CN115782218B - Belt plugging machine - Google Patents

Belt plugging machine Download PDF

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Publication number
CN115782218B
CN115782218B CN202310059679.0A CN202310059679A CN115782218B CN 115782218 B CN115782218 B CN 115782218B CN 202310059679 A CN202310059679 A CN 202310059679A CN 115782218 B CN115782218 B CN 115782218B
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plate
fixedly connected
block
shaped
electric push
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CN115782218A (en
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陈晓东
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Guangdong Gachi Transmission Technology Co ltd
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Guangdong Gachi Transmission Technology Co ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The invention relates to the technical field of belt processing, in particular to a belt connector, which comprises a first mounting plate, a cutting system, a connector system and the like; the middle part of the first mounting plate is connected with a cutting system for cutting off the incomplete synchronous belt; the upper part of the first mounting plate is connected with a connection system for hot-pressing connection of the synchronous belt. The invention aims to overcome the defect that the broken synchronous belt cannot be used continuously after being broken, and the broken synchronous belt is directly discarded to cause a great amount of waste of resources in order to ensure the normal operation of equipment.

Description

Belt plugging machine
Technical Field
The invention relates to the technical field of belt processing, in particular to a belt connector.
Background
The belt connector is equipment for carrying out hot-pressing connection on two sections of belts, so that the two sections of independent belts can realize seamless connection;
because the hold-in range will unable use that continues after the fracture, for guaranteeing the normal operating of equipment, can replace new hold-in range, will be broken hold-in range and directly discard, cause a large amount of waste of resource like this, and cut the hold-in range through the manual work, can't guarantee to cut the leveling of face, and manual butt joint to the hold-in range after cutting, then place in the hot press, heat and dock, spending long time, work efficiency is low, among the prior art, dock the hold-in range through equipment, because of its both ends are uneven, remain the heart yearn, need cut incomplete part of hold-in range earlier, in the cutting process, the hold-in range is liable to produce deformation, joint merge the hold-in range both ends after will cutting again, receive the power that the hold-in range both ends extrudeed each other for hold-in range both ends butt joint department is flexible and arch, and produce the clearance, lead to the hold-in range and easily fracture in the follow-up use, seriously influence the problem of product quality.
Disclosure of Invention
The invention aims to overcome the defect that the broken synchronous belt cannot be used continuously after being broken, and can be replaced by a new synchronous belt to ensure the normal operation of equipment, so that a large amount of resources are wasted due to the fact that the broken synchronous belt is directly discarded.
Another object of the present invention is to provide a belt connector having the above function.
The embodiment of the invention is realized by the following technical scheme: a belt connector comprises a supporting table, a first mounting plate and a winding system; the rear part of the upper surface of the supporting table is fixedly connected with a first mounting plate; the lower part of the first mounting plate is connected with a winding system for winding the synchronous belt; the winding system is connected with the supporting table; the device also comprises a cutting system, a placing plate, a cutter, a connection system, a clamping plate, a scraping plate, a first special-shaped block and a second special-shaped block; the middle part of the first mounting plate is connected with a cutting system for cutting off the incomplete synchronous belt; a placing plate for butting the synchronous belt is connected to the cutting system; the cutting system is connected with two cutters for cutting the synchronous belt, and the two cutters are positioned above the placing plate; the upper part of the first mounting plate is connected with a connection system for hot-pressing connection of the synchronous belt; the connecting system is connected with a clamping plate for limiting the synchronous belt; the connection system is connected with two scrapers for carding the synchronous belt, and the two scrapers are positioned below the clamping plate; the connection system is connected with the placing plate; four first special-shaped blocks for pushing the synchronous belt are connected to the connection system; the connection system is connected with four second special-shaped blocks for pushing the synchronous belt; the four first special-shaped blocks and the four second special-shaped blocks are positioned behind the two scrapers; the four first shaped blocks are each in contact with one second shaped block.
Further, a plurality of second strip-shaped grooves are formed in the lower surface of the clamping plate and used for fixing the attached synchronous belt, and deformation of the synchronous belt after connection is prevented.
Further, the upper parts of each first special-shaped block and each second special-shaped block are provided with an inclined plane, and the inclined planes of the first special-shaped blocks and the inclined planes of the second special-shaped blocks are distributed in a bilateral symmetry manner; each first special-shaped block and each second special-shaped block are provided with an arc-shaped surface at the lower part, the arc-shaped surfaces of the first special-shaped blocks and the arc-shaped surfaces of the second special-shaped blocks are also distributed in bilateral symmetry, and the arc-shaped surfaces are attached to arc teeth of the synchronous belt.
Further, the winding system comprises a round shaft, a round disc, a round rod, a limiting plate, a fixing bolt, a hand wheel, a fixing block, a first sliding rod, a first elastic piece, a handle and a limiting seat; the lower part of the front side surface of the first mounting plate is rotationally connected with a circular shaft; the circular shaft is fixedly connected with a circular disc; the disc is provided with a plurality of pin holes; the front side of the disc is fixedly connected with two round rods; limiting plates are arranged on the front side surfaces of the two round rods; the front side surfaces of the two round rods are fixedly connected with a fixing bolt respectively, and the two fixing bolts penetrate through the limiting plate; a hand wheel is fixedly connected in the middle of the front side surface of the limiting plate; the front part of the upper surface of the supporting table is fixedly connected with a fixed block; the fixed block is rotationally connected with a first sliding rod; the first sliding rod is sleeved with a first elastic piece, and the first elastic piece is positioned in front of the fixed block; the front part of the first sliding rod is fixedly connected with a handle; a limit seat is fixedly connected to the front part of the upper surface of the supporting table, and the limit seat is positioned on the right side of the fixed block; two limit grooves are formed in the limit seat, and the handle is located in one limit groove of the limit seat.
Further, the cutting system comprises an H-shaped plate, a collecting box, a first sawtooth block, a second sawtooth block, a first fixing plate, a first electric push rod, a first bearing block, a second bearing block and a cutting assembly; an H-shaped plate is fixedly connected in the middle of the front side surface of the first mounting plate; the H-shaped plate is fixedly connected with the placing plate; the left part and the right part of the upper surface of the placing plate are respectively provided with a plurality of protruding parts; the left part of the placing plate is provided with a first groove; the right part of the placing plate is provided with a second groove; two linear sliding grooves are formed in the middle of the placing plate; the front part and the rear part of the placing plate are respectively provided with a third groove; the front part and the rear part of the placing plate are respectively provided with a limiting part with an inclined surface on the right side, and the two limiting parts are positioned between the two third grooves; the left part of the front side surface and the right part of the front side surface of the placing plate are fixedly connected with a collecting box respectively; the left part of the placing plate is provided with a first sawtooth block, and the first sawtooth block is positioned in the first groove; the right part of the placing plate is provided with a second sawtooth block, and the second sawtooth block is positioned in the second groove; the left side surface and the right side surface of the H-shaped plate are fixedly connected with a first fixing plate respectively; a first electric push rod is fixedly connected to each of the two first fixing plates; the telescopic part of the left first electric push rod is fixedly connected with a first bearing block; the right side of the first sawtooth block is in a sawtooth shape, the left side of the first bearing block is in a sawtooth shape, the right sawtooth of the first sawtooth block is opposite to the left sawtooth of the first bearing block, and a wave-shaped gap is formed between the right sawtooth and the left sawtooth of the first bearing block; the telescopic part of the right first electric push rod is fixedly connected with a second bearing block; the left part of the front side surface and the right part of the front side surface of the first mounting plate are commonly connected with a cutting assembly, and the cutting assembly is positioned above the placing plate.
Further, the wavy gap between the first sawtooth block and the first bearing block is consistent with the wavy gap between the second sawtooth block and the second bearing block in orientation, and when the two cutters cut off the incomplete part of the synchronous belt, the two wavy gaps play a role in avoiding air, so that the cutters are prevented from being contacted with the placing plate when in use.
