CN115782218A - Belt connecting machine - Google Patents

Belt connecting machine Download PDF

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Publication number
CN115782218A
CN115782218A CN202310059679.0A CN202310059679A CN115782218A CN 115782218 A CN115782218 A CN 115782218A CN 202310059679 A CN202310059679 A CN 202310059679A CN 115782218 A CN115782218 A CN 115782218A
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plate
fixedly connected
block
shaped
electric push
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CN202310059679.0A
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CN115782218B (en
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陈晓东
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Guangdong Gachi Transmission Technology Co ltd
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Guangdong Gachi Transmission Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The invention relates to the technical field of belt processing, in particular to a belt connecting machine, which comprises a first mounting plate, a cutting system, a connecting system and the like; the middle part of the first mounting plate is connected with a cutting system for cutting off the incomplete synchronous belt; the upper part of the first mounting plate is connected with a connection system for connecting a synchronous belt in a hot pressing manner. The invention aims to overcome the defect that a large amount of resources are wasted because the synchronous belt cannot be used continuously after being broken, a new synchronous belt is replaced to ensure the normal operation of equipment, and the broken synchronous belt is directly discarded.

Description

Belt connecting machine
Technical Field
The invention relates to the technical field of belt processing, in particular to a belt connecting machine.
Background
The belt connecting machine is a device for carrying out hot-pressing connection on two sections of belts, so that two sections of independent belts can be connected without traces;
the broken synchronous belt is butted through the equipment in the prior art, the two ends of the broken synchronous belt are uneven and core wires are remained, the incomplete part of the synchronous belt needs to be cut off firstly, the synchronous belt is easy to deform in the cutting process, the two ends of the cut synchronous belt are butted and combined, and the butt joint of the two ends of the synchronous belt is easy to bend and arch in the butt joint process, gaps are generated, the synchronous belt is easy to break in the subsequent use, and the product quality is seriously influenced.
Disclosure of Invention
The invention aims to overcome the defect that a large amount of resources are wasted because a broken synchronous belt cannot be used continuously after being broken, a new synchronous belt is replaced to ensure the normal operation of equipment, and the broken synchronous belt is directly discarded.
Another object of the present invention is to provide a belt docking machine having the above-described function.
The embodiment of the invention is realized by the following technical scheme: a belt connecting machine comprises a supporting table, a first mounting plate and a winding system; a first mounting plate is fixedly connected to the rear part of the upper surface of the support table; the lower part of the first mounting plate is connected with a winding system for winding a synchronous belt; the winding system is connected with the supporting table; the cutting device also comprises a cutting system, a placing plate, a cutter, a connecting system, a clamping plate, a scraping plate, a first special-shaped block and a second special-shaped block; the middle part of the first mounting plate is connected with a cutting system for cutting off the incomplete synchronous belt; a placing plate for butting the synchronous belt is connected to the cutting system; the cutting system is connected with two cutters for cutting the synchronous belt, and the two cutters are positioned above the placing plate; the upper part of the first mounting plate is connected with a connection system for hot-pressing connection of a synchronous belt; the connection system is connected with a clamping plate for limiting the synchronous belt; the connecting system is connected with two scraping plates for carding the synchronous belts, and the two scraping plates are positioned below the clamping plates; the connection system is connected with the placing plate; the connection system is connected with four first special-shaped blocks used for pushing the synchronous belt; the connection system is connected with four second special-shaped blocks used for pushing the synchronous belt; the four first special-shaped blocks and the four second special-shaped blocks are positioned behind the two scraping plates; the four first profile blocks are respectively contacted with one second profile block.
Further, splint lower surface is opened has a plurality of second bar groove for the hold-in range of fixed laminating prevents that the hold-in range after plugging into from taking place deformation.
Furthermore, an inclined plane is arranged on the upper part of each first special-shaped block and the upper part of each second special-shaped block, and the inclined planes of the first special-shaped blocks and the inclined planes of the second special-shaped blocks are distributed in a left-right symmetrical mode; every first dysmorphism piece all is provided with an arcwall face with every second dysmorphism piece lower part to the arcwall face of first dysmorphism piece also is bilateral symmetry and distributes with the arcwall face of second dysmorphism piece, and this arcwall face is laminated with the circular arc tooth of hold-in range mutually.
Further, the winding system comprises a round shaft, a disc, a round rod, a limiting plate, a fixing bolt, a hand wheel, a fixing block, a first sliding rod, a first elastic part, a handle and a limiting seat; the lower part of the front side surface of the first mounting plate is rotatably connected with a round shaft; a circular disc is fixedly connected to the circular shaft; the disc is provided with a plurality of pin holes; two round rods are fixedly connected to the front side surface of the disc; limiting plates are arranged on the front side faces of the two round rods; the front side surfaces of the two round rods are fixedly connected with a fixing bolt respectively, and the two fixing bolts penetrate through the limiting plate; a hand wheel is fixedly connected to the middle of the front side face of the limiting plate; the front part of the upper surface of the supporting table is fixedly connected with a fixed block; the fixed block is rotatably connected with a first slide bar; the first sliding rod is sleeved with a first elastic part, and the first elastic part is positioned in front of the fixed block; the front part of the first sliding rod is fixedly connected with a handle; a limiting seat is fixedly connected to the front part of the upper surface of the supporting table and is positioned on the right side of the fixing block; two limiting grooves are formed in the limiting seat, and the handle is located in one limiting groove of the limiting seat.
Furthermore, the cutting system comprises an H-shaped plate, a collecting box, a first sawtooth block, a second sawtooth block, a first fixing plate, a first electric push rod, a first bearing block, a second bearing block and a cutting assembly; an H-shaped plate is fixedly connected to the middle of the front side surface of the first mounting plate; the H-shaped plate is fixedly connected with the placing plate; the left part of the upper surface of the placing plate and the right part of the upper surface of the placing plate are respectively provided with a plurality of convex parts; the left part of the placing plate is provided with a first groove; a second groove is formed in the right part of the placing plate; the middle part of the placing plate is provided with two linear sliding chutes; the front part and the rear part of the placing plate are respectively provided with a third groove; the front part and the rear part of the placing plate are respectively provided with a limiting part with the right side being an inclined plane, and the two limiting parts are positioned between the two third grooves; the left part of the front side surface and the right part of the front side surface of the placing plate are respectively fixedly connected with a collecting box; the left part of the placing plate is provided with a first sawtooth block, and the first sawtooth block is positioned in the first groove; a second sawtooth block is arranged on the right part of the placing plate and is positioned in the second groove; the left side surface and the right side surface of the H-shaped plate are respectively fixedly connected with a first fixing plate; a first electric push rod is fixedly connected to each of the two first fixing plates; a first bearing block is fixedly connected with the telescopic part of the left first electric push rod; the right side of the first sawtooth block is sawtooth-shaped, the left side of the first bearing block is sawtooth-shaped, the right sawtooth of the first sawtooth block is opposite to the left sawtooth of the first bearing block, and a wave-shaped gap is formed between the right sawtooth of the first sawtooth block and the left sawtooth of the first bearing block; a second bearing block is fixedly connected with the telescopic part of the right first electric push rod; first mounting panel leading flank left part and leading flank right part are connected with cutting assembly jointly to cutting assembly is located the top of placing the board.
Furthermore, the wave gap between the first sawtooth block and the first supporting block is consistent with the wave gap orientation between the second sawtooth block and the second supporting block, and when the incomplete part of the synchronous belt is cut off by the two cutters, the two wave gaps play a role in avoiding the space, so that the cutters are prevented from contacting with the placing plate when in use.
