CN115807215A - A MOCVD device and method for preparing two-dimensional crystal materials based on ultrasonic atomization - Google Patents
A MOCVD device and method for preparing two-dimensional crystal materials based on ultrasonic atomization Download PDFInfo
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Abstract
本发明公开了一种基于超声雾化制备二维晶体材料的MOCVD装置及方法,属于二维晶体材料制备领域,具体的MOCVD装置包括:反应室内设置有样品台和超声雾化喷头;第一雾化装置用于放置液态第一原材料,并用于将所述第一原材料直接雾化以产生第一原材料的蒸气;第二雾化装置用于放置固态第二原材料,并用于所述第二原材料加热以产生第二原材料的蒸气;本发明技术方案可有效解决二维晶体材料制备过程中源在运输途中液化为大颗粒液滴和静态混气效果差的问题,使得材料制备精度高,产品均匀性和重复性好,化学气相沉积设备适用范围广的优点。
The invention discloses an MOCVD device and method for preparing two-dimensional crystal materials based on ultrasonic atomization, which belongs to the field of preparation of two-dimensional crystal materials. The atomization device is used to place the liquid first raw material, and is used to directly atomize the first raw material to generate the vapor of the first raw material; the second atomization device is used to place the solid second raw material, and is used to heat the second raw material To generate the vapor of the second raw material; the technical solution of the present invention can effectively solve the problem that the source is liquefied into large droplets during transportation and the static gas mixing effect is poor during the preparation process of the two-dimensional crystal material, so that the material preparation accuracy is high and the product uniformity And the advantages of good repeatability and wide application range of chemical vapor deposition equipment.
Description
技术领域technical field
本发明属于二维晶体材料制备领域,尤其涉及一种基于超声雾化制备二维晶体材料的MOCVD装置及方法。The invention belongs to the field of preparation of two-dimensional crystal materials, and in particular relates to an MOCVD device and method for preparing two-dimensional crystal materials based on ultrasonic atomization.
背景技术Background technique
MOCVD (Metal-Organic Chemical Vapor Deposition,金属有机化学气相沉积)是在气相外延 (VPE) 技术基础上发展出的一种化学气相外延生长技术。1968年由美国洛克威尔公司的 H. M. Manasevit提出,从20世纪80年代开始得到迅速发展,并在制备二维半导体异质结材料方面显示出巨大的优越性,以Ⅲ族、Ⅱ族元素的有机化合物和Ⅴ族、Ⅵ族元素的氢化物为源材料,由载气携带并输送到反应室内,在加热的衬底表面发生相应的化学反应,生成各种Ⅲ-Ⅴ族、Ⅱ-Ⅵ族化合物二维原子晶体材料,并在衬底淀积,从而得到相应的外延二维晶体薄膜材料。MOCVD (Metal-Organic Chemical Vapor Deposition, metal-organic chemical vapor deposition) is a chemical vapor phase epitaxy growth technology developed on the basis of vapor phase epitaxy (VPE) technology. In 1968, it was proposed by H. M. Manasevit of Rockwell Corporation of the United States. It has developed rapidly since the 1980s, and has shown great advantages in the preparation of two-dimensional semiconductor heterojunction materials. Compounds and hydrides of group V and group VI elements are used as source materials, which are carried by the carrier gas and transported into the reaction chamber, where corresponding chemical reactions occur on the surface of the heated substrate to generate various group III-V and group II-VI compounds The two-dimensional atomic crystal material is deposited on the substrate to obtain the corresponding epitaxial two-dimensional crystal film material.
目前MOCVD对于固态或液态源的传输,大多是通过水浴加热蒸发,然后用运载气体运输到反应室,这一过程限制了非气态源的种类,且容易使源在运输过程中出现凝结成小液滴或源吸附管壁的现象,导致源材料利用率低。此外,在二维晶体材料生长领域使用的气体混合器大多为静态混合器,其工作原理是几路气体通过密闭空间简单碰撞然后实现混合,混合效果取决于混气室空间的结构,普遍存在气体混合效果较差的问题。因此,设计先进的有机源传送装置和动态混气装置,满足二维原子晶体半导体工艺集成大面积生产需要的MOCVD是必要的。At present, the transmission of solid or liquid sources by MOCVD is mostly heated and evaporated by a water bath, and then transported to the reaction chamber with a carrier gas. This process limits the types of non-gaseous sources, and it is easy to cause the sources to condense into small liquids during transportation. Dropping or source adsorption tube wall phenomenon, resulting in low utilization of source material. In addition, most of the gas mixers used in the field of two-dimensional crystal material growth are static mixers. The working principle is that several gases simply collide through a closed space and then mix. Problems with poor mixing. Therefore, it is necessary to design advanced organic source delivery devices and dynamic gas mixing devices to meet the needs of MOCVD for large-area production of two-dimensional atomic crystal semiconductor processes.
