CN115736332B - Small-sized on-line waste cigarette treatment system and treatment method - Google Patents

Small-sized on-line waste cigarette treatment system and treatment method Download PDF

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Publication number
CN115736332B
CN115736332B CN202211497995.8A CN202211497995A CN115736332B CN 115736332 B CN115736332 B CN 115736332B CN 202211497995 A CN202211497995 A CN 202211497995A CN 115736332 B CN115736332 B CN 115736332B
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waste
cigarette
cigarettes
waste cigarettes
belt
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CN115736332A (en
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贾洁
李东峰
李艳斌
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Zhangjiakou Dongli Machinical Manufacture Co ltd
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Zhangjiakou Dongli Machinical Manufacture Co ltd
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Abstract

The invention discloses a small-sized on-line waste cigarette treatment system and a treatment method, which belong to the technical field of cigarette production and comprise a feeding lifting device, a flexible rolling device, a filament removing device, a cigarette paper separating device, a briquetting device and an electric appliance control device for controlling a treatment process, wherein the feeding lifting device, the flexible rolling device, the filament removing device, the cigarette paper separating device and the briquetting device are sequentially arranged; the processing method comprises the following steps: separating waste cigarettes from a cigarette production line, and conveying the waste cigarettes to a flexible rolling device by a lifting machine; in the process of conveying the waste cigarettes by the driving belt, rolling the waste cigarettes by the passive belt, and eliminating the stress of the waste cigarettes; feeding the waste cigarettes with the stress eliminated into a filament removing device for filament removing; the waste cigarettes after the tobacco shred removal enter a cigarette paper separating device, and the separated tobacco shreds are separated without degradation and reused; and feeding the separated tobacco soil and tobacco paper into a briquetting device to be extruded into blocks so as to facilitate transportation and treatment. The invention can carry out on-line treatment on the waste cigarettes and solves the problems of uncleanness in the existing equipment, paper scraps in the cut tobacco and degradation treatment of the cut tobacco.

