging holes 6, the scraping plate 504 is obliquely arranged below the box cover 502, the butter above the separating plate 301 and the separating plate 302 moves to the outer side of the separating assembly 3 under the guidance of the scraping plate 504, and the space between the separating assembly 3 and the box cover 502 gradually decreases along with the continuous lifting of the separating assembly 3, and the butter above the separating assembly 3 leaves through the discharging holes 6;
because the control shaft is arranged in the connecting pipe 201, after the butter above the separating assembly 3 leaves completely, the control shaft controls the side pieces 2021 to be separated, the two side pieces 2021 form an inverted V shape under the action of the control shaft, the side pieces 2021 are arranged with the water outlet pipe 401, because water flows through the water outlet pipe 401, the cone 402 in the water outlet pipe 401 moves under the action of the water flow, the cone 402 is limited by the sleeve, one end of the cone 402 with the large outer diameter moves from the large diameter area 4011 to the small diameter area 4012, when the cone 402 is positioned in the small diameter area 4012, the clearance between the cone 402 and the small diameter area 4012 is smaller, the water flow is atomized after passing through the clearance between the cone 402 and the small diameter area 4012, the water outlet pipe 401 is provided with two groups and is vertically arranged on two sides of the side pieces 2021, the side pieces 2021 are L-shaped, the water outlet pipe 401 is positioned at two ends of the side pieces 2021, the two end faces of the side pieces 2021 are obliquely arranged, the atomized water is ejected from the water outlet pipe 401 to clear residues in the box 5, the clear the generated dirty water leaves from the box 5 from the lower side 6, the two output valves are arranged at the lower ends of the two output ports 6 of the box 5, and the two output valves are respectively arranged at the lower ends of the two output ports 6 and the output valve are respectively.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a but self-regulating temperature function's autoclave equipment for butter, includes agitated vessel, pressure control equipment and temperature control equipment, its characterized in that: the stirring equipment is connected with water temperature control equipment, the water temperature control equipment is connected with pressure control equipment and stirring equipment in sequence through a pipeline, a stirring chamber is arranged inside the stirring equipment, the water temperature control equipment is used for providing purified water with different temperatures for the stirring chamber, the pressure control equipment is used for changing the pressure intensity inside the stirring chamber, the stirring equipment comprises a driving component (1), a stirring component (2), a separating component (3), a cleaning component (4) and a box body (5), discharge ports (6) are formed in the upper end and the lower end of the stirring equipment, the driving component (1) is used for controlling the stirring component (2) and the separating component (3) to work, the stirring component (2) is connected with the water temperature control equipment through the driving component (1), the stirring component (2) is used for stirring milk in the stirring chamber, the separating component (3) is used for separating butter from milk, and the cleaning component (4) is used for cleaning the stirring chamber;
the driving assembly (1) comprises a main shaft (101) arranged in the box body (5), the main shaft (101) is formed by sleeving two circular tubes, the water temperature control equipment is connected with the cleaning assembly (4) through the main shaft (101) and the stirring assembly (2), a telescopic rod (102) is arranged between the circular tubes, and the telescopic rod (102) is connected with the separating assembly (3);
the stirring assembly (2) comprises a connecting pipe (201) arranged on the outer side of the main shaft (101), the connecting pipe (201) is connected with a blade (202) through a control shaft, a water flow channel is arranged in the blade (202), and the blade (202) is communicated with the cleaning assembly (4) through the water flow channel;
the separating assembly (3) comprises a separating plate (301) arranged on the outer side of the main shaft (101), a separating plate (302) is arranged in the middle of the separating plate (301), the separating plate (302) is composed of two layers of pore plates which are vertically distributed, holes of the upper layer of pore plates and the lower layer of pore plates are staggered, through grooves (303) are formed in the separating plate (301) and the separating plate (302), and the inner wall size of each through groove (303) is matched with the outer wall size of each blade (202);
the cleaning assembly (4) comprises a plurality of water outlet pipes (401) arranged on one side of the inside of the blade (202), two areas are arranged inside the water outlet pipes (401), the two areas are respectively a thick diameter area (4011) and a thin diameter area (4012), a cone (402) is connected inside the water outlet pipes (401) in a sliding mode, one end of the cone (402) is connected with the water outlet pipes (401) through a sleeve pipe, the sleeve pipe is formed by sleeving two circular pipes, one side of the cone (402) with a large outer diameter is located the thin diameter area (4012), a limit column (403) is arranged on one side of the cone (402) away from the spring, a plurality of water inlet pipes (404) are arranged on the other side of the inside of the blade (202), and a limit plate (405) is arranged inside the water inlet pipes (404).
2. An autoclaving apparatus with self-regulating temperature function for butter according to claim 1, characterized in that: the main shaft (101) is internally provided with a separation pipe (1011), and the space at two sides of the separation pipe (1011) in the main shaft (101) is respectively communicated with a water inlet pipe (404) and a water outlet pipe (401).
3. An autoclaving apparatus with self-regulating temperature function for butter according to claim 1, characterized in that: the blade (202) is formed by combining two side plates (2021), the outer wall sizes of the two side plates (2021) are the same, a water outlet pipe (401) and a water inlet pipe (404) are respectively arranged in the side plates (2021), the side plates (2021) are L-shaped, two ends of the side plates (2021) are obliquely arranged, and the water outlet pipe (401) and the water inlet pipe (404) are vertically distributed at two ends of the side plates (2021).
