CN115716312B - Automatic film punching detection equipment for L-shaped silica gel tube - Google Patents
Automatic film punching detection equipment for L-shaped silica gel tube Download PDFInfo
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- CN115716312B CN115716312B CN202211376357.0A CN202211376357A CN115716312B CN 115716312 B CN115716312 B CN 115716312B CN 202211376357 A CN202211376357 A CN 202211376357A CN 115716312 B CN115716312 B CN 115716312B
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- silica gel
- film punching
- silicone tube
- detection device
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- 238000001514 detection method Methods 0.000 title claims abstract description 80
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 74
- 239000000741 silica gel Substances 0.000 title claims abstract description 74
- 229910002027 silica gel Inorganic materials 0.000 title claims abstract description 74
- 238000004080 punching Methods 0.000 title claims abstract description 65
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 90
- 238000007664 blowing Methods 0.000 claims abstract description 6
- 230000009471 action Effects 0.000 claims abstract description 4
- 238000007599 discharging Methods 0.000 claims description 18
- 230000007246 mechanism Effects 0.000 claims description 11
- 230000000694 effects Effects 0.000 abstract description 4
- 238000005553 drilling Methods 0.000 abstract description 2
- 239000010408 film Substances 0.000 description 100
- 230000003028 elevating effect Effects 0.000 description 12
- 239000012634 fragment Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 5
- 239000007787 solid Substances 0.000 description 3
- 239000010409 thin film Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The application relates to an automatic film punching detection device for an L-shaped silica gel tube, which relates to the field of film punching and drilling equipment, and aims to solve the problems that the manual removal of a film in an L-shaped pipeline is labor-consuming, low in efficiency and time-consuming and labor-consuming; the first lifting table is arranged on the machine table, and the processing head is connected with the lifting table; a through hole is formed in the axial direction of the processing head; the processing head is provided with a blade for cutting the film inside the L pipe; the pneumatic piece comprises a first air pump and a first air pipe connected with the first air pump; the first air pipe is communicated with the through hole and used for blowing air into the L-shaped silicone tube after the blade executes the cutting action so as to blow out film scraps out of the L-shaped silicone tube. The application has the effects of realizing film removal automation and reducing manpower.
Description
Technical Field
The application relates to the field of film punching and drilling equipment, in particular to automatic film punching detection equipment for an L-shaped silica gel tube.
Background
The L-shaped silica gel pipe is used for oil transportation, gas transportation, water transportation and other functions on an automobile, and is manufactured by adopting an injection molding process when the L-shaped silica gel pipe is manufactured generally.
The film is usually removed by manually scraping the film from the L-shaped pipeline with a blade, and blowing out the film residue from the L-shaped pipeline with a blower.
Aiming at the related patent, the thin film in the L-shaped pipeline is manually removed, so that the labor is consumed, the efficiency is low, and the time and the labor are wasted.
Disclosure of Invention
In order to solve the problem that the time and the labor are wasted in removing the thin film in the L-shaped pipeline, the application provides an automatic film punching detection device for an L-shaped silica gel tube.
The application provides an automatic film punching detection device for an L-shaped silica gel tube, which adopts the following technical scheme:
the automatic film punching detection equipment for the L-shaped silica gel tube comprises a machine table and a film punching device, wherein the film punching device comprises a processing head, a first lifting table and a pneumatic piece;
the first lifting table is arranged on the machine table, and the processing head is connected with the lifting table;
a through hole is formed in the axial direction of the processing head;
the processing head is provided with a blade for cutting the thin film inside the L pipe;
the pneumatic piece comprises a first air pump and a first air pipe connected with the first air pump;
the first air pipe is communicated with the through hole and used for blowing air into the L-shaped silicone tube after the blade performs cutting action so as to blow film scraps out of the L-shaped silicone tube.
Through adopting above-mentioned technical scheme, first elevating platform descends, drives the processing head and moves down, and then makes the film in the L type silicone tube of blade cutting, makes the film break away from L type silicone tube. The first air pump is operated, air is blown into the L-shaped silicone tube from the first air tube, and film residues in the L-shaped silicone tube are blown out. The automatic film removing process is realized, the labor is saved, and the film removing speed is accelerated.
Preferably, the blade comprises an arc-shaped blade and a straight blade, and the straight blade and the arc-shaped blade are connected to a processing head;
the two arc-shaped blades are symmetrically arranged on two sides of the through hole;
the straight blade is arranged between the two arc-shaped blades;
the height of the arc-shaped blade is smaller than that of the straight blade.
