CN115676124A - Self-positioning combined conveying rack for ear profiles - Google Patents
Self-positioning combined conveying rack for ear profiles Download PDFInfo
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- CN115676124A CN115676124A CN202211372698.0A CN202211372698A CN115676124A CN 115676124 A CN115676124 A CN 115676124A CN 202211372698 A CN202211372698 A CN 202211372698A CN 115676124 A CN115676124 A CN 115676124A
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- assembly
- positioning
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- ear
- end door
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 32
- 229910052742 iron Inorganic materials 0.000 claims abstract description 21
- 230000002146 bilateral effect Effects 0.000 claims description 9
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 4
- 230000002787 reinforcement Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 5
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 238000005192 partition Methods 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 235000000396 iron Nutrition 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
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Abstract
A self-positioning combined conveying rack for ear profiles is a rack for grabbing large conveying manipulator materials on an automatic production line and comprises an underframe assembly, a fixed end door assembly, a movable end door assembly, a profiling positioning rail assembly, a supporting seat and a supporting rod; the bottom of the underframe assembly is provided with a supporting seat, two ends of the underframe assembly are respectively provided with a fixed end door assembly and a movable end door assembly, two sides of the underframe assembly are symmetrically provided with supporting rods, and profile modeling positioning block iron assemblies are connected between the supporting rods symmetrically arranged at two sides; the profiling positioning baffle iron comprises a profiling positioning sheet, a fixed rectangular pipe and a profiling clamping groove, and the ear section bar is placed in the profiling clamping groove. This work or material rest can realize ear section material and pack the in-process self-align to pack swift, the location is accurate, can not lose material positioning accuracy among the intermodal transportation process, changed and beaten the intermodal transportation in the past, artifical low efficiency working method of piecemeal partition apart, solved traditional material loading problem, satisfied side wall material ear section material and packed, transported, self-align the demand.
Description
The technical field is as follows:
the invention belongs to the technical field of design and manufacture of railway wagon equipment, particularly belongs to the technical field of automatic carrying and positioning combined transportation, and particularly relates to a combined transportation rack capable of self-positioning.
Background art:
in recent years, most enterprises in China are turning to digital transformation, and for the truck industry, it becomes the key for enterprise transformation how to further improve the automation level and realize high-efficiency production. The industrial robot becomes a core technology of an intelligent assembly production line, and the key for realizing technology upgrading is to promote the integrated application of the industrial robot in automatic production equipment and realize industrialization and scale production.
The ear section material formed by the side walls of the railway freight car is a special-shaped section with the length of about 5.5 meters, and 4 cars are arranged on each car; the traditional hoisting feeding mode is that a steel wire rope is independently bound with an ear profile, and the steel wire rope is matched with a crown block hook for feeding. The method needs one crown block worker and one ground operator, and has high labor cost, large potential safety hazard and high labor intensity. After the conveying assembly is completed on the production line and the mechanical arm is automatically transformed, the problems of the joint transportation and the field positioning of the ear section bars need to be solved.
The invention content is as follows:
the invention discloses an ear profile self-positioning combined conveying rack according to the requirements of the existing production line, which is used for large-scale carrying manipulator material grabbing on an automatic production line, can be used for a combined conveying and transferring sequence between processing workshops, and solves the problem of ear profile self-positioning combined conveying.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention provides a self-positioning combined material conveying rack for an ear profile, which comprises a bottom frame assembly, a fixed end door assembly, a movable end door assembly, a profiling positioning iron assembly, a supporting seat and a supporting rod, wherein the supporting rod comprises a first supporting rod and a second supporting rod; the bottom of the underframe assembly is symmetrically provided with supporting seats, one end of the underframe assembly is vertically and fixedly provided with a fixed end door assembly, the other end of the underframe assembly is vertically provided with a movable end door assembly, the two sides of the underframe assembly are symmetrically and vertically provided with a first supporting rod and a second supporting rod, and a profiling positioning baffle iron assembly is connected between the first supporting rod and the second supporting rod which are symmetrically arranged at the two sides; the underframe assembly comprises lifting lugs, cross beams, longitudinal beams and end beams, the cross beams, the longitudinal beams and the end beams form a frame structure, and the lifting lugs are symmetrically arranged on the longitudinal beams at the outer sides of the two sides; the fixed end door assembly comprises a fixed end door frame and a mounting bottom plate, the bottom of the fixed end door frame is fixedly provided with the mounting bottom plate, and the mounting bottom plate is fixedly arranged on the underframe assembly; the movable end door assembly comprises a movable end door frame and rotating shaft bolts, wherein 1 rotating shaft bolt is arranged on each of two sides of the movable end door frame, and the movable end door assembly is fixed on the underframe assembly through the rotating shaft bolts; a plurality of grooves are uniformly formed in the first supporting rod; the profiling positioning iron block comprises profiling positioning pieces and a fixed rectangular tube, two ends of the fixed rectangular tube are connected with a first supporting rod and a second supporting rod which are symmetrical left and right respectively, a plurality of profiling positioning pieces are evenly arranged on the fixed rectangular tube, profiling clamping grooves are formed between every two adjacent profiling positioning pieces, and ear profiles are placed in the profiling clamping grooves.