Further, the cutting assembly comprises a second mounting plate, a first support plate, a second electric push rod, a first mounting bracket, a motor, a rotating wheel, a second support plate, a third electric push rod, a second fixing plate, a first spring telescopic column, a limiting block, a third support plate, a fourth electric push rod, a positioning block, a connecting plate, a fifth electric push rod and a push plate; the left part of the front side surface and the right part of the front side surface of the first mounting plate are fixedly connected with a second mounting plate respectively; the front parts of the lower surfaces of the two second mounting plates are fixedly connected with a first supporting plate respectively; a second electric push rod is fixedly connected to each of the two first support plates; the two second electric push rod telescopic parts are fixedly connected with a first mounting bracket respectively; the rear side surfaces of the two first mounting brackets are fixedly connected with a motor respectively; the middle parts of the two first mounting brackets are respectively connected with a rotating wheel in a rotating way; the output shafts of the two motors are fixedly connected with a rotating wheel respectively; the front parts of the lower surfaces of the two second mounting plates are fixedly connected with a second supporting plate respectively; each second supporting plate is positioned between two first supporting plates; a third electric push rod is fixedly connected to each of the two second support plates; the two third electric push rod telescopic parts are fixedly connected with a second fixing plate respectively; the two second fixing plates are fixedly connected with a cutter respectively; four first spring telescopic columns are fixedly connected to the lower surfaces of the two second fixing plates respectively, and the four first spring telescopic columns on the left and the four first spring telescopic columns on the right are distributed in a rectangular shape; the telescopic ends of the four first spring telescopic columns at the left side are fixedly connected with a limiting block; the telescopic ends of the four first spring telescopic columns on the right are fixedly connected with another limiting block; each limiting block is provided with a saw tooth slot; four first strip-shaped grooves are formed in the lower surface of each limiting block, and the saw tooth grooves penetrate through the four first strip-shaped grooves; a third supporting plate is fixedly connected to the front parts of the lower surfaces of the two second mounting plates respectively; each third supporting plate is positioned between two second supporting plates; a fourth electric push rod is fixedly connected to each of the two third support plates; the two fourth electric push rod telescopic parts are fixedly connected with a positioning block respectively; the rear parts of the lower surfaces of the two second mounting plates are fixedly connected with a connecting plate respectively; a fifth electric push rod is fixedly connected to each of the two connecting plates; the two fifth electric push rod telescopic parts are fixedly connected with a push plate respectively.
Further, the connection system comprises a second mounting bracket, a sixth electric push rod, a third mounting plate, a first heating plate, a second heating plate, a carding assembly and a laminating assembly; two second mounting brackets are fixedly connected to the upper part of the front side surface of the first mounting plate; a sixth electric push rod is fixedly connected to each of the two second mounting brackets; the two sixth electric push rod telescopic parts are fixedly connected with a first heating plate; the first heating plate is fixedly connected with the clamping plate; the middle part of the H-shaped plate is fixedly connected with a second heating plate; the second heating plate is fixedly connected with the placing plate; two carding components are connected to the placing plate and are symmetrically distributed in front-back direction; the first mounting panel trailing flank is connected with the laminating subassembly.
Further, the carding component positioned in front comprises a seventh electric push rod, a connecting block, a third fixing plate, a sliding block, a second spring telescopic column and a limiting strip; a seventh electric push rod is fixedly connected in the middle of the front side surface of the placing plate; the seventh electric push rod telescopic part is fixedly connected with a connecting block; a third fixing plate is fixedly connected to the connecting block; the lower surface of the third fixed plate is fixedly connected with a sliding block, and the sliding block is positioned in the linear chute; the third fixing plate is fixedly connected with a scraping plate; three second spring telescopic columns are fixedly connected to the rear side face of the third fixing plate and are distributed at equal intervals; the telescopic end of each second spring telescopic column is fixedly connected with a limiting strip, and the three limiting strips are contacted with each other; the scraping plate moves in the corresponding third groove; the three limit strips are contacted with the limit part.
Further, the attaching assembly comprises a housing, a fourth mounting plate, a power unit, a fourth fixing plate, an L-shaped plate, an eighth electric push rod, a fifth fixing plate, a wedge block, a second sliding rod, a sixth fixing plate, a second elastic piece, a partition plate, a third elastic piece and a fourth elastic piece; the back side surface of the first mounting plate is fixedly connected with a housing; a first rectangular groove is formed in the middle of the first mounting plate; a fourth mounting plate is fixedly connected to the first mounting plate and is positioned in the first rectangular groove; the fourth mounting plate is connected with a power unit; the power unit is connected with a fourth fixed plate; an L-shaped plate is fixedly connected on the fourth fixed plate; the front part of the L-shaped plate is fixedly connected with two eighth electric push rods; the two eighth electric push rod telescopic parts are fixedly connected with a fifth fixing plate; four wedge-shaped blocks are fixedly connected to the lower surface of the fifth fixing plate and are distributed at equal intervals; the fifth fixed plate is connected with four second sliding rods in a sliding way, and the four second sliding rods are distributed in a rectangular way; the lower surfaces of the four second sliding rods are fixedly connected with a sixth fixing plate; the outer surfaces of the four second sliding rods are respectively sleeved with a second elastic piece, and the four second elastic pieces are positioned between the fifth fixing plate and the sixth fixing plate; four rectangular sliding grooves are formed in the sixth fixing plate and correspond to the four wedge-shaped blocks above the fourth rectangular sliding grooves; the sixth fixing plate is in sliding connection with the four first special-shaped blocks, and the four first special-shaped blocks are respectively positioned in one rectangular chute; the sixth fixing plate is in sliding connection with the four second special-shaped blocks, and the four second special-shaped blocks are respectively positioned in a rectangular chute; five partition boards are fixedly connected to the upper surface of the sixth fixing plate, and the five partition boards and the four wedge-shaped blocks are distributed in a staggered manner; the left side surface of each first special-shaped block is fixedly connected with two third elastic pieces; every two third elastic pieces are fixedly connected with the right side face of the adjacent partition board; the right side surface of each second special-shaped block is fixedly connected with two fourth elastic pieces; every two fourth elastic pieces are fixedly connected with the left side surfaces of the adjacent partition boards.
Compared with the prior art, the invention has the following advantages:
according to the belt connector obtained through the design, an operator grabs the hand wheel to rotate, the synchronous belt wound on the two round rods is wound up, the winding number of turns of the synchronous belt can be adjusted at will according to the length of the synchronous belt, and then the first sliding rod is inserted into the pin hole to fix the wound synchronous belt, so that the pre-wound synchronous belt is prevented from scattering, and winding of the operator is facilitated.
According to the belt connection machine obtained through the design, the limiting block is used for fixing the synchronous belt, deformation of the synchronous belt in the subsequent cutting process is prevented, the incomplete part on the synchronous belt is cut and separated through the cutter, so that two ends of the synchronous belt are in a saw-tooth shape, the separated incomplete synchronous belt is pushed into the collecting box, the contact area of the two ends of the synchronous belt is increased, and the synchronous belt is bonded better and firmer in the subsequent connection process.
According to the belt connection machine obtained through the design, the two first cutting parts on the front side and the rear side of the left end of the synchronous belt are combed through the two scraping plates, the two bent first cutting parts are scraped to be flat, and are limited through the limiting strips, so that the two first cutting parts are prevented from being bent again, and connection quality of a subsequent synchronous belt is prevented from being affected.
According to the belt connection machine obtained through the design, the butt-joint synchronous belt is flattened through the first special-shaped block and the second special-shaped block, the arc-shaped surface of the first special-shaped block moves leftwards along with the three second cutting parts, the arc-shaped surface of the second special-shaped block moves rightwards along with the four first cutting parts, the three second cutting parts are completely attached to the four first cutting parts, cracks are prevented from being formed on the synchronous belt after connection, and connection quality of the synchronous belt is guaranteed.
According to the belt connector obtained through the design, the right end of the synchronous belt and the left end of the synchronous belt are limited through the clamping plates, the first heating plate and the second heating plate are controlled to start heating, the right end of the synchronous belt and the left end of the synchronous belt are connected together, and the two positioning blocks are pressed on the two sides of the clamping plates, so that the clamping plates are prevented from moving upwards together with the connected synchronous belt, the synchronous belt is prevented from being pulled and broken, and a large amount of waste of resources is avoided.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention.