In the common case, a round blade is adopted to cut the whole film, but the shape and the size of the film are the same as the inner diameter of the L-shaped silica gel tube, so that the film is easy to be clamped in the L-shaped silica gel tube, and the L-shaped silica gel tube is blocked; through adopting above-mentioned technical scheme, the straight blade now cuts into two with the film, and the reuse arc blade cuts two films from L type silicone tube inside wall, and the film that cuts down like this is two semicircular fragments, is blown out by the air current easily, has reduced the possibility of blockking up in the L type silicone tube.
Preferably, the automatic film punching detection device for the L-shaped silica gel tube further comprises a bearing disc rotatably arranged on the machine table and a plurality of fixing pieces arranged on the bearing disc at intervals;
each fixing piece comprises two symmetrically arranged limiting blocks, and the distance between the two limiting blocks can be adjusted;
limiting grooves are formed in the two limiting blocks, and the limiting grooves are matched with the L-shaped silicone tubes.
The position of the common fixing piece is fixed, and when the length of the L-shaped silicone tube is changed, the fixing effect of the fixing piece on the L-shaped silicone tube is weakened; through adopting above-mentioned technical scheme, insert the spacing inslot with L type silicone tube, make the minor face of L type silicone tube upwards. When the length of the L-shaped silica gel tube is changed, the distance between the two limiting blocks is changed, and then the fixing effect on the L-shaped silica gel tube is enhanced.
Preferably, the automatic film punching detection device for the L-shaped silica gel tube further comprises a detection device arranged on the machine table, wherein the detection device comprises a second lifting table, an air flow generation mechanism fixed with the second lifting table, a two-dimensional moving table and a detection piece fixed with the two-dimensional moving table;
the second lifting platform is fixed on the machine platform and used for lifting the carrying airflow generating mechanism, and the two-dimensional moving platform is fixed on the machine platform and used for lifting the detecting piece;
the air flow generating mechanism is used for blowing air to one end of the L-shaped silica gel tube, and the detecting piece is used for detecting air flow at the other end of the L-shaped silica gel tube.
By adopting the technical scheme, when the L-shaped silica gel tube is transported to the position of the detection device, the second lifting table descends to drive the airflow generation mechanism to descend; the two-dimensional moving table moves along the radial direction of the bearing disc and then moves along the length direction of the L-shaped silica gel tube, so that the detection piece is inserted into the L-shaped silica gel tube. The air flow generating mechanism blows air to one end of the L-shaped silica gel tube, and the detecting piece detects whether air flows through the other end of the L-shaped silica gel tube or not, and then detects whether the L-shaped silica gel tube is opened or not.
Preferably, a third lifting table is fixed on the machine table;
the third lifting platform is connected with a clamping block;
the clamping block is provided with a clamping groove;
each fixing piece comprises two limiting blocks, one limiting block of the two limiting blocks is provided with a slot, and the slot corresponds to the limiting groove and is used for clamping one end of the L-shaped silicone tube.
Generally, when ventilation is performed to the L-shaped silica gel tube, the L-shaped silica gel tube can be tilted due to overlarge air flow, so that the L-shaped silica gel tube is separated from the limiting groove, and the plugging position of the first detection head or the second detection head and the L-shaped silica gel tube leaks air, so that the detection accuracy is reduced; through adopting above-mentioned technical scheme, when detecting L type silicone tube, the third elevating platform descends, drives the card solid piece and moves down, makes L type silicone tube sink into the card solid inslot, and the both sides limit of card solid piece inserts in the slot. The clamping block presses the L-shaped silicone tube, so that the possibility of tilting of the L-shaped silicone tube is reduced, the possibility of separation of the L-shaped silicone tube from the limiting groove is further reduced, and the detection accuracy is further improved.
Preferably, the L-shaped silica gel tube automatic film punching detection device further comprises a discharging device, and the discharging device is connected to the machine table;
the discharging device comprises a manipulator fixed with the machine table and a conveyor belt arranged on one side of the manipulator;
the manipulator can take out the L-shaped silica gel tube after detection from the fixing piece and put the L-shaped silica gel tube into the conveyor belt.
Through adopting above-mentioned technical scheme, when L type silicone tube transportation to discharge apparatus's position, the manipulator descends, presss from both sides L type silicone tube, and rethread manipulator transports L type silicone tube to the conveyer belt on, unclamps the clamping jaw again, makes L type silicone tube fall into the conveyer belt on, and the conveyer belt takes away L type silicone tube conveying. And then resetting the manipulator and waiting for the next L-shaped silica gel tube to be transported.
Preferably, the L-shaped silica gel tube automatic film punching detection device further comprises a collection assembly, wherein the collection assembly comprises a collection box and a support rod;
one end of the supporting rod is connected with the first lifting table, and the other end of the supporting rod is connected with the collecting box;
the collecting box is hollow, and a first perforation is formed in the side face of the collecting box.