发明内容Contents of the invention
本发明提供了一种基于超声雾化制备二维晶体材料的MOCVD装置及方法,具有先进的有机源传送装置和动态混气装置,解决了现有技术中气体混合效果差、源材料利用率低的问题。The invention provides a MOCVD device and method for preparing two-dimensional crystal materials based on ultrasonic atomization, which has an advanced organic source transmission device and a dynamic gas mixing device, which solves the problem of poor gas mixing effect and low utilization rate of source materials in the prior art The problem.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种基于超声雾化制备二维晶体材料的MOCVD装置,包括:气体源通道、非气态源雾化通道、超声雾化喷头、反应室;所述气体源通道、非气态源雾化通道的出口分别连接超声雾化喷头进口,所述超声雾化喷头出口位于反应室内部顶端,所述反应室内部底端位于超声雾化喷头正下方位置安装样品台;A MOCVD device for preparing two-dimensional crystal materials based on ultrasonic atomization, comprising: a gas source channel, a non-gaseous source atomization channel, an ultrasonic atomization nozzle, and a reaction chamber; the outlet of the gas source channel and the non-gaseous source atomization channel The inlets of the ultrasonic atomizing nozzles are respectively connected, the outlet of the ultrasonic atomizing nozzles is located at the top of the reaction chamber, and the bottom of the reaction chamber is located directly below the ultrasonic atomizing nozzles to install a sample stage;
所述非气态源雾化通道为多条液态源雾化通道、固态源雾化通道或两种通道共同组成;The non-gaseous source atomization channel is composed of a plurality of liquid source atomization channels, solid source atomization channels or two channels;
所述液态源雾化通道中设置液态源雾化装置,所述液态源雾化装置包括容器、超声微孔雾化片、吸液棉、盖子;所述盖子为阶梯形,底端卡在容器顶端外侧,所述盖子与容器接触的上方设置超声微孔雾化片,所述超声微孔雾化片与盖子之间设置减震橡胶,所述盖子侧面位于超声微孔雾化片上方设置运载气体进气口;所述盖子顶部设置出口;所述吸液棉位于容器中,底部置于液态源中,顶部连接超声微孔雾化片上通孔阵列的金属片;将液态源通过吸液棉传输至超声微孔雾化片中通孔阵列的金属片,由压电陶瓷驱动金属片高频振动进行雾化至更小的颗粒甚至汽化;A liquid source atomization device is set in the liquid source atomization channel, and the liquid source atomization device includes a container, an ultrasonic microporous atomization sheet, a liquid-absorbing cotton, and a cover; the cover is stepped, and the bottom end is stuck in the container On the outside of the top end, an ultrasonic microporous atomizing sheet is arranged above the cover in contact with the container, a shock-absorbing rubber is arranged between the ultrasonic microporous atomizing sheet and the cover, and a carrier is arranged on the side of the cover above the ultrasonic microporous atomizing sheet. Gas inlet; the top of the cover is provided with an outlet; the liquid-absorbing cotton is located in the container, the bottom is placed in the liquid source, and the top is connected to the metal sheet of the through-hole array on the ultrasonic microporous atomization sheet; the liquid source is passed through the liquid-absorbing cotton The metal sheet transmitted to the through-hole array in the ultrasonic microporous atomizing sheet is atomized to smaller particles or even vaporized by piezoelectric ceramics driving the metal sheet to vibrate at high frequency;
所述固态源雾化通道中设置固态源雾化装置,所述固态源雾化装置包括容器、耐高温驱动器、盖子;所述盖子为阶梯形,底端卡在容器顶端外侧,所述盖子与容器接触的上方设置耐高温超声微孔雾化片,所述耐高温超声微孔雾化片与盖子之间设置耐高温减震块,所述盖子侧面位于耐高温超声微孔雾化片上方设置运载气体进气口;所述盖子顶部设置出口;所述容器的底部设置加热底座,固体源放置于加热底座上,通过加热使得固体源蒸发至耐高温超声微孔雾化片中通孔阵列的金属片,由压电陶瓷驱动金属片高频振动进一步雾化至更小的颗粒甚至汽化;A solid-state source atomization device is set in the solid-state source atomization channel, and the solid-state source atomization device includes a container, a high-temperature-resistant driver, and a cover; the cover is stepped, and the bottom end is stuck on the outside of the top of the container. A high temperature resistant ultrasonic microporous atomizing sheet is arranged above the container contact, a high temperature resistant shock absorbing block is arranged between the high temperature resistant ultrasonic microporous atomizing sheet and the cover, and the side of the cover is set above the high temperature resistant ultrasonic microporous atomizing sheet Carrier gas inlet; the top of the cover is provided with an outlet; the bottom of the container is provided with a heating base, and the solid source is placed on the heating base, and the solid source is evaporated to the through-hole array in the high-temperature-resistant ultrasonic microporous atomizing sheet by heating. The metal sheet is driven by piezoelectric ceramics to vibrate at high frequency to further atomize to smaller particles or even vaporize;
