Production method of composite radiation refrigeration film
Technical Field
The invention relates to the technical field of refrigeration film manufacturing, in particular to a production method of a composite radiation refrigeration film.
Background
The composite radiation refrigerating film can be directly adhered to the outer surface of a structure needing lighting, such as window glass, curtain wall glass, skylight glass and the like; the composite radiation refrigerating film has over 90% of atmospheric window radiance, so that the structure can continuously transfer heat to the outer space low-temperature source, and the temperature can be reduced; meanwhile, the solar energy is maximally reflected while the requirement of light transmittance is ensured, the structure is ensured to be heated less, and the cooling effect is enhanced.
The composite radiation refrigeration film is divided into an upper release layer, a self-cleaning layer, a radiation refrigeration film, a protective layer and a lower release layer, the self-cleaning layer is connected with the radiation refrigeration film through glue, the side edge of the refrigeration film is usually and directly cut when redundant glue on two sides of the refrigeration film is removed by the conventional method, the method is simple and effective, but the two sides of the refrigeration film cannot be clamped when the two sides of the refrigeration film are cut by the conventional equipment, the refrigeration film is easy to deform in the cutting process, the cut at the cutting position of the refrigeration film is uneven, and therefore the attractiveness of the refrigeration film forming is reduced.
Current equipment can not strike off the processing to gluing sticky gluing on the equipment when amputating refrigeration membrane both sides, along with cutting of refrigeration membrane, accumulational gluey influences the removal of refrigeration membrane on the equipment to accumulational gluey easily glues at refrigeration membrane surface, thereby has reduced the stability that the refrigeration membrane removed gluey.
Disclosure of Invention
The technical problem to be solved is that the method for producing the composite radiation refrigeration film can solve the problems in the production and the production of the composite radiation refrigeration film.
The technical scheme is as follows: in order to achieve the above object, the present invention adopts the following technical scheme, a method for producing and manufacturing a composite radiation refrigeration film uses a device for producing and manufacturing a composite radiation refrigeration film, the device for producing and manufacturing a composite radiation refrigeration film comprises a placing plate, a transmission member and a cutting member, and the method for producing and cutting a composite radiation refrigeration film by using the device for producing and manufacturing a composite radiation refrigeration film comprises the following specific steps:
s1, bonding of the refrigeration film: the self-cleaning layer is adhered to the radiation refrigeration film by existing equipment.
S2, placing a refrigeration film: the adhered refrigeration film is manually passed through the transmission part, the rotating roller and the cutting mechanism in sequence, then bypasses the transmission part and is connected with external winding equipment.
S3, cutting: the rolling equipment drives the refrigeration film to move, and the cutting mechanism cuts two sides of the refrigeration film.
S4, rolling and packaging: and manually taking out the cut composite radiation refrigerating film from the winding equipment, and packaging and warehousing.
Two transmission pieces are symmetrically arranged on the left and right sides of the upper end of the placing plate, and a cutting piece is jointly arranged above the transmission pieces.
The cutting part comprises two connecting plates which are symmetrically arranged at the upper end of the driving part front and back, sliding through holes are symmetrically arranged on the connecting plates left and right, sliding blocks are connected in the sliding through holes in a sliding manner, a rotating roller is rotatably connected between the two sliding blocks arranged on the same side front and back, a cutting roller is arranged between the two connecting plates, the cutting roller is arranged in the middle of the two connecting plates, two cylindrical openings are symmetrically arranged at the front and back of the side wall of the cutting roller, a plurality of limiting strips which are uniformly distributed in the circumferential direction are arranged on the inner wall of each cylindrical opening, a cutting mechanism is connected on the plurality of limiting strips together, a rectangular plate is arranged in the middle of one end of each connecting plate, which is far away from the cutting roller, spring telescopic rods are symmetrically arranged at the left end and the right end of the rectangular plate, one end of each spring telescopic rod, which is far away from the rectangular plate, is fixedly connected with the sliding blocks, and a sliding rod penetrates through the middle of the rectangular plate arranged at the front side, the upper end of the sliding rod is provided with a lower pressing frame which is of a U-shaped structure with a downward opening.
