CN115780891A - Plunger ring automatic slotting and end face dotting device - Google Patents
Plunger ring automatic slotting and end face dotting device Download PDFInfo
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- CN115780891A CN115780891A CN202211416599.8A CN202211416599A CN115780891A CN 115780891 A CN115780891 A CN 115780891A CN 202211416599 A CN202211416599 A CN 202211416599A CN 115780891 A CN115780891 A CN 115780891A
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- 238000007599 discharging Methods 0.000 claims abstract description 7
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 20
- 230000008569 process Effects 0.000 abstract description 9
- 230000007246 mechanism Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000926 separation method Methods 0.000 description 4
- 238000005336 cracking Methods 0.000 description 3
- 238000004080 punching Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004438 eyesight Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention discloses a plunger ring automatic slotting and end face dotting device which comprises a cabinet body, wherein a vibration material disc is arranged on one side of the cabinet body, a feeding hole is formed in one side, close to the vibration material disc, of the cabinet body, a discharging hole is formed in one side, far away from the vibration material disc, of the cabinet body, a first conveying belt is installed at the bottom of the inner wall of the cabinet body and at one end, close to the vibration material disc, of the cabinet body, and a first linear motor is installed in the middle of the bottom of the inner wall of the cabinet body. The beneficial effects of the invention are: all mechanisms of the invention are fully automatic, the procedures of workpiece feeding, groove drawing, carrying, dotting and the like are completed by using electric, pneumatic and mechanical devices, the labor cost can be reduced by putting the two procedures on one machine, the labor force can be reduced by using a vibrating tray for feeding, the processing process is respectively controlled by a program, and each station simultaneously completes two processing procedures.
Description
Technical Field
The invention relates to the technical field of plunger ring processing, in particular to an automatic slotting and end face dotting device for a plunger ring.
Background
The plunger ring is a split ring with elasticity, and the function of the split ring is to seal on one hand and scrape off excessive oil on the wall of the cylinder on the other hand. In order to be installed in the plunger, the plunger ring is required to be cracked, so that the plunger ring is provided with an opening, the opening is processed in a mode that a V-shaped groove is formed in the inner circle of the plunger ring, and the plunger ring is cracked by applying pressure to the V-shaped groove. The existing mode of opening the V-shaped groove is completed by a mode of extruding a punch and a blade, and the force and the punching time of the punch are controlled by adopting a manual operation mode, so that the sizes, the positions and the depths of the processed V-shaped grooves are inconsistent, the uniformity of the sizes and the cracking directions of the openings during cracking is inconsistent, the sizes of the openings and the cracking directions are not straight and can only be scrapped, and the qualification rate is low. On the other hand, the excircle of the plunger ring is an arc surface, the highest point of the arc diameter is not at the central position, and in order to prevent the highest point from being not installed at the correct position during installation, the end surface needs to be dotted to identify the highest point.
The existing processing procedure is divided into two steps, a V-shaped groove is firstly formed, then the end face is dotted, manual operation is adopted, and both the efficiency and the qualified rate are low; the groove drawing process is manually operated on a punch press, so that potential safety hazards exist; the position needs to be found every time of dotting (pointing), and certain damage is caused to the eyesight of workers; the groove drawing process is manually operated on a punch press, and the sizes, positions and depths of the grooves are inconsistent; the grooves are too deep, and the outer circle is easy to extrude and break when being processed; the plunger ring cannot crack due to too shallow grooving; dotting refers to finding positions of eyes, and the position and the angle of each dotting are not accurate; the groove drawing and dotting are both manual feeding and discharging, and the efficiency is extremely low; and the dotting is manually applied with pressure, and the dotting depth cannot be controlled.