In the drawings:
FIG. 1 is a schematic perspective view of a belt docking machine according to the present invention;
FIG. 2 is a schematic perspective view of a timing belt of the belt docking machine of the present invention;
FIG. 3 is a schematic perspective view of a support table, a first mounting plate and a winding system of the belt docking machine of the present invention;
FIG. 4 is a schematic view of a partial perspective view of a winding system of the belt docking machine of the present invention;
FIG. 5 is a schematic perspective view of a first mounting plate, cutting system, placement plate and cutter of the belt docking machine of the present invention;
FIG. 6 is a first partial perspective view of the cutting system of the belt docking machine of the present invention;
FIG. 7 is a second partial perspective view of the cutting system of the belt docking machine of the present invention;
FIG. 8 is a schematic view of a partial perspective view of a cutting assembly of the belt docking machine of the present invention;
FIG. 9 is a schematic perspective view of a second mounting plate, a second support plate, a connecting plate, a fifth electric push rod and a push plate of the belt docking machine of the present invention;
FIG. 10 is a schematic perspective view of a stopper of the belt docking machine of the present invention;
FIG. 11 is a schematic perspective view of a first mounting plate, an H-shaped plate, a placement plate, a docking system, a clamping plate, a scraping plate, a first profiled block and a second profiled block of the belt docking machine of the present invention;
FIG. 12 is a schematic perspective view of a first heating plate and clamping plate of the belt docking machine of the present invention;
FIG. 13 is a schematic perspective view of a placement plate, comb assembly and scraper of the belt docking machine of the present invention;
FIG. 14 is a schematic perspective view of a first mounting plate, a fitting assembly, a first profiled block and a second profiled block of the belt docking machine of the present invention;
fig. 15 is a schematic view of a partial perspective view of a fitting assembly, a first shaped block and a second shaped block of the belt docking machine of the present invention.
Reference numerals illustrate: 1-supporting table, 2-first mounting plate, 3-synchronous belt,
201-round shaft, 202-round disc, 203-round rod, 204-limit plate, 205-fixing bolt, 206-hand wheel, 207-fixing block, 208-first slide bar, 209-first elastic piece, 210-handle, 211-limit seat,
301-H-shaped plate, 302-placing plate, 303-collecting box, 304-first saw-tooth block, 305-second saw-tooth block, 306-first fixing plate, 307-first electric push rod, 308-first bearing block, 309-second bearing block, 310-second mounting plate, 311-first supporting plate, 312-second electric push rod, 313-first mounting bracket, 314-motor, 315-rotating wheel, 316-second supporting plate, 317-third electric push rod, 318-second fixing plate, 319-cutter, 320-first spring expansion column, 321-stopper, 322-third supporting plate, 323-fourth electric push rod, 324-positioning block, 325-connecting plate, 326-fifth electric push rod, 327-pushing plate,
401-second mounting bracket, 402-sixth electric putter, 403-third mounting plate, 404-first heating plate, 405-clamping plate, 406-second heating plate, 407-seventh electric putter, 408-connecting block, 409-third fixing plate, 410-slider, 411-scraper, 412-second spring telescoping post, 413-limit bar, 414-housing, 415-fourth mounting plate, 416-electric slide rail, 417-electric slider, 418-fourth fixing plate, 419-L-shaped plate, 420-eighth electric putter, 421-fifth fixing plate, 422-wedge, 423-second sliding bar, 424-sixth fixing plate, 425-second elastic member, 426-partition, 427-first profile block, 428-third elastic member, 429-second profile block, 430-fourth elastic member,
2 a-first rectangular groove, 2 b-second rectangular groove, 202 a-pin hole, 3 a-first cutout, 3 b-second cutout, 211 a-limit groove, 302 a-boss, 302 b-first groove, 302 c-second groove, 302 d-straight chute, 302 e-third groove, 302 f-limit, 321 a-saw tooth slot, 321 b-first bar groove, 405 a-second bar groove, 424 a-rectangular chute.
Detailed Description
Embodiments according to the present invention will be described below with reference to the drawings. In the following drawings, the scale of each layer and each member is schematically shown with appropriate modification so that each layer and each member are distinguishable. It is only stated that the terms of orientation such as up, down, left, right, front, back, inner, outer, etc. used in this document or the imminent present invention, are used only with reference to the drawings of the present invention, and are not meant to be limiting in any way.
Examples
1-15, the belt connector comprises a supporting table 1, a first mounting plate 2 and a winding system; the rear part of the upper surface of the supporting table 1 is fixedly connected with a first mounting plate 2; the lower part of the first mounting plate 2 is connected with a winding system; the winding system is connected with the supporting table 1; the device also comprises a cutting system, a placing plate 302, a cutter 319, a connection system, a clamping plate 405, a scraping plate 411, a first special-shaped block 427 and a second special-shaped block 429; the middle part of the first mounting plate 2 is connected with a cutting system; the cutting system has a placement plate 302 attached thereto; two cutters 319 are connected to the cutting system and the two cutters 319 are located above the placement plate 302; the upper part of the first mounting plate 2 is connected with a connection system; the docking system has a cleat 405 attached thereto; two scrapers 411 are connected to the docking system, and the two scrapers 411 are located below the clamping plate 405; the docking system is connected to the placement plate 302; four first special-shaped blocks 427 are connected to the connection system; four second special-shaped blocks 429 are connected to the connection system; four first profiled blocks 427 and four second profiled blocks 429 are located behind two squeegees 411; four first shaped blocks 427 are each in contact with one second shaped block 429.
The first mounting plate 2 is provided with a first rectangular groove 2a and two second rectangular grooves 2b, the first rectangular groove 2a is used for mounting a fitting assembly, and the two second rectangular grooves 2b are used for avoiding the air.
The two cutters 319 have a wave shape for cutting both ends of the timing belt 3 into a zigzag shape.
The lower surface of the clamping plate 405 is provided with a plurality of second strip-shaped grooves 405a for fixing the attached synchronous belt 3 and preventing the connected synchronous belt 3 from deforming.
The upper parts of each first special-shaped block 427 and each second special-shaped block 429 are provided with an inclined plane, and the inclined planes of the first special-shaped blocks 427 and the inclined planes of the second special-shaped blocks 429 are distributed in a bilateral symmetry manner; the lower parts of each first special-shaped block 427 and each second special-shaped block 429 are respectively provided with an arc-shaped surface, the arc-shaped surfaces of the first special-shaped blocks 427 and the arc-shaped surfaces of the second special-shaped blocks 429 are also symmetrically distributed, and the arc-shaped surfaces are attached to the arc teeth of the synchronous belt 3.
The winding system comprises a circular shaft 201, a circular disc 202, a circular rod 203, a limiting plate 204, a fixing bolt 205, a hand wheel 206, a fixing block 207, a first sliding rod 208, a first elastic piece 209, a handle 210 and a limiting seat 211; the lower part of the front side surface of the first mounting plate 2 is rotatably connected with a circular shaft 201; a circular disc 202 is fixedly connected to the circular shaft 201; the disc 202 is provided with a plurality of pin holes 202a for inserting the first sliding rod 208 to fix the disc 202; the front side of the disc 202 is fixedly connected with two round rods 203; the front sides of the two round rods 203 are provided with limiting plates 204; each bolt on the front side of the two round rods 203 is connected with a fixing bolt 205, and the two fixing bolts 205 penetrate through the limiting plate 204; a hand wheel 206 is fixedly connected in the middle of the front side surface of the limiting plate 204; a fixed block 207 is fixedly connected to the front part of the upper surface of the supporting table 1; the fixed block 207 is rotatably connected with a first sliding rod 208; the first sliding rod 208 is sleeved with a first elastic piece 209, and the first elastic piece 209 is positioned in front of the fixed block 207; a handle 210 is fixedly connected to the front part of the first sliding rod 208; a limit seat 211 is fixedly connected to the front part of the upper surface of the supporting table 1, and the limit seat 211 is positioned on the right side of the fixed block 207; the limit seat 211 is provided with two limit grooves 211a, and the handle 210 is positioned in one limit groove 211a of the limit seat 211.