The cutting mechanism comprises a plurality of moving disks which are jointly connected with the outer surfaces of the limiting strips in a sliding manner, the moving disks are matched with the inner walls of the cylindrical openings in a sliding manner, circular through holes are formed in the moving disks, adjusting screws penetrate through the circular through holes and are fixedly connected with the side walls of the cylindrical openings, threaded sleeves are connected to the adjusting screws in a threaded manner and are rotatably connected with one ends of the moving disks, which are far away from the connecting plates, a connecting frame is arranged at one end, which is close to the connecting plates, of the moving disks, close to the upper side, and is of a U-shaped structure, a placing frame is arranged at the horizontal section of the upper side of the connecting frame and is of a U-shaped structure, a driving motor is arranged on the inner wall of the placing frame, a cutting knife is arranged on an output shaft of the driving motor, a guide through hole is formed in the middle section of the connecting frame, a lifting plate is connected to the inside of the guide through holes in a sliding manner, a distance adjusting screw is connected to the lifting plate in a threaded manner, and the lower end of the distance adjusting screw penetrates through the lifting plate and is rotatably connected with the horizontal section of the connecting frame, the terminal surface rotates through the hinge bilateral symmetry under the lifter plate and is connected with the rotor plate, rotates on the rotor plate and is connected with the compression roller, two install connecting spring between the rotor plate, place the frame right-hand member and install and strike off the piece.
Preferably, the transmission part comprises mounting plates which are symmetrically mounted at the upper end of the placing plate in a front-back manner, and a transmission roller is rotatably connected between the two mounting plates.
Preferably, four edges of the sliding block are provided with round corners.
Preferably, the opposite sides of the vertical section of the lower pressing frame are provided with inclined planes, and the inclined planes are in sliding fit with the round corners on the sliding blocks.
Preferably, strike off the unit and install including the front and back symmetry place two bar plates of frame right-hand member, two rotate jointly between the bar plate and be connected with the axis of rotation, axis of rotation mid-mounting has a plurality of circumference evenly distributed's the board of striking off, has seted up on the board and has struck off the opening, axis of rotation tip fixedly connected with self-locking motor's output shaft, and self-locking motor passes through motor cabinet and bar plate fixed connection, two the support frame is installed jointly to bar plate lower extreme, and the support frame is opening U type structure up, and the support frame interlude is installed and is collected the frame, collects the inside front and back symmetry of frame and installs the regulation pole, and two are close to upper end department and install between the regulation pole and strike off the rope.
Preferably, be located the left side two the sliding block upper end is installed limit rack jointly, and limit rack is the U type structure of opening down, and limit rack interlude rotates and is connected with spacing roller.
Preferably, be located the left side two the clearance frame is installed jointly to the sliding block lower extreme, and the clearance frame is the U type structure of opening up, and the clearance brush is installed to clearance frame interlude.
Preferably, the movable disc is provided with an annular cutting groove matched with the cutting knife.
(III) the beneficial effects are as follows: 1. the cutting mechanism adopted by the production and manufacturing method of the composite radiation refrigeration film provided by the invention can cut off redundant glue on two sides of the refrigeration film at the same time, so that the glue removing efficiency of the refrigeration film is improved, the cut part of the refrigeration film can be clamped, the cut part of the refrigeration film is smooth, and the attractiveness of the formed refrigeration film is ensured.
2. According to the production method of the composite radiation refrigeration film, the cutting mechanism can scrape off the glue adhered to the cutting mechanism in the glue removing process, and the glue on the cutting mechanism is prevented from being adhered to the refrigeration film again, so that the influence on the cutting of the refrigeration film is avoided, and the glue removing stability of the refrigeration film is ensured.
3. The production method of the composite radiation refrigeration film provided by the invention can be used for correspondingly adjusting according to the width of the refrigeration film, so that the flexibility of equipment use is improved.
4. The production method of the composite radiation refrigeration film can be used for collecting scraped glue in a concentrated manner, and the influence of the scraped glue on the surrounding environment is avoided.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention.
Fig. 2 is a schematic perspective view of a first perspective structure according to the present invention.
Fig. 3 is a perspective view of the present invention from a second perspective.