After the film is blown out of the L-shaped silica gel tube, the film is guided out of the machine table and is difficult to clean, and the film is easy to float into a mechanical operation part to cause mechanical clamping; through adopting above-mentioned technical scheme, at the in-process that first elevating platform descends, drive the collecting box and descend, and then make the first perforation of collecting box lateral wall align with L type silicone tube one end, make the film piece in the L type silicone tube blow into in the collecting box, reduce the possibility that the film drifts in the board, and then reduced the clearance degree of difficulty of board, reduce the possibility that machinery was blocked.
Preferably, one side of the collecting box is opened, and a box cover is arranged;
an inner box is arranged in the collecting box, a second perforation is arranged on the inner box, and the central axis of the second perforation coincides with the central axis of the first perforation.
Film fragments are blown into the collecting box, but the collecting box is fixedly connected with the supporting rods, when the film fragments in the collecting box are collected fully, the film fragments in the collecting box are inconvenient to clean, by adopting the technical scheme, the film fragments in the L-shaped silicone tube enter the inner box through the first perforation and the second perforation, after the inner box is filled, the inner box is taken out from the collecting box, the film fragments in the inner box are poured out, the difficulty of cleaning the film fragments in the collecting box is reduced, and the film fragments are convenient to clean.
Preferably, a push plate is arranged between the collecting box and the inner box, and the push plate is arranged at one end of the collecting box far away from the first perforation;
an elastic piece is arranged between the push plate and the collecting box, one end of the elastic piece is connected with the push plate, and the other end of the elastic piece is connected with the inner side wall of the collecting box.
There is the clearance between inner box and the collecting box, lead to the film piece to get into the collecting box from first perforation easily, and do not enter into the inner box through the second perforation, and then make a part of film piece pile up in the collecting box, when clearing up film piece, not only need clear up the film piece in the inner box, still need clear up the film piece in the collecting box, clear up inconveniently, through adopting above-mentioned technical scheme, make the push pedal push away the inner box to the collecting box inside wall, and then make inner box and collecting box inside wall paste tightly, the possibility that has reduced the film piece and has floated the gap between collecting box and the inner box, and then reduced the clearance degree of difficulty.
Preferably, the film punching device, the detecting device and the discharging device are arranged around the bearing disc, the L-shaped silica gel tube automatic film punching device further comprises a control console, and the control console can control the rotation of the bearing disc so that the fixing piece corresponds to the positions of the film punching device, the detecting device and the discharging device respectively.
Generally, the film removing process of an L-shaped silicone tube needs to be three steps, namely film punching, detection and unloading, but because the position of a fixing piece does not correspond to the positions of a film punching device, a detection device and an unloading device, each step is required to be carried out independently, and the operation efficiency is low.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the first lifting table descends to drive the processing head to move downwards, so that the blade cuts the film in the L-shaped silica gel tube, and the film is separated from the L-shaped silica gel tube. The first air pump is operated, air is blown into the L-shaped silicone tube from the first air tube, and film residues in the L-shaped silicone tube are blown out. The automatic process of removing the film is realized, the labor is saved, and the film removing speed is accelerated;
2. the straight blade cuts the film into two pieces, and then the arc blade cuts the two pieces of film from the inner side wall of the L-shaped silicone tube, so that the cut film is two semicircular fragments which are easily blown out by air flow, and the possibility of blockage in the L-shaped silicone tube is reduced;
3. when one L-shaped silica gel tube is used for film punching, the other L-shaped silica gel tube after film punching can be subjected to the next detection procedure, and the L-shaped silica gel tube after film punching can be subjected to the unloading procedure, so that the film punching, the detection and the unloading procedures can be simultaneously carried out, and the working efficiency of the automatic film punching detection equipment for the L-shaped silica gel tube is further improved.
Drawings
Fig. 1 is a schematic diagram of the overall structure of an automatic film punching detection device for an L-shaped silicone tube according to an embodiment of the present application.
Fig. 2 is a cross-sectional view showing the structure of a film punching device according to an embodiment of the present application.
Fig. 3 is a schematic view of the overall structure of a processing head according to an embodiment of the present application.
Fig. 4 is a cross-sectional view of an embodiment of the present application for embodying the structure of a collection device.
FIG. 5 is a cross-sectional view of an embodiment of the present application for embodying the structure of the detecting device.