The cutting system comprises an H-shaped plate 301, a collecting box 303, a first sawtooth block 304, a second sawtooth block 305, a first fixing plate 306, a first electric push rod 307, a first bearing block 308, a second bearing block 309 and a cutting assembly; an H-shaped plate 301 is fixedly connected in the middle of the front side surface of the first mounting plate 2; the H-shaped plate 301 is fixedly connected with the placing plate 302; the left part of the upper surface and the right part of the upper surface of the placing plate 302 are respectively provided with a plurality of protruding parts 302a; the left part of the placing plate 302 is provided with a first groove 302b; the right part of the placing plate 302 is provided with a second groove 302c; two linear sliding grooves 302d are formed in the middle of the placing plate 302; the front and rear of the placing plate 302 are respectively provided with a third groove 302e; the front part and the rear part of the placing plate 302 are respectively provided with a limiting part 302f with an inclined surface on the right side, and the two limiting parts 302f are positioned between the two third grooves 302e; the left part of the front side surface and the right part of the front side surface of the placing plate 302 are fixedly connected with a collecting box 303 respectively; the left part of the placing plate 302 is provided with a first sawtooth block 304, and the first sawtooth block 304 is positioned in the first groove 302b; the right part of the placing plate 302 is provided with a second sawtooth block 305, and the second sawtooth block 305 is positioned in the second groove 302c; the left side surface and the right side surface of the H-shaped plate 301 are fixedly connected with a first fixing plate 306 respectively; a first electric push rod 307 is fixedly connected to each of the two first fixing plates 306; a first receiving block 308 is fixedly connected to the telescopic part of the left first electric push rod 307; the right side of the first sawtooth block 304 is sawtooth-shaped, the left side of the first bearing block 308 is sawtooth-shaped, the right sawtooth of the first sawtooth block 304 is opposite to the left sawtooth of the first bearing block 308, and a wave-shaped gap is formed between the right sawtooth and the left sawtooth; a second receiving block 309 is fixedly connected to the telescopic part of the right first electric push rod 307; the left side of the second sawtooth block 305 is in a sawtooth shape, the right side of the second bearing block 309 is in a sawtooth shape, the left sawtooth of the second sawtooth block 305 is opposite to the right sawtooth of the second bearing block 309, and a wave-shaped gap is formed between the left sawtooth and the right sawtooth of the second bearing block 309; the front left and right sides of the first mounting plate 2 are commonly connected with a cutting assembly, and the cutting assembly is located above the placement plate 302.
The wavy gap between the first serration piece 304 and the first receiving piece 308 is oriented in the same direction as the wavy gap between the second serration piece 305 and the second receiving piece 309, and when the two cutters 319 cut off the incomplete part of the timing belt 3, the two wavy gaps play a role in avoiding the clearance, preventing the cutters 319 from contacting the placing plate 302 when in use.
The cutting assembly comprises a second mounting plate 310, a first support plate 311, a second electric push rod 312, a first mounting bracket 313, a motor 314, a rotating wheel 315, a second support plate 316, a third electric push rod 317, a second fixing plate 318, a first spring expansion column 320, a limiting block 321, a third support plate 322, a fourth electric push rod 323, a positioning block 324, a connecting plate 325, a fifth electric push rod 326 and a push plate 327; a second mounting plate 310 is fixedly connected to the left part of the front side surface and the right part of the front side surface of the first mounting plate 2 respectively; the front parts of the lower surfaces of the two second mounting plates 310 are fixedly connected with a first supporting plate 311 respectively; a second electric push rod 312 is fixedly connected to each of the two first support plates 311; the telescopic parts of the two second electric push rods 312 are fixedly connected with a first mounting bracket 313 respectively; the rear sides of the two first mounting brackets 313 are respectively connected with a motor 314 through bolts; a rotating wheel 315 is rotatably connected to the middle parts of the two first mounting brackets 313 respectively; the output shafts of the two motors 314 are fixedly connected with a rotating wheel 315 respectively; a second support plate 316 is fixedly connected to the front portions of the lower surfaces of the two second mounting plates 310 respectively; each second support plate 316 is located between two first support plates 311; a third electric push rod 317 is fixedly connected to each of the two second support plates 316; the telescopic parts of the two third electric push rods 317 are fixedly connected with a second fixing plate 318 respectively; two second fixing plates 318 are fixedly connected with one cutter 319 respectively; four first spring telescopic columns 320 are fixedly connected to the lower surfaces of the two second fixing plates 318 respectively, and the four first spring telescopic columns 320 at the left side and the four first spring telescopic columns 320 at the right side are distributed in a rectangular shape; the telescopic ends of the four first spring telescopic columns 320 at the left side are fixedly connected with a limiting block 321; the telescopic ends of the four right first spring telescopic columns 320 are fixedly connected with another limiting block 321; each limiting block 321 is provided with a sawtooth groove 321a; four first bar-shaped grooves 321b are formed in the lower surface of each limiting block 321, and the saw tooth grooves 321a penetrate through the four first bar-shaped grooves 321b; a third supporting plate 322 is fixedly connected to the front parts of the lower surfaces of the two second mounting plates 310 respectively; each third support plate 322 is located between two second support plates 316; a fourth electric push rod 323 is fixedly connected to each of the two third support plates 322; the telescopic parts of the two fourth electric push rods 323 are fixedly connected with a positioning block 324 respectively; a connecting plate 325 is fixedly connected to the rear parts of the lower surfaces of the two second mounting plates 310 respectively; a fifth electric push rod 326 is fixedly connected to each of the two connecting plates 325; the telescopic parts of the two fifth electric push rods 326 are fixedly connected with a push plate 327 respectively.
The docking system comprises a second mounting bracket 401, a sixth electric push rod 402, a third mounting plate 403, a first heating plate 404, a second heating plate 406, a carding assembly and a laminating assembly; two second mounting brackets 401 are fixedly connected to the upper part of the front side surface of the first mounting plate 2; a sixth electric push rod 402 is fixedly connected to each of the two second mounting brackets 401; the telescopic parts of the two sixth electric push rods 402 are fixedly connected with a first heating plate 404; the first heating plate 404 is fixedly connected with the clamping plate 405; a second heating plate 406 is fixedly connected to the middle part of the H-shaped plate 301; the second heating plate 406 is fixedly connected with the placing plate 302; two carding components are connected to the placing plate 302 and are symmetrically distributed in front-back direction; the back side of the first mounting plate 2 is connected with a fitting assembly.
The carding component at the front comprises a seventh electric push rod 407, a connecting block 408, a third fixing plate 409, a sliding block 410, a second spring telescopic column 412 and a limiting strip 413; a seventh electric push rod 407 is fixedly connected to the middle part of the front side surface of the placing plate 302; a connecting block 408 is fixedly connected with the telescopic part of the seventh electric push rod 407; a third fixing plate 409 is fixedly connected to the connecting block 408; the lower surface of the third fixing plate 409 is fixedly connected with a sliding block 410, and the sliding block 410 is positioned in the linear chute 302 d; the third fixing plate 409 is fixedly connected with one scraping plate 411; three second spring telescopic columns 412 are fixedly connected to the rear side surface of the third fixing plate 409, and the three second spring telescopic columns 412 are distributed at equal intervals; a limiting bar 413 is fixedly connected to the telescopic end of each second spring telescopic column 412, and the three limiting bars 413 are in contact with each other; the scraper 411 moves in the corresponding third groove 302 e; three stopper pieces 413 are in contact with the stopper portion 302 f.