所述超声雾化喷头包括混气室、耐高温超声微孔雾化片、锥台形护罩;所述混气室的顶端设置多个进气口,用于连接气态源通道和非气态源雾化通道出口,底端向两侧突出安装耐高温超声微孔雾化片,所述耐高温超声微孔雾化片与混气室内壁之间安装耐高温减震块,所述混气室底端位于耐高温超声微孔雾化片下方设置锥台形护罩;The ultrasonic atomizing nozzle includes a gas mixing chamber, a high temperature resistant ultrasonic microporous atomizing sheet, and a frustum-shaped shield; multiple air inlets are arranged on the top of the gas mixing chamber for connecting gaseous source channels and non-gaseous source mist At the outlet of the chemical channel, the bottom end protrudes to both sides to install a high temperature resistant ultrasonic microporous atomizing sheet, and a high temperature resistant shock absorber is installed between the high temperature resistant ultrasonic microporous atomizing sheet and the inner wall of the gas mixing chamber. The end is located under the high-temperature-resistant ultrasonic microporous atomizing sheet, and a frustum-shaped shield is set;
所述超声微孔雾化片由耐高温环形压电陶瓷和带有锥形孔的金属片组成,所述锥形孔大孔一端为入液孔,小孔一端为出气孔,所述环形压电陶瓷贴在金属片大孔的一面,大孔孔径为5-20 μm, 小孔孔径为1-5 μm;The ultrasonic microporous atomizing sheet is composed of a high-temperature-resistant annular piezoelectric ceramic and a metal sheet with a tapered hole. One end of the large hole of the tapered hole is a liquid inlet hole, and one end of a small hole is an air outlet hole. The electroceramic is attached to the side of the large hole of the metal sheet, the diameter of the large hole is 5-20 μm, and the diameter of the small hole is 1-5 μm;
所述超声雾化喷头中超声微孔雾化片的小孔与样品台的垂直距离在5-100 mm,当液滴从大孔流向小孔,液滴流速会变快,从小孔流向大孔,液滴流速变慢,在大孔缓慢集聚,加上超声振动后,会产生空化现象或者微激波使液体雾化;即当液态源通过吸液棉到达金属片上的大孔或固体源通过蒸发到达金属片上的大孔时,由于压电陶瓷带动金属片以MHz级别的频率上下振动,液滴与金属片产生快速相对运动,液态源或大颗粒烟雾固态源进大孔从小孔快速成细颗粒烟雾喷出,较细的液滴通过运载气体运载至反应室的基底上,较粗的液滴通常被振动的金属片上表面产生的空化场继续气化,或者回流聚积于金属片背面的大孔,达到一定大小的液滴继续被超声空化从小孔喷出;所述样品台可旋转和上下调节,转速为100-300转/min。The vertical distance between the small hole of the ultrasonic microporous atomizing sheet in the ultrasonic atomizing nozzle and the sample stage is 5-100 mm. The flow rate of the droplets slows down, and the droplets gather slowly in the large holes. After the ultrasonic vibration is added, the cavitation phenomenon or the micro-shock wave will cause the liquid to be atomized; that is, when the liquid source reaches the large holes or solids on the metal sheet through the absorbent cotton When the source reaches the large hole on the metal sheet through evaporation, because the piezoelectric ceramic drives the metal sheet to vibrate up and down at a frequency of MHz level, the liquid droplet and the metal sheet produce rapid relative motion, and the liquid source or the solid source of large-particle smoke enters the large hole from the small hole Rapidly ejected into fine particle smoke, the finer droplets are carried to the base of the reaction chamber by the carrier gas, and the thicker droplets are usually further gasified by the cavitation field generated on the upper surface of the vibrating metal sheet, or refluxed and accumulated on the metal sheet The large hole on the back of the sheet, the liquid droplets reaching a certain size continue to be ejected from the small hole by ultrasonic cavitation; the sample stage can be rotated and adjusted up and down, and the speed is 100-300 rpm.
采用上述装置制备二维晶体材料的方法,包括以下步骤:The method for preparing a two-dimensional crystal material using the above-mentioned device comprises the following steps:
首先来自固态或液态源的反应气体经初步超声细化后通过进气管道中的运载气体被送至超声雾化喷头上方,经雾化器的锥体通孔阵列,被快速喷入MOCVD反应室的基底表面。在进入MOCVD反应室后,由于衬底随着衬底托盘旋转,从而使衬底的上方在较短时间积累范围内便可周而复始地接触不同反应气体,从而使在外延层表面保持着均匀混合状态,大大提高了源在外延层表面的迁移,特别有利于生长单组分或者多组分二维晶体材料。First, the reaction gas from a solid or liquid source is initially ultrasonically refined and sent to the top of the ultrasonic atomization nozzle through the carrier gas in the intake pipe, and is quickly sprayed into the MOCVD reaction chamber through the cone through-hole array of the atomizer. base surface. After entering the MOCVD reaction chamber, since the substrate rotates with the substrate tray, the top of the substrate can be repeatedly exposed to different reaction gases within a short accumulation range, so that the surface of the epitaxial layer maintains a uniform mixing state , which greatly improves the migration of the source on the surface of the epitaxial layer, and is especially beneficial to the growth of single-component or multi-component two-dimensional crystal materials.
所述二维晶体材料包括:单元素二维晶体材料硼烯、石墨烯,过渡金属硫族二维晶体材料MX2、III-VI族二维晶体材料VX,其中M为过渡金属元素,X为硫族元素,V为第三主族元素。The two-dimensional crystal materials include: single-element two-dimensional crystal materials boronene and graphene, transition metal chalcogen two-dimensional crystal materials MX 2 , III-VI group two-dimensional crystal materials VX, wherein M is a transition metal element, and X is Chalcogen elements, V is the third main group element.
