CN115692014B - Magnetic core copper wire folding device - Google Patents
Magnetic core copper wire folding device Download PDFInfo
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- CN115692014B CN115692014B CN202211712444.9A CN202211712444A CN115692014B CN 115692014 B CN115692014 B CN 115692014B CN 202211712444 A CN202211712444 A CN 202211712444A CN 115692014 B CN115692014 B CN 115692014B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
The invention discloses a magnetic core copper wire folding device which comprises a moving assembly, wherein the moving assembly specifically comprises a transverse moving mechanism and a longitudinal moving mechanism, the transverse moving mechanism and the longitudinal moving mechanism are mutually kept in sliding clamping connection, an installation base is arranged on the outer wall of the moving assembly, a folding assembly is arranged inside the installation base, a motor is arranged at the top of the folding assembly, a rotating shaft is connected to the bottom of the motor, and a clamping mechanism is connected to the bottom of the rotating shaft so as to drive the clamping mechanism to keep axial rotation. According to the magnetic core copper wire folding device, the transverse moving mechanism and the longitudinal moving mechanism which are kept in sliding clamping connection can be used for transversely and longitudinally moving the folding assembly, so that the position of the bottom clamping mechanism is adjusted to accurately cut a copper wire; still through the motor that the input bottom set up, the inside belt drive of antithetical couplet driver drives the joint piece of output bottom joint, orders about the installation base and can keep vertical direction reciprocating motion.
Description
Technical Field
The invention relates to the technical field of magnetic core winding processing, in particular to a magnetic core copper wire folding device.
Background
The magnetic element is generally composed of a winding and a magnetic core, and is a necessary power electronic device for energy storage, energy conversion and electrical isolation, and mainly comprises a transformer and an inductor. In almost all power supply circuits, magnetic components and parts cannot be separated, and magnetic elements are one of the most important components in power electronic technology.
The patent CN112863860A discloses a winding device for a T-shaped magnetic core and a winding method thereof, which comprises a frame, a vibration feeding mechanism, a material distributing mechanism, a material sucking and turning mechanism, a winding mechanism, a fold line hanging mechanism and a cut line welding mechanism, wherein the frame is provided with a workbench; the vibration feeding mechanism comprises a vibration disc and a material conveying line; the material distributing mechanism comprises a ball screw assembly and a material distributing groove; the material sucking and turning mechanism comprises a bracket, a plurality of clamping hands, a lifting driving assembly and a turning driving assembly; the winding mechanism comprises a wire feeding tension assembly, a material clamping assembly and a wire clamping assembly; the fold line hanging mechanism comprises an upper seat body, a middle seat body, a lower seat body, a clamping assembly, a fold line assembly, a height control assembly, a first longitudinal driving assembly and a second longitudinal driving assembly; the wire cutting and bonding mechanism comprises a support, a wire cutting assembly and a wire bonding assembly. Therefore, the winding equipment for the T-shaped magnetic core is formed by integrating the mechanisms on the rack, the winding equipment can perform automatic winding on the T-shaped magnetic core, and the production efficiency is improved.
In the actual operation in-process, to the shearing of magnetic core copper line among the prior art, use artifical the shearing more, it is low to cut the precision, cut inefficiency, lead to product quality and output can't follow up all the time, it is lower to detect the precision, the manual assembly inefficiency, and the precision can't promote, the quality of product has been restricted greatly, so there is the automatic cutout equipment, but the shearing equipment among the prior art can't guarantee when cuting the copper line, the copper line is taut on the magnetic core, and when being unstable to the fixed of magnetic core, the problem of offset when still having the shearing, perhaps directly bump the magnetic core and lose even, cause the loss.
Accordingly, there is a need for improvement in the above-mentioned problems of the prior art.
Disclosure of Invention
In view of the above problems in the prior art, an aspect of the present invention is to provide a core copper wire folding device to solve the problems of unstable core fixation, irregular folding position, offset shearing position, collision of the core, loss and the like when a core of a copper wire is tensioned.
In order to achieve the purpose, the magnetic core copper wire folding device provided by the invention comprises a moving assembly, wherein the moving assembly specifically comprises a transverse moving mechanism and a longitudinal moving mechanism, the transverse moving mechanism and the longitudinal moving mechanism are mutually kept in sliding clamping connection, an installation base is arranged on the outer wall of the moving assembly, a folding assembly is arranged inside the installation base, a motor is arranged at the top of the folding assembly, a rotating shaft is connected to the bottom of the motor, and a clamping mechanism is connected to the bottom of the rotating shaft so as to drive the clamping mechanism to keep axial rotation.