4. An autoclaving apparatus with self-regulating temperature function for butter according to claim 1, characterized in that: the utility model provides a box (5) including agitator tank (501) and case lid (502), one discharge gate (6) are installed in agitator tank (501) one side, one discharge gate (6) are located the below of baffle (301), control lever (503) are installed to the top of case lid (502), the below rotation of case lid (502) is connected with scraper blade (504), the inside of case lid (502) is seted up flutedly, the inner wall size of recess and the outer wall size assorted of scraper blade (504).
5. Sterilization method applied to an autoclaving apparatus with self-regulating temperature function for butter as claimed in any one of claims 1-4:
the sterilization method comprises the following specific steps:
s1, cleaning and sterilizing the stirring chamber before use;
s2, sterilizing the raw materials;
s3, stirring raw materials;
s4, separating;
s5, cleaning and sterilizing the stirring chamber after use.
6. The sterilization method according to claim 5:
the step S1 comprises the following specific steps:
s101, a water temperature control device provides high-temperature water vapor for the inside of a stirring device;
s102, the stirring equipment provides high-temperature steam through the water temperature control equipment and leads the high-temperature steam into the stirring chamber, and the water steam kills and cleans the stirring chamber;
s103, discharging water in the stirring chamber;
the step S2 comprises the following specific steps:
s201, introducing milk into the stirring chamber in the step S103, and then controlling the stirring equipment to enter a sealing state;
s202, the water temperature control equipment provides warm water for the stirring equipment, and the water temperature accords with the temperature range of milk pasteurization: the temperature is 60-65 ℃, and meanwhile, the pressure control equipment changes the pressure in the stirring chamber, and the pressure in the stirring chamber after pressurization accords with the milk sterilization range: 1.5-1.7MPa;
s203, maintaining the temperature and the pressure state in the stirring chamber in the step S202 for 30 minutes, and maintaining the stirring equipment to stir;
the step S3 comprises the following specific steps:
s301, the water temperature control device provides low-temperature water at 25-30 ℃ for the interior of the stirring device, and the pressure control device controls the pressure in the stirring chamber to return to a normal pressure state;
s302, stirring milk by stirring equipment so as to facilitate the butter to be accumulated and separated out from the milk;
the step S4 comprises the following specific steps:
s401, separating milk and butter in the stirring chamber when the stirring equipment is in a sealing state;
s402, discharging the milk and the butter after the butter is separated out through respective channels by the stirring equipment;
the step S5 comprises the following specific steps:
s501, the water temperature control equipment provides high-temperature water vapor for the inside of the stirring equipment, the stirring equipment provides the high-temperature water vapor through the water temperature control equipment and leads the high-temperature water vapor into the stirring chamber, and the water vapor kills and cleans the stirring chamber;
s502, discharging water in the stirring chamber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211511559.1A CN115812784B (en) | 2022-11-29 | 2022-11-29 | High-pressure sterilization equipment with self-temperature adjusting function for butter |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211511559.1A CN115812784B (en) | 2022-11-29 | 2022-11-29 | High-pressure sterilization equipment with self-temperature adjusting function for butter |
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| CN115812784A CN115812784A (en) | 2023-03-21 |
| CN115812784B true CN115812784B (en) | 2023-12-05 |
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|---|---|---|---|---|
| JPH07227166A (en) * | 1994-02-22 | 1995-08-29 | Sanyo Electric Co Ltd | Butter producing apparatus |
| JP2012080831A (en) * | 2010-10-13 | 2012-04-26 | Yoshitomo Tokushige | Apparatus for producing butter for domestic use |
| CN107295972A (en) * | 2017-06-23 | 2017-10-27 | 湖南文理学院 | A kind of Household integral milk separator |
| CN111903532A (en) * | 2020-08-21 | 2020-11-10 | 顾炳潮 | Milk separator with heating function |
| WO2021180519A1 (en) * | 2020-03-11 | 2021-09-16 | Gea Mechanical Equipment Gmbh | Apparatus for producing a butter product, and method for producing a butter product |
| CN214710079U (en) * | 2021-06-10 | 2021-11-16 | 临沂大博金食品股份有限公司 | Continuous cream butter making machine |
| CN216571965U (en) * | 2021-11-11 | 2022-05-24 | 陕西样样祥乳业有限公司 | Environment-friendly fresh milk degreasing and separation-facilitating milk purifying machine |
-
2022
- 2022-11-29 CN CN202211511559.1A patent/CN115812784B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07227166A (en) * | 1994-02-22 | 1995-08-29 | Sanyo Electric Co Ltd | Butter producing apparatus |
| JP2012080831A (en) * | 2010-10-13 | 2012-04-26 | Yoshitomo Tokushige | Apparatus for producing butter for domestic use |
| CN107295972A (en) * | 2017-06-23 | 2017-10-27 | 湖南文理学院 | A kind of Household integral milk separator |
| WO2021180519A1 (en) * | 2020-03-11 | 2021-09-16 | Gea Mechanical Equipment Gmbh | Apparatus for producing a butter product, and method for producing a butter product |
| CN111903532A (en) * | 2020-08-21 | 2020-11-10 | 顾炳潮 | Milk separator with heating function |
| CN214710079U (en) * | 2021-06-10 | 2021-11-16 | 临沂大博金食品股份有限公司 | Continuous cream butter making machine |
| CN216571965U (en) * | 2021-11-11 | 2022-05-24 | 陕西样样祥乳业有限公司 | Environment-friendly fresh milk degreasing and separation-facilitating milk purifying machine |
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| CN115812784A (en) | 2023-03-21 |
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