Disclosure of Invention
The invention aims to provide an automatic plunger ring grooving and end face dotting device to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a device is got ready to automatic fluting of plunger ring and terminal surface, includes the cabinet body, one side of the cabinet body is equipped with the vibration charging tray, the cabinet body has seted up the feed inlet near one side of vibration charging tray, the cabinet body is kept away from one side of vibration charging tray and has been seted up the discharge gate, the inner wall bottom of the cabinet body and the one end that is close to the vibration charging tray install first linear electric motor, the mid-mounting of the inner wall bottom of the cabinet body has second linear electric motor, second linear electric motor's top slidable mounting has locating component, the inner wall of the cabinet body and the one side that is close to the vibration charging tray install fourth linear electric motor, one side slidable mounting of fourth linear electric motor has the mounting panel, the top fixed mounting of mounting panel has step motor, step motor's output shaft runs through to the bottom of mounting panel and is connected with the trompil cutter, the inner wall top fixed mounting of the cabinet body has the propulsion cylinder, the piston rod bottom fixedly connected with connecting plate of propulsion cylinder, the bottom fixed mounting of connecting plate has the point cutter, the bottom of the inner wall of the cabinet body and the one end of keeping away from first conveyer belt installs the flitch, inner wall one side of the cabinet body and be located one side of connecting plate and installs the scale rod.
Preferably, a feeding inclined plate is installed at one end, close to the cabinet body, of the vibrating tray, and the tail end of the feeding inclined plate penetrates through the feeding hole and then extends to one end of the top of the first conveying belt.
Preferably, the positioning assembly comprises a material carrying plate, the material carrying plate is slidably mounted at the top of the second linear motor, a third linear motor is fixedly connected to one side of the material carrying plate, a first clamping plate and a second clamping plate are slidably mounted at the top of the third linear motor, the first clamping plate and the second clamping plate are coaxially connected, a rotary cylinder is further slidably mounted at the top of the third linear motor, the output end of the rotary cylinder is fixedly connected with the rotating shaft of the first clamping plate and the rotating shaft of the second clamping plate, and a second conveying belt is further mounted at one end, close to the third linear motor, of the outer side of the material carrying plate.
Preferably, the size of the second splint is larger than that of the first splint, a gap is reserved between the first splint and the second splint, and a semicircular groove is formed in one end, far away from the third linear motor, of the first splint and the second splint.
Preferably, the output shaft of the stepping motor penetrates through the mounting plate and is connected with the broaching tool through the universal coupling, and the broaching tool and the output shaft of the stepping motor form a ninety-degree included angle.
Preferably, the cross-sectional view of the dotting tool is a triangular structure.
Preferably, the outside threaded connection of scale rod has the lantern ring, the outside of lantern ring is rotated and is connected with the separation blade, the separation blade is used for spacing the connecting plate.
Preferably, one end of the discharging plate extends to the outer side of the discharging hole of the cabinet body.
Preferably, the top of the cabinet body is further provided with an electric cabinet, and the electric cabinet is electrically connected with the vibration tray, the first conveying belt, the first linear motor, the second linear motor, the third linear motor, the rotary cylinder, the fourth linear motor, the stepping motor and the propulsion cylinder respectively.
Compared with the prior art, the invention has the beneficial effects that: all mechanisms of the invention are fully automatic, the procedures of workpiece feeding, groove drawing, carrying, dotting and the like are completed by using electric, pneumatic and mechanical devices, the labor cost can be reduced by putting the two procedures on one machine, the labor force can be reduced by using a vibrating tray for feeding, the processing process is respectively controlled by a program, and each station simultaneously completes two processing procedures.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
FIG. 3 is a schematic view of a positioning assembly according to the present invention;
FIG. 4 is a schematic view of the plunger ring of the present invention after processing;
fig. 5 is a side view of a plunger ring of the present invention.
In the figure: 1. a cabinet body; 2. vibrating the material tray; 3. a first conveyor belt; 4. a first linear motor; 5. a second linear motor; 6. a positioning assembly; 61. a material carrying plate; 62. a third linear motor; 63. a first splint; 64. a second splint; 65. a second conveyor belt; 66. a rotating cylinder; 7. a fourth linear motor; 8. mounting a plate; 9. a stepping motor; 10. a groove broaching tool; 11. propelling the cylinder; 12. a connecting plate; 13. dotting cutters; 14. a discharge plate; 15. a graduated lever; 16. a baffle plate; 17. an electric cabinet.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the specification of the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present application without making any creative effort belong to the protection scope of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined or explained in subsequent figures.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that an article or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. The term "comprising" is used to specify the presence of stated features, integers, steps, operations, elements, components, and/or groups thereof, but does not exclude the presence of other similar features, integers, steps, operations, components, or groups thereof.