The attaching assembly comprises a housing 414, a fourth mounting plate 415, a power unit, a fourth fixing plate 418, an L-shaped plate 419, an eighth electric push rod 420, a fifth fixing plate 421, a wedge block 422, a second slide bar 423, a sixth fixing plate 424, a second elastic member 425, a partition 426, a third elastic member 428 and a fourth elastic member 430; the rear side surface of the first mounting plate 2 is connected with a housing 414 through bolts; a first rectangular groove 2a is formed in the middle of the first mounting plate 2; a fourth mounting plate 415 is fixedly connected to the first mounting plate 2, and the fourth mounting plate 415 is positioned in the first rectangular groove 2a; the fourth mounting plate 415 is connected with a power unit; a fourth fixed plate 418 is connected to the power unit; an L-shaped plate 419 is fixedly connected to the fourth fixing plate 418; two eighth electric push rods 420 are fixedly connected to the front part of the L-shaped plate 419; the telescopic parts of the two eighth electric push rods 420 are fixedly connected with a fifth fixing plate 421; the lower surface of the fifth fixing plate 421 is fixedly connected with four wedge blocks 422, and the four wedge blocks 422 are distributed at equal intervals; the fifth fixing plate 421 is slidably connected with four second slide bars 423, and the four second slide bars 423 are rectangular in distribution; the lower surfaces of the four second slide bars 423 are fixedly connected with a sixth fixing plate 424; the outer surfaces of the four second sliding rods 423 are respectively sleeved with a second elastic piece 425, and the four second elastic pieces 425 are positioned between the fifth fixing plate 421 and the sixth fixing plate 424; four rectangular sliding grooves 424a are formed in the sixth fixing plate 424, and the four rectangular sliding grooves 424a correspond to the four wedge-shaped blocks 422 above; the sixth fixing plate 424 is slidably connected to four first shaped blocks 427, and the four first shaped blocks 427 are each located in one rectangular chute 424 a; the sixth fixed plate 424 is slidably connected to four second shaped blocks 429, and the four second shaped blocks 429 are each located in one rectangular runner 424 a; five partition boards 426 are fixedly connected to the upper surface of the sixth fixing plate 424, and the five partition boards 426 and the four wedge-shaped blocks 422 are distributed in a staggered manner; the left side surface of each first special-shaped block 427 is fixedly connected with two third elastic pieces 428; every two third elastic pieces 428 are fixedly connected with the right side surfaces of the adjacent partition boards 426; the right side surface of each second special-shaped block 429 is fixedly connected with two fourth elastic pieces 430; every two fourth elastic members 430 are fixedly connected with the left side surfaces of the adjacent spacers 426.
The power unit comprises an electric slide rail 416 and an electric slide block 417; the upper surface of the fourth mounting plate 415 is connected with two electric sliding rails 416 through bolts; the outer surfaces of the two electric sliding rails 416 are respectively connected with an electric sliding block 417 in a sliding way; the upper surfaces of the two electric sliders 417 are fixedly connected with a fourth fixing plate 418.
The winding system works as shown in fig. 1-4:
the rotation is that the visual angle direction is from front to back, from top to bottom and from right to left; when the belt plugging machine is used, firstly, the belt plugging machine is placed at a required position and stably on the ground, firstly, an operator grabs two fixing bolts 205 to rotate, then the two fixing bolts 205 and a limiting plate 204 are detached, then the middle part of the broken synchronous belt 3 is wound on two round rods 203, then the two fixing bolts 205 and the limiting plate 204 are installed and reset, then the operator grabs a hand wheel 206 to rotate, the round shaft 201, the round rods 202, the 203, the limiting plate 204 and the fixing bolts 205 are rotated together, the synchronous belt 3 is limited through the limiting plate 204, the synchronous belt 3 is flattened in the subsequent winding process, after the broken synchronous belt 3 is pre-wound for a part, the handle 210 and the first sliding rod 208 are grabbed to rotate anticlockwise, after the handle 210 is separated from a front limiting groove 211a, the handle 210 and the first sliding rod 208 are pushed to move backwards together, the first elastic piece is forced to be compressed, after the first elastic piece 208 is inserted into one of pin holes 202a of the round rods 202, the handle 210 and the first sliding rod 208 are grabbed to rotate clockwise, the handle 210 and the first sliding rod 208 are rotated clockwise, the handle 210 is grabbed, the handle 208 is moved forwards, the handle 3 is prevented from being wound into the limiting groove 211a, and the pre-winding groove is convenient for the winding of the synchronous belt 3 is wound, and the operator is prevented from falling down.
The cutting system operates in the manner shown in figures 1-2 and 5-10:
after the hold-in range 3 of rolling is fixed, because hold-in range 3 is after the fracture, its both ends are uneven, remain the heart yearn, the manual work cuts hold-in range 3, can't guarantee to cut the level and smooth of tangent plane, and current equipment cuts hold-in range 3, and hold-in range 3 easily produces deformation, consequently, the cutting working method of hold-in range 3 right-hand member incomplete part: an operator grabs the right end of the synchronous belt 3 and places the synchronous belt 3 on the right part of the placing plate 302, manually adjusts the position of the right end of the synchronous belt 3, enables arc teeth on the right end of the synchronous belt 3 to correspond to a plurality of protruding parts 302a on the right part of the placing plate 302, controls a right second electric push rod 312 to push out, drives a right first mounting bracket 313, a right motor 314 and a right rotating wheel 315 to move downwards together, presses the right rotating wheel 315 between adjacent arc teeth on the right end of the synchronous belt 3, then controls an output shaft of the right motor 314 to rotate clockwise to drive the right rotating wheel 315 to rotate together, contacts with the arc teeth on the right end of the synchronous belt 3 in the rotating process of the rotating wheel 315, drives the right end of the synchronous belt 3 to move leftwards on the placing plate 302, and controls the output shaft of the right motor 314 to stop rotating when four arc teeth on the right end of the synchronous belt 3 move to the lower part of the right limiting block 321 below the four first strip-shaped grooves 321 b;
The third right electric push rod 317 is controlled to push out, the second right fixing plate 318, the right cutter 319, the first right spring telescopic column 320 and the right limiting block 321 are driven to move downwards together, in the downwards moving process, the right limiting block 321 is contacted with the right end of the synchronous belt 3, the right end of the synchronous belt 3 is fixed, when the cutter 319 cuts the synchronous belt 3, the synchronous belt 3 is prevented from deforming, the cutting surface is irregular, the right limiting block 321 does not move downwards any more, the four first right spring telescopic columns 320 are compressed, the second right fixing plate 318 and the right cutter 319 continue to move downwards, the cutter 319 moves downwards in the sawtooth groove 321a, the right cutter 319 cuts the synchronous belt 3 in the right limiting block 321, the incomplete part of the right end of the synchronous belt 3 is cut, the right end of the synchronous belt 3 after being cut by the right cutter 319 is in a saw-tooth shape, three second cutting parts 3b are arranged, and after the incomplete part of the right end of the synchronous belt 3 is completely separated, the third electric control is driven to reset, and the push rod 317 is connected;
when the incomplete synchronous belt 3 is cut, the right first electric push rod 307 is controlled to push out to drive the second bearing block 309 and the incomplete synchronous belt 3 to move upwards together, after the incomplete synchronous belt 3 is higher than the right end of the synchronous belt 3, the right fifth electric push rod 326 is controlled to push out to drive the right push plate 327 to move forwards, the incomplete synchronous belt 3 on the second bearing block 309 is pushed into the right collecting box 303 to be collected, the right fifth electric push rod 326 is controlled to shrink to drive the connected components to reset, the right first electric push rod 307 is controlled to shrink to drive the connected components to reset, an operator places the left end of the synchronous belt 3 at the left part of the placing plate 302, after the circular arc teeth on the left end of the synchronous belt 3 correspond to a plurality of protruding parts 302a of the left part of the placing plate 302, the cutting operation mode of the left end of the synchronous belt 3 is referred to, the cutting operation of the cutting system is controlled to drive the connected components to operate, the left end of the synchronous belt 3 is cut off to be Fang Qiedao by the left cutter 319, and the left end of the synchronous belt 3 is cut into a shape of the left incomplete synchronous belt 3, and then the left side of the left synchronous belt 3 is cut into a shape of the left side of the left synchronous belt 303 to be cut; the synchronous belt 3 is fixed through the limiting block 321, deformation of the synchronous belt 3 in the subsequent cutting process is prevented, the incomplete part on the synchronous belt 3 is cut and separated through the cutter 319, two ends of the synchronous belt 3 are in a saw-tooth shape, the separated incomplete synchronous belt 3 is pushed into the collecting box 303, the contact area of two ends of the synchronous belt 3 is increased, and the synchronous belt 3 is bonded better and firmer in the subsequent connection.
