CN115736332A - Small-sized online waste cigarette treatment system and treatment method - Google Patents

Small-sized online waste cigarette treatment system and treatment method Download PDF

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Publication number
CN115736332A
CN115736332A CN202211497995.8A CN202211497995A CN115736332A CN 115736332 A CN115736332 A CN 115736332A CN 202211497995 A CN202211497995 A CN 202211497995A CN 115736332 A CN115736332 A CN 115736332A
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waste
tobacco
spiral
small
cigarette
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CN202211497995.8A
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CN115736332B (en
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贾洁
李东峰
李艳斌
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Zhangjiakou Dongli Machinical Manufacture Co ltd
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Zhangjiakou Dongli Machinical Manufacture Co ltd
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Abstract

The invention discloses a small-sized on-line waste cigarette processing system and a processing method, which belong to the technical field of cigarette production, and comprise a feeding lifting device, a flexible rolling device, a cut tobacco removing device, a cigarette paper separating device, a briquetting device and an electric appliance control device which are sequentially arranged, wherein the electric appliance control device is used for controlling the processing process; the processing method comprises the following steps: separating waste cigarettes from a cigarette production line, and conveying the waste cigarettes to a flexible rolling device by a lifter; in the process of transporting the waste cigarettes by the active belt, the waste cigarettes are rolled by the passive belt, so that the stress of the waste cigarettes is eliminated; feeding the waste tobacco branches with the stress eliminated into a silk removing device for silk removing; the waste tobacco after the cut tobacco is removed enters a tobacco paper separating device, and the separated cut tobacco is separated and is not degraded for reutilization; the separated tobacco soil and tobacco paper are sent into a briquetting device to be extruded into blocks so as to be convenient for transportation and treatment. The invention can carry out on-line treatment on waste cigarettes and solves the problems of unclean shred removal, paper scraps in the tobacco shreds and degradation treatment of the tobacco shreds of the existing equipment.