The transverse moving mechanism and the longitudinal moving mechanism which are used for keeping the sliding clamping connection in the moving assembly can drive the turnover assembly arranged in the mounting base to move transversely and longitudinally, so that the position of the bottom clamping mechanism is adjusted, and the copper wire is accurately sheared.
Preferably, the turnover assembly comprises a turnover motor mounting plate, the motor is fixedly arranged at the top of the turnover motor mounting plate, the rotating shaft penetrates through the turnover motor mounting plate to be connected with the motor and the clamping mechanism, and the output end of the motor is connected with the rotating shaft.
Through the motor that turns over a subassembly top and set up, can order about to run through and set up and can carry out axial rotation in the inside rotation axis of turning over line motor mounting panel to the fixture that drives the bottom carries out axial rotation, carries out wire winding work.
Preferably, the bottom of the turning motor mounting plate is provided with rotary fixing shafts along opposite angles, the bottom of each rotary fixing shaft is connected with a mounting base, and a turning line origin light shielding plate and a locking nut which are sleeved on the outer wall of the rotary shaft are sequentially arranged between the mounting base and the motor so as to drive the turning assembly to be fixed on the outer wall of the moving assembly.
The turning assembly is fixed on the outer wall of the moving assembly through the rotating fixed shaft arranged along the opposite angle at the bottom of the turning motor mounting plate, and the outer wall of the rotating shaft is sequentially sleeved with a turning line original point light shading plate and a locking nut, so that the turning assembly can be limited from being fixed on the outer wall of the moving assembly.
Preferably, the bottom of the installation base is sequentially provided with a bearing pressing plate and a rotary clamp connecting plate which are sleeved on the outer wall of the rotating shaft, the clamping mechanism specifically comprises a rotary cylinder installation seat, the inner clamping of the rotary cylinder installation seat is provided with a cylinder, the bottom of the rotary cylinder installation seat is connected with a wire turning claw hook, and the output end of the cylinder is connected with the wire turning claw hook.
Preferably, the end part, far away from the turnover assembly, of the mounting base is provided with an upper cylinder mounting plate and a lower cylinder mounting plate, and a lower limiting plate is arranged at the joint of the upper cylinder mounting plate and the lower cylinder mounting plate and the mounting base to limit the mounting base to be located in a station inside the longitudinal moving mechanism.
Preferably, the end parts of the upper cylinder mounting plate and the lower cylinder mounting plate, which are far away from the mounting base, are connected with a cylinder switching base, and reinforcing ribs are connected between the end parts of the two sides of the upper cylinder mounting plate and the lower cylinder mounting plate and the cylinder switching base.
Preferably, the outer wall joint that upper and lower cylinder mounting panel was kept away from to cylinder switching base is provided with longitudinal movement mechanism, longitudinal movement mechanism specifically includes vertical slide rail to order about the installation base keeps vertical direction reciprocating motion.
Preferably, the outer wall of the vertical slide rail far away from the air cylinder switching base is provided with a clamping block, the top of the clamping block is provided with a driver, the inside of the driver is set to be in belt transmission, the bottom of the driver is divided into an input end and an output end, the bottom of the input end is connected with a motor, and the bottom of the output end is connected with the clamping block.
The motor is arranged at the bottom of the input end, the belt in the driver can be driven to drive the output end, the bottom of the output end is connected with the clamping block, the mounting base can be driven to keep vertical reciprocating motion, and therefore the turnover assembly can be driven to keep vertical reciprocating motion.
Preferably, the outer wall that cylinder switching base was kept away from to vertical slide rail is provided with the module fixed plate, the outer wall of module fixed plate is provided with module limit stop and inductor mounting panel.
Preferably, the module fixing plate is provided with a transverse moving mechanism in a sliding manner on the outer wall far away from the vertical slide rail, the transverse moving mechanism specifically comprises a horizontal slide rail, and the inside of the transverse moving mechanism and the inside of the longitudinal moving mechanism are consistent and perpendicular to each other.
Through the horizontal sliding rail, the transverse moving mechanism can be driven to keep vertical to the longitudinal moving mechanism, the internal mechanisms are kept consistent, and devices clamped on the outer wall of the sliding rail can be driven to reciprocate.
Has the beneficial effects that:
compared with the prior art, the magnetic core copper wire folding device provided by the invention has the following beneficial effects:
1. the transverse moving mechanism and the longitudinal moving mechanism which are used for keeping the sliding clamping connection inside the moving assembly can drive the turnover assembly arranged inside the mounting base to move transversely and longitudinally, so that the position of the bottom clamping mechanism is adjusted, and copper wires are accurately sheared.