The winding system, the cutting system and the docking system operate in the manner shown in fig. 1-15:
when the incomplete parts at the two ends of the synchronous belt 3 are cut off, because the two cutters 319 are arranged in the same direction, the four first cutting parts 3a at the left end of the synchronous belt 3 and the three second cutting parts 3b at the right end of the synchronous belt 3 are distributed in a staggered manner, and are spliced to form a complete synchronous belt 3, the output shafts of the two motors 314 are controlled to continue to rotate so as to drive the connected components to run, the right end of the synchronous belt 3 and the left end of the synchronous belt 3 are driven to move on the placing plate 302 in opposite directions, and the two first cutting parts 3a at the front side and the rear side of the left end of the synchronous belt 3 are not limited by the placing plate 302 and are respectively bent forwards and backwards until the four first cutting parts 3a at the left end of the synchronous belt 3 are contacted with the three second cutting parts 3b at the right end of the synchronous belt 3, and the output shafts of the two motors 314 are controlled to stop rotating;
because the cut synchronous belt 3 is manually abutted and then placed in a hot press for heating and connection, the time is long, the working efficiency is low, in the abutting process of the prior equipment, the abutting joint of the two ends of the synchronous belt 3 is easy to bend and arch due to the mutual extrusion force of the two ends of the synchronous belt 3, and a gap is generated, so that the synchronous belt 3 is easy to break in the subsequent use, and the problem of seriously influencing the product quality is solved, therefore, the two carding components synchronously operate, taking the front carding component as an example, the seventh electric push rod 407 is controlled to push out, the connecting block 408, the third fixing plate 409, the sliding block 410, the scraping plate 411, the second spring telescopic column 412 and the limiting strip 413 are driven to move to the right together, the sliding block 410 slides in the linear sliding groove 302d, the scraper 411 moves to the right against the front side surface of the left end of the synchronous belt 3, the first cutting part 3a bent in front is carded and scraped, the three limit strips 413 move to the right along with the rear of the scraper 411, so that the three limit strips 413 are separated from the limit of the limit part 302f in sequence from the right to the left, the limit strips 413 are automatically reset by the corresponding second spring telescopic column 412, the limit strips 413 move to the right along with the front side surface of the scraper 411 against the synchronous belt 3, the carded first cutting part 3a is clamped, the first cutting part 3a is prevented from being bent again until the right side surface of the scraper 411 contacts with the right side surface of the third groove 302e, and the three limit strips 413 clamp the left end of the synchronous belt 3 and the front side surface of the right end of the synchronous belt 3; the rear carding assembly is controlled to operate according to the working mode of the front carding assembly, the connected components are driven to move, the first cutting part 3a at the rear part of the left end of the synchronous belt 3 is carded through the other scraping plate 411, the left end of the synchronous belt 3 and the rear side face of the right end of the synchronous belt 3 are clamped through the three limiting strips 413, and the first cutting part 3a at the rear part is prevented from being bent again; the two first cutting parts 3a on the front side and the rear side of the left end of the synchronous belt 3 are combed through the two scraping plates 411, the two bent first cutting parts 3a are scraped to be flat, and are limited through the limiting strips 413, so that the two first cutting parts 3a are prevented from being bent again, and the connection quality of the subsequent synchronous belt 3 is affected.
When the right end of the synchronous belt 3 and the left end of the synchronous belt 3 are clamped by the six limiting strips 413, the electric sliding blocks 417 are controlled to move forwards on the outer surface of the electric sliding rail 416, the two electric sliding blocks 417 drive the fourth fixing plate 418, the L-shaped plate 419, the eighth electric push rod 420, the fifth fixing plate 421, the wedge block 422, the second sliding rod 423, the sixth fixing plate 424, the second elastic piece 425, the partition board 426, the first special-shaped block 427, the third elastic piece 428, the second special-shaped block 429 and the fourth elastic piece 430 move forwards together, after the first special-shaped block 427 and the second special-shaped block 429 move to the positions above the four first cutting parts 3a and the three second cutting parts 3b, the two electric sliding blocks 417 are controlled to stop moving, and then the two eighth electric push rods 420 are controlled to push out, and the fifth fixing plate 421, the wedge block 422, the second sliding rod 423, the sixth fixing plate 424, the second elastic piece 425, the partition board 426, the first special-shaped block 427, the third elastic piece 428, the second special-shaped block 429 and the fourth elastic piece 430 move downwards together, and the first special-shaped block 429 are contacted with the four cutting parts 3a and the three cutting parts 3b and the two adjacent cutting parts 3a and the two cutting parts 3b are slightly contacted with each other;
at this time, the second slide bar 423, the sixth fixing plate 424, the partition 426, the first special-shaped block 427, the third elastic member 428, the second special-shaped block 429 and the fourth elastic member 430 do not move downward any more, and the fifth fixing plate 421 and the wedge block 422 continue to move downward, the fifth fixing plate 421 slides downward on the outer surfaces of the four second slide bars 423, forcing the four second elastic members 425 to compress, when the four wedge blocks 422 move downward, the first special-shaped block 427 in contact with the inclined surfaces of the upper parts of the first special-shaped block 427 and the second special-shaped block 429 corresponding to the lower parts respectively force the contacted first special-shaped block 427 to move leftward in the rectangular slide groove 424a, so that the arc surface of the first special-shaped block 427 is in contact with the arc teeth of the three second cutting parts 3b, and simultaneously, the contacted second special-shaped block 429 moves rightward in the rectangular slide groove 424a, so that the arc surface of the second special-shaped block 429 is in contact with the four first cutting parts 3a, and the two cutting parts are in contact with each other, and the two cutting parts are in reset connection with each other, and the two cutting parts are controlled to be in reset, and the two cutting parts are controlled to be in contact with each other, and the two cutting parts are controlled to be in a reset and connected with each other; the realization flattens the hold-in range 3 of butt joint through first dysmorphism piece 427 and second dysmorphism piece 429, and the arcwall face of rethread first dysmorphism piece 427 carries three second cutting portion 3b to left movement, and the arcwall face of second dysmorphism piece 429 carries four first cutting portion 3a to right movement, lets three second cutting portion 3b and four first cutting portion 3a laminate completely, prevents to produce the crack on the hold-in range 3 after the connection, guarantees the quality of plugging in of hold-in range 3.
When the right end of the synchronous belt 3 is attached to the left end of the synchronous belt 3, two sixth electric push rods 402 are controlled to push out, the third mounting plate 403, the first heating plate 404 and the clamping plate 405 are driven to move downwards together, a plurality of second strip-shaped grooves 405a on the clamping plate 405 are attached to the right end of the synchronous belt 3 and arc teeth on the left end of the synchronous belt 3, the clamping plate 405 is covered on the right end of the synchronous belt 3 and the left end of the synchronous belt 3, the right end of the synchronous belt 3 and the left end of the synchronous belt 3 are limited by the clamping plate 405, the first heating plate 404 and the second heating plate 406 are controlled to start heating, the right end of the synchronous belt 3 and the left end of the synchronous belt 3 are connected together, after heating is completed, two fourth electric push rods 323 are controlled to push the two positioning blocks 324 to move downwards, the synchronous belt 3 is pressed, then the two sixth electric push rods 402 are controlled to shrink, connected components are driven to reset, the two positioning blocks 324 are pressed on two sides of the clamping plate 405, the synchronous belt 3 on the placing plate 302 is prevented from moving upwards together, the clamping plate 405 is prevented from being damaged, and the two seventh electric push rods 407 are controlled to shrink, and connected components are driven to reset;
when the limiting bar 413 moves left to reset, the limiting bar 413 moves left to contact the limiting portion 302f and move along the right inclined plane of the limiting portion 302f, so that the limiting bar 413 can compress the second spring telescopic column 412, and the limiting bar 413 is limited by the limiting portion 302f again;
Then, the two fourth electric push rods 323 and the two second electric push rods 312 are controlled to shrink together, the synchronous belt 3 is not pressed any more, then an operator takes the synchronous belt 3 out of the placing plate 302, grabs the handle 210 and the first sliding rod 208 to rotate anticlockwise and separate from the rear limit groove 211a, under the action of the automatic reset of the first elastic piece 209, drives the handle 210 and the first sliding rod 208 to move forwards, the first sliding rod 208 is separated from the pin hole 202a on the disc 202, the disc 202 is not fixed any more, grabs the handle 210 and the first sliding rod 208 to rotate clockwise, rotates the handle 210 into the front limit groove 211a, then, grabs the hand wheel 206 to rotate, fully winds up the connected synchronous belt 3, and then, the two fixing bolts 205 and the limit plate 204 are detached, and the wound synchronous belt 3 is taken away; the clamping plate 405 is used for limiting the right end of the synchronous belt 3 and the left end of the synchronous belt 3, the first heating plate 404 and the second heating plate 406 are controlled to start heating, the right end of the synchronous belt 3 and the left end of the synchronous belt 3 are connected together, the two positioning blocks 324 are pressed on the two sides of the clamping plate 405, the clamping plate 405 is prevented from moving upwards with the connected synchronous belt 3, the synchronous belt 3 is pulled to be broken, and a large amount of waste of resources is avoided.