Reference numerals illustrate: 1. a machine table; 11. a table body; 12. a frame; 121. a first frame; 122. a second frame; 123. a third frame; 124. a fourth frame;
2. a film punching device; 21. a processing head; 211. an arcuate blade; 212. a straight blade; 213. a through hole; 22. a first elevating platform; 23. a pneumatic member; 231. a first air pump; 232. a first air tube;
3. a detection device; 31. a detecting member; 311. a first detection head; 312. a second detection head; 32. a second lifting table; 33. a two-dimensional mobile station; 34. an air flow generating mechanism; 341. a second air pump; 342. a second air pipe; 343. a third air pump; 344. a third air pipe; 35. an air flow sensor;
4. a discharging device; 41. a manipulator; 42. a conveyor belt;
5. a collecting device; 51. a collection box; 52. a support rod; 53. a first perforation; 54. an inner box; 55. a second perforation; 56. a push plate; 561. a guide slope; 57. an elastic member;
6. a fixing member; 61. a limiting block; 62. an adjusting plate; 63. a limit groove; 64. a slot;
7. a carrying tray;
8. a third elevating platform;
9. a clamping block; 91. and a clamping groove.
Detailed Description
The application is described in further detail below with reference to fig. 1-5.
The embodiment of the application discloses an automatic film punching detection device for an L-shaped silica gel tube.
Referring to fig. 1, an automatic film punching detection device for an L-shaped silicone tube comprises a machine table 1, a control console, a film punching device 2, a detection device 3, a discharging device 4, a collecting device 5, a fixing piece 6 and a bearing disc 7. The machine 1 is vertically placed on the horizontal ground, the machine 1 comprises four frames 12 and a table body 11, the frames 12 are respectively a first frame 121, a second frame 122, a third frame 123 and a fourth frame 124, and the frames 12 are arranged along one circle of the bearing disc 7. The bearing plate 7 is horizontally arranged at the center of the top surface of the table body 11 and is rotationally connected to the table body 11. The number of fixing members 6 is 6 in this embodiment, and the fixing members 6 are uniformly distributed along the circumference of the carrying tray 7, and the fixing members 6 are connected to the carrying tray 7. The film punching device 2 is connected with the first frame 121, the detection device 3 is connected with the second frame 122, the discharging device 4 is connected with the third frame 123, the collecting device 5 is connected with the film punching device 2, and the control console can control the rotation of the bearing disc 7 so that the fixing piece 6 corresponds to the positions of the film punching device 2, the detection device 3 and the discharging device 4 respectively.
The operator faces the automatic film punching detection equipment of the L-shaped silica gel tube, the opposite side of the operator is a feeding station, the left hand side of the operator is a film punching device 2, and then the operator is sequentially provided with a detection device 3 and a discharging device 4 along the clockwise direction.
The L-shaped silicone tube is fixed on the fixing piece 6 in front of the feeding station, the opening of the short side of the L-shaped silicone tube is upward, the control console is started, the control console controls the bearing disc 7 to rotate until the L-shaped silicone tube reaches the position of the film punching device 2 and then stops, at the moment, the bearing disc 7 rotates the fixing piece 6 without the L-shaped silicone tube to the front of the feeding station, and the film punching device 2 cuts off a film in the L-shaped silicone tube and then blows out the film into the collecting device 5. In the film punching process, the next L-shaped silica gel tube is placed in the fixing piece 6 in front of the feeding station.
After the film is punched, the bearing plate 7 continues to move until the L-shaped silica gel tube after the film punching is completed reaches the position of the detection device 3, and at the moment, the bearing plate 7 rotates a fixing piece 6 without the L-shaped silica gel tube to the feeding station, and the detection device 3 detects whether the L-shaped silica gel tube is opened or not. In the detection process of the detection device 3, the next L-shaped silica gel tube is placed in the fixing piece 6 before the feeding station. After the detection is finished, the bearing disc 7 continues to rotate, and after the detected L-shaped silicone tube reaches the position of the unloading device 4, the bearing disc 7 stops rotating, and the unloading device 4 unloads the L-shaped silicone tube which has passed the detection from the fixing piece 6. The L-shaped silicone tube which is not passed through the detection can not be discharged by the discharging device 4, and the next round of film punching detection can be carried out along with the bearing disc 7.
Referring to fig. 2, the fixing member 6 includes two symmetrically arranged limiting blocks 61, an adjusting plate 62 is disposed between the limiting blocks 61 and the bearing plate 7, and a chute is formed on the adjusting plate 62. One of the limiting blocks 61 is welded on the adjusting plate 62, the bottom surface of the other limiting block 61 is integrally formed with a sliding edge, and the sliding edge is inserted into the adjusting plate 62 and slides in the adjusting plate 62. Both limiting blocks 61 are provided with limiting grooves 63.