Further, the cutting assembly comprises a second mounting plate, a first supporting plate, a second electric push rod, a first mounting bracket, a motor, a rotating wheel, a second supporting plate, a third electric push rod, a second fixing plate, a first spring telescopic column, a limiting block, a third supporting plate, a fourth electric push rod, a positioning block, a connecting plate, a fifth electric push rod and a push plate; a second mounting plate is fixedly connected to the left part of the front side surface and the right part of the front side surface of the first mounting plate respectively; the front parts of the lower surfaces of the two second mounting plates are fixedly connected with a first supporting plate respectively; a second electric push rod is fixedly connected to each of the two first supporting plates; the two second electric push rod telescopic parts are respectively fixedly connected with a first mounting bracket; the rear side surfaces of the two first mounting brackets are fixedly connected with a motor respectively; the middle parts of the two first mounting brackets are respectively and rotatably connected with a rotating wheel; the output shafts of the two motors are fixedly connected with a rotating wheel respectively; the front parts of the lower surfaces of the two second mounting plates are fixedly connected with a second supporting plate respectively; each second supporting plate is positioned between the two first supporting plates; a third electric push rod is fixedly connected to each of the two second supporting plates; the telescopic parts of the two third electric push rods are fixedly connected with a second fixing plate respectively; the two second fixing plates are fixedly connected with a cutter respectively; the lower surfaces of the two second fixing plates are fixedly connected with four first spring telescopic columns respectively, and the four first spring telescopic columns on the left side and the four first spring telescopic columns on the right side are distributed in a rectangular shape; the telescopic ends of the left four first spring telescopic columns are fixedly connected with a limiting block; the telescopic ends of the four first spring telescopic columns on the right are fixedly connected with another limiting block; each limiting block is provided with a sawtooth groove; the lower surface of each limiting block is provided with four first strip-shaped grooves, and the sawtooth grooves penetrate through the four first strip-shaped grooves; the front parts of the lower surfaces of the two second mounting plates are fixedly connected with a third supporting plate respectively; each third supporting plate is positioned between the two second supporting plates; a fourth electric push rod is fixedly connected to each of the two third supporting plates; the two fourth electric push rod telescopic parts are respectively fixedly connected with a positioning block; the rear parts of the lower surfaces of the two second mounting plates are fixedly connected with a connecting plate respectively; a fifth electric push rod is fixedly connected to each of the two connecting plates; and the telescopic parts of the two fifth electric push rods are fixedly connected with a push plate respectively.
Furthermore, the connection system comprises a second mounting bracket, a sixth electric push rod, a third mounting plate, a first heating plate, a second heating plate, a carding assembly and a fitting assembly; two second mounting brackets are fixedly connected to the upper part of the front side surface of the first mounting plate; a sixth electric push rod is fixedly connected to each of the two second mounting brackets; the two sixth electric push rod telescopic parts are fixedly connected with a first heating plate together; the first heating plate is fixedly connected with the clamping plate; the middle part of the H-shaped plate is fixedly connected with a second heating plate; the second heating plate is fixedly connected with the placing plate; the placing plate is connected with two carding assemblies which are symmetrically distributed front and back; the first mounting panel trailing flank is connected with the laminating subassembly.
Furthermore, the carding assembly positioned in front comprises a seventh electric push rod, a connecting block, a third fixing plate, a sliding block, a second spring telescopic column and a limiting strip; a seventh electric push rod is fixedly connected to the middle of the front side surface of the placing plate; the telescopic part of the seventh electric push rod is fixedly connected with a connecting block; a third fixing plate is fixedly connected to the connecting block; the lower surface of the third fixing plate is fixedly connected with a sliding block, and the sliding block is positioned in the linear sliding groove; the third fixed plate is fixedly connected with a scraper; the rear side surface of the third fixing plate is fixedly connected with three second spring telescopic columns which are distributed at equal intervals; the telescopic end of each second spring telescopic column is fixedly connected with a limiting strip, and the three limiting strips are in mutual contact; the scraping plates move in the corresponding third grooves; the three limit strips are contacted with the limit part.
Furthermore, the laminating assembly comprises a housing, a fourth mounting plate, a power unit, a fourth fixing plate, an L-shaped plate, an eighth electric push rod, a fifth fixing plate, a wedge-shaped block, a second sliding rod, a sixth fixing plate, a second elastic piece, a partition plate, a third elastic piece and a fourth elastic piece; the rear side surface of the first mounting plate is fixedly connected with a housing; a first rectangular groove is formed in the middle of the first mounting plate; a fourth mounting plate is fixedly connected to the first mounting plate and is positioned in the first rectangular groove; the fourth mounting plate is connected with a power unit; the power unit is connected with a fourth fixing plate; an L-shaped plate is fixedly connected to the fourth fixing plate; the front part of the L-shaped plate is fixedly connected with two eighth electric push rods; the two eighth electric push rod telescopic parts are fixedly connected with a fifth fixing plate; the lower surface of the fifth fixing plate is fixedly connected with four wedge-shaped blocks which are distributed at equal intervals; the fifth fixing plate is connected with four second sliding rods in a sliding manner, and the four second sliding rods are distributed in a rectangular shape; the lower surfaces of the four second sliding rods are fixedly connected with a sixth fixing plate; the outer surfaces of the four second sliding rods are respectively sleeved with a second elastic piece, and the four second elastic pieces are positioned between the fifth fixing plate and the sixth fixing plate; four rectangular sliding grooves are formed in the sixth fixing plate and correspond to the four wedge-shaped blocks above the sixth fixing plate; the sixth fixing plate is connected with the four first special-shaped blocks in a sliding manner, and the four first special-shaped blocks are respectively positioned in one rectangular sliding chute; the sixth fixing plate is connected with the four second special-shaped blocks in a sliding manner, and the four second special-shaped blocks are respectively positioned in the rectangular sliding groove; five clapboards are fixedly connected to the upper surface of the sixth fixing plate, and the five clapboards and the four wedge-shaped blocks are in staggered distribution; two third elastic pieces are fixedly connected to the left side face of each first special-shaped block; every two third elastic pieces are fixedly connected with the right side faces of the adjacent partition boards; two fourth elastic pieces are fixedly connected to the right side face of each second special-shaped block; every two fourth elastic pieces are fixedly connected with the left side faces of the adjacent partition plates.
Compared with the prior art, the invention has the following advantages:
according to the belt connecting machine obtained through the design, an operator grasps the hand wheel to rotate, the synchronous belt wound on the two round rods is wound, the winding turns of the synchronous belt can be adjusted at will according to the length of the synchronous belt, the wound synchronous belt is fixed through the first sliding rod inserted into the pin hole, the pre-wound synchronous belt is prevented from scattering, and the winding of the operator is facilitated.
According to the belt connecting machine obtained through the design, the synchronous belt is fixed through the limiting block, the synchronous belt is prevented from being deformed in the subsequent cutting process, the incomplete part on the synchronous belt is cut and separated through the cutter, the two ends of the synchronous belt are in a sawtooth shape, then the separated incomplete synchronous belt is pushed into the collecting box, the contact area of the two ends of the synchronous belt is increased, and the synchronous belt is bonded more firmly in the subsequent connecting process.
According to the belt connecting machine obtained through the design, the two first cutting parts on the front side and the rear side of the left end of the synchronous belt are combed through the two scraping plates, the two bent first cutting parts are strickled off and limited through the limiting strips, and the phenomenon that the two first cutting parts are bent again to influence the connecting quality of the subsequent synchronous belt is avoided.
According to the belt connecting machine obtained through the design, the butted synchronous belt is pressed flat by the first special-shaped block and the second special-shaped block, the three second cutting parts are driven by the arc-shaped surface of the first special-shaped block to move leftwards, the four first cutting parts are driven by the arc-shaped surface of the second special-shaped block to move rightwards, the three second cutting parts and the four first cutting parts are completely attached, cracks on the connected synchronous belt are prevented, and the connecting quality of the synchronous belt is guaranteed.
According to the belt connecting machine obtained through the design, the right end of the synchronous belt and the left end of the synchronous belt are limited through the clamping plate, the first heating plate and the second heating plate are controlled to start heating, the right end of the synchronous belt and the left end of the synchronous belt are connected together, and the two positioning blocks are pressed on the two sides of the clamping plate, so that the clamping plate is prevented from moving upwards together with the connected synchronous belt, the synchronous belt is pulled to be damaged, and a large amount of waste of resources is avoided.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification.