所述固体原材料包括:硼氢化钠、硼氢化锂、硼氢化钾、硼氘化钠、氰基硼氢钠、四甲基硼氢化铵、四甲基三乙酰氧硼氢化铵、三仲丁基硼氢化锂、双(三苯基膦)硼氢化亚铜、四丁基硼氢化铵、三乙基硼氢化锂、三仲丁基硼氢化锂、三戊基硼氢化锂、三(3,5-二甲基-1-吡唑基)硼氢化钾、四正丁基硼氢化铵、三异丁基硼氢化钾、苄基三苯基膦硼氢化物的一种或两种以上混合物;The solid raw materials include: sodium borohydride, lithium borohydride, potassium borohydride, sodium borodeuteride, sodium cyanoborohydride, tetramethylammonium borohydride, tetramethyltriacetoxyammonium borohydride, tri-sec-butyl Lithium borohydride, bis(triphenylphosphine) cuprous borohydride, tetrabutylammonium borohydride, triethyllithium borohydride, tri-sec-butyl lithium borohydride, tripentyl lithium borohydride, tris(3,5 -One or more mixtures of dimethyl-1-pyrazolyl)potassium borohydride, tetra-n-butylammonium borohydride, potassium triisobutylborohydride, and benzyltriphenylphosphine borohydride;
所述第一原材料包括:二甲二硫、二乙基硫醚、二乙基二硒醚,硫化氢、硒化氢、硫、硒,所述第二原材料包括:二甲二硫氨基甲酸钼、双(叔丁基胺)双(二甲基胺)钨、六羟基钼、六羟基钨、六氯化钨、三甲基铟、三氯化铟;The first raw material includes: dimethyl disulfide, diethyl sulfide, diethyl diselenide, hydrogen sulfide, hydrogen selenide, sulfur, selenium, and the second raw material includes: molybdenum dimethyl dithiocarbamate , bis(tert-butylamine)bis(dimethylamine)tungsten, hexahydroxymolybdenum, hexahydroxytungsten, hexachloride tungsten, trimethylindium, trichloride indium;
所述衬底为金、银、铜、铝、铱、铷等金属,或云母、石英片、硅片、玻璃、碳化硅、硼化硅、蓝宝石、氮化镓、砷化镓、氧化镓、石墨烯、氮化硼、硫化钼、硫化钨、硒化钼、硒化钨、硒化锑、硒化铋、硫化铋、碲化铋、碲化锑、氧化镁、硼化镁、硼化钛、硼化钙或硼化铝等非金属。The substrate is gold, silver, copper, aluminum, iridium, rubidium and other metals, or mica, quartz wafer, silicon wafer, glass, silicon carbide, silicon boride, sapphire, gallium nitride, gallium arsenide, gallium oxide, Graphene, boron nitride, molybdenum sulfide, tungsten sulfide, molybdenum selenide, tungsten selenide, antimony selenide, bismuth selenide, bismuth sulfide, bismuth telluride, antimony telluride, magnesium oxide, magnesium boride, titanium boride , calcium boride or aluminum boride and other non-metals.
所述运载气体为氢气、氢气-氩气、氢气-氮气混合气体、高纯氮、氩气或者是氢化物气体,所述运载气体的流量小于或等于100sccm。The carrier gas is hydrogen, hydrogen-argon, hydrogen-nitrogen mixed gas, high-purity nitrogen, argon or hydride gas, and the flow rate of the carrier gas is less than or equal to 100 sccm.
所述二维晶体材料的成长温度为500~1000℃,所述二维晶体材料的厚度从单原子层到20个原子层精确控制。The growth temperature of the two-dimensional crystal material is 500-1000° C., and the thickness of the two-dimensional crystal material is precisely controlled from a single atomic layer to 20 atomic layers.
有益效果:本发明提供了一种基于超声雾化制备二维晶体材料的MOCVD装置及方法,通过调节不同源的加热温度、超声微孔雾化片的微孔大小与数量和振动频率、不同源的载体气体的流量以及氢气的流量,使得单位时间内通过超声微孔雾化片的源材料含量得到有效控制,从而调节单位时间内吸附沉积在基底上的源材料数量,使得基底上二维材料的形核、生长速度可控,从而可以调节生成的二维晶体材料的形核密度、晶粒大小和形成连续单层二维薄膜的时间。所述制备方法短时间沉积能够获得不连续的二维单晶,较长时间成长能够获得连续的单层二维多晶薄膜,更长时间能够获得多层二维晶体薄膜。本发明方法简单易行,解决了现有技术中气体混合效果差、源材料利用率低的问题,适合大规模生产、高质量制备产品质地均匀、重复性好和厚度控制精确的二维晶体材料。Beneficial effects: the present invention provides a MOCVD device and method for preparing two-dimensional crystal materials based on ultrasonic atomization. The flow rate of the carrier gas and the flow rate of hydrogen make the source material content of the ultrasonic microporous atomization sheet per unit time be effectively controlled, thereby adjusting the amount of source material adsorbed and deposited on the substrate per unit time, so that the two-dimensional material on the substrate The nucleation and growth rate of the crystalline material can be controlled, so that the nucleation density, grain size and the time to form a continuous single-layer 2D thin film can be adjusted. The preparation method can obtain a discontinuous two-dimensional single crystal in a short time deposition, a continuous single-layer two-dimensional polycrystalline film can be obtained in a longer time growth, and a multi-layer two-dimensional crystal film can be obtained in a longer time. The method of the invention is simple and easy, solves the problems of poor gas mixing effect and low utilization rate of source materials in the prior art, and is suitable for large-scale production and high-quality preparation of two-dimensional crystal materials with uniform texture, good repeatability and precise thickness control. .