2. The motor is arranged at the bottom of the input end, the belt in the driver can be driven to drive the output end, the bottom of the output end is connected with the clamping block, the mounting base can be driven to keep vertical reciprocating motion, and therefore the turnover assembly can be driven to keep vertical reciprocating motion.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
Fig. 1 is a schematic structural diagram of a magnetic core copper wire folding device according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a folding assembly according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a mobile assembly according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a longitudinal moving mechanism according to an embodiment of the present invention.
The main reference numbers:
1. a turnover assembly; 2. a moving assembly; 101. a motor; 102. a wire-turning motor mounting plate; 103. rotating the fixed shaft; 104. a wire-turning origin shading plate; 105. locking the nut; 106. a bearing pressure plate; 107. a rotating shaft; 108. rotating the clamp connection plate; 109. a rotary cylinder mounting base; 110. a wire turning claw hook; 201. installing a base; 202. an upper cylinder mounting plate and a lower cylinder mounting plate; 203. a lower limiting plate; 204. reinforcing ribs; 205. the cylinder is connected with the base in a switching way; 206. a vertical slide rail; 207. a horizontal slide rail; 208. a driver; 209. a module fixing plate; 210. a module limit stop block; 211. a sensor mounting plate; 212. and a clamping block.
Detailed Description
In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.
As shown in fig. 1-4, a magnetic core copper wire folding device includes a moving assembly 2, the moving assembly 2 specifically includes a transverse moving mechanism and a longitudinal moving mechanism, the transverse moving mechanism and the longitudinal moving mechanism are held in sliding clamping connection with each other, an installation base 201 is provided on an outer wall of the moving assembly 2, a folding assembly 1 is provided inside the installation base 201, a motor 101 is provided on a top of the folding assembly 1, a rotating shaft 107 is provided at a bottom of the motor 101, and a clamping mechanism is provided at a bottom of the rotating shaft 107 to drive the clamping mechanism to keep axial rotation.
The magnetic core copper wire folding device mainly aims at driving the folding assembly 1 arranged in the mounting base 201 to move transversely and longitudinally through the transverse moving mechanism and the longitudinal moving mechanism which are kept in sliding clamping connection in the moving assembly 2, so that the position of the bottom clamping mechanism is adjusted, and copper wires are accurately cut; still be provided with motor 101 through the input bottom, can order about the inside belt drive of driver 208 and drive the output, and the bottom of output links to each other with joint piece 212, can order about installation base 201 and can keep vertical direction reciprocating motion to order about turnover part 1 and keep vertical direction reciprocating motion.
In the technical solution provided by the present invention, as shown in fig. 1 and fig. 2, the folding assembly 1 includes a folding motor mounting plate 102, the motor 101 is fixedly disposed on the top of the folding motor mounting plate 102, a rotating shaft 107 is disposed inside the folding motor mounting plate 102 to connect the motor 101 and a bottom clamping mechanism, and an output end of the motor 101 is connected to the rotating shaft 107, so as to drive the rotating shaft 107 to rotate axially, thereby driving the bottom clamping mechanism to rotate axially to perform a winding folding operation.
Furthermore, the bottom of the turnover motor mounting plate 102 is provided with the rotating fixing shafts 103 along the diagonal line, and the bottom of each rotating fixing shaft 103 is connected to the mounting base 201, so as to drive the turnover assembly 1 to be fixed on the outer wall of the moving assembly 2, and a turnover origin light shielding plate 104 and a locking nut 105, which are sleeved on the outer wall of the rotating shaft 107, are sequentially arranged between the mounting base 201 and the motor 101, so as to limit the turnover assembly 1 to be fixed on the outer wall of the moving assembly 2.
Furthermore, the bottom of the mounting base 201 is sequentially provided with a bearing pressing plate 106 and a rotating clip connecting plate 108 which are sleeved on the outer wall of the rotating shaft 107, so that the turnover assembly 1 is prevented from falling off, the clamping mechanism specifically comprises a rotating cylinder mounting seat 109, an air cylinder is clamped inside the rotating cylinder mounting seat 109, the bottom of the rotating cylinder mounting seat 109 is further connected with a wire turning claw hook 110, the output end of the air cylinder is further connected with the wire turning claw hook 110, and the wire turning claw hook 110 can be driven to perform clamping work.
In the technical solution provided by the present invention, as can be seen from fig. 1, fig. 3 and fig. 4, the end of the mounting base 201 away from the turnover assembly 1 is further provided with an upper and lower cylinder mounting plate 202, and the connection between the upper and lower cylinder mounting plates 202 and the mounting base 201 is provided with a lower limiting plate 203, the cylinder mounted inside the upper and lower cylinder mounting plates 202 can drive the mounting base 201 to move in the vertical direction, and the station of the mounting base 201 inside the longitudinal movement mechanism can be limited by the blocking of the lower limiting plate 203.
