CN115703185A - Automatic assembly line process and equipment for adjustable head band of safety helmet - Google Patents
Automatic assembly line process and equipment for adjustable head band of safety helmet Download PDFInfo
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- CN115703185A CN115703185A CN202110904725.3A CN202110904725A CN115703185A CN 115703185 A CN115703185 A CN 115703185A CN 202110904725 A CN202110904725 A CN 202110904725A CN 115703185 A CN115703185 A CN 115703185A
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Abstract
The invention aims to provide an automatic assembly line process and equipment for an adjustable head band of a safety helmet, wherein the assembly process comprises the following steps: the automatic feeding comfortable cushion structure, the automatic feeding adjusting seat structure, the manual feeding head strap and the adjusting cover, the head pulling strap, the automatic gear feeding, the automatic hand wheel cover feeding and the automatic discharging are adopted, the full-automatic digital assembly line assembly equipment is adopted and used for completing the assembly process steps, and the equipment comprises a comfortable cushion vibrating disk, a moving grabbing structure, a positioning clamp, a moving ring line, an adjusting seat vibrating disk, a conveying belt, a pneumatic stretching arm, a gear vibrating disk, a moving rotating grabbing structure, a grabbing arm rotating device, a hand wheel vibrating disk, a hand wheel cover vibrating disk and a discharging conveying belt. The method is used for replacing the existing manual operation, solves the problems of the existing manual assembly line assembly operation process, and realizes computer modular control and digital management.
Description
Technical Field
The invention belongs to the technical field of safety helmets, and particularly relates to an automatic assembly line process and equipment for an adjustable head band of a safety helmet.
Background
The assembly process of the adjustable head band of the safety helmet in the prior market is in a manual assembly mode, the assembly mode has the problems of low efficiency, unstable quality, inconsistent process procedures in the assembly process, high labor cost, large material loss, high flow culture cost and instability of process personnel, and the like, and a large batch of orders cannot be finished in a delivery period with guaranteed quality and quantity, and defective products are easy to scrap or need to be repaired.
Disclosure of Invention
The invention aims to provide an automatic assembly line process and equipment for an adjustable head band of a safety helmet.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides an automatic assembly line technology of adjustable head hoop of safety helmet which characterized in that: the method comprises the following steps:
automatic go up comfortable pad structure: comfortable pad through vibration dish high-frequency vibration and screening will qualified comfortable pad material carry appointed station, remove to snatch the structure will arrive the comfortable pad of appointed station and grab get the positioning fixture in, place the back positioning fixture and pass through the annular line and remove next station.
Automatically, go up and adjust a seat structure: the adjusting seat is subjected to high-frequency vibration through the vibrating disc and is screened to convey qualified adjusting seat materials to an appointed station, the adjusting seat which reaches the appointed station is grabbed by the movable grabbing structure and assembled with the comfortable pad in the positioning fixture, and after the assembly action is completed, the positioning fixture is moved to the next station through a circular line.
Artifical overhead strap and regulation lid: the action execution of the part is manually assisted, the qualified head strap and the adjusting cover material are manually taken from the conveying belt, the head strap and the adjusting cover material are buckled into the adjusting seat, the assembled component is put back to the positioning fixture, and the positioning fixture moves to the next station through a circular line.
Opening the head band: when the head strap enters the station No. 4, the pneumatic stretching arm automatically stretches the head strap to the position of the original point of the head strap adjusting tooth piece, and then the positioning clamp moves to the next station through the annular line.
Automatic gear mounting: the fixed head band structure carries out the adjustment of a fixed dimension with the head band area that has pulled open, through vibration dish high-frequency vibration and screening with qualified gear material carry appointed station on, remove rotatory structure of snatching and will arrive the gear of appointed station and grab positioning fixture and assemble, after the assembly, positioning fixture passes through the annular line and moves next station.
Automatically installing a hand wheel: the hand wheel materials are placed in the vibration disc, qualified hand wheels are screened out and conveyed to an appointed station through high-frequency vibration of the vibration disc, the hand wheels reaching the appointed station are grabbed into the positioning fixture for assembly through the movable rotary grabbing structure, and after the assembly is completed, the positioning fixture moves to the next station through a circular line.
Automatically mounting a hand wheel cover: the hand wheel cover material is placed in the vibration disc, qualified hand wheel covers are screened out through high-frequency vibration of the vibration disc and conveyed to an appointed station, the hand wheel covers reaching the appointed station are grabbed into the positioning fixture through the movable grabbing structure to be assembled, and after the assembly is completed, the positioning fixture moves to the next station through a circular line.
Automatic blanking: the movable grabbing structure grabs the assembled finished product onto a blanking conveying belt for manual detection and blanking, and after the movable grabbing structure executes actions, the positioning fixture moves to the next station through an annular line.