In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings or orientations or positional relationships conventionally found in use of products of the application, and are used only for convenience in describing the present application and for simplification of description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present application.
In the description of the present application, it should also be noted that, unless expressly stated or limited otherwise, the terms "disposed" and "connected" are to be construed broadly, and may for example be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
Some embodiments of the present application will be described in detail below with reference to the accompanying drawings. The various embodiments and features of the embodiments described below can be interchanged with one another without conflict.
Referring to fig. 1-5, the present invention provides a technical solution: the utility model provides an automatic fluting of plunger ring and terminal surface dotting device, includes cabinet 1, one side of cabinet 1 is equipped with vibration charging tray 2, cabinet 1 is close to one side of vibration charging tray 2 and has seted up the feed inlet, cabinet 1 keeps away from one side of vibration charging tray 2 and has seted up the discharge gate, cabinet 1's inner wall bottom and the one end that is close to vibration charging tray 2 install first conveyer belt 3, the mid-mounting of cabinet 1's inner wall bottom has first linear electric motor 4, first linear electric motor 4's top slidable mounting has second linear electric motor 5, the top slidable mounting of second linear electric motor 5 has locating component 6, fourth linear electric motor 7 is installed to one side that cabinet 1's inner wall just is close to vibration charging tray 2, one side slidable mounting of fourth linear electric motor 7 has mounting panel 8, mounting panel 8's top fixed mounting has step motor 9, step motor 9's output shaft runs through to the bottom of mounting panel 8 and is connected with the kerve cutter 10, the inner wall top fixed mounting of cabinet 1 has the cylinder 11 that pushes away, the piston rod bottom fixedly connected with of cylinder 11 has connecting plate 12, the bottom fixed mounting plate 13 of dotting cutter, just the inner wall of cabinet 1's one end of the conveyer belt is installed and the scale is located one side of 15 connecting plates 12, and the inner wall of the connecting plate 12 is located one side of the discharge plate 12 of the discharge plate.
Wherein, the inside of the cabinet body 1 still is equipped with the counter to be connected with electric cabinet 17, machine automatic operation can automatic counting, still installs the alarm in the electric cabinet 17, and electric cabinet 17 can automatic alarm when the machine breaks down, lacks the material or blocks the material.
Furthermore, the feeding inclined plate is installed at the end, close to the cabinet body 1, of the vibration material disc 2, and the tail end of the feeding inclined plate penetrates through the feeding hole and then extends to one end of the top of the first conveying belt 3.
And a material guide inclined plate is arranged at the top of the first conveying belt 3 and at one end far away from the material feeding inclined plate and used for guiding the material to slide to the top of the positioning assembly 6.
Further, locating component 6 is including carrying flitch 61, flitch 61 is carried to the top slidable mounting of second linear electric motor 5, one side fixedly connected with third linear electric motor 62 of flitch 61 carries, the top slidable mounting of third linear electric motor 62 has first splint 63 and second splint 64, first splint 63 and second splint 64 coaxial coupling, just the top of third linear electric motor 62 still slidable mounting has revolving cylinder 66, revolving cylinder 66's output and first splint 63 and second splint 64's pivot fixed connection, carry the outside of flitch 61 and the one end that is close to third linear electric motor 62 and still install second conveyer belt 65.
When the workpiece is conveyed to the positioning assembly 6 through the first conveying belt 3, the workpiece is guided to move to the material carrying plate 61 through the material guiding inclined plate, then the workpiece is driven to move to a position between the first clamping plate 63 and the second clamping plate 64 through the second conveying belt 65, then the rotating cylinder 66 rotates the first clamping plate 63 and the second clamping plate 64 to clamp the workpiece, and then the workpiece can be driven to move through the first linear motor 4, the second linear motor 5 or the third linear motor 62.
The material loading plate 61 and the material discharging plate 14 are located on the same horizontal plane.
Furthermore, the size of second splint 64 is greater than first splint 63, leave the gap between first splint 63 and the second splint 64, just semi-circular groove has all been seted up to the one end that third linear electric motor 62 was kept away from to first splint 63 and second splint 64, and it is fixed to be convenient for better press from both sides the curved outward flange of plunger ring.