Description

Small-sized on-line waste cigarette treatment system and treatment method
Technical Field
The invention relates to the technical field of cigarette production, in particular to a small-sized online waste cigarette treatment system and a treatment method.
Background
The waste cigarettes belong to unqualified products which cannot be avoided in the cigarette production, and cut tobacco of the waste cigarettes is recycled and utilized, so that the energy conservation and consumption reduction of a cigarette factory are facilitated. Meanwhile, the quality of recovered cigarettes is improved, the loss is reduced, and the method is a common technical problem of concern of various cigarette factories.
At present, the waste cigarettes need to be sequentially subjected to the steps of straight conveying, slitting separation, screening of cut paper and the like to realize the separation of the cut paper and the cut tobacco of the waste cigarettes, the existing waste cigarette treatment equipment is of an integrated structure, is sequentially arranged on the ground, has large equipment volume, and therefore needs to be separately arranged with a cigarette production line, and the waste cigarettes produced by the cigarette production lines of various types are collected in a concentrated mode and are treated together, so that the problem of degradation treatment of the cut tobacco is caused. Therefore, when the tobacco shreds in the waste cigarettes produced in the production process of the cigarette factory are recovered, the defects of various tobacco shred mixing and centralized treatments, high tobacco shred breakage rate, low quality of the recovered tobacco shreds, low recovery rate, degraded use of the tobacco shreds, more paper scraps and sundries in the recovered tobacco shreds and the like exist.
In order to solve the problems of large equipment volume, need of sequence-changing centralized treatment of waste cigarettes, uncleanness of filament removal, paper scraps of cut tobacco and the like in the prior art, a waste cigarette treatment system and a waste cigarette treatment method need to be developed.
Disclosure of Invention
The invention aims to solve the technical problems of providing a small-sized on-line waste cigarette processing system and a processing method, so that waste cigarettes in cigarette production do not need to be processed in a concentrated manner in a sequence, the waste cigarette processing system can be processed on line with a cigarette making machine, and the problems of uncleanness in tobacco shred removal, paper scraps in tobacco shred degradation in the existing equipment are solved.
In order to solve the technical problems, the invention adopts the following technical scheme:
a small-sized on-line waste cigarette processing system comprises a feeding lifting device, a flexible rolling device, a filament removing device, a cigarette paper separating device, a briquetting device and an electrical control device for controlling a processing process, which are sequentially arranged;
the flexible rolling device comprises an active belt for conveying waste cigarettes and a passive belt arranged above the active belt; one end of the driving belt is provided with a driving wheel, the other end of the driving belt is provided with a follower wheel, and a plurality of carrier rollers are arranged between the driving wheel and the follower wheel; the driven belt is provided with a first compression roller at one end close to the driving wheel and a second compression roller at the other end; gears are arranged on one sides of the driving wheel, the first press roller and the second press roller, the driving wheel gear is connected with the driving rocker arm which enables the driving belt and the driven belt to run at the same speed, and the driven rocker arm is connected with the first press roller gear and the second press roller gear; the second compression roller is arranged between the carrier rollers, so that the contact surface of the driving belt and the driven belt generates curvature;
the wire removing device comprises a spiral stator sleeve, a feed inlet arranged at the front side of the spiral stator sleeve, a discharge outlet arranged at the rear side of the spiral stator sleeve, a plurality of groups of stators arranged on the inner wall of the spiral stator sleeve, a spiral rotor shaft arranged on the central shaft of the spiral stator sleeve, a plurality of groups of rotors arranged on the spiral rotor shaft and rotating along with the spiral rotor shaft, and a plurality of fans.
The technical scheme of the invention is further improved as follows: the carrier rollers comprise a first carrier roller and a second carrier roller, and the second compression roller is arranged between the first carrier roller and the second carrier roller.
The technical scheme of the invention is further improved as follows: and the follower is provided with an active belt tensioning device.
The technical scheme of the invention is further improved as follows: and a passive belt tensioning device is arranged on the second press roller.
The technical scheme of the invention is further improved as follows: each group of rotors comprises rotor seats uniformly arranged on the spiral rotor shaft along the circumferential direction and rotor bars assembled on each rotor seat; the rotor bar is made of food-grade silica gel.