Description

Small-sized online waste cigarette treatment system and treatment method
Technical Field
The invention relates to the technical field of cigarette production, in particular to a small-sized online waste cigarette treatment system and a treatment method.
Background
The waste cigarette belongs to an inevitable unqualified product in cigarette production, and the tobacco shreds of the waste cigarette are recycled and utilized, so that the energy conservation and consumption reduction of a cigarette factory are facilitated. Meanwhile, the quality of the recycled cigarettes is improved, the loss is reduced, and the technical problem is commonly concerned by all cigarette factories.
At present, the separation of cigarette paper and pipe tobacco of waste cigarette can only be realized to the waste cigarette needs to go through steps such as managing directly to carry in proper order, open strip separation and silk paper screening, and present waste cigarette treatment facility is the integral structure mostly, lays subaerial in proper order, and equipment volume is great, consequently need separately set up with a cigarette production line to collect the waste cigarette that each model cigarette production line produced in a centralized way, handle together, will cause the problem that the pipe tobacco degrades the processing. Therefore, when the cut tobacco in the waste cigarette produced in the production process of the cigarette factory is recovered, the defects of various mixed and centralized processing of the cut tobacco, high cut tobacco crushing rate, low quality of the recovered cut tobacco, low recovery rate, degraded use of the cut tobacco, more paper scrap and sundries in the recovered cut tobacco and the like exist.
In order to solve the problems that the prior art is large in equipment size, waste cigarettes need to be subjected to sequence conversion and centralized treatment, the waste cigarettes cannot be completely removed, the cut tobaccos have paper scraps and the like, a waste cigarette treatment system and a waste cigarette treatment method need to be developed.
Disclosure of Invention
The invention provides a small-sized online waste cigarette processing system and a processing method, which can ensure that waste cigarettes in cigarette production do not need to be processed in a sequence-transferring and centralized manner, the waste cigarette processing system can be processed online in parallel with a cigarette making machine, and the problems of incomplete cut tobacco removal, paper scraps in cut tobacco and degradation processing of the cut tobacco in the conventional equipment are solved.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a small-sized on-line waste cigarette processing system comprises a feeding lifting device, a flexible rolling device, a silk removing device, a cigarette paper separating device, a briquetting device and an electric appliance control device which are arranged in sequence;
the flexible rolling device comprises a driving belt for conveying the waste cigarettes and a driven belt arranged above the driving belt; one end of the driving belt is provided with a driving wheel, the other end of the driving belt is provided with a following wheel, and a plurality of carrier rollers are arranged between the driving wheel and the following wheel; a first compression roller is arranged at one end of the driven belt close to the driving wheel, and a second compression roller is arranged at the other end of the driven belt; gears are arranged on one sides of the transmission wheel, the first compression roller and the second compression roller, the transmission wheel gear is connected with an active rocker arm which enables the active belt and the passive belt to run at the same speed, and the first compression roller gear and the second compression roller gear are connected with a passive rocker arm; the second pressing roller is arranged between the carrier rollers, so that the contact surface of the driving belt and the driven belt generates curvature;
the wire stripping device comprises a spiral stator sleeve, a feed inlet arranged on the front side of the spiral stator sleeve, a discharge outlet arranged on the rear side of the spiral stator sleeve, a plurality of groups of stators arranged on the inner wall of the spiral stator sleeve, a spiral rotor shaft arranged on the central shaft of the spiral stator sleeve, a plurality of groups of rotors arranged on the spiral rotor shaft and rotating along with the spiral rotor shaft, and a plurality of fans.
The technical scheme of the invention is further improved as follows: the carrier rollers comprise a first carrier roller and a second carrier roller, and the second press roller is arranged between the first carrier roller and the second carrier roller.
The technical scheme of the invention is further improved as follows: and the driven wheel is provided with a driving belt tensioning device.
The technical scheme of the invention is further improved as follows: and a driven belt tensioning device is arranged on the second pressing roller.
The technical scheme of the invention is further improved as follows: each set of the rotors comprises rotor seats uniformly arranged on the spiral rotor shaft along the circumferential direction and rotor bars assembled on each rotor seat; the rotor rod is made of food-grade silica gel.
The technical scheme of the invention is further improved as follows: the stators are of a columnar structure, each group of stators are axially arranged along the spiral stator sleeve, and gaps are arranged among the stators and are aligned with the rotor; the stator is made of food-grade silica gel.
The technical scheme of the invention is further improved as follows: the fan comprises a primary fan arranged at the middle section of the spiral rotor shaft and a secondary fan arranged at the tail end of the spiral rotor shaft; the primary fan is arranged between the rotors, and the secondary fan is arranged on the front side of the discharge port.
The technical scheme of the invention is further improved as follows: the rotating speed range of the spiral rotor shaft is 800-1500 r/min.
A small-sized on-line waste cigarette processing method comprises the following steps:
s1, separating waste cigarettes from a cigarette production line by a cigarette rolling and packing unit, and conveying the waste cigarettes to a flexible rolling device by a hoister;
s2, in the process that the driving belt of the flexible rolling device conveys the waste cigarettes, the contact part of the driven belt and the driving belt rolls the waste cigarettes to eliminate the stress of the waste cigarettes;
s3, feeding the waste tobacco branches with the stress eliminated into a silk removing device for silk removing;
s4, enabling the waste tobacco branches after the cut tobacco is removed to enter a tobacco paper separation device, and separating the tobacco paper through a vibrating screen, so that the separated cut tobacco is separated and not degraded for reutilization;
and S5, feeding the separated tobacco soil and tobacco paper into a briquetting device to be extruded into blocks so as to facilitate transportation and treatment.
The technical scheme of the invention is further improved as follows: s3, the method specifically comprises the following steps:
s3.1, sucking the waste smoke branch into a feed inlet by a first fan, enabling the waste smoke branch to rotate on the inner wall of the spiral stator sleeve along with the rotor and be clamped at the stator, and colliding, shaking and stripping the waste smoke branch in the air under the action of staggered movement of the rotor relative to the stator;
and S3.2, the waste smoke branches are driven by a second-stage fan, and collide and shake in the air to remove threads under the action of staggered movement of the rotor relative to the stator, so that the waste smoke branches achieve the optimal thread removing effect and are discharged from a discharge hole.
Due to the adoption of the technical scheme, the invention has the technical progress that:
1. the flexible rolling device and the cut tobacco removing device are arranged, so that the volume of a waste cigarette processing system is reduced, waste cigarettes in cigarette production do not need to be subjected to sequence conversion and centralized processing, the waste cigarettes can be processed on line simultaneously with production, the cut tobacco in the waste cigarettes of the same grade is efficiently recovered, and the condition of cut tobacco degradation processing is avoided.