Further, the output shaft of step motor 9 runs through mounting panel 8 and is connected with broaching tool 10 through universal joint, broaching tool 10 is ninety degrees contained angle with step motor 9's output shaft, is convenient for better carry out the broaching to the inboard of plunger ring.
Furthermore, the cross-sectional view of the dotting tool 13 is a triangular structure, which is convenient for punching the plunger ring into a triangular groove.
Furthermore, the outside threaded connection of scale rod 15 has the lantern ring, the outside of lantern ring rotates and is connected with separation blade 16, separation blade 16 is used for spacing connecting plate 12, is convenient for carry on spacingly with the cooperation of scale rod 15 to the stroke of propelling cylinder 11 piston rod.
Further, one end of the discharge plate 14 extends to the outside of the discharge hole of the cabinet 1.
Further, the top of the cabinet body 1 is further provided with an electric cabinet 17, and the electric cabinet 17 is electrically connected with the vibration tray 2, the first conveyor belt 3, the first linear motor 4, the second linear motor 5, the third linear motor 62, the rotary cylinder 66, the fourth linear motor 7, the stepping motor 9 and the propulsion cylinder 11 respectively.
Specifically, when the automatic feeding device is used, workpieces are automatically fed to the positioning assembly 6 by the vibrating tray 2 and the first conveyor belt 3, then the workpieces are clamped by the rotating first clamping plate 63 and the second clamping plate 64 through the rotating cylinder 66, the workpieces are conveyed to the position below the stepping motor 9 through the first linear motor 4 and the third linear motor 62, the slot drawing cutter 10 is driven by the stepping motor 9 to rotate to draw a slot with a certain depth on the workpieces, then the positioning assembly 6 and the workpieces are conveyed to the position below the pushing cylinder 11 to be dotted by the first linear motor 4 and the second linear motor 5, the dotting has a specified angle according to requirements, the workpieces must be clamped by the first clamping plate 63 and the second clamping plate 64 in the conveying process, the workpieces are prevented from rotating in the conveying process, after the workpieces reach a dotting station below the pushing cylinder 11, the pushing cylinder 11 of the dotting pushes the dotting cutter 13 to be dotting on the surface of the workpieces, the depth of the dotting can be adjusted and controlled according to the stop sheet 16 outside the scale rod 15, after the dotting, the second linear motor 4 and the second linear motor 6 and the full-line feeding device can be automatically controlled when the full-feeding device is used, and the full-feeding device can be automatically operated, and the full-feeding device can be automatically controlled when the full-position-feeding device is used, and the full-feeding device can be used for automatic feeding device can be used for realizing the full-feeding process of the full-feeding device.
In the embodiment, all mechanisms of the invention are fully automatic, the procedures of workpiece feeding, groove drawing, carrying, dotting and the like are completed by using electric, pneumatic and mechanical devices, the labor cost can be reduced by placing the two procedures on one machine, the labor force can be reduced by feeding the material by using the vibrating tray 2, the processing process is controlled by programs respectively, and each station simultaneously completes two processing procedures.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The plunger ring automatic grooving and end face dotting device comprises a cabinet body (1), wherein one side of the cabinet body (1) is provided with a vibration material tray (2), and is characterized in that one side of the cabinet body (1) close to the vibration material tray (2) is provided with a feed inlet, one side of the cabinet body (1) far away from the vibration material tray (2) is provided with a discharge outlet, one end of the inner wall bottom of the cabinet body (1) close to the vibration material tray (2) is provided with a first conveying belt (3), the middle part of the inner wall bottom of the cabinet body (1) is provided with a first linear motor (4), the top of the first linear motor (4) is slidably provided with a second linear motor (5), the top of the second linear motor (5) is slidably provided with a positioning component (6), one side of the inner wall of the cabinet body (1) close to the vibration material tray (2) is provided with a fourth linear motor (7), one side of the fourth linear motor (7) is slidably provided with a mounting plate (8), the top of the mounting plate (8) is fixedly provided with a stepping motor (9), an output shaft of the stepping motor (9) penetrates through the bottom of the mounting plate (8) and is connected with a cutter (10), the top of a fixed air inlet cylinder (11), and the inner wall (11) is connected with a piston rod (11), the utility model discloses a cabinet, including the cabinet body, the bottom fixed mounting of connecting plate (12) has dotting tool (13), the one end of just keeping away from first conveyer belt (3) in the inner wall bottom of the cabinet body (1) installs out flitch (14), scale rod (15) are installed to inner wall one side of the cabinet body (1) and one side that is located connecting plate (12).