In the drawings:
fig. 1 is a schematic perspective view of the belt docking machine of the present invention;
fig. 2 is a schematic perspective view of a synchronous belt of the belt connecting machine of the present invention;
fig. 3 is a schematic perspective view of a support table, a first mounting plate and a winding system of the belt docking machine of the present invention;
fig. 4 is a schematic partial perspective view of a winding system of the belt docking machine of the present invention;
fig. 5 is a schematic perspective view of a first mounting plate, a cutting system, a placing plate and a cutter of the belt splicer according to the invention;
fig. 6 is a schematic view of a first partial perspective structure of the cutting system of the belt docking machine of the present invention;
fig. 7 is a schematic view of a second partial perspective structure of the cutting system of the belt docking machine of the present invention;
fig. 8 is a partial perspective view of a cutting assembly of the belt docking machine of the present invention;
fig. 9 is a schematic perspective view of a second mounting plate, a second support plate, a connecting plate, a fifth electric push rod and a push plate of the belt docking machine of the present invention;
fig. 10 is a schematic perspective view of a limiting block of the belt splicer of the invention;
fig. 11 is a schematic perspective view of a first mounting plate, an H-shaped plate, a placing plate, a docking system, a clamping plate, a scraping plate, a first special-shaped block and a second special-shaped block of the belt docking machine of the present invention;
fig. 12 is a schematic perspective view of a first heating plate and a clamping plate of the belt docking machine of the present invention;
fig. 13 is a schematic perspective view of a placing plate, a carding assembly and a scraper of the belt splicer according to the invention;
fig. 14 is a schematic perspective view of a first mounting plate, a fitting assembly, a first special-shaped block and a second special-shaped block of the belt docking machine of the present invention;
fig. 15 is a schematic partial perspective view of the attaching assembly, the first profile block and the second profile block of the belt docking machine of the present invention.
The reference numbers illustrate: 1-a support table, 2-a first mounting plate, 3-a synchronous belt,
201-a circular shaft, 202-a circular disc, 203-a circular rod, 204-a limit plate, 205-a fixed bolt, 206-a hand wheel, 207-a fixed block, 208-a first sliding rod, 209-a first elastic element, 210-a handle, 211-a limit seat,
301-H shaped plate, 302-placing plate, 303-collecting box, 304-first sawtooth block, 305-second sawtooth block, 306-first fixing plate, 307-first electric push rod, 308-first receiving block, 309-second receiving block, 310-second mounting plate, 311-first supporting plate, 312-second electric push rod, 313-first mounting bracket, 314-motor, 315-rotating wheel, 316-second supporting plate, 317-third electric push rod, 318-second fixing plate, 319-cutter, 320-first spring telescopic column, 321-limiting block, 322-third supporting plate, 323-fourth electric push rod, 324-positioning block, 325-connecting plate, 326-fifth electric push rod, 327-push plate,
401-a second mounting bracket, 402-a sixth electric push rod, 403-a third mounting plate, 404-a first heating plate, 405-a clamping plate, 406-a second heating plate, 407-a seventh electric push rod, 408-a connecting block, 409-a third fixing plate, 410-a sliding block, 411-a scraping plate, 412-a second spring telescopic column, 413-a limiting bar, 414-a housing, 415-a fourth mounting plate, 416-an electric sliding rail, 417-an electric sliding block, 418-a fourth fixing plate, 419-an L-shaped plate, 420-an eighth electric push rod, 421-a fifth fixing plate, 422-a wedge block, 423-a second sliding rod, 424-a sixth fixing plate, 425-a second elastic piece, 426-a separating plate, 427-a first special-shaped block, 428-a third elastic piece, 429-a second special-shaped block and 430-a fourth elastic piece,
2 a-a first rectangular groove, 2 b-a second rectangular groove, 202 a-a pin hole, 3 a-a first cutting part, 3 b-a second cutting part, 211 a-a limiting groove, 302 a-a bulge, 302 b-a first groove, 302 c-a second groove, 302 d-a linear sliding groove, 302 e-a third groove, 302 f-a limiting part, 321 a-a sawtooth groove, 321 b-a first strip-shaped groove, 405 a-a second strip-shaped groove, and 424 a-a rectangular sliding groove.
Detailed Description
Embodiments according to the present invention will be described below with reference to the drawings. In the following drawings, the scale of each layer or each member is schematically changed so that each layer or each member can be recognized. It is only noted that the invention is intended to be limited to the specific forms set forth herein, including any reference to the drawings, as well as any other specific forms of embodiments of the invention.
Examples
A belt connecting machine is shown in figures 1-15 and comprises a support table 1, a first mounting plate 2 and a winding system; the rear part of the upper surface of the support table 1 is fixedly connected with a first mounting plate 2; the lower part of the first mounting plate 2 is connected with a winding system; the winding system is connected with the supporting table 1; the cutting machine also comprises a cutting system, a placing plate 302, a cutter 319, a connecting system, a clamping plate 405, a scraper 411, a first special-shaped block 427 and a second special-shaped block 429; the middle part of the first mounting plate 2 is connected with a cutting system; a placing plate 302 is connected to the cutting system; two cutters 319 are connected to the cutting system, and the two cutters 319 are located above the placing plate 302; the upper part of the first mounting plate 2 is connected with a connection system; a clamping plate 405 is connected to the connection system; two scrapers 411 are connected to the docking system, and the two scrapers 411 are located below the clamping plate 405; the docking system is connected to the placement board 302; the connection system is connected with four first special-shaped blocks 427; the connection system is connected with four second special-shaped blocks 429; four first profile blocks 427 and four second profile blocks 429 are located behind the two squeegees 411; four first profile blocks 427 are each in contact with one second profile block 429.
Open on the first mounting panel 2 and have a first rectangle recess 2a and two second rectangle recesses 2b, first rectangle recess 2a is used for the installation laminating subassembly, and two second rectangle recesses 2b are used for keeping away the space effect.
The two cutters 319 are formed in a wave shape to cut both ends of the timing belt 3 into a zigzag shape.
Splint 405 lower surface is opened has a plurality of second bar recess 405a for the hold-in range 3 of fixed laminating prevents that the hold-in range 3 after plugging into from taking place deformation.
An inclined surface is arranged at the upper part of each first special-shaped block 427 and each second special-shaped block 429, and the inclined surfaces of the first special-shaped blocks 427 and the inclined surfaces of the second special-shaped blocks 429 are distributed in bilateral symmetry; every first dysmorphism piece 427 and every second dysmorphism piece 429 lower part all are provided with an arcwall face to the arcwall face of first dysmorphism piece 427 also is bilateral symmetry distribution with the arcwall face of second dysmorphism piece 429, and this arcwall face is laminated with the circular arc tooth of hold-in range 3 mutually.
The winding system comprises a round shaft 201, a round disc 202, a round rod 203, a limiting plate 204, a fixing bolt 205, a hand wheel 206, a fixing block 207, a first sliding rod 208, a first elastic part 209, a handle 210 and a limiting seat 211; the lower part of the front side surface of the first mounting plate 2 is rotatably connected with a round shaft 201; a circular disc 202 is fixedly connected to the circular shaft 201; a plurality of pin holes 202a are formed in the disc 202 and used for inserting the first sliding rod 208 to fix the disc 202; two round rods 203 are fixedly connected to the front side surface of the disc 202; limiting plates 204 are arranged on the front side surfaces of the two round rods 203; the front side surfaces of the two round rods 203 are respectively connected with a fixing bolt 205 through bolts, and the two fixing bolts 205 penetrate through the limiting plate 204; a hand wheel 206 is fixedly connected to the middle of the front side face of the limiting plate 204; a fixed block 207 is fixedly connected to the front part of the upper surface of the support table 1; a first sliding rod 208 is rotatably connected to the fixed block 207; a first elastic piece 209 is sleeved on the first sliding rod 208, and the first elastic piece 209 is positioned in front of the fixed block 207; a handle 210 is fixedly connected to the front part of the first sliding rod 208; a limiting seat 211 is fixedly connected to the front part of the upper surface of the support table 1, and the limiting seat 211 is positioned on the right side of the fixing block 207; two limiting grooves 211a are formed in the limiting seat 211, and the handle 210 is located in one limiting groove 211a of the limiting seat 211.