The user holds the L-shaped silicone tube, places the short side of the L-shaped silicone tube upwards, and inserts one end of the short side of the L-shaped silicone tube into the limit groove 63 welded on the limit block 61 on the adjusting plate 62, and inserts one end of the long side of the L-shaped silicone tube into the limit groove 63 on the other limit block 61. And fixing the L-shaped silicone tube.
Referring to fig. 2 and 3, the film punching apparatus 2 includes a processing head 21, a first elevating table 22, and a pneumatic member 23, the first elevating table 22 is bolted to a first frame 121, and the lower end of the first elevating table 22 is welded to the processing head 21. The first frame 121 is welded with a first mounting plate, and the pneumatic component 23 includes a first air pump 231 and a first air pipe 232, where the first air pump 231 is bolted to the first mounting plate. The first air pipe 232 is inserted in the first air pump 231, a through hole 213 is formed in the axial direction of the processing head 21, and one end of the first air pipe 232, which is far away from the first air pump 231, is communicated with the processing head 21.
Referring to fig. 3, the end surface of the processing head 21 far away from the first air pipe 232 is glued with blades, the blades comprise an arc-shaped blade 211 and a straight blade 212, the arc-shaped blade 211 and the straight blade 212 are welded on the end surface of the processing head 21 far away from the first air pipe 232, two arc-shaped blades 211 are symmetrically arranged, and the two arc-shaped blades 211 are bent towards the direction of the symmetry axis. The straight blade 212 is disposed between the two arc-shaped blades 211, and the height of the straight blade 212 is higher than the height of the arc-shaped blades 211.
When the L-shaped silicone tube reaches the position of the film punching device 2, the first lifting table 22 moves downwards to drive the processing head 21 to move downwards until the processing head 21 is inserted into the L-shaped silicone tube. The first lift table 22 continues to move downward until the straight blade 212 contacts the film, and the first lift table 22 continues to move downward, with the straight blade 212 dividing the film into two halves. At this time, the arc-shaped blades 211 contact the film, the first lifting table 22 continues to move downwards, the two arc-shaped blades 211 cut the film from the inner side wall of the L-shaped silicone tube, at this time, the first lifting table 22 stops moving, the first air pump 231 starts to operate, and air flows into the L-shaped silicone tube through the first air tube 232, so that film residues in the L-shaped silicone tube are blown out.
Referring to fig. 4, the collecting device 5 includes a collecting box 51 and a support rod 52, one end of the support rod 52 is welded to the first elevating table 22, and the other end of the support rod 52 is welded to the collecting box 51. The end surface of the collecting box 51, which is close to the first lifting platform 22, is provided with a first perforation 53, the upper end surface of the collecting box 51 is opened, and a box cover is rotatably connected. An inner box 54 is arranged in the collecting box 51, the inner box 54 is placed in the collecting box 51, a second perforation 55 is formed in one surface, close to the first lifting platform 22, of the inner box 54, and the second perforation 55 is overlapped with the central axis of the first perforation 53. A push plate 56 is disposed between the inner side wall of the collecting box 51 and the outer side wall of the inner box 54, and an elastic member 57 is disposed between the push plate 56 and the inner side wall of the collecting box 51, wherein the elastic member 57 is a spring in this embodiment. One end of the elastic member 57 is welded to the inner side wall of the collection box 51, and the other end of the elastic member 57 is welded to the side of the push plate 56 away from the inner box 54. The push plate 56 is provided at an upper end thereof with a guide inclined surface 561, and the guide inclined surface 561 is inclined toward the first elevating platform 22.
When the first lifting table 22 moves, the supporting rod 52 is driven to move, and then the collecting box 51 is driven to move, and when the film is cut off, the collecting box 51 is positioned at the opening of the long side of the L-shaped silica gel tube, and the first perforation 53 is aligned with the opening of the L-shaped silica gel tube. After the film is blown out, the film passes through the L-shaped silicone tube and then passes through the first perforation 53 and the second perforation 55 to enter the inner box 54.
When the film inside the inner case 54 is excessively stacked, the case cover is opened, the inner case 54 inside the collecting case 51 is taken out, the film inside the inner case 54 is cleaned, the inner case 54 is placed above the collecting case 51, the second perforation 55 is made to face the first elevating table 22, the inner case 54 is pressed down again, the inner case 54 is made to contact with the guide inclined surface 561, the push plate 56 is moved in a direction away from the inner case 54 under the action of the guide inclined surface 561, the elastic member 57 is compressed, and the inner case 54 is then placed into the collecting case 51. At this time, the elastic member 57 is in a compressed state, so that the push plate 56 has a continuous pushing force on the inner box 54, and further, one surface of the inner box 54, which is close to the first lifting platform 22, is tightly attached to the inner side wall of the collecting box 51.