2. The plunger ring automatic slotting and end surface dotting device as claimed in claim 1, wherein a feeding inclined plate is installed at one end of the vibrating tray (2) close to the cabinet body (1), and the tail end of the feeding inclined plate passes through the feeding hole and then extends to one end of the top of the first conveying belt (3).
3. The plunger ring automatic slotting and end face dotting device according to claim 1, wherein the positioning assembly (6) comprises a material carrying plate (61), a material carrying plate (61) is slidably mounted on the top of the second linear motor (5), a third linear motor (62) is fixedly connected to one side of the material carrying plate (61), a first clamping plate (63) and a second clamping plate (64) are slidably mounted on the top of the third linear motor (62), the first clamping plate (63) and the second clamping plate (64) are coaxially connected, a rotary cylinder (66) is further slidably mounted on the top of the third linear motor (62), an output end of the rotary cylinder (66) is fixedly connected with rotating shafts of the first clamping plate (63) and the second clamping plate (64), and a second conveying belt (65) is further mounted on the outer side of the material carrying plate (61) and at one end close to the third linear motor (62).
4. The plunger ring automatic slotting and end surface dotting device according to claim 3, wherein the size of the second clamping plate (64) is larger than that of the first clamping plate (63), a gap is reserved between the first clamping plate (63) and the second clamping plate (64), and one ends, far away from the third linear motor (62), of the first clamping plate (63) and the second clamping plate (64) are respectively provided with a semicircular slot.
5. The plunger ring automatic slotting and end face dotting device according to claim 1, wherein an output shaft of the stepping motor (9) penetrates through the mounting plate (8) to be connected with the slot-drawing tool (10) through a universal coupling, and the slot-drawing tool (10) and the output shaft of the stepping motor (9) form a ninety-degree included angle.
6. The plunger ring automatic slotting and end surface dotting device according to claim 1, wherein the cross-sectional view of the dotting tool (13) is of a triangular structure.
7. The plunger ring automatic slotting and end surface dotting device according to claim 1, wherein a sleeve ring is in threaded connection with the outer side of the scale rod (15), a baffle plate (16) is rotatably connected with the outer side of the sleeve ring, and the baffle plate (16) is used for limiting the connecting plate (12).
8. The plunger ring automatic slotting and end surface dotting device as claimed in claim 1, wherein one end of the discharging plate (14) extends to the outside of the discharging port of the cabinet body (1).
9. The plunger ring automatic slotting and end surface dotting device according to claim 4, wherein an electric cabinet (17) is further arranged at the top of the cabinet body (1), and the electric cabinet (17) is electrically connected with the vibrating tray (2), the first conveying belt (3), the first linear motor (4), the second linear motor (5), the third linear motor (62), the rotating cylinder (66), the fourth linear motor (7), the stepping motor (9) and the propelling cylinder (11) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211416599.8A CN115780891A (en) | 2022-11-13 | 2022-11-13 | Plunger ring automatic slotting and end face dotting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211416599.8A CN115780891A (en) | 2022-11-13 | 2022-11-13 | Plunger ring automatic slotting and end face dotting device |
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| CN115780891A true CN115780891A (en) | 2023-03-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211416599.8A Pending CN115780891A (en) | 2022-11-13 | 2022-11-13 | Plunger ring automatic slotting and end face dotting device |
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| CN114012450A (en) * | 2021-11-16 | 2022-02-08 | 湖南普特思电子科技有限公司 | Motor cover machining device for mobile phone vibration motor |
| CN217474529U (en) * | 2022-06-09 | 2022-09-23 | 瑞安市天瑞换向器有限公司 | Automobile commutator stamping equipment |
| CN115283716A (en) * | 2022-07-25 | 2022-11-04 | 浙江创能机械股份有限公司 | Automatic boring device for piston |
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