Furthermore, the end portion of the upper and lower cylinder mounting plates 202 far away from the mounting base 201 is connected with a cylinder switching base 205, and reinforcing ribs 204 are connected between the end portions of the two sides of the upper and lower cylinder mounting plates 202 and the cylinder switching base 205, so that the stability of the longitudinal moving mechanism can be reinforced.
Furthermore, the outer wall of the cylinder adapter base 205, which is far away from the upper cylinder mounting plate 202 and the lower cylinder mounting plate 202, is also provided with a longitudinal moving mechanism in a clamping manner, and the longitudinal moving mechanism specifically comprises a vertical slide rail 206, so as to order the mounting base 201 to keep vertical reciprocating movement, so as to order the turnover assembly 1 to move in the vertical direction.
Furthermore, the outer wall that cylinder switching base 205 was kept away from to vertical slide rail 206 still is provided with joint piece 212, joint piece 212 and the mutual joint of cylinder switching base 205 are with the joint in the outer wall of vertical slide rail 206, thereby can carry out vertical direction and remove, and the top of joint piece 212 still is provided with actuator 208, and actuator 208's inside sets up to belt drive, the bottom divide into input and output, and the bottom of input is connected and is provided with motor 101, can order about inside belt drive and rotate, and the bottom of output keeps being connected with joint piece 212, thereby order about cylinder switching base 205 and joint piece 212 drive and turn over a subassembly 1 and carry out vertical direction and remove.
Furthermore, the outer wall that cylinder switching base 205 was kept away from to vertical slide rail 206 still is provided with module fixed plate 209, and the outer wall of module fixed plate 209 is provided with module limit stop 210 and inductor mounting panel 211.
Furthermore, the module fixing plate 209 is further provided with a lateral moving mechanism on the outer wall far away from the vertical sliding rail 206, and the lateral moving mechanism specifically includes the horizontal sliding rail 207, and the lateral moving mechanism and the longitudinal moving mechanism keep vertical sliding, and the internal structure keeps consistent.
The working principle is as follows: the rotating shaft 107 can be driven to rotate by the motor 101, and the inductor can be mounted by the inductor mounting plate 211 to sense the position of a copper wire, so that the wire turning claw 110 is driven to accurately clamp the position of the copper wire, and the winding and turning work is performed;
and the output end of the motor 101 is connected to the driver 208, so that the transverse moving mechanism and the longitudinal moving mechanism can be driven to be mutually vertically clamped, the turnover assembly 1 is driven to perform transverse movement and vertical movement, and the copper wire is turned over.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and are not to be construed as limiting the scope of the invention.
Claims (7)
1. The magnetic core copper wire turnover device is characterized by comprising a moving assembly (2), wherein the moving assembly (2) specifically comprises a transverse moving mechanism and a longitudinal moving mechanism, the transverse moving mechanism and the longitudinal moving mechanism are mutually kept in sliding clamping connection, an installation base (201) is arranged on the outer wall of the moving assembly (2), a turnover assembly (1) is arranged inside the installation base (201), a motor (101) is arranged at the top of the turnover assembly (1), a rotating shaft (107) is connected to the bottom of the motor (101), and a clamping mechanism is connected to the bottom of the rotating shaft (107) to drive the clamping mechanism to keep axial rotation;
the bottom of the mounting base (201) is sequentially provided with a bearing pressing plate (106) and a rotating clamp connecting plate (108) which are sleeved on the outer wall of the rotating shaft (107), the clamping mechanism specifically comprises a rotating cylinder mounting seat (109), an air cylinder is clamped inside the rotating cylinder mounting seat (109), the bottom of the rotating cylinder mounting seat (109) is connected with a wire turning claw hook (110), and the output end of the air cylinder is connected with the wire turning claw hook (110);
the turnover assembly (1) comprises a turnover motor mounting plate (102), the motor (101) is fixedly arranged at the top of the turnover motor mounting plate (102), the rotating shaft (107) penetrates through the interior of the turnover motor mounting plate (102) to be connected with the motor (101) and the clamping mechanism, and the output end of the motor (101) is connected with the rotating shaft (107);
the bottom of the wire turning motor mounting plate (102) is provided with a rotary fixing shaft (103) along the diagonal, each rotary fixing shaft (103) is connected with a mounting base (201) in the bottom, the mounting base (201) and the motor (101) are sequentially provided with a wire turning origin light shielding plate (104) and a locking nut (105) which are sleeved on the outer wall of the rotary shaft (107) so as to drive the wire turning assembly (1) to be fixed on the outer wall of the movable assembly (2).