Fig. 4 is a front view of the present invention.
Fig. 5 is a left side view of the present invention.
Fig. 6 is a cross-sectional view a-a of fig. 5 of the present invention.
Fig. 7 is a structural sectional view of the present invention.
Fig. 8 is an enlarged view of the invention at G in fig. 7.
Fig. 9 is a schematic perspective view of the connecting frame, the placing frame, the cutting knife, the lifting plate, the distance adjusting screw, the rotating plate, the pressing roller, the connecting spring and the scraping block of the present invention.
Fig. 10 is an enlarged view at H of fig. 3 of the present invention.
In the figure: 1. placing the plate; 2. a transmission member; 21. mounting a plate; 22. a driving roller; 3. cutting the piece; 31. a connecting plate; 32. a slider; 321. a limiting roller; 33. a rotating roller; 34. a cutting roller; 341. a limiting strip; 35. a cutting mechanism; 351. a movable tray; 352. adjusting the screw rod; 353. a threaded sleeve; 354. a connecting frame; 355. placing the frame; 356. cutting knife; 357. a lifting plate; 358. adjusting the pitch of the screw rod; 359. a rotating plate; 350. a pressure roller; 3501. a connecting spring; 3502. a scraping unit; 3503. a strip plate; 3504. a rotating shaft; 3505. scraping the plate; 3506. a self-locking motor; 3507. a collection frame; 3508. adjusting a rod; 3509. scraping the rope; 36. a rectangular plate; 37. a spring telescopic rod; 38. a slide bar; 39. and (5) pressing down the frame.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
In order to achieve the above object, the present invention adopts the following technical solutions, and a method for manufacturing a composite radiation refrigeration film uses a device for manufacturing a composite radiation refrigeration film, and referring to fig. 1-2, the device for manufacturing a composite radiation refrigeration film includes a placing plate 1, a transmission member 2, and a cutting member 3, and the method for manufacturing and cutting a composite radiation refrigeration film by using the device for manufacturing a composite radiation refrigeration film is as follows:
s1, bonding of the refrigeration film: the self-cleaning layer is adhered to the radiation refrigeration film by existing equipment.
S2, placing a refrigeration film: the adhered refrigeration film is wound around the left driving roller 22 manually, then the refrigeration film is wound out from the left rotating roller 33, and sequentially passes through the upper ends of the left rotating roller 33, the cutting roller 34 and the right rotating roller 33, then the refrigeration film is connected with the external existing winding equipment by bypassing the right driving roller 22, the refrigeration film is limited by the limiting roller 321, the cleaning brush cleans the surface of the left rotating roller 33, the sliding rod 38 is pushed upwards manually, the sliding rod 38 drives the lower pressing frame 39 to move upwards, the inclined plane on the lower pressing frame 39 slides relative to the round angle on the sliding block 32 and is far away, the spring telescopic rod 37 drives the rotating roller 33 to move away from the cutting roller 34 through the sliding block 32, then the threaded sleeve 353 is rotated manually, the threaded sleeve 353 drives the movable disc 351 to move to the corresponding working position through the adjusting screw 352, and then the refrigeration film is placed above the movable disc 351, the distance adjusting screw 358 is manually rotated, the distance adjusting screw 358 drives the two rotating plates 359 to move downwards through the lifting plate 357, and the two rotating plates 359 drive the two pressing rollers 350 to contact with the side of the refrigeration film and press the refrigeration film for limiting.
S3, cutting: manually start rolling equipment, rolling equipment drives the refrigeration membrane removal, and artifical start-up driving motor, driving motor drive cut sword 356 annular on removal dish 351 cut the inslot rotation and cut the side of refrigeration membrane and handle, and manual intermittent type starts self-locking motor 3506 simultaneously, and self-locking motor 3506 drives through axis of rotation 3504 and strikes off board 3505 and remove to cutting sword 356 department, strikes off the gluey of scraping off the opening on the board 3505 on to cutting the sword 356 and strikes off.
S4, rolling and packaging: and manually taking out the cut composite radiation refrigerating film from the winding equipment, and packaging and warehousing.