The cutting system comprises an H-shaped plate 301, a collection box 303, a first sawtooth block 304, a second sawtooth block 305, a first fixing plate 306, a first electric push rod 307, a first receiving block 308, a second receiving block 309 and a cutting assembly; the middle part of the front side surface of the first mounting plate 2 is fixedly connected with an H-shaped plate 301; the H-shaped plate 301 is fixedly connected with the placing plate 302; the left part and the right part of the upper surface of the placing plate 302 are respectively provided with a plurality of convex parts 302a; the left part of the placing plate 302 is provided with a first groove 302b; the right part of the placing plate 302 is provided with a second groove 302c; the middle part of the placing plate 302 is provided with two linear sliding chutes 302d; the front and rear parts of the placing plate 302 are respectively provided with a third groove 302e; the front part and the rear part of the placing plate 302 are respectively provided with a limiting part 302f with the right side being an inclined plane, and the two limiting parts 302f are positioned between the two third grooves 302e; the left part of the front side surface and the right part of the front side surface of the placing plate 302 are respectively fixedly connected with a collecting box 303; the first sawtooth block 304 is installed at the left part of the placing plate 302, and the first sawtooth block 304 is positioned in the first groove 302b; the right part of the placing plate 302 is provided with a second sawtooth block 305, and the second sawtooth block 305 is positioned in a second groove 302c; the left side and the right side of the H-shaped plate 301 are respectively fixedly connected with a first fixing plate 306; a first electric push rod 307 is fixedly connected to each of the two first fixing plates 306; a first bearing block 308 is fixedly connected with the telescopic part of the left first electric push rod 307; the right side of the first sawtooth block 304 is sawtooth-shaped, the left side of the first bearing block 308 is sawtooth-shaped, the right sawtooth of the first sawtooth block 304 is opposite to the left sawtooth of the first bearing block 308, and a wave-shaped gap is formed between the right sawtooth and the left sawtooth; a second bearing block 309 is fixedly connected with the telescopic part of the right first electric push rod 307; the left side of the second sawtooth block 305 is sawtooth-shaped, the right side of the second bearing block 309 is sawtooth-shaped, the left sawtooth of the second sawtooth block 305 is opposite to the right sawtooth of the second bearing block 309, and a wave-shaped gap is formed between the left sawtooth and the right sawtooth; the left part of the front side and the right part of the front side of the first mounting plate 2 are connected with a cutting assembly together, and the cutting assembly is positioned above the placing plate 302.
The wavy gap between the first sawtooth block 304 and the first receiving block 308 is the same as the wavy gap between the second sawtooth block 305 and the second receiving block 309 in orientation, and when the two cutters 319 cut off the incomplete part of the synchronous belt 3, the two wavy gaps play a role of avoiding space, so that the cutters 319 are prevented from contacting the placing plate 302 when in use.
The cutting assembly comprises a second mounting plate 310, a first supporting plate 311, a second electric push rod 312, a first mounting bracket 313, a motor 314, a rotating wheel 315, a second supporting plate 316, a third electric push rod 317, a second fixing plate 318, a first spring telescopic column 320, a limiting block 321, a third supporting plate 322, a fourth electric push rod 323, a positioning block 324, a connecting plate 325, a fifth electric push rod 326 and a push plate 327; the left part of the front side surface and the right part of the front side surface of the first mounting plate 2 are respectively fixedly connected with a second mounting plate 310; the front parts of the lower surfaces of the two second mounting plates 310 are respectively fixedly connected with a first supporting plate 311; two second electric push rods 312 are fixedly connected to the two first supporting plates 311 respectively; the two telescopic parts of the second electric push rod 312 are respectively fixedly connected with a first mounting bracket 313; the rear side surfaces of the two first mounting brackets 313 are respectively connected with a motor 314 through bolts; the middle parts of the two first mounting brackets 313 are respectively connected with a rotating wheel 315 in a rotating way; the output shafts of the two motors 314 are fixedly connected with a rotating wheel 315 respectively; the front parts of the lower surfaces of the two second mounting plates 310 are respectively fixedly connected with a second support plate 316; each second support plate 316 is located between two first support plates 311; a third electric push rod 317 is fixedly connected to each of the two second support plates 316; the telescopic parts of the two third electric push rods 317 are respectively fixedly connected with a second fixing plate 318; the two second fixing plates 318 are fixedly connected with a cutter 319 respectively; the lower surfaces of the two second fixing plates 318 are fixedly connected with four first spring telescopic columns 320 respectively, and the four first spring telescopic columns 320 on the left side and the four first spring telescopic columns 320 on the right side are distributed in a rectangular shape; the telescopic ends of the left four first spring telescopic columns 320 are fixedly connected with a limiting block 321; the telescopic ends of the right four first spring telescopic columns 320 are fixedly connected with another limiting block 321; each limiting block 321 is provided with a sawtooth groove 321a; the lower surface of each limiting block 321 is provided with four first strip-shaped grooves 321b, and the sawtooth grooves 321a penetrate through the four first strip-shaped grooves 321b; the front parts of the lower surfaces of the two second mounting plates 310 are respectively fixedly connected with a third support plate 322; each third support plate 322 is located between two second support plates 316; a fourth electric push rod 323 is fixedly connected to each of the two third supporting plates 322; the telescopic parts of the two fourth electric push rods 323 are respectively fixedly connected with a positioning block 324; the rear parts of the lower surfaces of the two second mounting plates 310 are respectively fixedly connected with a connecting plate 325; a fifth electric push rod 326 is fixedly connected to each of the two connecting plates 325; a push plate 327 is fixed to each of the telescopic portions of the fifth electric push rods 326.
The connection system comprises a second mounting bracket 401, a sixth electric push rod 402, a third mounting plate 403, a first heating plate 404, a second heating plate 406, a carding assembly and a fitting assembly; two second mounting brackets 401 are fixedly connected to the upper part of the front side surface of the first mounting plate 2; a sixth electric push rod 402 is fixedly connected to each of the two second mounting brackets 401; the two telescopic parts of the sixth electric push rod 402 are fixedly connected with a first heating plate 404; the first heating plate 404 is fixedly connected with the clamping plate 405; the middle part of the H-shaped plate 301 is fixedly connected with a second heating plate 406; the second heating plate 406 is fixedly connected with the placing plate 302; two carding assemblies are connected to the placing plate 302 and are symmetrically distributed in the front-back direction; the back side surface of the first mounting plate 2 is connected with a fitting component.
The carding assembly positioned in front comprises a seventh electric push rod 407, a connecting block 408, a third fixing plate 409, a sliding block 410, a second spring telescopic column 412 and a limiting strip 413; a seventh electric push rod 407 is fixedly connected to the middle of the front side surface of the placing plate 302; the expansion part of the seventh electric push rod 407 is fixedly connected with a connecting block 408; a third fixing plate 409 is fixedly connected to the connecting block 408; a sliding block 410 is fixedly connected to the lower surface of the third fixing plate 409, and the sliding block 410 is located in the linear sliding groove 302d; the third fixing plate 409 is fixedly connected with a scraper 411; three second spring telescopic columns 412 are fixedly connected to the rear side surface of the third fixing plate 409, and the three second spring telescopic columns 412 are distributed at equal intervals; the telescopic end of each second spring telescopic column 412 is fixedly connected with a limiting strip 413, and the three limiting strips 413 are in contact with each other; the scrapers 411 move within the corresponding third grooves 302e; the three stopper bars 413 contact the stopper portion 302 f.
The attaching assembly comprises a housing 414, a fourth mounting plate 415, a power unit, a fourth fixing plate 418, an L-shaped plate 419, an eighth electric push rod 420, a fifth fixing plate 421, a wedge block 422, a second sliding rod 423, a sixth fixing plate 424, a second elastic member 425, a partition plate 426, a third elastic member 428 and a fourth elastic member 430; the rear side surface of the first mounting plate 2 is connected with a cover 414 through bolts; a first rectangular groove 2a is formed in the middle of the first mounting plate 2; a fourth mounting plate 415 is fixedly connected to the first mounting plate 2, and the fourth mounting plate 415 is positioned in the first rectangular groove 2a; the fourth mounting plate 415 is connected with a power unit; the power unit is connected with a fourth fixing plate 418; an L-shaped plate 419 is fixedly connected to the fourth fixing plate 418; two eighth electric push rods 420 are fixedly connected to the front part of the L-shaped plate 419; the expansion parts of the two eighth electric push rods 420 are fixedly connected with a fifth fixing plate 421; the lower surface of the fifth fixing plate 421 is fixedly connected with four wedge blocks 422, and the four wedge blocks 422 are distributed at equal intervals; four second sliding rods 423 are slidably connected to the fifth fixing plate 421, and the four second sliding rods 423 are distributed in a rectangular shape; the lower surfaces of the four second sliding rods 423 are fixedly connected with a sixth fixing plate 424; a second elastic member 425 is sleeved on each of the outer surfaces of the four second sliding rods 423, and the four second elastic members 425 are located between the fifth fixing plate 421 and the sixth fixing plate 424; the sixth fixing plate 424 is provided with four rectangular sliding slots 424a, and the four rectangular sliding slots 424a correspond to the four wedge blocks 422 above; the sixth fixing plate 424 is slidably connected to four first profile blocks 427, and each of the four first profile blocks 427 is located in one rectangular sliding groove 424 a; the sixth fixing plate 424 is slidably connected to four second shaped blocks 429, and each of the four second shaped blocks 429 is located in one rectangular sliding groove 424 a; five partition plates 426 are fixedly connected to the upper surface of the sixth fixing plate 424, and the five partition plates 426 and the four wedge blocks 422 are distributed in a staggered manner; two third elastic members 428 are fixed on the left side surface of each first special-shaped block 427; every two third elastic pieces 428 are fixedly connected with the right side face of the adjacent partition 426; two fourth elastic pieces 430 are fixedly connected to the right side surface of each second special-shaped block 429; every two fourth elastic members 430 are fixedly connected with the left side surface of the adjacent partition 426.