In order to solve the technical problems, an embodiment of the invention provides automatic assembly line equipment for an adjustable head band of a safety helmet, which is used for completing the assembly process steps, and the automatic assembly line equipment for the adjustable head band of the safety helmet comprises automatic assembly equipment for completing the assembly process steps of claim 1, and comprises a comfortable cushion vibrating disk, a movable grabbing structure, a positioning clamp, a movable ring line, an adjusting seat vibrating disk, a conveying belt, a pneumatic stretching arm, a gear vibrating disk, a movable rotary grabbing structure, a grabbing arm rotating device, a hand wheel vibrating disk, a hand wheel cover vibrating disk and a blanking conveying belt.
Compared with the prior art, the invention has the beneficial effects that: the automatic assembly line process and equipment for the adjustable head band of the safety helmet adopt full-automatic digital assembly line equipment to replace the existing manual operation, solve the problems of the existing manual assembly line assembly operation process, and realize computer modular control and digital management. The problems that production efficiency is low, quality is unstable, technological processes in the assembly process are inconsistent, labor cost is high, material loss is large, defective products are prone to being scrapped or needing to be repaired, process personnel are high in flow culture cost and unstable, and large batches of orders cannot be finished in a delivery period due to the fact that quality and quantity cannot be guaranteed in a manual assembly mode are solved effectively.
Drawings
FIG. 1 is a schematic flow diagram of a method of the present invention for producing an assembly process;
FIG. 2 is an exploded view of the assembled structure of the adjustable headgear assembly of the present invention;
the figure is as follows: 1-comfort cushion; 2-an adjusting seat; 3-head strap; 4-adjusting the cover; 5-a gear; 6-hand wheel; 7-handwheel cover;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-2, the present invention provides an automatic assembly line process and equipment for an adjustable head band of a safety helmet, and particularly relates to an automatic assembly line equipment for an adjustable head band of a safety helmet, which completes the assembly process steps, and comprises a comfortable cushion vibrating disk, a movable grabbing structure, a positioning clamp, a movable ring line, an adjusting seat vibrating disk, a conveying belt, a pneumatic stretching arm, a gear vibrating disk, a movable rotary grabbing structure, a grabbing arm rotating device, a hand wheel vibrating disk, a hand wheel cover vibrating disk and a blanking conveying belt. The automatic assembly line assembly process of the adjustable head band of the safety helmet comprises the following steps:
automatic go up comfortable pad structure: comfortable pad through vibration dish high-frequency vibration and screening will qualified comfortable pad material carry appointed station, remove to snatch the structure will arrive in appointed station comfortable pad snatch the positioning fixture in, place good back positioning fixture and pass through the annular line and remove next station.
Automatically, go up and adjust a seat structure: the regulation seat passes through vibration dish high-frequency vibration and screens and carries the appointed station with qualified regulation seat material, removes to snatch the structure and snatchs the regulation seat that arrives appointed station and assemble with comfortable the pad in grabbing the positioning fixture, and after the assembly action was accomplished, the positioning fixture passed through the annular line and removed next station.
Artificial headmounting strap and adjusting cover: the action of this part is assisted by manual work, and qualified head strap and regulation lid material are taken from the conveyer belt by manual work, and are buckled into the regulation seat, and the positioning fixture is put back to the assembled subassembly, and moves to the next station through the looped line.
Pulling the head band: when the head strap enters the station No. 4, the pneumatic stretching arm automatically stretches the head strap to the position of the original point of the head strap adjusting tooth piece, and then the positioning clamp moves to the next station through the annular line.
Automatic gear mounting: the fixed head band structure carries out fixed size adjustment on the head band which is pulled open, the qualified gear materials are conveyed to an appointed station through high-frequency vibration of the vibration disc and screening, the movable rotary grabbing structure grabs the gear which reaches the appointed station to the positioning fixture and carries out assembly, and after the assembly is completed, the positioning fixture moves to the next station through the annular line.
Automatically installing a hand wheel: the hand wheel materials are placed in the vibration disc, the vibration disc vibrates in a high-frequency mode, qualified hand wheels are screened out and conveyed to an appointed station, the hand wheels reaching the appointed station are grabbed into the positioning fixture by the moving and rotating grabbing structure to be assembled, and after the assembly is completed, the positioning fixture moves to the next station through an annular line.
Automatically mounting a hand wheel cover: the hand wheel cover material is placed into the vibration disc, the vibration disc vibrates in a high-frequency mode, qualified hand wheel covers are screened out and conveyed to an appointed station, the hand wheel covers reaching the appointed station are grabbed into the positioning fixture by the moving grabbing structure to be assembled, and after the assembly is completed, the positioning fixture moves to the next station through an annular line.
Automatic blanking: the movable grabbing structure grabs the assembled finished product onto a blanking conveying belt for manual detection and blanking, and after the movable grabbing structure executes actions, the positioning fixture moves to the next station through an annular line.