Referring to fig. 2-4, two transmission members 2 are symmetrically installed at the upper end of the placing plate 1, and a cutting member 3 is installed above the two transmission members 2.
Referring to fig. 5-6, the driving medium 2 includes that the front and back symmetry is installed place the mounting panel 21 of board 1 upper end, two it is connected with driving roller 22 to rotate between the mounting panel 21, and during concrete work, the manual work is connected with cutting member 3 with the refrigeration membrane after will pasting by-pass left driving roller 22, and the driving roller 22 that follows the right side is taken out again and is connected with current rolling equipment.
Referring to fig. 7, the cutting member 3 includes two connecting plates 31 symmetrically installed at the front and back of the upper end of the two driving members 2, sliding through holes are symmetrically formed at the left and right of the connecting plates 31, sliding blocks 32 are slidably connected inside the sliding through holes, round corners are arranged on the four edges of the sliding blocks 32, a rotating roller 33 is rotatably connected between the front and back sliding blocks 32 positioned at the same side, a cutting roller 34 is installed between the two connecting plates 31, the cutting roller 34 is positioned at the middle part of the two connecting plates 31, two cylindrical openings are symmetrically formed at the front and back of the side wall of the cutting roller 34, a plurality of circumferentially and uniformly distributed limit strips 341 are installed on the inner wall of the cylindrical openings, a cutting mechanism 35 is commonly connected to the limit strips 341, a rectangular plate 36 is installed at the middle part of one end of the connecting plate 31 far away from the cutting roller 34, and springs 37 are symmetrically installed at the left and right ends of the rectangular plate 36, one end of the spring telescopic rod 37 far away from the rectangular plate 36 is fixedly connected with the sliding block 32, the sliding rod 38 penetrates through the middle of the rectangular plate 36 on the front side in a sliding manner, the upper end of the sliding rod 38 is provided with a downward pressing frame 39, the downward pressing frame 39 is of a U-shaped structure with a downward opening, the opposite sides of the vertical section of the downward pressing frame 39 are provided with inclined planes, the inclined planes are in sliding fit with fillets on the sliding block 32, the upper ends of the two sliding blocks 32 on the left side are jointly provided with a limiting frame, the limiting frame is of a U-shaped structure with a downward opening, the middle section of the limiting frame is connected with a limiting roller 321 in a rotating manner, the lower ends of the two sliding blocks 32 on the left side are jointly provided with a cleaning frame, the cleaning frame is of a U-shaped structure with an upward opening, the middle section of the cleaning frame is provided with a cleaning brush, during specific work, the downward pressing frame 39 limits the two corresponding sliding blocks 32 during the initial state, the spring telescopic rod 37 contracts under the stress, according to the width of the refrigeration film, the distance between the two cutting mechanisms 35 is manually adjusted, then the adhered refrigeration film is manually wound around the left driving roller 22, then the refrigeration film is wound out of the left rotating roller 33 and sequentially passes through the upper ends of the left rotating roller 33, the cutting roller 34 and the right rotating roller 33, then the adhered refrigeration film is connected with external existing winding equipment by winding around the right driving roller 22, the refrigeration film is limited by the limiting roller 321, the cleaning brush cleans the surface of the left rotating roller 33, the sliding rod 38 is manually pushed upwards, the sliding rod 38 drives the lower pressure frame 39 to move upwards, the inclined surface on the lower pressure frame 39 slides relative to and is far away from the round angle on the sliding block 32, the spring telescopic rod 37 drives the rotating roller 33 to move towards the direction far away from the cutting roller 34 through the sliding block 32, so that the function of tensioning and winding the refrigeration film is realized, the winding equipment is manually started, and drives the refrigeration film to move, when the refrigeration film passes through the two cutting mechanisms 35, the two cutting mechanisms 35 cut two sides of the refrigeration film, so that excessive glue in the sticking process of the refrigeration film is removed, and the attractiveness of the finished refrigeration film is ensured.