The chassis constitute the bottom and constitute length direction bilateral symmetry along the chassis and be provided with 6 supporting seats, the supporting seat includes supporting seat bracing piece, support nut, horizontal adjustment nut and base, the vertical fixation sets up the supporting seat bracing piece on the base, support nut, horizontal adjustment nut cover establish on the supporting seat bracing piece, the fixed bottom that sets up the vertical roof beam in the both sides outside is constituteed at the chassis in supporting seat bracing piece top.
4 bracing pieces are perpendicularly arranged on the chassis assembly along the bilateral symmetry of the length direction of the chassis assembly, 2 first bracing pieces are arranged on one side, 2 second bracing pieces are arranged on the other side, the chassis assembly is bilaterally symmetrically arranged along the length direction of the chassis assembly, and a plurality of profiling positioning stop irons are connected between the first bracing pieces and the second bracing pieces which are bilaterally symmetrically arranged.
The longitudinal beams are arranged in parallel, the two ends of each longitudinal beam are respectively and vertically provided with an end beam, 5 cross beams are arranged on each longitudinal beam and between the two end beams, the cross beams are perpendicular to the longitudinal beams, and the end beams are evenly provided with 6 oval holes which respectively correspond to 6 rows of lug profiles.
And 4 lifting lugs are symmetrically arranged on the left and right of the longitudinal beam formed by the underframe.
The fixed end door frame and the movable end door frame are assembled by rectangular pipes.
And reinforcing ribs are arranged between the fixed end door frame and the mounting bottom plate for reinforcing.
The length of the first supporting rod is consistent with that of the second supporting rod, 10 grooves are uniformly formed in the first supporting rod, each groove corresponds to one profiling positioning stop iron component, a layer of ear profile is placed on each profiling positioning stop iron component, and the number of the ear profile fillers which can be placed on the supporting rods is 10.
The fixed rectangular tube on evenly be provided with 7 profile modeling spacers, form 6 profile modeling draw-in grooves, place an ear section bar in every profile modeling draw-in groove, can place 6 ear sections on every fixed rectangular tube.
One end of the fixed rectangular tube is provided with a positioning round hole, the other end of the fixed rectangular tube is provided with a clamping hook, one end of the fixed rectangular tube is fixed on the second supporting rod on one side of the chassis assembly through the positioning round hole, and the other end of the fixed rectangular tube is fixed in the groove of the first supporting rod on the other side of the corresponding chassis assembly through the clamping hook.
Compared with the prior art, the invention has the following beneficial effects:
1. the automatic lug profile filling machine can realize self-positioning in the lug profile filling process, is rapid in filling and accurate in positioning, cannot lose material positioning accuracy in the combined transportation process, has enough open space to match with a carrying manipulator to grab materials, can be accurately butted with a material table of an automatic production line, improves the filling efficiency, upgrades the manufacturing technology, changes the low-efficiency working mode of bundling combined transportation and manual one-by-one splitting in the past, solves the traditional feeding problem, solves the problems of combined transportation and field positioning of lug profiles after the production line finishes carrying group to automatically modify the manipulator, and meets the requirements of side wall material lug profile filling, transportation and self-positioning.
2. The invention adopts the design of a lightweight steel structure, has low manufacturing cost, simple structure, convenient operation, safety, reliability, economy and applicability.
Description of the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of a use state of the present invention;
FIG. 3 is a schematic view of the construction of the undercarriage of the present invention;
FIG. 4 is a schematic view of the fixed end door assembly of the present invention;
FIG. 5 is a schematic view of the construction of the movable end door of the present invention;
FIG. 6 is a schematic view of the structure of the profiling positioning stop iron of the present invention;
FIG. 7 is a schematic view of a supporting base according to the present invention;
FIG. 8 is a schematic view of a first support bar according to the present invention;
fig. 9 is a schematic view of a second supporting rod of the present invention.