The technical scheme of the invention is further improved as follows: the stators are of columnar structures, each group of stators are arranged along the axial direction of the spiral stator sleeve, gaps are arranged between the stators, and the gaps are aligned with the rotors; the stator is made of food-grade silica gel.
The technical scheme of the invention is further improved as follows: the fan comprises a primary fan arranged at the middle section of the spiral rotor shaft and a secondary fan arranged at the tail end of the spiral rotor shaft; the primary fan is arranged between the rotors, and the secondary fan is arranged at the front side of the discharge hole.
The technical scheme of the invention is further improved as follows: the rotating speed range of the spiral rotor shaft is 800-1500 r/min.
A small-sized on-line waste cigarette treatment method comprises the following steps:
s1, separating out waste cigarettes from a cigarette production line by a cigarette making and wrapping unit, and conveying the waste cigarettes to a flexible rolling device by a lifting machine;
s2, rolling the waste cigarettes by the contact part of the passive belt and the active belt in the process of transporting the waste cigarettes by the active belt of the flexible rolling device, so as to eliminate the stress of the waste cigarettes;
s3, feeding the waste cigarettes with the stress eliminated into a filament removing device for filament removing;
s4, allowing the waste cigarettes subjected to the wire removal to enter a cigarette paper separation device, separating the cigarette paper through a vibrating screen, and reusing the separated cut tobacco without degradation;
s5, conveying the separated tobacco soil and tobacco paper into a briquetting device to be extruded into blocks so as to facilitate transportation and treatment.
The technical scheme of the invention is further improved as follows: s3, specifically comprising the following steps:
s3.1, sucking the waste cigarettes into a feed inlet by a first fan, enabling the waste cigarettes to rotate on the inner wall of a spiral stator sleeve along with a rotor and to be clamped at a stator, and enabling the waste cigarettes to collide and shake in the air for wire removal under the action of staggered movement of the rotor relative to the stator;
s3.2, driving by a second-stage fan, and under the action of staggered motion of the rotor relative to the stator, colliding and shaking the waste cigarettes in the air to remove threads, so that the waste cigarettes achieve the optimal thread removing effect and are discharged from a discharge port.
By adopting the technical scheme, the invention has the following technical progress:
1. according to the invention, the flexible rolling device and the wire removing device are arranged, so that the volume of the waste cigarette processing system is reduced, the waste cigarettes in cigarette production do not need to be processed in a concentrated manner in a sequence, the waste cigarettes can be processed on line along with production, the high-efficiency recovery of cut tobacco in the same grade of waste cigarettes is realized, and the condition of degrading the cut tobacco is avoided.
2. The invention eliminates the stress of the waste cigarettes by arranging the flexible rolling device, avoids the problem of paper scraps caused by breakage or tearing due to concentrated stress on the surface of the waste cigarettes in the subsequent wire removing device, and solves the problems of uncleanness in wire removing, paper scraps in the tobacco shreds and degradation treatment of the tobacco shreds in the conventional equipment.
Drawings
FIG. 1 is a schematic view of a flexible rolling device according to the present invention;
FIG. 2 is a front perspective view of the yarn removing device of the present invention;
FIG. 3 is a left side perspective view of the yarn removing device of the present invention;
wherein, 1 part of driving belt, 1-1 part of driving wheel, 1-2 parts of follower wheel, 1-3 parts of carrier roller, 2 parts of driven belt, 2-1 parts of first press roller, 2-2 parts of second press roller, 3 parts of spiral stator sleeve, 4 parts of spiral rotor shaft, 5 parts of rotor, 6, fans, 7, stators, 8, a feed inlet, 9, a discharge outlet, 10, a driven belt tensioning device, 11, an active rocker arm, 12, an active belt tensioning device, 13, a driven rocker arm, 14 and rolling equipment wall plates.
Detailed Description
The invention is described in further detail below with reference to the attached drawings and examples:
in the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" … …, etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," … … are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "first", "second" … … can explicitly or implicitly include at least one such feature. In the description of the present invention, "a number" means at least two, for example, two, three, etc., unless explicitly specified otherwise.
A small-sized on-line waste cigarette processing system comprises a feeding lifting device, a flexible rolling device, a filament removing device, a cigarette paper separating device, a briquetting device and an electrical control device for controlling a processing process, which are sequentially arranged;