2. The invention eliminates the stress of the waste cigarette by arranging the flexible rolling device, avoids the problem that paper scraps are generated by the fracture or the tear of the surface stress concentration of the waste cigarette in the subsequent filament removing device, and solves the problems of incomplete filament removing, paper scraps in the tobacco and degradation treatment of the tobacco in the prior device.
Drawings
FIG. 1 is a schematic view of the construction of a flexible rolling device according to the present invention;
FIG. 2 is a front perspective view of the filament removing device of the present invention;
FIG. 3 is a left side perspective view of the filament removing device of the present invention;
the roller type rolling machine comprises a driving belt 1, a driving belt 1-1, a driving wheel 1-2, a driven wheel 1-3, a carrier roller 2, a driven belt 2-1, a first press roller 2-2, a second press roller 3, a spiral stator sleeve 4, a spiral rotor shaft 5, a rotor 6, a fan 7, a stator 8, a feeding hole 9, a discharging hole 10, a driven belt tensioning device 11, a driving rocker arm 12, a driving belt tensioning device 13, a driven rocker arm 14 and a rolling equipment wall plate.
Detailed Description
The invention is described in further detail below with reference to the following figures and examples:
in the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" \8230 \ 8230, etc. indicate orientations or positional relationships based on those shown in the drawings, merely for convenience of description and simplification of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" \8230; are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first," "second" \8230, and \8230mayexplicitly or implicitly include at least one such feature. In the description of the present invention, "a number" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
A small-sized on-line waste cigarette processing system comprises a feeding lifting device, a flexible rolling device, a filament removing device, a cigarette paper separating device, a briquetting device and an electric appliance control device which are arranged in sequence and are used for controlling the processing process;
the flexible grinding device comprises a driving belt 1 for conveying the waste cigarettes and a driven belt 2 arranged above the driving belt 1; one end of the driving belt 1 is provided with a driving wheel 1-1, the other end is provided with a following wheel 1-2, and a plurality of carrier rollers 1-3 are arranged between the driving wheel 1-1 and the following wheel 1-2; the driven belt 2 is provided with a first compression roller 2-1 at one end close to the driving wheel 1-1 and a second compression roller 2-2 at the other end; gears are arranged on one sides of the transmission wheel 1-1, the first compression roller 2-1 and the second compression roller 2-2, the gear of the transmission wheel 1-1 is connected with the gear of the first compression roller 2-1 to form an active rocker arm 11 which enables the active belt 1 and the passive belt 2 to run at the same speed, and the gear of the first compression roller 2-1 and the gear of the second compression roller 2-2 are connected with a passive rocker arm 13; the second pressing roller 2-2 is arranged between the carrier rollers 1-3, so that the contact surface of the driving belt 1 and the driven belt 2 generates curvature;
as shown in fig. 1, the idler rollers 1-3 comprise a first idler roller and a second idler roller, and the second press roller 2-2 is arranged between the first idler roller and the second idler roller;
the rotating direction of the first pressing roller 2-1 driven by the driving rocker arm is the same as that of the first driving wheel 1-1;
the driven wheel 1-2 is provided with a driving belt tensioning device 12 to keep the driving belt 1 tensioned;
a driven belt tensioning device 10 is arranged on the second pressing roller 2-2, so that the driven belt 2 keeps tensioning;
and a rolling equipment wallboard 14 is arranged outside the flexible rolling device to protect the flexible rolling device.
The wire stripping device comprises a spiral stator sleeve 3, a feed inlet 8 arranged at the front side of the spiral stator sleeve 3, a discharge outlet 9 arranged at the rear side of the spiral stator sleeve 3, a plurality of groups of stators 7 arranged on the inner wall of the spiral stator sleeve 3, a spiral rotor shaft 4 arranged on the central shaft of the spiral stator sleeve 3, a plurality of groups of rotors 5 arranged on the spiral rotor shaft 4 and rotating along with the spiral rotor shaft 4, and a plurality of fans 6 arranged on the spiral rotor shaft 4 and rotating along with the spiral rotor shaft 4;
as shown in fig. 2 and 3, each set of the rotors 5 includes rotor seats uniformly arranged on the helical rotor shaft 4 in the circumferential direction and a rotor rod assembled on each rotor seat; the rotor rod is made of food-grade silica gel; easy replacement in case of damage to the rotor bars;
each set of rotors 5 is generally provided with 3 rotor seats;
the stators 7 are of a columnar structure, each group of stators 7 are axially arranged along the spiral stator sleeve 3, and gaps are arranged among the stators 7 and are aligned with the rotor 5, so that the rotor 5 is staggered with the stators 7 when rotating; the stator 7 is made of food-grade silica gel;
the inner wall of the spiral stator sleeve 3 is generally provided with 3 groups of stators 7;
the fan 6 comprises a primary fan arranged at the middle section of the spiral rotor shaft 4 and a secondary fan arranged at the tail end of the spiral rotor shaft 4; the primary fan is arranged between the rotors 5, and the secondary fan is arranged on the front side of the discharge hole 9;
the rotating speed of the spiral rotor shaft 4 is determined according to the specific cigarette model, and the rotating speed range is 800-1500 r/min.
A small-sized on-line waste cigarette processing method comprises the following steps:
s1, separating waste cigarettes from a cigarette production line by a cigarette making and tipping unit, and conveying the waste cigarettes to a flexible rolling device by a lifting machine;
s2, in the process that the driving belt 1 of the flexible rolling device conveys the waste cigarettes, the contact part of the driven belt 2 and the driving belt 1 rolls the waste cigarettes to eliminate the stress of the waste cigarettes;
s3, feeding the waste cigarette branches with stress eliminated into a silk removing device for silk removing, and specifically comprising the following steps:
s3.1, sucking waste smoke branches into a feeding hole 8 by a first fan, enabling the waste smoke branches to rotate on the inner wall of the spiral stator sleeve 3 along with the rotor 5 and be clamped at the stator 7, and colliding, shaking and stripping the waste smoke branches in the air under the action of staggered movement of the rotor 5 relative to the stator 7;
s3.2, driven by a second-stage fan, under the action of staggered movement of the rotor 5 relative to the stator 7, the waste smoke branches collide and shake in the air to remove threads, so that the waste smoke branches achieve the optimal thread removing effect and are discharged from a discharge hole 9;
s4, enabling the waste tobacco branches after the cut tobacco is removed to enter a tobacco paper separation device, and separating the tobacco paper through a vibrating screen, so that the separated cut tobacco is separated and not degraded for reutilization;
and S5, feeding the separated tobacco soil and tobacco paper into a briquetting device to be extruded into blocks so as to facilitate transportation and treatment.
In conclusion, the invention ensures that the waste cigarettes in cigarette production do not need to be processed in a sequence-transferring and centralized manner, the waste cigarette processing system can be connected with the cigarette making machine in parallel for on-line processing, and the problems of unclean shred removal, paper scrap in the tobacco shreds and degradation processing of the tobacco shreds of the existing equipment are solved.