Referring to fig. 7-9, the cutting mechanism 35 includes a plurality of moving discs 351, outer surfaces of the position-limiting strips 341 are connected in a sliding manner, the moving discs 351 are in sliding fit with inner walls of the cylindrical openings, circular through holes are formed in the moving discs 351, adjusting screws 352 are connected in the circular through holes in a penetrating manner, the adjusting screws 352 are fixedly connected with side walls of the cylindrical openings, threaded sleeves 353 are connected to the adjusting screws 352 in a threaded manner, the threaded sleeves 353 are rotatably connected with one ends of the moving discs 351 far away from the connecting plate 31, a connecting frame 354 is installed at a position, close to the upper side, of one end of the moving discs 351 close to the connecting plate 31, the connecting frame 354 is of a U-shaped structure, a placing frame 355 is installed at an upper horizontal section of the connecting frame 354, the placing frame 355 is of a U-shaped structure, a driving motor is installed on an inner wall of the placing frame 355, a cutting knife 356 is installed on an output shaft of the driving motor, a guiding through hole is formed in a middle section of the connecting frame 354, the guide through hole is internally and slidably connected with a lifting plate 357, the lifting plate 357 is in threaded connection with a distance-adjusting screw 358, the lower end of the distance-adjusting screw 358 penetrates through the lifting plate 357 and is rotatably connected with the horizontal section of the connecting frame 354, the lower end face of the lifting plate 357 is in bilateral symmetry and is rotatably connected with a rotating plate 359, a pressing roller 350 is rotatably connected onto the rotating plate 359, a connecting spring 3501 is arranged between the two rotating plates 359, a scraping block 3502 is arranged at the right end of a placing frame 355, an annular cutting groove matched with a cutting knife 356 is formed in the moving disc 351, during specific work, according to the width of a refrigeration film, a threaded sleeve 353 is manually rotated, the threaded sleeve 353 drives the moving disc 351 to move to a corresponding working position through an adjusting screw 352, then after the refrigeration film is placed above the moving disc, the distance-adjusting screw 358 is manually rotated, the distance-adjusting screw 358 drives the two rotating plates 359 to move downwards through the lifting plate 357, two rotor plates 359 drive two pressure rollers 350 and refrigeration membrane side contact and compress tightly spacingly to it, artifical start-up driving motor and rolling equipment, driving motor drives cuts sword 356 annular on removal dish 351 and cuts the inslot rotation and cut the processing to the side of refrigeration membrane, cuts sword 356 and rotates when striking off piece 3502 department, strikes off piece 3502 and strikes off the gluey on cutting knife 356 surface, avoids striking off the gluey on piece 3502 and causes the influence to cutting afterwards.
Referring to fig. 10, the scraping unit 3502 includes two strip plates 3503 symmetrically installed at the right end of the placement frame 355 in the front-back direction, a rotation shaft 3504 is rotatably connected between the two strip plates 3503, a plurality of scraping plates 3505 evenly distributed in the circumferential direction are installed in the middle of the rotation shaft 3504, a scraping opening is formed in each scraping plate 3505, an output shaft of a self-locking motor 3506 is fixedly connected to an end of the rotation shaft 3504, the self-locking motor 3506 is fixedly connected to the strip plates 3503 through a motor base, a support frame is installed at the lower ends of the two strip plates 3503 together, the support frame is in a U-shaped structure with an upward opening, a collection frame 3507 is installed at the middle section of the support frame, adjustment rods 3508 are symmetrically installed at the front-back direction inside the collection frame 3507, a scraping rope 3509 is installed between the two adjustment rods 3508 near the upper end, during cutting, the manual intermittent starting of the self-locking motor 3506, the self-locking motor 3506 drives the scraping plate 3505 to move to the cutting knife 356 through the rotation shaft 4, strike off the glue of scraping the opening on the board 3505 on to the cutter 356 and strike off, later strike off board 3505 after the adhesive accumulation, self-locking motor 3506 drives a plurality of boards 3505 of scraping through axis of rotation 3504 and rotates, strike off rope 3509 and strike off glue when striking off rope 3509 of the board 3505 of accumulating glue, it is current spring lever to adjust pole 3508, along with strike off the rotation of board 3505, strike off rope 3509 atress and drive regulation pole 3508 shrink, thereby avoid causing the influence to the rotation of striking off board 3505, the glue of striking off falls in collecting frame 3507, thereby be convenient for the collection of glue.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.