the flexible rolling device comprises an active belt 1 for conveying waste cigarettes and a passive belt 2 arranged above the active belt 1; one end of the driving belt 1 is provided with a driving wheel 1-1, the other end of the driving belt is provided with a follower wheel 1-2, and a plurality of carrier rollers 1-3 are arranged between the driving wheel 1-1 and the follower wheel 1-2; the driven belt 2 is provided with a first compression roller 2-1 at one end close to the driving wheel 1-1 and a second compression roller 2-2 at the other end; gears are arranged on one sides of the driving wheel 1-1, the first press roller 2-1 and the second press roller 2-2, the driving rocker arm 11 which enables the driving belt 1 and the driven belt 2 to run at the same speed is connected with the gear of the driving wheel 1-1 and the gear of the first press roller 2-1, and the driven rocker arm 13 is connected with the gear of the first press roller 2-1 and the gear of the second press roller 2-2; the second compression roller 2-2 is arranged between the carrier rollers 1-3, so that the contact surface of the driving belt 1 and the driven belt 2 generates curvature;
as shown in fig. 1, the idler rollers 1-3 comprise a first idler roller and a second idler roller, and the second press roller 2-2 is arranged between the first idler roller and the second idler roller;
the rotating direction of the first press roller 2-1 driven by the driving rocker arm is the same as the rotating direction of the first driving wheel 1-1;
the driving belt tensioning device 12 is arranged on the follower wheel 1-2 to enable the driving belt 1 to keep tensioned;
the second press roller 2-2 is provided with a driven belt tensioning device 10, so that the driven belt 2 is kept tensioned;
the flexible roller is externally provided with roller wall plates 14 for protecting the flexible roller.
The wire removing device comprises a spiral stator sleeve 3, a feed inlet 8 arranged at the front side of the spiral stator sleeve 3, a discharge outlet 9 arranged at the rear side of the spiral stator sleeve 3, a plurality of groups of stators 7 arranged on the inner wall of the spiral stator sleeve 3, a spiral rotor shaft 4 arranged on the central shaft of the spiral stator sleeve 3, a plurality of groups of rotors 5 arranged on the spiral rotor shaft 4 and rotating along with the spiral rotor shaft 4, and a plurality of fans 6 arranged on the spiral rotor shaft 4 and rotating along with the spiral rotor shaft 4;
as shown in fig. 2 and 3, each of the rotors 5 includes rotor seats uniformly provided on the screw rotor shaft 4 in the circumferential direction and rotor bars assembled on each of the rotor seats; the rotor bar is made of food-grade silica gel; the rotor bar is convenient to replace under the condition of damage;
each group of rotors 5 is generally provided with 3 rotor seats;
the stators 7 are of columnar structures, each group of stators 7 are axially arranged along the spiral stator sleeve 3, gaps are arranged between the stators 7, and the gaps are aligned with the rotor 5, so that the stators 7 are staggered when the rotor 5 rotates; the stator 7 is made of food-grade silica gel;
the inner wall of the spiral stator sleeve 3 is generally provided with 3 groups of stators 7;
the fan 6 comprises a primary fan arranged at the middle section of the spiral rotor shaft 4 and a secondary fan arranged at the tail end of the spiral rotor shaft 4; the primary fan is arranged between the rotors 5, and the secondary fan is arranged at the front side of the discharge hole 9;
the rotating speed of the spiral rotor shaft 4 is determined according to the specific cigarette model, and the rotating speed range is 800-1500 r/min.
A small-sized on-line waste cigarette treatment method comprises the following steps:
s1, separating out waste cigarettes from a cigarette production line by a cigarette making and wrapping unit, and conveying the waste cigarettes to a flexible rolling device by a lifting machine;
s2, in the process of conveying the waste cigarettes by the driving belt 1 of the flexible rolling device, rolling the waste cigarettes by the contact part of the driven belt 2 and the driving belt 1, and eliminating the stress of the waste cigarettes;
s3, delivering the waste cigarettes with the stress eliminated into a filament removing device for filament removing, and specifically comprising the following steps of:
s3.1, sucking the waste cigarettes into a feed inlet 8 by a first fan, enabling the waste cigarettes to rotate on the inner wall of the spiral stator sleeve 3 along with the rotor 5 and to be clamped at the stator 7, and enabling the waste cigarettes to collide and shake in the air for wire removal under the action of staggered movement of the rotor 5 relative to the stator 7;
s3.2, driven by a second-stage fan, the waste cigarettes collide and shake in the air to remove threads under the action of staggered motion of the rotor 5 relative to the stator 7, so that the waste cigarettes achieve the optimal thread removing effect and are discharged from the discharge port 9;
s4, allowing the waste cigarettes subjected to the wire removal to enter a cigarette paper separation device, separating the cigarette paper through a vibrating screen, and reusing the separated cut tobacco without degradation;
s5, conveying the separated tobacco soil and tobacco paper into a briquetting device to be extruded into blocks so as to facilitate transportation and treatment.
In summary, the invention ensures that the waste cigarettes in the production of cigarettes do not need to be processed in a concentrated sequence, the waste cigarette processing system can be processed on line with a cigarette making machine, and the problems of uncleanness in tobacco shred removal, paper scraps in tobacco shred degradation processing of the existing equipment are solved.