Referring to fig. 5, the detecting device 3 includes a detecting member 31, an airflow generating mechanism 34, a second elevating stage 32, and a two-dimensional moving stage 33. The detecting piece 31 includes a first detecting head 311 and a second detecting head 312, and the first detecting head 311 and the second detecting head 312 are hollow round tables. The second lifting platform 32 is connected to the second frame 122 through bolts, and one end of the second lifting platform 32, which is close to the limiting block 61, is welded with the second detection head 312; the two-dimensional moving table 33 is bolted to the third frame 123, and the first detection head 311 is welded to the two-dimensional moving table 33. The first detection head 311 and the second detection head 312 are welded with an airflow sensor 35; the air flow generating mechanism 34 includes a second air pump 341, a second air pipe 342, a third air pump 343, and a third air pipe 344. The second mounting plate is welded on the second frame 122, the second air pump 341 is connected with the second mounting plate through bolts, the second air pump 341 is glued with the second air pipe 342, one end, away from the second air pump 341, of the second air pipe 342 is communicated with the second detection head 312, the third mounting plate is welded on the third frame 123, the third air pump 343 is connected with the third mounting plate through bolts, the third air pump 343 is glued with the third air pipe 344, and one end, away from the third air pump 343, of the third air pipe 344 is communicated with the first detection head 311.
Referring to fig. 5, a third lifting table 8 is connected to a third frame 123 through a bolt, a clamping block 9 is welded at one end of the third lifting table 8 close to the L-shaped silicone tube, a clamping groove 91 is formed in the bottom surface of the clamping block 9, and the size of the clamping groove 91 is matched with that of the L-shaped silicone tube. The limiting block 61 with the sliding edge integrally formed on the bottom surface is provided with a slot 64, and the slot 64 is communicated with the limiting groove 63.
After the film punching of the L-shaped silica gel tube is completed, the L-shaped silica gel tube is transported to the position of the detection device 3 by the bearing disc 7, and at the moment, the second lifting table 32 descends to enable the second detection head 312 to be inserted into the L-shaped silica gel tube; the two-dimensional moving table 33 moves along the axial direction of the carrying disc 7 towards the direction close to the L-shaped silicone tube, the two-dimensional moving table 33 moves along the length direction of the long tube of the L-shaped silicone tube towards the direction close to the L-shaped silicone tube, so that the first detection head 311 is inserted into the L-shaped silicone tube, the second air pump 341 is operated, the third air pump 343 is not operated, air flows into the second detection head 312 from the second air tube 342, then flows into the L-shaped silicone tube, the air flow sensor 35 on the first detection head 311 detects whether air flows through, and then whether the L-shaped silicone tube is opened or not.
When the first detecting head 311 and the second detecting head 312 are both inserted into the L-shaped silicone tube, the third air pump 343 may be operated, the second air pump 341 is not operated, and the air flow flows into the L-shaped silicone tube from the third air pipe 344, and the air flow sensor 35 on the second detecting head 312 detects whether the air flow passes through, so as to detect whether the L-shaped silicone tube is opened.
Referring to fig. 1, the discharging device 4 includes a robot 41 and a conveyor belt 42, the robot 41 is bolted to the fourth frame 124, and the conveyor belt 42 is disposed beside the robot 41 and placed on a horizontal ground. One side of the clamping jaw of the mechanical arm 41 for clamping the object is glued with a rubber pad.
After the detected L-shaped silicone tube is conveyed to the position of the discharging device 4, the manipulator 41 descends until the L-shaped silicone tube is between the clamping jaws, the clamping jaws clamp, the manipulator 41 moves upwards, the L-shaped silicone tube is taken out of the limiting groove 63, the manipulator 41 moves towards the conveying belt 42 again until the manipulator 41 is positioned above the conveying belt 42, the manipulator 41 moves downwards until the clamping jaws are 1-2cm away from the conveying belt 42, the clamping jaws are loosened, and then the L-shaped silicone tube falls onto the conveying belt 42 and is conveyed and taken away by the conveying belt 42. The robot 41 is reset again and waits for the next L-shaped silicone tube.