The power unit comprises an electric slide rail 416 and an electric slide block 417; the upper surface of the fourth mounting plate 415 is connected with two electric sliding rails 416 through bolts; the outer surfaces of the two electric slide rails 416 are respectively connected with an electric slide block 417 in a sliding manner; the upper surfaces of the two electric sliders 417 are jointly and fixedly connected with a fourth fixing plate 418.
As shown in fig. 1 to 4, the winding system works in the following manner:
in the following rotation, the visual angle directions are from front to back, from top to bottom and from right to left; when the synchronous belt retractor is used, firstly, an operator holds the two fixing bolts 205 to rotate, the two fixing bolts 205 and the limiting plate 204 are detached, the middle part of the fractured synchronous belt 3 is wound on the two round rods 203, then the two fixing bolts 205 and the limiting plate 204 are installed and reset, then, the operator holds the hand wheel 206 to rotate, the round shaft 201, the disc 202, the round rods 203, the limiting plate 204 and the fixing bolts 205 rotate together, the synchronous belt 3 is limited through the limiting plate 204, so that the synchronous belt 3 is smooth in the subsequent winding process, after the fractured synchronous belt 3 is pre-wound partially, the handle 210 and the first sliding rod 208 rotate anticlockwise together, after the handle 210 is separated from the limiting groove 211a in front, the handle 210 and the first sliding rod 208 are pushed to move backwards together, the first elastic piece 209 is forced to be compressed, after the first sliding rod 208 is inserted into one of the pin holes 202a in the disc 202, the handle 210 and the first sliding rod 208 rotate clockwise, the handle 208 is rotated to the rear limiting groove 211a, the sliding rod 208 is rotated to prevent the synchronous belt from falling into the disk 202, and the synchronous belt 3 can be convenient for the operator to operate.
Fig. 1-2, 5-10 show the operation of the cutting system:
after the hold-in range 3 of rolling is fixed, because hold-in range 3 is after the fracture, its both ends are uneven, remain the heart yearn, the manual work cuts hold-in range 3, can't guarantee to cut the level and smooth of face, and existing equipment cuts hold-in range 3, and hold-in range 3 easily produces deformation, consequently, the incomplete partial cutting working method of hold-in range 3 right-hand member: an operator grasps the right end of the synchronous belt 3 and places the right end of the holding plate 302, and manually adjusts the position of the right end of the synchronous belt 3, so that the arc teeth on the right end of the synchronous belt 3 correspond to the plurality of convex parts 302a on the right part of the holding plate 302, and then controls the second electric push rod 312 on the right side to push out, so as to drive the first mounting bracket 313 on the right side, the motor 314 on the right side and the rotating wheel 315 on the right side to move downwards together, the rotating wheel 315 on the right side is pressed between the adjacent arc teeth on the right end of the synchronous belt 3, and then controls the output shaft of the motor 314 on the right side to rotate clockwise, so as to drive the rotating wheel 315 on the right side to rotate together, and the rotating wheel 315 contacts with the arc teeth on the right end of the synchronous belt 3 in the rotating process, so as to drive the right end of the synchronous belt 3 to move leftwards on the holding plate 302, when the residual part of the right end of the synchronous belt 3 passes below the right limiting block 321, and when four arc teeth of the right end of the synchronous belt 3 move to the four first strip grooves 321b of the right limiting block 321, the motor 314 is controlled to stop rotating;
the third electric push rod 317 on the right is controlled to be pushed out to drive the second fixing plate 318 on the right, the cutter 319 on the right, the first spring telescopic column 320 on the right and the limiting block 321 on the right to move downwards together, in the downward movement process, the limiting block 321 on the right is in contact with the right end of the synchronous belt 3 to fix the right end of the synchronous belt 3, when the cutter 319 cuts the synchronous belt 3, the synchronous belt 3 is prevented from deforming to cause irregular cutting surface, the limiting block 321 on the right does not move downwards any more, the four first spring telescopic columns 320 on the right are compressed, the second fixing plate 318 on the right and the cutter 319 on the right continue to move downwards, the cutter 319 moves downwards in the sawtooth groove 321a to enable the cutter 319 on the right to cut the synchronous belt 3 in the limiting block 321 on the right, the incomplete part of the synchronous belt 3 is cut off, the right end of the synchronous belt 3 cut by the cutter 319 is in a sawtooth shape, three second cutting parts 3b are arranged, and after the incomplete part of the right end of the synchronous belt 3 is completely separated, the third electric push rod 317 on the right is controlled to contract to drive the electric reset part to be connected with each other;
after the incomplete synchronous belt 3 is cut, controlling the first electric push rod 307 on the right to push out, driving the second bearing block 309 and the incomplete synchronous belt 3 to move upwards together, controlling the fifth electric push rod 326 on the right to push out after the incomplete synchronous belt 3 is higher than the right end of the synchronous belt 3, driving the push plate 327 on the right to move forwards, pushing the incomplete synchronous belt 3 on the second bearing block 309 into the right collection box 303 for collection, controlling the fifth electric push rod 326 on the right to contract, driving the connected components to reset, controlling the first electric push rod 307 on the right to contract, driving the connected components to reset, placing the left end of the synchronous belt 3 at the left part of the placement plate 302 by an operator, controlling the cutting system to operate, driving the connected components to operate, cutting off the part 319 of the synchronous belt 3 at the left end through the cutter on the left, cutting off the left part 319 of the synchronous belt 3 by the cutter, cutting the left part of the incomplete synchronous belt 3 into a serrated synchronous belt 3 after the incomplete synchronous belt 3 is cut, pushing the left side of the incomplete synchronous belt 3 into the collection box 303 for collection; realized fixing hold-in range 3 through stopper 321, prevented that hold-in range 3 from producing deformation in follow-up cutting process, rethread cutter 319 cuts the part of incomplete nothing on the hold-in range 3 and separates for the both ends of hold-in range 3 are the cockscomb structure, then in pushing into collection box 303 with incomplete hold-in range 3 after separating, increased the area of contact at hold-in range 3 both ends, when follow-up plugging into, better firm with hold-in range 3 bonding.