Reference numbers in the figures:
1-underframe assembly, 2-fixed end door assembly, 3-movable end door assembly, 4-profiling positioning stop iron assembly, 5-supporting seat, 6-first supporting rod, 7-ear section bar and 8-second supporting rod.
11-lifting lugs, 12-longitudinal beams, 13-cross beams and 14-end beams.
21-fixing end door frame, 22-mounting bottom plate and 23-reinforcing beam.
31-movable end door frame, 32 rotating shaft bolt.
41-profiling positioning sheets, 42-fixed rectangular pipes, 43-profiling clamping grooves, 44-clamping hooks and 45-positioning round holes.
51-support seat support rod, 52-support nut, 53-horizontal adjusting nut and 54-base.
The specific implementation mode is as follows:
the present invention is further described below in conjunction with the following detailed description, which is intended to further illustrate the principles of the invention and is not intended to limit the invention in any way, but is equivalent or analogous to the present invention without departing from its scope.
Referring to fig. 1-9, the invention provides a self-positioning combined conveying rack for ear profile steel, which is used for positioning and combined conveying of ear profile steel, and comprises an underframe assembly 1, a fixed end door assembly 2, a movable end door assembly 3, a profiling positioning stop iron assembly 4, a supporting seat 5 and supporting rods, wherein the supporting rods comprise a first supporting rod 6 and a second supporting rod 8; the bottom of the underframe assembly 1 is symmetrically provided with 6 supporting seats 5 along the length direction of the underframe assembly 1; the chassis is constituteed 1 and is gone up and to be provided with fixed end door along its length direction one end vertical fixation and constitute 2, the other end is provided with the movable end door perpendicularly and constitutes 3, the chassis is constituteed 1 and is gone up and set up 4 bracing pieces perpendicularly along its length direction bilateral symmetry, one side is 2 first bracing pieces 6, the opposite side is 2 second bracing pieces 8, two liang of 1 length direction bilateral symmetry along the chassis is constituteed sets up, profile modeling location washer is constituteed 4 between the first bracing piece 6 that bilateral symmetry set up, the second bracing piece 8.
The underframe assembly 1 comprises lifting lugs 11, cross beams 13, longitudinal beams 12 and end beams 14, the cross beams 13, the longitudinal beams 12 and the end beams 14 form a frame structure, the number of the longitudinal beams 12 is three, the end beams 14 are respectively and vertically arranged at two ends of the longitudinal beams 12, 5 cross beams 13 are arranged between the beams 14 at the upper end and the two ends of the longitudinal beams 12, and the cross beams 13 are vertically arranged with the longitudinal beams 12; 6 oval holes are uniformly formed in the end beam 14 and correspond to 6 rows of ear profiles 7 respectively, and when the combined material conveying frame is placed at a specific position (a filling table) of a production line, a material detection sensor can detect the conditions of the ear profiles 7 through the oval holes; the longitudinal beams 12 on the outer sides of the two sides are symmetrically provided with 4 lifting lugs 11, and the lifting lugs 11 are used for carrying the whole box of the overhead travelling crane of the material rack after the ear section bars 7 are filled.
The fixed end door assembly 2 is used for initial positioning of the end after the ear profile 7 is filled, the fixed end door assembly 2 comprises a fixed end door frame 21 assembled by rectangular pipes, a mounting bottom plate 22 and a reinforcing rib 23, the mounting bottom plate 22 is fixedly arranged at the bottom of the fixed end door frame 21, and two adjacent right-angle edges of the reinforcing rib 23 are respectively connected with the fixed end door frame 21 and the mounting bottom plate 22; the mounting base plate 22 is fixedly arranged on the chassis assembly 1.
The movable end door assembly 3 is composed of a movable end door frame 31 assembled by rectangular pipes and a rotating shaft bolt 32, two sides of the movable end door frame 31 are respectively provided with 1 rotating shaft bolt 32, the movable end door assembly 3 is fixed on the bottom frame assembly 1 through the rotating shaft bolt 32, and when the ear section bars 7 are filled layer by layer, the movable end door assembly 3 is in an open state; when the self-positioning combined transportation rack is transported, the movable end door assembly 3 is closed, and the longitudinal positioning precision during transportation is ensured.
The lengths of the first supporting rod 6 and the second supporting rod 8 are consistent, 10 uniformly distributed grooves are uniformly formed in the first supporting rod 6, each groove corresponds to one copying positioning blocking iron assembly 4, and a layer of ear section bar 7 is placed on each copying positioning blocking iron assembly 4.