2. The magnetic core copper wire folding device according to claim 1, wherein an upper cylinder mounting plate (202) and a lower cylinder mounting plate (202) are arranged at the end of the mounting base (201) far away from the folding assembly (1), and a lower limiting plate (203) is arranged at the joint of the upper cylinder mounting plate (202) and the mounting base (201) to limit the position of the mounting base (201) inside the longitudinal moving mechanism.
3. The magnetic core copper wire folding device is characterized in that the ends, far away from the mounting base (201), of the upper cylinder mounting plate and the lower cylinder mounting plate (202) are connected with a cylinder switching base (205), and reinforcing ribs (204) are connected between the ends, on two sides, of the upper cylinder mounting plate and the lower cylinder mounting plate (202) and the cylinder switching base (205).
4. The magnetic core copper wire folding device according to claim 3, wherein the cylinder switching base (205) is provided with a longitudinal moving mechanism in a clamping connection with an outer wall far away from the upper cylinder mounting plate and the lower cylinder mounting plate (202), and the longitudinal moving mechanism specifically comprises a vertical slide rail (206) to drive the mounting base (201) to keep reciprocating in a vertical direction.
5. The magnetic core copper wire folding device according to claim 4, wherein a clamping block (212) is arranged on an outer wall, away from the cylinder transfer base (205), of the vertical slide rail (206), a driver (208) is arranged on the top of the clamping block (212), a belt is arranged inside the driver (208), the bottom of the driver (208) is divided into an input end and an output end, a motor (101) is arranged at the bottom of the input end in a connected mode, and the bottom of the output end is connected with the clamping block (212) in a maintained mode.
6. The magnetic core copper wire folding device according to claim 5, wherein the outer wall of the vertical slide rail (206) away from the cylinder adapter base (205) is provided with a module fixing plate (209), and the outer wall of the module fixing plate (209) is provided with a module limit stop (210) and an inductor mounting plate (211).
7. The magnetic core copper wire folding device according to claim 6, wherein the module fixing plate (209) is provided with a lateral moving mechanism in a sliding manner away from the outer wall of the vertical slide rail (206), the lateral moving mechanism comprises a horizontal slide rail (207), and the inside of the lateral moving mechanism is consistent with the inside of the longitudinal moving mechanism and is perpendicular to the inside of the longitudinal moving mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211712444.9A CN115692014B (en) | 2022-12-30 | 2022-12-30 | Magnetic core copper wire folding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211712444.9A CN115692014B (en) | 2022-12-30 | 2022-12-30 | Magnetic core copper wire folding device |
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| Publication Number | Publication Date |
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| CN115692014A CN115692014A (en) | 2023-02-03 |
| CN115692014B true CN115692014B (en) | 2023-04-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211712444.9A Active CN115692014B (en) | 2022-12-30 | 2022-12-30 | Magnetic core copper wire folding device |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104641541A (en) * | 2012-09-20 | 2015-05-20 | 日特机械工程株式会社 | Winding device and winding method |
| CN110660576A (en) * | 2019-11-07 | 2020-01-07 | 苏州巨迈科智能科技有限公司 | Inductance coil end bending and cutting device and using method thereof |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009044199A (en) * | 2008-11-27 | 2009-02-26 | Daihen Corp | Manufacturing method and manufacturing device of wound core |
| JP5641635B2 (en) * | 2009-04-24 | 2014-12-17 | 日特エンジニアリング株式会社 | Winding machine and method of manufacturing continuous coil using the same |
| CN103518243B (en) * | 2011-03-24 | 2017-04-19 | Aem芯有限公司 | Machine for manufacturing laminations for a magnetic core |
| CN105895356B (en) * | 2016-04-27 | 2017-09-05 | 横店集团东磁股份有限公司 | A kind of magnetic core electrode bending device |
| CN214753380U (en) * | 2021-03-24 | 2021-11-16 | 金动力智能科技（深圳）有限公司 | Fixed magnetic core and accurate copper wire folding mechanism |
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2022
- 2022-12-30 CN CN202211712444.9A patent/CN115692014B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104641541A (en) * | 2012-09-20 | 2015-05-20 | 日特机械工程株式会社 | Winding device and winding method |
| CN110660576A (en) * | 2019-11-07 | 2020-01-07 | 苏州巨迈科智能科技有限公司 | Inductance coil end bending and cutting device and using method thereof |
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| CN115692014A (en) | 2023-02-03 |
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