The embodiment of the application provides an implementation principle of an automatic film punching detection device for an L-shaped silica gel tube, which comprises the following steps: first, the L-shaped silicone tube is fixed in the limit groove 63 from the feeding station, so that the short side of the L-shaped silicone tube faces upwards. The bearing disc 7 rotates to enable the L-shaped silicone tube to reach the position of the film punching device 2, the first lifting table 22 descends to enable the processing head 21 and the collecting box 51 to move downwards together until the processing head 21 is inserted into the L-shaped silicone tube, then a film in the L-shaped silicone tube is cut off, and at the moment, the first through hole 53 is opposite to one end of the L-shaped silicone tube. The first air pump 231 starts to operate, and air is blown into the L-shaped silicone tube from the first air pipe 232, and film residues are blown into the inner tank 54. The first lifting table 22 is lifted again to disengage the processing head 21 from the L-shaped silicone tube.
Continuing to rotate the bearing disc 7, rotating the L-shaped silica gel tube to the position of the detection device 3, descending the second lifting table 32 until the second detection head 312 is inserted into the L-shaped silica gel tube, driving the first detection head 311 to move by the two-dimensional moving table 33, enabling the first detection head 311 to be inserted into the L-shaped silica gel tube, enabling the second air pump 341 to operate, enabling air to flow into the second detection head 312 from the second air pipe 342, further flowing into the L-shaped silica gel tube, enabling the air flow sensor 35 on the first detection head 311 to detect whether air flow passes through, and further detecting whether the L-shaped silica gel tube is opened.
The bearing disc 7 is continuously rotated, the L-shaped silica gel tube is rotated to the position of the unloading device 4, the manipulator 41 descends, the L-shaped silica gel tube is clamped, the L-shaped silica gel tube is transported to the upper part of the conveyor belt 42, the L-shaped silica gel tube is placed down and is transported away by the conveyor belt 42.
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
Claims (8)
1. The utility model provides an automatic film punching check out test set of L type silicone tube, includes board (1) and film punching device (2), its characterized in that: the film punching device (2) comprises a processing head (21), a first lifting table (22) and a pneumatic piece (23);
the first lifting table (22) is arranged on the machine table (1), and the processing head (21) is connected with the lifting table;
a through hole (213) is formed in the axial direction of the processing head (21);
the processing head (21) is provided with a blade for cutting the film inside the L pipe;
the pneumatic piece (23) comprises a first air pump (231) and a first air pipe (232) connected with the first air pump (231);
the first air pipe (232) is communicated with the through hole (213) and is used for blowing air into the L-shaped silicone tube after the blade performs cutting action so as to blow film scraps out of the L-shaped silicone tube;
the L-shaped silica gel tube automatic film punching detection device further comprises a bearing disc (7) rotatably arranged on the machine table (1) and a plurality of fixing pieces (6) arranged on the bearing disc (7) at intervals;
each fixing piece (6) comprises two limiting blocks (61) which are symmetrically arranged, and the distance between the two limiting blocks (61) can be adjusted;
the two limiting blocks (61) are provided with limiting grooves (63), and the limiting grooves (63) are matched with the L-shaped silicone tube;
the L-shaped silica gel tube automatic film punching detection equipment also comprises a detection device (3) arranged on the machine table (1), wherein the detection device (3) comprises a second lifting table (32), an air flow generation mechanism (34) fixed with the second lifting table (32), a two-dimensional moving table (33) and a detection piece (31) fixed with the two-dimensional moving table (33);
the second lifting platform (32) is fixed on the machine platform (1) and used for lifting the airflow generating mechanism (34), and the two-dimensional moving platform (33) is fixed on the machine platform (1) and used for lifting the detecting piece (31);
the air flow generating mechanism (34) is used for blowing air to one end of the L-shaped silicone tube, and the detecting piece (31) is used for detecting air flow at the other end of the L-shaped silicone tube.
2. The automatic film punching detection device for an L-shaped silicone tube according to claim 1, wherein: the blade comprises an arc-shaped blade (211) and a straight blade (212), wherein the straight blade (212) and the arc-shaped blade (211) are connected to a processing head (21);
two arc-shaped blades (211) are arranged, and the two arc-shaped blades (211) are symmetrically arranged at two sides of the through hole (213);
the straight blade (212) is arranged between the two arc-shaped blades (211);
the height of the arc-shaped blade (211) is smaller than the height of the straight blade (212).
3. The automatic film punching detection device for an L-shaped silicone tube according to claim 1, wherein: a third lifting table (8) is fixed on the machine table (1);
the third lifting table (8) is connected with a clamping block (9);
a clamping groove (91) is formed in the clamping block (9);
each fixing piece (6) comprises two limiting blocks (61), one limiting block (61) of the two limiting blocks (61) is provided with a slot (64), and the slot (64) corresponds to the limiting groove (63) and is commonly used for clamping one end of the L-shaped silicone tube.