Claims (9)

1. A small-size online waste cigarette processing system which characterized in that: the device comprises a feeding lifting device, a flexible rolling device, a wire removing device, a cigarette paper separating device, a briquetting device and an electrical control device for controlling the treatment process, which are sequentially arranged;
the flexible rolling device comprises an active belt (1) for conveying waste cigarettes and a passive belt (2) arranged above the active belt (1); one end of the driving belt (1) is provided with a driving wheel (1-1), the other end of the driving belt is provided with a follower wheel (1-2), and a plurality of carrier rollers (1-3) are arranged between the driving wheel (1-1) and the follower wheel (1-2); the driven belt (2) is provided with a first press roller (2-1) at one end close to the driving wheel (1-1) and a second press roller (2-2) at the other end; gears are arranged on one sides of the driving wheel (1-1), the first pressing roller (2-1) and the second pressing roller (2-2), the driving rocker arm (11) which enables the driving belt (1) and the driven belt (2) to run at the same speed is connected to the gear of the driving wheel (1-1) and the gear of the first pressing roller (2-1), and the driven rocker arm (13) is connected to the gear of the first pressing roller (2-1) and the gear of the second pressing roller (2-2); the second press roller (2-2) is arranged between the carrier rollers (1-3) to enable the contact surface of the driving belt (1) and the driven belt (2) to generate curvature;
the wire removing device comprises a spiral stator sleeve (3), a feed inlet (8) arranged on the front side of the spiral stator sleeve (3), a discharge outlet (9) arranged on the rear side of the spiral stator sleeve (3), a plurality of groups of stators (7) arranged on the inner wall of the spiral stator sleeve (3), a spiral rotor shaft (4) arranged on the central shaft of the spiral stator sleeve (3), a plurality of groups of rotors (5) arranged on the spiral rotor shaft (4) and rotating along with the spiral rotor shaft (4) and a plurality of fans (6); each group of the rotors (5) comprises rotor seats uniformly arranged on the spiral rotor shaft (4) along the circumferential direction and rotor bars assembled on each rotor seat; the rotor bar is made of food-grade silica gel; each group of stators (7) are axially arranged along the spiral stator sleeve (3), gaps are arranged between the stators (7), and the gaps are aligned with the rotor (5); the stator (7) is made of food-grade silica gel.
2. A compact on-line waste cigarette processing system as in claim 1 wherein: the carrier rollers (1-3) comprise a first carrier roller and a second carrier roller, and the second compression roller (2-2) is arranged between the first carrier roller and the second carrier roller.
3. A compact on-line waste cigarette processing system as in claim 1 wherein: an active belt expanding device (12) is arranged on the follower wheel (1-2).
4. A compact on-line waste cigarette processing system as in claim 1 wherein: and a passive belt expanding device (10) is arranged on the second press roller (2-2).
5. A compact on-line waste cigarette processing system as in claim 1 wherein: the fan (6) comprises a primary fan arranged at the middle section of the spiral rotor shaft (4) and a secondary fan arranged at the tail end of the spiral rotor shaft (4); the primary fan is arranged between the rotors (5), and the secondary fan is arranged at the front side of the discharge hole (9).
6. A compact on-line waste cigarette processing system as in claim 1 wherein: the rotating speed range of the spiral rotor shaft (4) is 800-1500 r/min.
7. A small-sized on-line waste cigarette treatment method is characterized in that: use of a small on-line waste cigarette treatment system according to any one of claims 1-4, 6, comprising the steps of:
s1, separating waste cigarettes from a cigarette production line by a cigarette making and wrapping unit, and conveying the waste cigarettes to a flexible rolling device by a feeding lifting device;
s2, in the process of conveying the waste cigarettes by the driving belt (1) of the flexible rolling device, rolling the waste cigarettes by the contact part of the driven belt (2) and the driving belt (1), and eliminating the stress of the waste cigarettes;
s3, feeding the waste cigarettes with the stress eliminated into a filament removing device for filament removing;
s4, allowing the waste cigarettes subjected to the wire removal to enter a cigarette paper separation device, separating the cigarette paper through a vibrating screen, and reusing the separated cut tobacco without degradation;
s5, conveying the separated tobacco soil and tobacco paper into a briquetting device to be extruded into blocks so as to facilitate transportation and treatment.
8. A small-sized on-line waste cigarette treatment method is characterized in that: a small on-line waste cigarette processing system employing the method of claim 5, comprising the steps of:
s1, separating waste cigarettes from a cigarette production line by a cigarette making and wrapping unit, and conveying the waste cigarettes to a flexible rolling device by a feeding lifting device;
s2, in the process of conveying the waste cigarettes by the driving belt (1) of the flexible rolling device, rolling the waste cigarettes by the contact part of the driven belt (2) and the driving belt (1), and eliminating the stress of the waste cigarettes;
s3, feeding the waste cigarettes with the stress eliminated into a filament removing device for filament removing;
s4, allowing the waste cigarettes subjected to the wire removal to enter a cigarette paper separation device, separating the cigarette paper through a vibrating screen, and reusing the separated cut tobacco without degradation;
s5, conveying the separated tobacco soil and tobacco paper into a briquetting device to be extruded into blocks so as to facilitate transportation and treatment.
9. The method for small-sized on-line waste cigarette treatment according to claim 8, wherein the method comprises the following steps: s3, specifically comprising the following steps:
s3.1, sucking the waste cigarettes into a feed inlet (8) by a primary fan, enabling the waste cigarettes to rotate on the inner wall of a spiral stator sleeve (3) along with a rotor (5) and to be clamped at a stator (7), and enabling the waste cigarettes to collide and shake in the air to take off threads under the action of staggered movement of the rotor (5) relative to the stator (7);
s3.2 is driven by a secondary fan, and under the action of staggered motion of the rotor (5) relative to the stator (7), the waste cigarettes collide in the air and shake for wire removal, so that the waste cigarettes achieve the optimal wire removal effect and are discharged from the discharge port (9).
CN202211497995.8A 2022-11-28 2022-11-28 Small-sized on-line waste cigarette treatment system and treatment method Active CN115736332B (en)