附图说明Description of drawings
图1是本发明实施例采用的第一雾化装置的结构示意图;Fig. 1 is a schematic structural view of the first atomization device used in the embodiment of the present invention;
图2是本发明实施例采用的第二雾化装置的结构示意图;Fig. 2 is a schematic structural view of a second atomization device used in an embodiment of the present invention;
图3是本发明实施例采用的超声雾化喷头装置的结构示意图;Fig. 3 is a schematic structural view of an ultrasonic atomizing nozzle device used in an embodiment of the present invention;
图4是本发明实施例采用的雾化装置中超声微孔雾化片结构三视图;Fig. 4 is a three-view view of the structure of the ultrasonic microporous atomizing sheet in the atomizing device used in the embodiment of the present invention;
图5是本发明实施例采用的雾化装置中超声微孔雾化片雾化原理示意图;Fig. 5 is a schematic diagram of the atomization principle of the ultrasonic microporous atomization sheet in the atomization device used in the embodiment of the present invention;
图6是本发明实施例所用MOCVD装置的整体结构示意图;Fig. 6 is the overall structure schematic diagram of the MOCVD device used in the embodiment of the present invention;
图7是本发明实施例所采用的反应流程图;Fig. 7 is the reaction flow diagram that the embodiment of the present invention adopts;
其中,1—第一雾化装置,2—第二雾化装置,3—超声雾化喷头,4—反应室,11—第一雾化装置运载气体进气口,12—第一雾化装置盖子,13—减震橡胶,14—超声微孔雾化片,15—第一雾化装置容器,16—吸液棉,17—液态源,21—第二雾化装置运载气体进气口,22—第二雾化装置盖子,23—耐高温减震块,24—耐高温超声微孔雾化片,25—第二雾化装置容器,26—固体源,27—加热底座,31—气态源进气口,32—液态源蒸汽进气口,33—固态源蒸汽进气口,34—混气室,35—混气室盖子,36—耐高温超声微孔雾化片,37—耐高温减震块,38—锥台形护罩,41—压电陶瓷片,42—锥形孔底部,43—带有锥形孔的金属片,44—锥形孔顶部。Among them, 1—first atomization device, 2—second atomization device, 3—ultrasonic atomization nozzle, 4—reaction chamber, 11—carrier gas inlet of the first atomization device, 12—first atomization device Cover, 13—shock-absorbing rubber, 14—ultrasonic microporous atomizing sheet, 15—container of the first atomizing device, 16—liquid absorbent cotton, 17—liquid source, 21—carrier gas inlet of the second atomizing device, 22—the cover of the second atomizing device, 23—high temperature resistant shock absorbing block, 24—high temperature resistant ultrasonic microporous atomizing sheet, 25—container of the second atomizing device, 26—solid source, 27—heating base, 31—gas state Source air inlet, 32—liquid source steam inlet, 33—solid source steam inlet, 34—air mixing chamber, 35—air mixing chamber cover, 36—high temperature resistant ultrasonic microporous atomizing sheet, 37—resistant High-temperature damping block, 38—cone-shaped shield, 41—piezoelectric ceramic sheet, 42—bottom of tapered hole, 43—metal sheet with tapered hole, 44—top of tapered hole.
具体实施方式Detailed ways
下面将结合附图和具体实施例对本发明进行详细描述:The present invention will be described in detail below in conjunction with accompanying drawing and specific embodiment:
如图6所示,一种基于超声雾化制备二维晶体材料的MOCVD装置,包括:As shown in Figure 6, a MOCVD device for preparing two-dimensional crystal materials based on ultrasonic atomization includes:
一条针对气态源的气体管路,用于气态源的直接传输;A gas line for the gaseous source for direct transfer of the gaseous source;
如图1所示,一个针对液态源的超声雾化的第一雾化装置,用于放置第一原材料中的液态源材料;所述第一雾化装置包括容器、超声微孔雾化片、吸液棉、盖子;所述盖子为阶梯形,底端卡在容器顶端外侧,所述盖子与容器接触的上方设置超声微孔雾化片,所述超声微孔雾化片与盖子之间设置减震橡胶,所述盖子侧面位于超声微孔雾化片上方设置运载气体进气口;所述盖子顶部设置出口;所述吸液棉位于容器中,底部置于液态源中,顶部连接超声微孔雾化片上通孔阵列的金属片;将液态源通过吸液棉传输至超声微孔雾化片中通孔阵列的金属片,由压电陶瓷驱动进行雾化至更小的颗粒甚至汽化;As shown in Figure 1, a first atomizing device for ultrasonic atomization of a liquid source is used to place the liquid source material in the first raw material; the first atomizing device includes a container, an ultrasonic microporous atomizing sheet, Liquid-absorbing cotton and a cover; the cover is stepped, and the bottom end is stuck on the outside of the top of the container. An ultrasonic microporous atomizing sheet is arranged above the cover in contact with the container, and an ultrasonic microporous atomizing sheet is arranged between the ultrasonic microporous atomizing sheet and the cover. Shock-absorbing rubber, the side of the cover is located above the ultrasonic microporous atomization sheet to set the carrier gas inlet; the top of the cover is provided with an outlet; the liquid-absorbing cotton is located in the container, the bottom is placed in the liquid source, and the top is connected The metal sheet of the through-hole array on the porous atomizing sheet; the liquid source is transmitted to the metal sheet of the through-hole array in the ultrasonic microporous atomizing sheet through the liquid absorbent cotton, and is driven by piezoelectric ceramics to atomize to smaller particles or even vaporize;