The above embodiments are only preferred embodiments of the present invention and are not intended to limit the scope of the present invention, so that all equivalent modifications made by the appended claims shall be included in the scope of the present invention.

Claims (4)

1. A belt connector comprises a supporting table (1), a first mounting plate (2) and a winding system; the rear part of the upper surface of the supporting table (1) is fixedly connected with a first mounting plate (2); the lower part of the first mounting plate (2) is connected with a winding system for winding the synchronous belt (3); the winding system is connected with the supporting table (1); the method is characterized in that: the device also comprises a cutting system, a placing plate (302), a cutter (319), a connection system, a clamping plate (405), a scraping plate (411), a first special-shaped block (427) and a second special-shaped block (429); the middle part of the first mounting plate (2) is connected with a cutting system for cutting off the incomplete synchronous belt (3); a placing plate (302) for butt joint of the synchronous belt (3) is connected to the cutting system; the cutting system is connected with two cutters (319) for cutting the synchronous belt (3), and the two cutters (319) are positioned above the placing plate (302); the upper part of the first mounting plate (2) is connected with a connection system for hot-pressing connection of the synchronous belt (3); a clamping plate (405) for limiting the synchronous belt (3) is connected to the connection system; two scrapers (411) for carding the synchronous belt (3) are connected to the connection system, and the two scrapers (411) are positioned below the clamping plate (405); the connection system is connected with the placement plate (302); the connection system is connected with four first special-shaped blocks (427) for pushing the synchronous belt (3); the connection system is connected with four second special-shaped blocks (429) for pushing the synchronous belt (3); four first profiled blocks (427) and four second profiled blocks (429) are located behind the two squeegees (411); the four first special-shaped blocks (427) are respectively contacted with one second special-shaped block (429);
The lower surface of the clamping plate (405) is provided with a plurality of second strip-shaped grooves (405 a) for fixing the attached synchronous belt (3) and preventing the connected synchronous belt (3) from deforming;
the upper parts of each first special-shaped block (427) and each second special-shaped block (429) are provided with an inclined plane, and the inclined planes of the first special-shaped blocks (427) and the inclined planes of the second special-shaped blocks (429) are distributed in a bilateral symmetry manner; an arc-shaped surface is arranged at the lower part of each first special-shaped block (427) and each second special-shaped block (429), the arc-shaped surfaces of the first special-shaped blocks (427) and the arc-shaped surfaces of the second special-shaped blocks (429) are symmetrically distributed left and right, and the arc-shaped surfaces are attached to arc-shaped teeth of the synchronous belt (3);
the winding system comprises a circular shaft (201), a circular disc (202), a circular rod (203), a limiting plate (204), a fixing bolt (205), a hand wheel (206), a fixing block (207), a first sliding rod (208), a first elastic piece (209), a handle (210) and a limiting seat (211); the lower part of the front side surface of the first mounting plate (2) is rotationally connected with a circular shaft (201); a circular disc (202) is fixedly connected on the circular shaft (201); the disc (202) is provided with a plurality of pin holes (202 a); the front side surface of the disc (202) is fixedly connected with two round rods (203); limiting plates (204) are arranged on the front side surfaces of the two round rods (203); the front side surfaces of the two round rods (203) are fixedly connected with a fixing bolt (205) respectively, and the two fixing bolts (205) penetrate through the limiting plate (204); a hand wheel (206) is fixedly connected in the middle of the front side surface of the limiting plate (204); a fixed block (207) is fixedly connected to the front part of the upper surface of the supporting table (1); the fixed block (207) is rotatably connected with a first sliding rod (208); the first sliding rod (208) is sleeved with a first elastic piece (209), and the first elastic piece (209) is positioned in front of the fixed block (207); the front part of the first sliding rod (208) is fixedly connected with a handle (210); a limit seat (211) is fixedly connected to the front part of the upper surface of the supporting table (1), and the limit seat (211) is positioned on the right side of the fixed block (207); two limit grooves (211 a) are formed in the limit seat (211), and the handle (210) is positioned in one limit groove (211 a) of the limit seat (211);
The cutting system comprises an H-shaped plate (301), a collecting box (303), a first sawtooth block (304), a second sawtooth block (305), a first fixing plate (306), a first electric push rod (307), a first bearing block (308), a second bearing block (309) and a cutting assembly; an H-shaped plate (301) is fixedly connected in the middle of the front side surface of the first mounting plate (2); the H-shaped plate (301) is fixedly connected with the placing plate (302); the left part and the right part of the upper surface of the placing plate (302) are respectively provided with a plurality of protruding parts (302 a); the left part of the placing plate (302) is provided with a first groove (302 b); the right part of the placing plate (302) is provided with a second groove (302 c); two linear sliding grooves (302 d) are formed in the middle of the placing plate (302); the front part and the rear part of the placing plate (302) are respectively provided with a third groove (302 e); the front part and the rear part of the placing plate (302) are respectively provided with a limiting part (302 f) with an inclined surface on the right side, and the two limiting parts (302 f) are positioned between the two third grooves (302 e); the left part of the front side surface and the right part of the front side surface of the placing plate (302) are fixedly connected with a collecting box (303) respectively; the left part of the placement plate (302) is provided with a first sawtooth block (304), and the first sawtooth block (304) is positioned in the first groove (302 b); the right part of the placing plate (302) is provided with a second sawtooth block (305), and the second sawtooth block (305) is positioned in the second groove (302 c); the left side surface and the right side surface of the H-shaped plate (301) are fixedly connected with a first fixing plate (306) respectively; a first electric push rod (307) is fixedly connected to each of the two first fixing plates (306); a first bearing block (308) is fixedly connected to the telescopic part of the left first electric push rod (307); the right side of the first sawtooth block (304) is in a sawtooth shape, the left side of the first bearing block (308) is in a sawtooth shape, the right sawtooth of the first sawtooth block (304) is opposite to the left sawtooth of the first bearing block (308), and a wave-shaped gap is formed between the right sawtooth and the left sawtooth; the telescopic part of the right first electric push rod (307) is fixedly connected with a second bearing block (309); the left side of the second sawtooth block (305) is in a sawtooth shape, the right side of the second bearing block (309) is in a sawtooth shape, the left sawtooth of the second sawtooth block (305) is opposite to the right sawtooth of the second bearing block (309), and a wave-shaped gap is formed between the left sawtooth and the right sawtooth; the left part and the right part of the front side surface of the first mounting plate (2) are commonly connected with a cutting assembly, and the cutting assembly is positioned above the placing plate (302);
The wavy gap between the first sawtooth block (304) and the first bearing block (308) is consistent with the wavy gap between the second sawtooth block (305) and the second bearing block (309), and when the two cutters (319) cut off the incomplete part of the synchronous belt (3), the two wavy gaps play a role in avoiding the clearance, so that the cutters (319) are prevented from being contacted with the placing plate (302) when in use;
the cutting assembly comprises a second mounting plate (310), a first supporting plate (311), a second electric push rod (312), a first mounting bracket (313), a motor (314), a rotating wheel (315), a second supporting plate (316), a third electric push rod (317), a second fixing plate (318), a first spring telescopic column (320), a limiting block (321), a third supporting plate (322), a fourth electric push rod (323), a positioning block (324), a connecting plate (325), a fifth electric push rod (326) and a push plate (327); the left part of the front side surface and the right part of the front side surface of the first mounting plate (2) are fixedly connected with a second mounting plate (310) respectively; the front parts of the lower surfaces of the two second mounting plates (310) are fixedly connected with a first supporting plate (311) respectively; a second electric push rod (312) is fixedly connected to each of the two first support plates (311); the telescopic parts of the two second electric push rods (312) are fixedly connected with a first mounting bracket (313) respectively; the rear sides of the two first mounting brackets (313) are fixedly connected with a motor (314) respectively; the middle parts of the two first mounting brackets (313) are respectively connected with a rotating wheel (315) in a rotating way; the output shafts of the two motors (314) are fixedly connected with a rotating wheel (315) respectively; the front parts of the lower surfaces of the two second mounting plates (310) are fixedly connected with a second supporting plate (316) respectively; each second support plate (316) is located between two first support plates (311); a third electric push rod (317) is fixedly connected to each of the two second support plates (316); the telescopic parts of the two third electric push rods (317) are fixedly connected with a second fixing plate (318) respectively; the two second fixing plates (318) are fixedly connected with one cutter (319) respectively; four first spring telescopic columns (320) are fixedly connected to the lower surfaces of the two second fixing plates (318), and the four first spring telescopic columns (320) on the left and the four first spring telescopic columns (320) on the right are distributed in a rectangular shape; the telescopic ends of the four first spring telescopic columns (320) at the left side are fixedly connected with a limiting block (321); the telescopic ends of the four first spring telescopic columns (320) on the right are fixedly connected with another limiting block (321); each limiting block (321) is provided with a sawtooth groove (321 a); four first strip-shaped grooves (321 b) are formed in the lower surface of each limiting block (321), and the saw tooth grooves (321 a) penetrate through the four first strip-shaped grooves (321 b); a third supporting plate (322) is fixedly connected to the front parts of the lower surfaces of the two second mounting plates (310) respectively; each third support plate (322) is located between two second support plates (316); a fourth electric push rod (323) is fixedly connected to each of the two third support plates (322); the telescopic parts of the two fourth electric push rods (323) are fixedly connected with a positioning block (324) respectively; the rear parts of the lower surfaces of the two second mounting plates (310) are fixedly connected with a connecting plate (325) respectively; a fifth electric push rod (326) is fixedly connected to each of the two connecting plates (325); the telescopic parts of the two fifth electric push rods (326) are fixedly connected with a push plate (327) respectively.