Claims (10)

1. A small-size online waste cigarette processing system which characterized in that: the device comprises a feeding lifting device, a flexible rolling device, a wire stripping device, a cigarette paper separating device, a briquetting device and an electric appliance control device which are arranged in sequence;
the flexible rolling device comprises a driving belt (1) used for conveying the waste cigarettes and a driven belt (2) arranged above the driving belt (1); one end of the driving belt (1) is provided with a driving wheel (1-1), the other end of the driving belt is provided with a following wheel (1-2), and a plurality of carrier rollers (1-3) are arranged between the driving wheel (1-1) and the following wheel (1-2); one end of the driven belt (2) close to the driving wheel (1-1) is provided with a first pressing roller (2-1), and the other end is provided with a second pressing roller (2-2); gears are arranged on one sides of the transmission wheel (1-1), the first compression roller (2-1) and the second compression roller (2-2), the gear of the transmission wheel (1-1) and the gear of the first compression roller (2-1) are connected with an active rocker arm (11) which enables the active belt (1) and the passive belt (2) to run at the same speed, and the gear of the first compression roller (2-1) and the gear of the second compression roller (2-2) are connected with a passive rocker arm (13); the second pressing roller (2-2) is arranged between the carrier rollers (1-3) to enable the contact surface of the driving belt (1) and the driven belt (2) to generate curvature;
the wire stripping device comprises a spiral stator sleeve (3), a feed inlet (8) arranged at the front side of the spiral stator sleeve (3), a discharge outlet (9) arranged at the rear side of the spiral stator sleeve (3), a plurality of groups of stators (7) arranged on the inner wall of the spiral stator sleeve (3), a spiral rotor shaft (4) arranged on the central shaft of the spiral stator sleeve (3), and a plurality of groups of rotors (5) and a plurality of fans (6) which are arranged on the spiral rotor shaft (4) and rotate along with the spiral rotor shaft (4).
2. A small-sized on-line waste cigarette processing system according to claim 1, wherein: the carrier rollers (1-3) comprise a first carrier roller and a second carrier roller, and the second press roller (2-2) is arranged between the first carrier roller and the second carrier roller.
3. A small-sized on-line waste cigarette processing system according to claim 1, wherein: and a driving belt tensioning device (12) is arranged on the follow-up wheel (1-2).
4. A small-sized on-line waste cigarette processing system according to claim 1, wherein: and a passive belt tensioning device (10) is arranged on the second pressing roller (2-2).
5. The small-sized on-line waste cigarette processing system according to claim 1, wherein: each set of the rotors (5) comprises rotor seats uniformly arranged on the spiral rotor shaft (4) along the circumferential direction and rotor bars assembled on each rotor seat; the rotor rod is made of food-grade silica gel.
6. The small-sized on-line waste cigarette processing system according to claim 1, wherein: the stators (7) are of a columnar structure, each group of stators (7) are axially arranged along the spiral stator sleeve (3), and gaps are arranged among the stators (7) and aligned with the rotor (5); the stator (7) is made of food-grade silica gel.
7. The small-sized on-line waste cigarette processing system according to claim 1, wherein: the fan (6) comprises a primary fan arranged at the middle section of the spiral rotor shaft (4) and a secondary fan arranged at the tail end of the spiral rotor shaft (4); the primary fan is arranged between the rotors (5), and the secondary fan is arranged on the front side of the discharge hole (9).
8. A small-sized on-line waste cigarette processing system according to claim 1, wherein: the rotating speed range of the spiral rotor shaft (4) is 800-1500 r/min.
9. A small-sized on-line waste cigarette processing method is characterized in that: a small-sized on-line waste cigarette processing system according to any one of claims 1 to 8, comprising the steps of:
s1, separating waste cigarettes from a cigarette production line by a cigarette rolling and packing unit, and conveying the waste cigarettes to a flexible rolling device by a hoister;
s2, in the process that the driving belt (1) of the flexible rolling device conveys the waste cigarettes, the contact part of the driven belt (2) and the driving belt (1) rolls the waste cigarettes to eliminate the stress of the waste cigarettes;
s3, feeding the waste tobacco branches with the stress eliminated into a silk removing device for silk removing;
s4, feeding the waste tobacco branches subjected to the tobacco shred removal into a tobacco paper separation device, and separating the tobacco paper through a vibrating screen, wherein the separated tobacco shreds are separated and are not degraded for reutilization;
and S5, feeding the separated tobacco soil and tobacco paper into a briquetting device to be extruded into blocks so as to facilitate transportation and treatment.
10. The small-sized on-line waste cigarette processing method according to claim 9, characterized in that: s3, the method specifically comprises the following steps:
s3.1, sucking the waste smoke branch into a feed inlet (8) by a first fan, enabling the waste smoke branch to rotate on the inner wall of the spiral stator sleeve (3) along with the rotor (5) and be clamped at the stator (7), and enabling the waste smoke branch to collide, shake and strip threads in the air under the action of staggered movement of the rotor (5) relative to the stator (7);
s3.2, the waste smoke branches are driven by a second-stage fan, and under the action of staggered movement of the rotor (5) relative to the stator (7), the waste smoke branches collide and shake in the air to remove threads, so that the waste smoke branches achieve the optimal thread removing effect and are discharged from a discharge hole (9).
CN202211497995.8A 2022-11-28 2022-11-28 Small-sized on-line waste cigarette treatment system and treatment method Active CN115736332B (en)