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CN115736332B true CN115736332B (en) 2024-02-23

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2045578U (en) * 1988-06-03 1989-10-11 紫永成 Push shock separator for cut tobacco and filter tip cigarette paper
CN203207176U (en) * 2013-03-06 2013-09-25 开封东方机械有限公司 Main engine for waste cigarette treatment equipment
CN106858711A (en) * 2017-04-13 2017-06-20 常德瑞华制造有限公司 Pipe tobacco recovery system and useless cigarette breaker
CN106923375A (en) * 2017-04-20 2017-07-07 张家口市东力机械制造有限责任公司 The useless cigarette paper silk separation processor of thickness
CN108813728A (en) * 2018-07-24 2018-11-16 何慧敏 A kind of processing unit (plant) of Chinese herbal medicine curative effect cigarette

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2045578U (en) * 1988-06-03 1989-10-11 紫永成 Push shock separator for cut tobacco and filter tip cigarette paper
CN203207176U (en) * 2013-03-06 2013-09-25 开封东方机械有限公司 Main engine for waste cigarette treatment equipment
CN106858711A (en) * 2017-04-13 2017-06-20 常德瑞华制造有限公司 Pipe tobacco recovery system and useless cigarette breaker
CN106923375A (en) * 2017-04-20 2017-07-07 张家口市东力机械制造有限责任公司 The useless cigarette paper silk separation processor of thickness
CN108813728A (en) * 2018-07-24 2018-11-16 何慧敏 A kind of processing unit (plant) of Chinese herbal medicine curative effect cigarette

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