As shown in fig. 1 to 15, the winding system, the cutting system and the docking system work in the following manners:
after the two incomplete parts at the two ends of the synchronous belt 3 are cut off, because the two cutters 319 are arranged in the same direction, four first cutting parts 3a at the left end of the synchronous belt 3 and three second cutting parts 3b at the right end of the synchronous belt 3 are distributed in a staggered manner to form the complete synchronous belt 3 after splicing, the output shafts of the two motors 314 are controlled to continue to rotate to drive the connected parts to move, the right end of the synchronous belt 3 and the left end of the synchronous belt 3 are driven to move oppositely on the placing plate 302, and the two first cutting parts 3a at the front side and the rear side of the left end of the synchronous belt 3 are not limited by the placing plate 302 and can respectively bend forwards and backwards until the four first cutting parts 3a at the left end of the synchronous belt 3 are contacted with the three second cutting parts 3b at the right end of the synchronous belt 3, and the output shafts of the two motors 314 are controlled to stop rotating;
because the cut synchronous belt 3 is butted manually and then placed in a hot press for heating and connecting, the time is long, and the working efficiency is low, and the existing equipment is subjected to the mutual extrusion force of the two ends of the synchronous belt 3 in the butting process, so that the butting positions of the two ends of the synchronous belt 3 are easy to bend and arch, gaps are generated, and the synchronous belt 3 is easy to break in the subsequent use, and the product quality is seriously influenced, therefore, the two carding assemblies run synchronously, taking the front carding assembly as an example, the seventh electric push rod 407 is controlled to push out to drive the connecting block 408, the third fixing plate 409, the sliding block 410, the scraping plate 411, the second spring telescopic column 412 and the limiting strip 413 to move rightwards together, and the sliding block 410 slides in the linear sliding groove 302d, the scraper 411 moves rightwards along the front side face of the left end of the synchronous belt 3 to comb the first cutting part 3a bent forwards and scrape the first cutting part off, the three limiting strips 413 move rightwards along with the rear face of the scraper 411, the three limiting strips 413 sequentially break away from the limitation of the limiting part 302f in the sequence from right to left and are automatically reset under the driving of the corresponding second spring telescopic column 412, the limiting strips 413 move rightwards along with the front side face of the scraper 411 attached to the synchronous belt 3 to clamp the combed first cutting part 3a, the first cutting part 3a is prevented from being bent again until the right side face of the scraper 411 is contacted with the right side face of the third groove 302e, and the three limiting strips 413 clamp the left end of the synchronous belt 3 and the front side face of the right end of the synchronous belt 3; controlling the rear carding assembly to run according to the working mode of the front carding assembly to drive the connected components to move, carding the first cutting part 3a at the rear part of the left end of the synchronous belt 3 through another scraper 411, and clamping the rear side surfaces of the left end of the synchronous belt 3 and the right end of the synchronous belt 3 through three limiting strips 413 to prevent the first cutting part 3a at the rear part from being bent again; realized combing two first cutting portion 3a of side around the hold-in range 3 left end through two scraper blades 411, strickle two first cutting portion 3a of crooked flat to restrict it through spacing strip 413, avoid two first cutting portion 3a to be crooked again, influence the quality of plugging into of follow-up hold-in range 3.
When the six limiting bars 413 clamp the right end of the synchronous belt 3 and the left end of the synchronous belt 3, the electric sliding block 417 is controlled to move forwards on the outer surface of the electric sliding rail 416, the two electric sliding blocks 417 drive the fourth fixing plate 418, the L-shaped plate 419, the eighth electric push rod 420, the fifth fixing plate 421, the wedge block 422, the second sliding rod 423, the sixth fixing plate 424, the second elastic piece 425, the partition plate 426, the first special-shaped block 427, the third elastic piece 428, the second special-shaped block 429 and the fourth elastic piece 430 to move forwards together, after the first special-shaped block 427 and the second special-shaped block 429 move to the positions above the four first cutting parts 3a and the three second cutting parts 3b, the two electric sliding blocks 417 are controlled to stop moving, then the two eighth electric push rods 420 are controlled to push out, the fifth fixing plate 421, the wedge block 422, the second sliding rod 423, the sixth fixing plate 424, the second elastic piece 425, the partition plate 426, the first special-shaped block 427, the third elastic piece 428, the second special-shaped block 429 and the fourth elastic piece 430 move downwards, the contact with the four first cutting parts 3a and the three cutting parts 3b, and the three cutting parts 3a are positioned between the three cutting parts;
at this time, the second sliding rod 423, the sixth fixing plate 424, the partition plate 426, the first special-shaped block 427, the third elastic member 428, the second special-shaped block 429 and the fourth elastic member 430 do not move downward any more, while the fifth fixing plate 421 and the wedge block 422 continue to move downward, the fifth fixing plate 421 slides downward on the outer surfaces of the four second sliding rods 423 to force the four second elastic members 425 to compress, when the four wedge blocks 422 move downward, the inclined surfaces of the upper portions of the first special-shaped block 427 and the second special-shaped block 429 corresponding to the lower portion respectively contact, the first special-shaped block 427 in contact is forced to move leftward in the rectangular sliding chute 424a, the arc-shaped surface of the first special-shaped block 427 is made to contact with the arc-shaped teeth of the three second cutting portions 3b to drive the three second cutting portions 3b to move leftward, meanwhile, the second special-shaped block 429 in contact moves rightward in the rectangular sliding chute 424a, the arc-shaped surface of the second special-shaped block 429 in contact with the arc-shaped teeth of the four first cutting portions 3a to drive the four first cutting portions 3a to move leftward, the four first cutting portions 3a to move rightward, the cutting portions 3a to drive the two push rods 417 to drive the cutting portions to be connected with the two electric reset control components, and the two push rods to eliminate the gap, and the two reset control components to eliminate the gap; realized flattening the hold-in range 3 of butt joint through first dysmorphism piece 427 and second dysmorphism piece 429, the arc area of rethread first dysmorphism piece 427 takes three second to cut a 3b and turns left shifting, the arc area of second dysmorphism piece 429 takes four first cutting portions 3a to turn right shifting, let three second cut a 3b and four first cutting portions 3a laminate completely, the hold-in range 3 after preventing to plug into goes up the crack, the quality of plugging into of hold-in range 3 is guaranteed.
After the right end of the synchronous belt 3 is attached to the left end of the synchronous belt 3, controlling the two sixth electric push rods 402 to push out, driving the third mounting plate 403, the first heating plate 404 and the clamping plate 405 to move downwards together, attaching a plurality of second strip-shaped grooves 405a on the clamping plate 405 to arc teeth on the right end of the synchronous belt 3 and the left end of the synchronous belt 3, covering the clamping plate 405 on the right end of the synchronous belt 3 and the left end of the synchronous belt 3, limiting the right end of the synchronous belt 3 and the left end of the synchronous belt 3 through the clamping plate 405, controlling the first heating plate 404 and the second heating plate 406 to start heating, connecting the right end of the synchronous belt 3 and the left end of the synchronous belt 3 together, after heating is completed, controlling the two fourth electric push rods 323 to push out, driving the two positioning blocks 324 to move downwards, pressing the synchronous belt 3, controlling the two sixth electric push rods 402 to shrink, driving the connected components to reset, pressing the two positioning blocks 324 on the two sides of the clamping plate 405, preventing the synchronous belt 3 placed on the clamping plate 302 with the clamping plate 405 from moving upwards together, pulling the synchronous belt to be torn, controlling the two seventh electric push rods 407 to shrink, driving the two connected components to shrink;
when the limiting strip 413 moves leftwards and returns, the limiting strip 413 moves leftwards to contact the limiting part 302f and moves along the right inclined surface of the limiting part 302f, so that the limiting strip 413 can compress the second spring telescopic column 412, and the limiting strip 413 is limited by the limiting part 302f again;
then, the two fourth electric push rods 323 and the two second electric push rods 312 are controlled to contract together, the synchronous belt 3 is not pressed any more, then the operator takes the synchronous belt 3 out of the placing plate 302, grasps the handle 210 and the first slide bar 208 to rotate counterclockwise, disengages from the rear limiting groove 211a, drives the handle 210 and the first slide bar 208 to move forward under the automatic resetting action of the first elastic piece 209, the first slide bar 208 disengages from the pin hole 202a on the disc 202, no longer fixes the disc 202, grasps the handle 210 and the first slide bar 208 to rotate clockwise, rotates the handle 210 to the front limiting groove 211a, grasps the hand wheel 206 to rotate, completely winds up the connected synchronous belt 3, then detaches the two fixing bolts 205 and the limiting plate 204, and takes the wound synchronous belt 3 away; realized restricting hold-in range 3 right-hand member and hold-in range 3 left end through splint 405, first hot plate 404 of the second of controlling again and second hot plate 406 begin to heat, refute hold-in range 3 right-hand member and hold-in range 3 left end together, two locating pieces 324 of rethread press in the both sides of splint 405, prevent that splint 405 from taking the hold-in range 3 of refuting up to move together, pull it badly, avoided the a large amount of wastes of resource.
The above-mentioned embodiments are only preferred embodiments of the present invention, and should not be used to limit the scope of the present invention, so that all equivalent changes made by the contents of the claims of the present invention should be included in the scope of the claims of the present invention.