4. The automatic film punching detection device for an L-shaped silicone tube according to claim 1, wherein: the L-shaped silica gel tube automatic film punching detection device further comprises a discharging device (4), and the discharging device (4) is connected to the machine table (1);
the discharging device (4) comprises a manipulator (41) fixed with the machine table (1) and a conveyor belt (42) arranged on one side of the manipulator (41);
the manipulator (41) can take out the L-shaped silica gel tube after detection from the fixing piece (6) and put the L-shaped silica gel tube into the conveyor belt (42).
5. The automatic film punching detection device for an L-shaped silicone tube according to claim 1, wherein: the L-shaped silica gel tube automatic film punching detection device further comprises a collection assembly, wherein the collection assembly comprises a collection box (51) and a support rod (52);
one end of the supporting rod (52) is connected with the first lifting table (22), and the other end of the supporting rod (52) is connected with the collecting box (51);
the collecting box (51) is hollow, and a first perforation (53) is formed in the side face of the collecting box (51).
6. The automatic film punching detection device for the L-shaped silica gel tube according to claim 5, wherein: one side of the collecting box (51) is opened, and a box cover is arranged;
an inner box (54) is arranged in the collecting box (51), a second perforation (55) is arranged on the inner box (54), and the central axis of the second perforation (55) coincides with the central axis of the first perforation (53).
7. The automatic film punching detection device for the L-shaped silica gel tube as set forth in claim 6, wherein: a push plate (56) is arranged between the collecting box (51) and the inner box (54), and the push plate (56) is arranged at one end of the collecting box (51) far away from the first perforation (53);
an elastic piece (57) is arranged between the pushing plate (56) and the collecting box (51), one end of the elastic piece (57) is connected with the pushing plate (56), and the other end of the elastic piece (57) is connected with the inner side wall of the collecting box (51).
8. The automatic film punching detection device for the L-shaped silica gel tube as set forth in claim 4, wherein: the automatic film punching equipment for the L-shaped silica gel tube comprises a film punching device (2), a detection device (3) and a discharging device (4), wherein the film punching device is arranged around a bearing disc (7), the automatic film punching equipment for the L-shaped silica gel tube further comprises a control console, and the control console can control rotation of the bearing disc (7) so that the fixing piece (6) corresponds to the position of the film punching device (2), where the detection device (3) and the discharging device (4) are located.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211376357.0A CN115716312B (en) | 2022-11-04 | 2022-11-04 | Automatic film punching detection equipment for L-shaped silica gel tube |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211376357.0A CN115716312B (en) | 2022-11-04 | 2022-11-04 | Automatic film punching detection equipment for L-shaped silica gel tube |
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| Publication Number | Publication Date |
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| CN115716312A CN115716312A (en) | 2023-02-28 |
| CN115716312B true CN115716312B (en) | 2023-09-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211376357.0A Active CN115716312B (en) | 2022-11-04 | 2022-11-04 | Automatic film punching detection equipment for L-shaped silica gel tube |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07171712A (en) * | 1993-12-17 | 1995-07-11 | Shinichi Sasaki | Broach for deburring inside face of pipe and how to use it |
| CN203292608U (en) * | 2013-05-31 | 2013-11-20 | 淮安市滨湖机械有限公司 | Oil pipe inner wall burr removing device |
| CN207582651U (en) * | 2017-11-01 | 2018-07-06 | 株洲金泰硬质合金有限公司 | Pipeline cleaning scraper |
| CN211104402U (en) * | 2019-11-28 | 2020-07-28 | 苏州明浩电子有限公司 | Silica gel screwed pipe drilling equipment |
| CN211467152U (en) * | 2019-12-17 | 2020-09-11 | 捷讯精密橡胶（苏州）有限公司 | Self-cleaning trimming device for silica gel keys |
-
2022
- 2022-11-04 CN CN202211376357.0A patent/CN115716312B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07171712A (en) * | 1993-12-17 | 1995-07-11 | Shinichi Sasaki | Broach for deburring inside face of pipe and how to use it |
| CN203292608U (en) * | 2013-05-31 | 2013-11-20 | 淮安市滨湖机械有限公司 | Oil pipe inner wall burr removing device |
| CN207582651U (en) * | 2017-11-01 | 2018-07-06 | 株洲金泰硬质合金有限公司 | Pipeline cleaning scraper |
| CN211104402U (en) * | 2019-11-28 | 2020-07-28 | 苏州明浩电子有限公司 | Silica gel screwed pipe drilling equipment |
| CN211467152U (en) * | 2019-12-17 | 2020-09-11 | 捷讯精密橡胶（苏州）有限公司 | Self-cleaning trimming device for silica gel keys |
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| Publication number | Publication date |
|---|---|
| CN115716312A (en) | 2023-02-28 |
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