In the description of the present invention, it is to be understood that the terms "longitudinal," "lateral," "length," "width," "thickness," "diameter," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used herein as references to the orientation or positional relationship shown in the drawings, merely for the purpose of describing the invention and for the purpose of simplifying the description, and are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be considered as limiting the invention.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (2)
1. The utility model provides an automatic assembly line technology of adjustable head hoop of safety helmet which characterized in that: the method comprises the following steps:
automatic go up comfortable pad structure: comfortable pad through vibration dish high-frequency vibration and screening will qualified comfortable pad material carry appointed station, remove to snatch the structure will arrive the comfortable pad of appointed station and grab get the positioning fixture in, place the back positioning fixture and pass through the annular line and remove next station.
Automatically, go up and adjust a seat structure: the regulation seat passes through vibration dish high-frequency vibration and screens and carries the appointed station with qualified regulation seat material, removes to snatch the structure and snatchs the regulation seat that arrives appointed station and assemble with comfortable the pad in grabbing the positioning fixture, and after the assembly action was accomplished, the positioning fixture passed through the annular line and removed next station.
Artificial headmounting strap and adjusting cover: the action of this part is assisted by manual work, and qualified head strap and regulation lid material are taken from the conveyer belt by manual work, and are buckled into the regulation seat, and the positioning fixture is put back to the assembled subassembly, and moves to the next station through the looped line.
Pulling the head band: when the head strap enters the station No. 4, the pneumatic stretching arm automatically stretches the head strap to the position of the original point of the head strap adjusting tooth piece, and then the positioning clamp moves to the next station through the annular line.
Automatic gear loading: the fixed head hoop structure carries out a tooth piece loopback fixed dimension adjustment on the head hoop that will pull open, through vibration dish high-frequency vibration and screening with qualified gear material carry appointed station on, remove rotatory structure of snatching and will arrive the gear of appointed station and grab positioning fixture and assemble, grab arm rotary device starts, tightens up the tooth piece on both sides inwards, the assembly back, and positioning fixture passes through the annular line and moves next station.
Automatically installing a hand wheel: the hand wheel materials are placed in the vibration disc, the vibration disc vibrates in a high-frequency mode, qualified hand wheels are screened out and conveyed to an appointed station, the hand wheels reaching the appointed station are grabbed into the positioning fixture by the moving and rotating grabbing structure to be positioned and assembled, and after the assembly is completed, the positioning fixture moves to the next station through an annular line.
Automatically mounting a hand wheel cover: the hand wheel cover material is placed in the vibration disc, qualified hand wheel covers are screened out through high-frequency vibration of the vibration disc and conveyed to an appointed station, the hand wheel covers reaching the appointed station are grabbed into the positioning fixture through the movable grabbing structure to be positioned and assembled, and after the assembly is completed, the positioning fixture moves to the next station through a circular line.
Automatic blanking: the movable grabbing structure grabs the assembled finished product onto a blanking conveying belt for manual detection and blanking, and after the movable grabbing structure executes actions, the positioning fixture moves to the next station through an annular line.
2. The utility model provides an automatic assembly line equipment of adjustable head hoop of safety helmet which characterized in that: the automatic assembling equipment is used for completing the assembling process steps of claim 1 and comprises a comfortable cushion vibrating disk, a movable grabbing structure, a positioning clamp, a movable annular line, an adjusting seat vibrating disk, a conveying belt, a pneumatic stretching arm, a gear vibrating disk, a movable rotary grabbing structure, a grabbing arm rotating device, a hand wheel vibrating disk, a hand wheel cover vibrating disk and a blanking conveying belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110904725.3A CN115703185A (en) | 2021-08-07 | 2021-08-07 | Automatic assembly line process and equipment for adjustable head band of safety helmet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110904725.3A CN115703185A (en) | 2021-08-07 | 2021-08-07 | Automatic assembly line process and equipment for adjustable head band of safety helmet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115703185A true CN115703185A (en) | 2023-02-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110904725.3A Pending CN115703185A (en) | 2021-08-07 | 2021-08-07 | Automatic assembly line process and equipment for adjustable head band of safety helmet |
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| CN (1) | CN115703185A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116038328A (en) * | 2023-03-31 | 2023-05-02 | 代尔塔（中国）安全防护有限公司 | Automatic assembly production line for safety helmet adjusting knob |
-
2021
- 2021-08-07 CN CN202110904725.3A patent/CN115703185A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116038328A (en) * | 2023-03-31 | 2023-05-02 | 代尔塔（中国）安全防护有限公司 | Automatic assembly production line for safety helmet adjusting knob |
| CN116038328B (en) * | 2023-03-31 | 2023-06-06 | 代尔塔（中国）安全防护有限公司 | Automatic assembly production line for safety helmet adjusting knob |
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