Claims (10)

1. A belt connecting machine comprises a supporting table (1), a first mounting plate (2) and a winding system; the rear part of the upper surface of the support table (1) is fixedly connected with a first mounting plate (2); the lower part of the first mounting plate (2) is connected with a winding system for winding the synchronous belt (3); the winding system is connected with the supporting table (1); the method is characterized in that: the cutting machine also comprises a cutting system, a placing plate (302), a cutter (319), a connecting system, a clamping plate (405), a scraper (411), a first special-shaped block (427) and a second special-shaped block (429); the middle part of the first mounting plate (2) is connected with a cutting system for cutting off the incomplete synchronous belt (3); a placing plate (302) for butting the synchronous belt (3) is connected to the cutting system; two cutters (319) used for cutting the synchronous belt (3) are connected to the cutting system, and the two cutters (319) are positioned above the placing plate (302); the upper part of the first mounting plate (2) is connected with a connection system for hot-pressing connection of a synchronous belt (3); a clamping plate (405) used for limiting the synchronous belt (3) is connected to the connection system; two scraping plates (411) used for carding the synchronous belt (3) are connected to the connection system, and the two scraping plates (411) are positioned below the clamping plate (405); the connection system is connected with the placing plate (302); the connection system is connected with four first special-shaped blocks (427) used for pushing the synchronous belt (3); the connection system is connected with four second special-shaped blocks (429) for pushing the synchronous belt (3); four first special-shaped blocks (427) and four second special-shaped blocks (429) are positioned behind the two scrapers (411); four first profile blocks (427) are each in contact with one second profile block (429).
2. A belt docking machine as claimed in claim 1, wherein: splint (405) lower surface is opened has a plurality of second bar groove (405 a) for hold-in range (3) of fixed laminating, hold-in range (3) after preventing to plug into take place deformation.
3. A belt docking machine as claimed in claim 2, wherein: an inclined surface is arranged on the upper part of each first special-shaped block (427) and each second special-shaped block (429), and the inclined surfaces of the first special-shaped block (427) and the second special-shaped block (429) are distributed in a left-right symmetrical mode; every first dysmorphism piece (427) and every second dysmorphism piece (429) lower part all are provided with an arcwall face to the arcwall face of first dysmorphism piece (427) also is bilateral symmetry and distributes with the arcwall face of second dysmorphism piece (429), and this arcwall face is laminated mutually with the circular arc tooth of hold-in range (3).
4. A belt splicer as in claim 3 wherein: the winding system comprises a round shaft (201), a round disc (202), a round rod (203), a limiting plate (204), a fixing bolt (205), a hand wheel (206), a fixing block (207), a first sliding rod (208), a first elastic piece (209), a handle (210) and a limiting seat (211); the lower part of the front side surface of the first mounting plate (2) is rotatably connected with a round shaft (201); a disc (202) is fixedly connected to the circular shaft (201); the disc (202) is provided with a plurality of pin holes (202 a); two round rods (203) are fixedly connected to the front side surface of the disc (202); limiting plates (204) are arranged on the front side surfaces of the two round rods (203); the front side surfaces of the two round rods (203) are fixedly connected with a fixing bolt (205) respectively, and the two fixing bolts (205) penetrate through the limiting plate (204); a hand wheel (206) is fixedly connected to the middle of the front side face of the limiting plate (204); a fixed block (207) is fixedly connected to the front part of the upper surface of the support table (1); the fixed block (207) is rotatably connected with a first sliding rod (208); a first elastic piece (209) is sleeved on the first sliding rod (208), and the first elastic piece (209) is positioned in front of the fixed block (207); a handle (210) is fixedly connected to the front part of the first sliding rod (208); a limiting seat (211) is fixedly connected to the front part of the upper surface of the support table (1), and the limiting seat (211) is positioned on the right side of the fixing block (207); two limiting grooves (211 a) are formed in the limiting seat (211), and the handle (210) is located in one limiting groove (211 a) of the limiting seat (211).
5. The belt docking machine of claim 4, wherein: the cutting system comprises an H-shaped plate (301), a collecting box (303), a first sawtooth block (304), a second sawtooth block (305), a first fixing plate (306), a first electric push rod (307), a first bearing block (308), a second bearing block (309) and a cutting assembly; an H-shaped plate (301) is fixedly connected to the middle of the front side surface of the first mounting plate (2); the H-shaped plate (301) is fixedly connected with the placing plate (302); the left part and the right part of the upper surface of the placing plate (302) are respectively provided with a plurality of convex parts (302 a); a first groove (302 b) is formed in the left part of the placing plate (302); a second groove (302 c) is formed in the right part of the placing plate (302); two linear sliding grooves (302 d) are formed in the middle of the placing plate (302); the front part and the rear part of the placing plate (302) are respectively provided with a third groove (302 e); the front part and the rear part of the placing plate (302) are respectively provided with a limiting part (302 f) with the right side being an inclined plane, and the two limiting parts (302 f) are positioned between the two third grooves (302 e); the left part of the front side surface and the right part of the front side surface of the placing plate (302) are respectively fixedly connected with a collecting box (303); a first sawtooth block (304) is arranged at the left part of the placing plate (302), and the first sawtooth block (304) is positioned in the first groove (302 b); a second sawtooth block (305) is arranged at the right part of the placing plate (302), and the second sawtooth block (305) is positioned in a second groove (302 c); the left side surface and the right side surface of the H-shaped plate (301) are respectively fixedly connected with a first fixing plate (306); a first electric push rod (307) is fixedly connected to each of the two first fixing plates (306); a first bearing block (308) is fixedly connected with the telescopic part of the left first electric push rod (307); the right side of the first sawtooth block (304) is sawtooth-shaped, the left side of the first bearing block (308) is sawtooth-shaped, the right sawtooth of the first sawtooth block (304) is opposite to the left sawtooth of the first bearing block (308), and a wave-shaped gap is formed between the right sawtooth and the left sawtooth; a second bearing block (309) is fixedly connected with the telescopic part of the right first electric push rod (307); the left side of the second sawtooth block (305) is sawtooth-shaped, the right side of the second bearing block (309) is sawtooth-shaped, the left side sawtooth of the second sawtooth block (305) is opposite to the right side sawtooth of the second bearing block (309), and a wave-shaped gap is formed between the left side sawtooth and the right side sawtooth; the left part of the front side surface and the right part of the front side surface of the first mounting plate (2) are connected with a cutting assembly together, and the cutting assembly is positioned above the placing plate (302).
6. A belt splicer as in claim 5 wherein: the wavy gap between the first sawtooth block (304) and the first bearing block (308) is consistent with the wavy gap between the second sawtooth block (305) and the second bearing block (309) in orientation, and when the incomplete part of the synchronous belt (3) is cut off by the two cutters (319), the two wavy gaps play a role of avoiding space, so that the cutters (319) are prevented from contacting the placing plate (302) when in use.