如图2所示,一个针对固态源的热蒸发超声雾化的第二雾化装置,用于放置第二原材料,所述第二雾化装置包括容器、耐高温超声微孔雾化片、盖子;所述盖子为阶梯形,底端卡在容器顶端外侧,所述盖子与容器接触的上方设置耐高温超声微孔雾化片,所述耐高温超声微孔雾化片与盖子之间设置耐高温减震块,所述盖子侧面位于耐高温超声微孔雾化片上方设置运载气体进气口;所述运载气体进口一端通入第二雾化装置,另一端直接通入超声雾化喷头,所述盖子顶部设置出口;所述容器的底部设置加热底座,固体源放置于加热底座上,并通过底部的电阻丝加热,使得固体源蒸发至超声雾化锥体通孔阵列的金属片,由压电陶瓷驱动进一步雾化至更小的颗粒甚至汽化;As shown in Figure 2, a second atomization device for thermal evaporation ultrasonic atomization of solid-state sources is used to place the second raw material, and the second atomization device includes a container, a high temperature resistant ultrasonic microporous atomization sheet, a cover The cover is stepped, the bottom end is stuck on the outside of the top of the container, a high temperature resistant ultrasonic microporous atomizing sheet is arranged above the cover in contact with the container, and a high temperature resistant ultrasonic microporous atomizing sheet is arranged between the high temperature resistant ultrasonic microporous atomizing sheet and the cover High-temperature shock-absorbing block, the side of the cover is located above the high-temperature-resistant ultrasonic microporous atomization sheet, and a carrier gas inlet is provided; one end of the carrier gas inlet is connected to the second atomization device, and the other end is directly connected to the ultrasonic atomization nozzle. The top of the cover is provided with an outlet; the bottom of the container is provided with a heating base, and the solid source is placed on the heating base, and is heated by the resistance wire at the bottom, so that the solid source evaporates to the metal sheet of the through-hole array of the ultrasonic atomization cone. Piezoelectric ceramic drives further atomization to smaller particles and even vaporization;
所述第一雾化装置和第二雾化装置都是模块化装备,可自由组合装备,如用两个第一雾化装置,可以用于两种源都是液体的情况,如用两个第二雾化装置,可以用于两种源都是固体的情况;Both the first atomizing device and the second atomizing device are modular equipment, which can be combined freely, such as using two first atomizing devices, which can be used when both sources are liquids, such as using two A second atomizing device, which can be used in cases where both sources are solid;
如图3所示,一个有超声雾化喷头和样品台的反应室装置,所述超声雾化喷头包括混气室、耐高温超声微孔雾化片、锥台形护罩;所述混气室的顶端设置多个进气口,用于连接气态源通道和非气态源雾化通道出口,底端向两侧突出安装耐高温超声微孔雾化片,所述耐高温超声微孔雾化片与混气室内壁之间安装耐高温减震块,所述混气室底端位于耐高温超声微孔雾化片下方设置锥台形护罩;As shown in Figure 3, a reaction chamber device with an ultrasonic atomization nozzle and a sample stage, the ultrasonic atomization nozzle includes a gas mixing chamber, a high temperature resistant ultrasonic microporous atomization sheet, a truncated cone shield; the gas mixing chamber A plurality of air inlets are provided at the top of the nozzle to connect the gaseous source channel and the outlet of the non-gaseous source atomization channel, and the bottom end protrudes to both sides to install a high-temperature-resistant ultrasonic microporous atomizing sheet, and the high-temperature-resistant ultrasonic microporous atomizing sheet A high-temperature-resistant shock absorber is installed between the gas-mixing inner wall and the bottom of the gas-mixing chamber is located below the high-temperature-resistant ultrasonic microporous atomizing sheet, and a frustum-shaped shield is set;
如图4所示,所述超声微孔雾化片由耐高温环形压电陶瓷和带有锥形孔的金属片组成,所述锥形孔大孔一端为入液孔,小孔一端为出气孔,所述环形压电陶瓷贴在金属片粗孔的一面,大孔孔径为5-20 μm, 小孔孔径为1-5 μm;所述超声微孔雾化片的驱动方式为电场驱动,如图4所示分别在压电陶瓷和金属片接交流电源正负极,由于电流方向变化,使压电陶瓷垂直方向上的高频变形,从而带动金属片做高频上下振动,所述超声雾化喷头中超声微孔雾化片的小孔与样品台的垂直距离在5-100 mm,如图5所示,所述超声微孔雾化片的工作原理为:当液滴从大孔流向小孔,液滴流速会变快,从小孔流向大孔,液滴流速变慢,在大孔缓慢集聚,加上超声振动后,会产生空化现象或者微激波使液体雾化;即当液态源通过吸液棉到达金属片上的大孔或固体源通过蒸发到达金属片上的大孔时,由于压电陶瓷带动金属片以MHz级别的频率上下振动,液滴与金属片产生快速相对运动,液态源或大颗粒烟雾固态源进大孔从小孔快速成细颗粒烟雾喷出,较细的液滴通过运载气体运载至反应室的基底上,较粗的液滴通常被振动的金属片上表面产生的空化场继续气化,或者回流聚积于金属片背面的大孔,达到一定大小的液滴继续被超声空化从小孔喷出;所述样品台可旋转和上下调节,转速为100-300转/min。As shown in Figure 4, the ultrasonic microporous atomizing sheet is composed of a high-temperature-resistant annular piezoelectric ceramic and a metal sheet with a tapered hole. Pores, the annular piezoelectric ceramics are pasted on the side of the coarse holes of the metal sheet, the diameter of the large holes is 5-20 μm, and the diameter of the small holes is 1-5 μm; the driving method of the ultrasonic microporous atomizing sheet is electric field drive, As shown in Figure 4, the piezoelectric ceramics and the metal sheet are respectively connected to the positive and negative poles of the AC power supply. Due to the change of the current direction, the high-frequency deformation of the piezoelectric ceramics in the vertical direction will drive the metal sheet to vibrate up and down at high frequencies. The vertical distance between the small hole of the ultrasonic microporous atomizing sheet in the atomizing nozzle and the sample stage is 5-100 mm, as shown in Figure 