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Application Number Priority Date Filing Date Title
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CN115736332B CN115736332B (en) 2024-02-23

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2045578U (en) * 1988-06-03 1989-10-11 紫永成 Push shock separator for cut tobacco and filter tip cigarette paper
CN203207176U (en) * 2013-03-06 2013-09-25 开封东方机械有限公司 Main engine for waste cigarette treatment equipment
CN106858711A (en) * 2017-04-13 2017-06-20 常德瑞华制造有限公司 Pipe tobacco recovery system and useless cigarette breaker
CN106923375A (en) * 2017-04-20 2017-07-07 张家口市东力机械制造有限责任公司 The useless cigarette paper silk separation processor of thickness
CN108813728A (en) * 2018-07-24 2018-11-16 何慧敏 A kind of processing unit (plant) of Chinese herbal medicine curative effect cigarette

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2045578U (en) * 1988-06-03 1989-10-11 紫永成 Push shock separator for cut tobacco and filter tip cigarette paper
CN203207176U (en) * 2013-03-06 2013-09-25 开封东方机械有限公司 Main engine for waste cigarette treatment equipment
CN106858711A (en) * 2017-04-13 2017-06-20 常德瑞华制造有限公司 Pipe tobacco recovery system and useless cigarette breaker
CN106923375A (en) * 2017-04-20 2017-07-07 张家口市东力机械制造有限责任公司 The useless cigarette paper silk separation processor of thickness
CN108813728A (en) * 2018-07-24 2018-11-16 何慧敏 A kind of processing unit (plant) of Chinese herbal medicine curative effect cigarette

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