7. The belt docking machine of claim 6, wherein: the cutting assembly comprises a second mounting plate (310), a first support plate (311), a second electric push rod (312), a first mounting bracket (313), a motor (314), a rotating wheel (315), a second support plate (316), a third electric push rod (317), a second fixing plate (318), a first spring telescopic column (320), a limiting block (321), a third support plate (322), a fourth electric push rod (323), a positioning block (324), a connecting plate (325), a fifth electric push rod (326) and a push plate (327); a second mounting plate (310) is fixedly connected to the left part of the front side surface and the right part of the front side surface of the first mounting plate (2) respectively; the front parts of the lower surfaces of the two second mounting plates (310) are respectively fixedly connected with a first supporting plate (311); two second electric push rods (312) are fixedly connected to the two first supporting plates (311) respectively; the telescopic parts of the two second electric push rods (312) are respectively fixedly connected with a first mounting bracket (313); the rear side surfaces of the two first mounting brackets (313) are fixedly connected with a motor (314) respectively; the middle parts of the two first mounting brackets (313) are respectively connected with a rotating wheel (315) in a rotating way; the output shafts of the two motors (314) are fixedly connected with a rotating wheel (315) respectively; the front parts of the lower surfaces of the two second mounting plates (310) are respectively fixedly connected with a second support plate (316); each second support plate (316) is located between two first support plates (311); a third electric push rod (317) is fixedly connected to each of the two second supporting plates (316); the telescopic parts of the two third electric push rods (317) are respectively fixedly connected with a second fixing plate (318); the two second fixing plates (318) are fixedly connected with a cutter (319) respectively; the lower surfaces of the two second fixing plates (318) are fixedly connected with four first spring telescopic columns (320), and the four first spring telescopic columns (320) on the left side and the four first spring telescopic columns (320) on the right side are distributed in a rectangular shape; the telescopic ends of the left four first spring telescopic columns (320) are fixedly connected with a limiting block (321); the telescopic ends of the right four first spring telescopic columns (320) are fixedly connected with another limiting block (321); each limiting block (321) is provided with a sawtooth groove (321 a); the lower surface of each limiting block (321) is provided with four first strip-shaped grooves (321 b), and the sawtooth grooves (321 a) penetrate through the four first strip-shaped grooves (321 b); the front parts of the lower surfaces of the two second mounting plates (310) are respectively fixedly connected with a third support plate (322); each third support plate (322) is located between two second support plates (316); a fourth electric push rod (323) is fixedly connected to each of the two third supporting plates (322); the telescopic parts of the two fourth electric push rods (323) are fixedly connected with a positioning block (324) respectively; the rear parts of the lower surfaces of the two second mounting plates (310) are fixedly connected with a connecting plate (325); a fifth electric push rod (326) is fixedly connected to each of the two connecting plates (325); two push plates (327) are fixedly connected to the telescopic parts of the two fifth electric push rods (326).
8. A belt splicer as in claim 7 wherein: the connection system comprises a second mounting bracket (401), a sixth electric push rod (402), a third mounting plate (403), a first heating plate (404), a second heating plate (406), a carding assembly and a fitting assembly; two second mounting brackets (401) are fixedly connected to the upper part of the front side surface of the first mounting plate (2); a sixth electric push rod (402) is fixedly connected to each of the two second mounting brackets (401); the telescopic parts of the two sixth electric push rods (402) are fixedly connected with a first heating plate (404); the first heating plate (404) is fixedly connected with the clamping plate (405); a second heating plate (406) is fixedly connected to the middle part of the H-shaped plate (301); the second heating plate (406) is fixedly connected with the placing plate (302); the placing plate (302) is connected with two carding assemblies which are symmetrically distributed front and back; the rear side surface of the first mounting plate (2) is connected with a fitting component.
9. A belt splicer as in claim 8 wherein: the carding assembly positioned in front comprises a seventh electric push rod (407), a connecting block (408), a third fixing plate (409), a sliding block (410), a second spring telescopic column (412) and a limiting strip (413); a seventh electric push rod (407) is fixedly connected to the middle part of the front side surface of the placing plate (302); a connecting block (408) is fixedly connected with the telescopic part of the seventh electric push rod (407); a third fixing plate (409) is fixedly connected to the connecting block (408); a sliding block (410) is fixedly connected to the lower surface of the third fixing plate (409), and the sliding block (410) is located in the linear sliding groove (302 d); the third fixing plate (409) is fixedly connected with a scraper (411); three second spring telescopic columns (412) are fixedly connected to the rear side face of the third fixing plate (409), and the three second spring telescopic columns (412) are distributed at equal intervals; the telescopic end of each second spring telescopic column (412) is fixedly connected with a limiting strip (413), and the three limiting strips (413) are mutually contacted; the scrapers (411) move in the corresponding third grooves (302 e); the three limiting strips (413) are in contact with the limiting part (302 f).
10. The belt docking machine of claim 9, wherein: the laminating assembly comprises a housing (414), a fourth mounting plate (415), a power unit, a fourth fixing plate (418), an L-shaped plate (419), an eighth electric push rod (420), a fifth fixing plate (421), a wedge block (422), a second sliding rod (423), a sixth fixing plate (424), a second elastic piece (425), a partition plate (426), a third elastic piece (428) and a fourth elastic piece (430); a housing (414) is fixedly connected to the rear side surface of the first mounting plate (2); a first rectangular groove (2 a) is formed in the middle of the first mounting plate (2); a fourth mounting plate (415) is fixedly connected to the first mounting plate (2), and the fourth mounting plate (415) is positioned in the first rectangular groove (2 a); the fourth mounting plate (415) is connected with a power unit; the power unit is connected with a fourth fixing plate (418); an L-shaped plate (419) is fixedly connected to the fourth fixing plate (418); two eighth electric push rods (420) are fixedly connected to the front part of the L-shaped plate (419); a fifth fixing plate (421) is fixedly connected with the telescopic parts of the two eighth electric push rods (420); the lower surface of the fifth fixing plate (421) is fixedly connected with four wedge-shaped blocks (422), and the four wedge-shaped blocks (422) are distributed at equal intervals; the fifth fixing plate (421) is connected with four second sliding rods (423) in a sliding manner, and the four second sliding rods (423) are distributed in a rectangular shape; the lower surfaces of the four second sliding rods (423) are fixedly connected with a sixth fixing plate (424); a second elastic piece (425) is sleeved on the outer surface of each of the four second sliding rods (423), and the four second elastic pieces (425) are positioned between the fifth fixing plate (421) and the sixth fixing plate (424); four rectangular sliding grooves (424 a) are formed in the sixth fixing plate (424), and the four rectangular sliding grooves (424 a) correspond to the four wedge blocks (422) above; the sixth fixing plate (424) is connected with the four first special-shaped blocks (427) in a sliding way, and each of the four first special-shaped blocks (427) is positioned in one rectangular sliding groove (424 a); the sixth fixing plate (424) is connected with four second special-shaped blocks (429) in a sliding way, and each of the four second special-shaped blocks (429) is positioned in one rectangular sliding groove (424 a); five partition plates (426) are fixedly connected to the upper surface of the sixth fixing plate (424), and the five partition plates (426) and the four wedge-shaped blocks (422) are distributed in a staggered manner; two third elastic pieces (428) are fixedly connected to the left side surface of each first special-shaped block (427); every two third elastic pieces (428) are fixedly connected with the right side surface of the adjacent partition plate (426); two fourth elastic pieces (430) are fixedly connected to the right side face of each second special-shaped block (429); every two fourth elastic pieces (430) are fixedly connected with the left side face of the adjacent partition plate (426).
CN202310059679.0A 2023-01-16 2023-01-16 Belt plugging machine Active CN115782218B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6241442A (en) * 1985-08-17 1987-02-23 Bridgestone Corp Method for joining endlessly both ends of resin conveyer belt
GB0007189D0 (en) * 2000-03-27 2000-05-17 Marathon Belting Ltd Improvements to belt jointing
JP2008105305A (en) * 2006-10-26 2008-05-08 Bridgestone Corp Method for continuously connecting belt-like member and apparatus for continuously connecting the same
TW201943523A (en) * 2018-03-30 2019-11-16 日商霓塔股份有限公司 Belt cutting jig and belt jointing device
CN110614785A (en) * 2019-09-28 2019-12-27 嵊州软岩智能技术有限公司 A deckle edge prosthetic devices for conveyor belt
CN111805948A (en) * 2020-08-11 2020-10-23 龙口矿业集团有限公司 Belt edge cleaning and trimming device
US20210276212A1 (en) * 2020-03-06 2021-09-09 Flexible Steel Lacing Company Cutting apparatus and method for cutting belts

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6241442A (en) * 1985-08-17 1987-02-23 Bridgestone Corp Method for joining endlessly both ends of resin conveyer belt
GB0007189D0 (en) * 2000-03-27 2000-05-17 Marathon Belting Ltd Improvements to belt jointing
JP2008105305A (en) * 2006-10-26 2008-05-08 Bridgestone Corp Method for continuously connecting belt-like member and apparatus for continuously connecting the same
TW201943523A (en) * 2018-03-30 2019-11-16 日商霓塔股份有限公司 Belt cutting jig and belt jointing device
CN110614785A (en) * 2019-09-28 2019-12-27 嵊州软岩智能技术有限公司 A deckle edge prosthetic devices for conveyor belt
US20210276212A1 (en) * 2020-03-06 2021-09-09 Flexible Steel Lacing Company Cutting apparatus and method for cutting belts
CN111805948A (en) * 2020-08-11 2020-10-23 龙口矿业集团有限公司 Belt edge cleaning and trimming device

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