5, the working principle of the ultrasonic microporous atomizing sheet is: when the droplet passes through the large hole Flowing to the small hole, the flow velocity of the droplet will become faster, and the flow velocity of the droplet will slow down when flowing from the small hole to the large hole, and slowly gather in the large hole, plus ultrasonic vibration, it will produce cavitation phenomenon or micro-shock wave to atomize the liquid; That is, when the liquid source reaches the large hole on the metal sheet through the absorbent cotton or the solid source reaches the large hole on the metal sheet through evaporation, since the piezoelectric ceramic drives the metal sheet to vibrate up and down at a frequency of MHz level, the liquid drop and the metal sheet produce a rapid relative Motion, liquid source or large particle smoke solid source enters large holes and quickly sprays out into fine particle smoke from small holes. The finer droplets are carried to the substrate of the reaction chamber by the carrier gas, and the thicker droplets are usually vibrated by the metal The cavitation field generated on the upper surface of the sheet continues to gasify, or reflux accumulates in the large hole on the back of the metal sheet, and the liquid droplets reaching a certain size continue to be ejected from the small hole by ultrasonic cavitation; the sample stage can be rotated and adjusted up and down, and the rotation speed 100-300 rpm.
以下实施例中包含单一固体源、单一液体源、单一气体源、固态源和液态源组合以及两种固体源组合的案例,详细说明本发明的制备过二维晶体材料的方法:The following examples include cases of a single solid source, a single liquid source, a single gas source, a combination of a solid source and a liquid source, and a combination of two solid sources, detailing the method for preparing a two-dimensional crystal material of the present invention:
实施例1Example 1
通过化学气相沉积法在云母基底上制备硼烯,包括以下制备步骤:The boronene is prepared on a mica substrate by chemical vapor deposition, including the following preparation steps:
(1) 将0.2 mm厚的云母基底置于反应室加热底座上;(1) Place a 0.2 mm thick mica substrate on the heating base of the reaction chamber;
(2) 将1 g硼源NaBH4粉体置于第二雾化装置的容器内;(2) 1 g boron source NaBH Powder is placed in the container of the second atomization device;
(3)将MOCVD系统的气压抽至极限真空状态0.1 Pa,并保持20 min;(3) Pump the air pressure of the MOCVD system to the ultimate vacuum state of 0.1 Pa, and keep it for 20 min;
(4) 将与第二雾化装置的连接的运载气体氢气的流量设定为10 sccm,打开第二雾化装置中的超声雾化驱动器,将氢气注入到反应室中;(4) Set the flow rate of the carrier gas hydrogen connected to the second atomization device to 10 sccm, open the ultrasonic atomization driver in the second atomization device, and inject hydrogen into the reaction chamber;
(5) 将反应室的温度升高到650℃,对云母退火30 min;(5) Raise the temperature of the reaction chamber to 650°C and anneal the mica for 30 min;
(6) 将第二雾化装置的温度升高到490℃,使NaBH4粉体分解产生硼源蒸汽,由氢气运载经两次超声细化后,到达反应室,开始硼烯二维原子晶体的生长,保持该温度60min。(6) Raise the temperature of the second atomization device to 490°C to decompose the NaBH 4 powder to generate boron source steam, which is carried by hydrogen and refined twice by ultrasonic waves, and then reaches the reaction chamber to start the two-dimensional atomic crystal of boronene growth, keep the temperature for 60min.
实施例2Example 2
通过化学气相沉积法在石英基底上制备石墨烯,包括以下制备步骤:Graphene is prepared on a quartz substrate by chemical vapor deposition, including the following preparation steps:
(1) 将4英寸大小的石英基底置于反应室加热底座上;(1) Place a 4-inch quartz substrate on the heating base of the reaction chamber;
(2) 将100 mL乙醇置于第一雾化装置的容器内;(2) Place 100 mL of ethanol in the container of the first atomization device;
(3)将MOCVD系统的气压抽至极限真空状态0.1 Pa,并保持20 min;(3) Pump the air pressure of the MOCVD system to the ultimate vacuum state of 0.1 Pa, and keep it for 20 min;
(4) 由通气体源的气路向反应室通入20sccm的氢气,进一步排除系统内的空气;(4) Feed 20 sccm of hydrogen into the reaction chamber through the gas path of the gas source to further remove the air in the system;
(5) 并将反应室的温度升高到1000℃,对石英基底退火30 min;(5) Raise the temperature of the reaction chamber to 1000°C, and anneal the quartz substrate for 30 minutes;
(6) 将与第一雾化装置的连接的运载气体氢气的流量设定为10sccm,打开第一雾化装置中的超声雾化驱动器,将氢气注入到第一雾化装置中,由氢气运载经两次超声细化后,到达反应室,开始石墨烯二维原子晶体的生长,保持该温度30 min。(6) Set the flow rate of the carrier gas hydrogen connected to the first atomization device to 10 sccm, open the ultrasonic atomization driver in the first atomization device, inject hydrogen into the first atomization device, and be carried by hydrogen After two times of ultrasonic refinement, it reaches the reaction chamber, where the growth of graphene two-dimensional atomic crystals begins, and the temperature is maintained for 30 min.