The profiling positioning blocking iron assembly 4 comprises profiling positioning pieces 41 and a fixed rectangular tube 42, 7 profiling positioning pieces 41 are uniformly arranged on the fixed rectangular tube 42, profiling clamping grooves 43 are formed between the adjacent profiling positioning pieces 41, 6 profiling clamping grooves 43 are formed in a conformal mode, the ear-shaped materials 7 are placed in the profiling clamping grooves 43, and one ear-shaped material 7 is placed in each profiling clamping groove 43. One end of the fixed rectangular tube 42 is provided with a positioning round hole 45, the other end is provided with a hook 44, one end of the fixed rectangular tube 42 is fixed on the second support bar 8 at one side of the underframe assembly 1 through the positioning round hole 45, and the other end is fixed on the groove of the first support bar 6 at the other side of the corresponding underframe assembly 1 through the hook 44.
Before filling, 2 first supporting rods 6 and 2 second supporting rods 8 are respectively inserted into the positions of the positioning pin holes of the longitudinal beams 12 on the two sides of the underframe assembly 1, the second supporting rods 8 are used for penetrating into the positioning round holes 45 on the fixed rectangular tube 42 of the profiling positioning stop iron assembly 4, and the grooves formed in the first supporting rods 6 enable the hooks 44 on the fixed rectangular tube 42 of the profiling positioning stop iron assembly 4 to be smoothly clamped into the grooves and accurately positioned. Before 7 successive layers of each layer of ear section bars are filled, 1 piece of profiling positioning stop iron is placed between the first supporting rod 6 and the second supporting rod 8 which are symmetrically arranged at the left and right to form 4, and when the ear section bars 7 are filled, the ear section bars 7 are placed into the profiling clamping grooves 43 to realize accurate positioning in the transverse direction. The self-positioning combined material conveying frame can be used for placing 10 layers of ear section bars 7 with the quantity of fillers, and 6 pieces of the ear section bars are arranged on each layer.
The supporting seat 5 comprises a supporting seat supporting rod 51, a supporting nut 52, a horizontal adjusting nut 53 and a base 54, the supporting seat supporting rod 51 is vertically and fixedly arranged on the base 54, the supporting nut 52 and the horizontal adjusting nut 53 are sleeved on the supporting seat supporting rod 51, and the top of the supporting seat supporting rod 51 is fixedly arranged at the bottom of the longitudinal beam 12 on the outer sides of the two sides of the underframe assembly 1.
Claims (10)
1. The utility model provides a self-align intermodal work or material rest of ear section bar, characterized by: the combined transport material rack comprises an underframe assembly (1), a fixed end door assembly (2), a movable end door assembly (3), a profiling positioning stop iron assembly (4), a supporting seat (5) and supporting rods, wherein the supporting rods comprise a first supporting rod (6) and a second supporting rod (8); the bottom of the underframe assembly (1) is symmetrically provided with supporting seats (5), one end of the underframe assembly (1) is vertically and fixedly provided with a fixed end door assembly (2), the other end of the underframe assembly (1) is vertically provided with a movable end door assembly (3), two sides of the underframe assembly (1) are symmetrically and vertically provided with a first supporting rod (6) and a second supporting rod (8), and a profiling positioning stop iron assembly (4) is connected between the first supporting rod (6) and the second supporting rod (8) which are symmetrically arranged at two sides; the underframe assembly (1) comprises lifting lugs (11), a cross beam (13), a longitudinal beam (12) and end beams (14), the cross beam (13), the longitudinal beam (12) and the end beams (14) form a frame structure, and the lifting lugs (11) are symmetrically arranged on the longitudinal beam (12) at the outer sides of two sides; the fixed end door assembly (2) comprises a fixed end door frame (21) and a mounting bottom plate (22), the bottom of the fixed end door frame (21) is fixedly provided with the mounting bottom plate (22), and the mounting bottom plate (22) is fixedly arranged on the underframe assembly (1); the movable end door assembly (3) comprises a movable end door frame (31) and rotating shaft bolts (32), wherein 1 rotating shaft bolt (32) is respectively arranged on two sides of the movable end door frame (31), and the movable end door assembly (3) is fixed on the underframe assembly (1) through the rotating shaft bolts (32); a plurality of grooves are uniformly arranged on the first supporting rod (6); the profiling positioning blocking iron assembly (4) comprises profiling positioning pieces (41) and a fixed rectangular tube (42), two ends of the fixed rectangular tube (42) are respectively connected with a first supporting rod (6) and a second supporting rod (8) which are bilaterally symmetrical, a plurality of profiling positioning pieces (41) are uniformly arranged on the fixed rectangular tube (42), profiling clamping grooves (43) are formed between every two adjacent profiling positioning pieces (41), and the ear-shaped materials (7) are placed into the profiling clamping grooves (43).