2. The belt docking machine as claimed in claim 1, wherein: the connection system comprises a second mounting bracket (401), a sixth electric push rod (402), a third mounting plate (403), a first heating plate (404), a second heating plate (406), a carding component and a fitting component; two second mounting brackets (401) are fixedly connected to the upper part of the front side surface of the first mounting plate (2); a sixth electric push rod (402) is fixedly connected to each of the two second mounting brackets (401); the telescopic parts of the two sixth electric push rods (402) are fixedly connected with a first heating plate (404) together; the first heating plate (404) is fixedly connected with the clamping plate (405); the middle part of the H-shaped plate (301) is fixedly connected with a second heating plate (406); the second heating plate (406) is fixedly connected with the placing plate (302); two carding components are connected to the placing plate (302) and are symmetrically distributed in front-back mode; the back side of the first mounting plate (2) is connected with a fitting assembly.
3. A belt docking machine as claimed in claim 2, wherein: the carding component positioned in front comprises a seventh electric push rod (407), a connecting block (408), a third fixing plate (409), a sliding block (410), a second spring telescopic column (412) and a limiting strip (413); a seventh electric push rod (407) is fixedly connected in the middle of the front side surface of the placing plate (302); a connecting block (408) is fixedly connected to the telescopic part of the seventh electric push rod (407); a third fixing plate (409) is fixedly connected to the connecting block (408); a sliding block (410) is fixedly connected to the lower surface of the third fixing plate (409), and the sliding block (410) is positioned in the linear chute (302 d); the third fixing plate (409) is fixedly connected with a scraping plate (411); three second spring telescopic columns (412) are fixedly connected to the rear side face of the third fixing plate (409), and the three second spring telescopic columns (412) are distributed at equal intervals; the telescopic end of each second spring telescopic column (412) is fixedly connected with a limiting strip (413), and the three limiting strips (413) are in contact with each other; the scraping plate (411) moves in the corresponding third groove (302 e); three limit strips (413) are in contact with the limit part (302 f).
4. A belt docking machine as claimed in claim 3, wherein: the attaching assembly comprises a housing (414), a fourth mounting plate (415), a power unit, a fourth fixing plate (418), an L-shaped plate (419), an eighth electric push rod (420), a fifth fixing plate (421), a wedge block (422), a second sliding rod (423), a sixth fixing plate (424), a second elastic piece (425), a partition plate (426), a third elastic piece (428) and a fourth elastic piece (430); the back side surface of the first mounting plate (2) is fixedly connected with a housing (414); a first rectangular groove (2 a) is formed in the middle of the first mounting plate (2); a fourth mounting plate (415) is fixedly connected to the first mounting plate (2), and the fourth mounting plate (415) is positioned in the first rectangular groove (2 a); the fourth mounting plate (415) is connected with a power unit; a fourth fixed plate (418) is connected to the power unit; an L-shaped plate (419) is fixedly connected on the fourth fixed plate (418); the front part of the L-shaped plate (419) is fixedly connected with two eighth electric push rods (420); a fifth fixing plate (421) is fixedly connected with the telescopic parts of the two eighth electric push rods (420); four wedge blocks (422) are fixedly connected to the lower surface of the fifth fixing plate (421), and the four wedge blocks (422) are distributed at equal intervals; the fifth fixed plate (421) is connected with four second sliding rods (423) in a sliding way, and the four second sliding rods (423) are distributed in a rectangular way; the lower surfaces of the four second sliding rods (423) are fixedly connected with a sixth fixing plate (424); the outer surfaces of the four second sliding rods (423) are respectively sleeved with a second elastic piece (425), and the four second elastic pieces (425) are positioned between the fifth fixed plate (421) and the sixth fixed plate (424); four rectangular sliding grooves (424 a) are formed in the sixth fixing plate (424), and the four rectangular sliding grooves (424 a) correspond to the four wedge-shaped blocks (422) above; the sixth fixing plate (424) is in sliding connection with the four first special-shaped blocks (427), and the four first special-shaped blocks (427) are respectively positioned in one rectangular sliding groove (424 a); the sixth fixing plate (424) is in sliding connection with the four second special-shaped blocks (429), and the four second special-shaped blocks (429) are respectively positioned in one rectangular sliding groove (424 a); five partition plates (426) are fixedly connected to the upper surface of the sixth fixing plate (424), and the five partition plates (426) and the four wedge-shaped blocks (422) are distributed in a staggered manner; the left side surface of each first special-shaped block (427) is fixedly connected with two third elastic pieces (428); every two third elastic pieces (428) are fixedly connected with the right side surfaces of the adjacent partition boards (426); the right side surface of each second special-shaped block (429) is fixedly connected with two fourth elastic pieces (430); every two fourth elastic pieces (430) are fixedly connected with the left side surfaces of the adjacent partition boards (426).
CN202310059679.0A 2023-01-16 2023-01-16 Belt plugging machine Active CN115782218B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6241442A (en) * 1985-08-17 1987-02-23 Bridgestone Corp Method for joining endlessly both ends of resin conveyer belt
GB0007189D0 (en) * 2000-03-27 2000-05-17 Marathon Belting Ltd Improvements to belt jointing
JP2008105305A (en) * 2006-10-26 2008-05-08 Bridgestone Corp Method for continuously connecting belt-like member and apparatus for continuously connecting the same
CN110614785A (en) * 2019-09-28 2019-12-27 嵊州软岩智能技术有限公司 A deckle edge prosthetic devices for conveyor belt
CN111805948A (en) * 2020-08-11 2020-10-23 龙口矿业集团有限公司 Belt edge cleaning and trimming device

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019189833A1 (en) * 2018-03-30 2019-10-03 ニッタ株式会社 Belt cutting tool and belt joining device
US11850765B2 (en) * 2020-03-06 2023-12-26 Flexible Steel Lacing Company Cutting apparatus and method for cutting belts

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6241442A (en) * 1985-08-17 1987-02-23 Bridgestone Corp Method for joining endlessly both ends of resin conveyer belt
GB0007189D0 (en) * 2000-03-27 2000-05-17 Marathon Belting Ltd Improvements to belt jointing
JP2008105305A (en) * 2006-10-26 2008-05-08 Bridgestone Corp Method for continuously connecting belt-like member and apparatus for continuously connecting the same
CN110614785A (en) * 2019-09-28 2019-12-27 嵊州软岩智能技术有限公司 A deckle edge prosthetic devices for conveyor belt
CN111805948A (en) * 2020-08-11 2020-10-23 龙口矿业集团有限公司 Belt edge cleaning and trimming device

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