实施例3Example 3
通过化学气相沉积法在镍基底上制备硼烯,包括以下制备步骤:The boronene is prepared on a nickel substrate by chemical vapor deposition, comprising the following preparation steps:
(1) 将3 x 3 cm大小的镍箔基底置于反应室加热底座上;(1) Place a 3 x 3 cm nickel foil substrate on the heating base of the reaction chamber;
(2)将MOCVD系统的气压抽至极限真空状态0.1 Pa,并保持20 min;(2) Pump the air pressure of the MOCVD system to the ultimate vacuum state of 0.1 Pa, and keep it for 20 min;
(3) 由第二超声雾化器侧边运载气体进口向反应室通入10 sccm的氢气,进一步排除系统内的空气;(3) Feed 10 sccm of hydrogen into the reaction chamber from the carrier gas inlet on the side of the second ultrasonic atomizer to further remove the air in the system;
(4) 将反应室的温度升高到650℃,对镍箔基底退火30 min;(4) Raise the temperature of the reaction chamber to 650 °C and anneal the nickel foil substrate for 30 min;
(5) 由通气体源的气路向反应室通入10sccm的乙硼烷,到达反应室,开始硼烯二维原子晶体的生长,保持该温度60 min。(5) Feed 10 sccm of diborane into the reaction chamber through the gas path through the gas source, reach the reaction chamber, start the growth of the two-dimensional atomic crystal of borene, and maintain the temperature for 60 min.
实施例4Example 4
通过化学气相沉积法在SiO2基底上制备二硫化钼,包括以下制备步骤:Molybdenum disulfide was prepared on a SiO2 substrate by chemical vapor deposition, including the following preparation steps:
(1) 将SiO2基底置于反应室加热底座上;(1) Place the SiO2 substrate on the heating base of the reaction chamber;
(2) 将二乙基硫醚放入第一雾化装置容器内;(2) Diethyl sulfide is put into the container of the first atomization device;
(3) 将过渡金属源Mo(CO)6放入第二雾化装置容器内;(3) Transition metal source Mo(CO) 6 is put into the second atomizing device container;
(4)将MOCVD系统的气压抽至极限真空状态0.1 Pa,并保持20 min;(4) Pump the air pressure of the MOCVD system to the ultimate vacuum state of 0.1 Pa, and keep it for 20 min;
(5) 以120℃进行加热第二雾化装置产生蒸气,混合10sccm的氩气通入所述反应室内;同时开启第一和第二雾状装置的超声雾化驱动器,向第一雾化装置中通入48sccm的氩气,运载气体运载源通入所述反应室内;(5) Heat the second atomizing device at 120°C to generate steam, and mix 10 sccm of argon into the reaction chamber; simultaneously turn on the ultrasonic atomization drivers of the first and second atomizing devices, and send air to the first atomizing device 48 sccm of argon gas is passed into the middle, and the carrier gas carrier source is passed into the reaction chamber;
(6) 经气体源气路以10 sccm向所述反应室内通入氢气;(6) Pass hydrogen into the reaction chamber with 10 sccm through the gas source gas path;
(7) 将所述样品台加热到620℃晶体所需的生长温度,获得二硫化钼二维晶体材料。(7) The sample stage is heated to the growth temperature required for the crystal at 620° C. to obtain a molybdenum disulfide two-dimensional crystal material.
实施例5Example 5
通过化学气相沉积法在SiO2基底上制备二硒化铟,在本实施例中第一第二雾化装置均为之前所述针对固体源的雾化装置,包括以下制备步骤:Prepare indium diselenide on the SiO2 substrate by chemical vapor deposition. In this embodiment, the first and second atomization devices are all atomization devices for solid sources as described above, including the following preparation steps:
(1) 将SiO2基底置于反应室加热底座上;(1) Place the SiO2 substrate on the heating base of the reaction chamber;
(2)将MOCVD系统的气压抽至极限真空状态0.1 Pa,并保持20 min;(2) Pump the air pressure of the MOCVD system to the ultimate vacuum state of 0.1 Pa, and keep it for 20 min;
(3) 将硒粉放入第一雾化装置,加热至250℃产生蒸气,混合20sccm的氩气经超声细化后,通入所述真空室内;(3) Put the selenium powder into the first atomization device, heat to 250° C. to generate steam, mix 20 sccm of argon gas through ultrasonic refinement, and pass it into the vacuum chamber;
(4) 同时将硝酸铟放入第二雾化装置,加热至250℃产生蒸气,混合20 sccm的氩气经超声细化后,通入所述真空室内;(4) At the same time, put indium nitrate into the second atomization device, heat to 250°C to generate steam, mix 20 sccm of argon gas and refine it by ultrasonic, and pass it into the vacuum chamber;
(5) 将真空室内的压强调节至50 Pa;(5) Adjust the pressure in the vacuum chamber to 50 Pa;
(6) 将所述样品台加热开始二硒化铟二维晶体材料的生长。(6) The sample stage is heated to start the growth of the indium diselenide two-dimensional crystal material.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing embodiments The recorded technical solutions are modified, or some of the technical features are equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (10)
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