2. The self-positioning combined material conveying rack for the ear profiles as claimed in claim 1, wherein: chassis group become (1) bottom and constitute (1) length direction bilateral symmetry along the chassis and be provided with 6 supporting seat (5), supporting seat (5) are including supporting seat bracing piece (51), support nut (52), horizontal adjusting nut (53) and base (54), the vertical fixation sets up supporting seat bracing piece (51) on base (54), support nut (52), horizontal adjusting nut (53) cover is established on supporting seat bracing piece (51), the fixed bottom that sets up vertical roof beam (12) in the chassis group (1) both sides outside in supporting seat bracing piece (51) top.
3. The self-positioning combined material conveying rack for the ear profiles as claimed in claim 1, wherein: chassis group become (1) go up and set up 4 bracing pieces perpendicularly along its length direction bilateral symmetry, one side is 2 first bracing pieces (6), the opposite side is 2 second bracing pieces (8), two liang of length direction bilateral symmetry settings of constituteing (1) along the chassis, connect several profile modeling location washer between first bracing piece (6) that the bilateral symmetry set up, second bracing piece (8) and constitute (4).
4. The self-positioning combined material conveying rack for the ear profiles as claimed in claim 1, wherein: the longitudinal beams (12) are arranged in parallel, the two ends of each longitudinal beam (12) are respectively and vertically provided with end beams (14), 5 cross beams (13) are arranged between the upper end beam (12) and the two end beams (14), the cross beams (13) are vertically arranged with the longitudinal beams (12), and the end beams (14) are uniformly provided with 6 oval holes which respectively correspond to 6 rows of ear profiles (7).
5. The self-positioning combined material conveying rack for the ear profiles as claimed in claim 1, wherein: 4 lifting lugs (11) are symmetrically arranged on the left and the right of a longitudinal beam (12) of the underframe assembly (1).
6. The self-positioning combined material conveying rack for the ear profiles as claimed in claim 1, wherein: the fixed end door frame (21) and the movable end door frame (31) are assembled by rectangular pipes.
7. The self-positioning combined material conveying rack for the ear profiles as claimed in claim 1, which is characterized in that: and a reinforcing rib (23) is arranged between the fixed end door frame (21) and the mounting bottom plate (22) for reinforcement.
8. The self-positioning combined material conveying rack for the ear profiles as claimed in claim 1, wherein: first bracing piece (6), second bracing piece (8) length unanimous, evenly be provided with 10 slots on first bracing piece (6), every slot corresponds a profile modeling location shelves iron and constitutes (4), places one deck ear section bar (7) on every profile modeling location shelves iron and constitutes (4), can place ear section bar (7) on bracing piece (6) and pack the quantity and be 10 layers.
9. The self-positioning combined material conveying rack for the ear profiles as claimed in claim 1, wherein: the fixed rectangular tube (42) is evenly provided with 7 profile modeling locating pieces (41) to form 6 profile modeling clamping grooves (43), one lug section bar (7) is placed in each profile modeling clamping groove (43), and 6 lug section bars (7) can be placed on each fixed rectangular tube (42).
10. The self-positioning combined material conveying rack for the ear profiles as claimed in claim 1, wherein: one end of the fixed rectangular tube (42) is provided with a positioning round hole (45), the other end of the fixed rectangular tube is provided with a clamping hook (44), one end of the fixed rectangular tube (42) is fixed on the second support rod (8) on one side of the chassis component (1) through the positioning round hole (45), and the other end of the fixed rectangular tube is fixed in a groove of the first support rod (6) on the other side of the corresponding chassis component (1) through the clamping hook (44).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202211372698.0A CN115676124A (en) | 2022-11-03 | 2022-11-03 | Self-positioning combined conveying rack for ear profiles |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202211372698.0A CN115676124A (en) | 2022-11-03 | 2022-11-03 | Self-positioning combined conveying rack for ear profiles |
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CN115676124A true CN115676124A (en) | 2023-02-03 |
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CN202211372698.0A Pending CN115676124A (en) | 2022-11-03 | 2022-11-03 | Self-positioning combined conveying rack for ear profiles |
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