Hot air type tea carding machine
Technical Field
The invention relates to the technical field of tea processing equipment, in particular to a hot air type tea carding machine.
Background
In the tea processing production process, the appearance shape, color and aroma of the tea are particularly important, and common tea fixation modes comprise roller fixation, hot air fixation, steam fixation, microwave fixation and the like.
The existing hot air type tea carding machine not only needs to consume a large amount of labor force when feeding and discharging tea during processing, but also reduces the whole processing efficiency, and moreover, the tea is heated in a contact mode, namely heat is directly transferred to the tea through a frying pan, the tea is heated unevenly, and the tea making quality is difficult to guarantee.
Disclosure of Invention
The invention solves the technical problem of overcoming the defects of the prior art and providing a hot air type tea strip tidying machine.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a hot-blast formula tealeaves reason strip machine, includes the cylinder, the lateral wall fixedly connected with heat preservation shell of cylinder, just the heat dissipation groove has all been seted up to the top and the bottom of cylinder, two the equal fixedly connected with filter screen of inner chamber of heat dissipation groove, the left side centre of a circle department fixedly connected with first bearing of cylinder, just first bearing inner chamber runs through and is equipped with a delivery cylinder, the right-hand member fixedly connected with transfer line of delivery cylinder, the right side centre of a circle department fixedly connected with second bearing of cylinder, the right-hand member of transfer line runs through the second bearing inner chamber to fixedly connected with rotation gear, the top of rotation gear is equipped with drive mechanism, the lateral wall fixedly connected with a plurality of management slat, and a plurality of management slat all is located the inner chamber of cylinder, the lateral wall of delivery cylinder has seted up a plurality of feed opening, just the left side hot-blast stove of delivery cylinder, the left side hot-blast stove of heat preservation shell is equipped with first L shaped plate of fixedly connected with, the left end in the delivery cylinder runs through first L shaped plate, and extends to first side centre of a second bearing fixedly connected with second bearing, the right end of transfer cylinder runs through the second bearing inner chamber to the right side inner chamber, the top is equipped with a left end of delivery cylinder, the left side sealing washer is equipped with the sealing washer, the left end is equipped with the sealing washer, the sealing washer is equipped with the inner chamber is equipped with the discharge sleeve, the discharge sleeve is equipped with the discharge opening, the sealing washer is equipped with the discharge opening to the top of the discharge tube, the discharge sleeve has the sealing washer, and the top is equipped with the hole, the bottom of the heat preservation shell is provided with a turnover mechanism, a drain pipe is inserted into the bottom of the right side of the heat preservation shell, and a second valve matched with the drain pipe is arranged on the drain pipe.
Preferably, the transmission mechanism comprises a movable rack, the movable rack is meshed with the front side of the rotary gear, the top of the movable rack is fixedly connected with a pressing plate, the top of the pressing plate is provided with a cam, the cam is close to the bottom and is penetrated with a rotating rod, the left end of the rotating rod is rotationally connected with the right side wall of the roller, the right side of the top of the heat insulation shell is fixedly connected with a second L-shaped plate, the left side of the second L-shaped plate is close to the bottom and is fixedly connected with a transmission motor, the right end of the rotating rod is fixedly connected with the power output end of the transmission motor, the left side of the pressing plate is fixedly connected with a first sliding block, the right side of the roller is close to the top and is provided with a first sliding groove, the first sliding block is movably connected in a first sliding groove inner cavity, the bottom of the first sliding block is fixedly connected with a first spring, and the bottom of the first spring is fixedly connected with the bottom of the first sliding groove inner cavity.
Preferably, the turnover mechanism comprises two rotating plates, the two rotating plates are fixedly connected to the bottom of the heat insulation shell and close to the right side, the two rotating plates are arranged front and back, a vertical plate is arranged between the rotating plates, the bottom of the vertical plate is fixedly connected with a bottom plate, the vertical plate is provided with a rotating shaft in a penetrating manner near the top, the front end and the rear end of the rotating shaft are respectively connected with the adjacent rotating plates in a rotating manner, the top of the bottom plate is close to the middle position and is provided with a hydraulic cylinder, the power end of the hydraulic cylinder is fixedly connected with a pushing block, the top of the pushing block is hinged with a connecting rod, and the other end of the connecting rod is hinged with the bottom of the heat insulation shell and close to the left side.
Preferably, the right side laminating of round hole is equipped with the plectane, just be close to rear side department on the plectane and run through and be equipped with the loose axle, the left end of loose axle is rotated with the right side wall of cylinder and is connected, the blind hole has been seted up to the bottom of plectane, just the blind hole inner chamber is pegged graft and is had the gag lever post, the first movable block of bottom fixedly connected with of gag lever post, just the left side fixedly connected with second slider of first movable block, the right side of heat preservation shell is close to bottom department and has been seted up the second spout, just second slider swing joint is in second spout inner chamber, the bottom fixedly connected with second spring of second slider, just the bottom and the second spout inner chamber bottom fixedly connected with of second spring.
Preferably, the knocking mechanism comprises an electric push rod, the electric push rod is fixedly connected to the left side of the roller near the top, the power end of the electric push rod is fixedly connected with a push plate, the left side of the push plate is fixedly connected with a third spring, and the left end of the third spring is fixedly connected with a steel ball.
Preferably, the outside of hollow tube is close to right-hand member department cover and is equipped with driven gear, just driven gear's bottom meshing has drive gear, drive gear's left side centre of a circle department fixedly connected with dwang, be close to bottom department fixedly connected with third bearing on the first L shaped plate, the left end of dwang runs through third bearing inner chamber to fixedly connected with hand wheel.
Preferably, the left and right sides of feed hopper all fixedly connected with fixed plate, just first perforation has been seted up on the fixed plate, two first perforation inner chamber all runs through and is equipped with T shape pole, just the longer one end of T shape pole T shape structure and first L shaped plate fixed connection, two the outside top department of T shape pole all overlaps and is equipped with the fourth spring, just the upper and lower both ends of fourth spring respectively with first L shaped plate and fixed plate fixed connection.
Preferably, the outside of defeated feed cylinder is close to right-hand member department cover and is equipped with the annular pipe, just the left side fixedly connected with of annular pipe a plurality of exhaust tube, the top of heat preservation shell is close to right side department and installs the aspiration pump, just the right side fixedly connected with breathing pipe of aspiration pump, the other end of breathing pipe runs through the top of heat preservation shell to with the top fixedly connected with of annular pipe, the left side fixedly connected with blast pipe of aspiration pump.
Preferably, the laminating of the bottom left side department of heat preservation shell is equipped with the bearing plate, just the bottom and the bottom plate fixed connection of bearing plate, the left side of bearing plate is close to top department fixedly connected with fixed block, just the second perforation has been seted up jointly to the top and the bottom of fixed block, the second perforation inner chamber runs through and is equipped with the montant, just the top welding of montant has the second movable block, the right side fixedly connected with fourth slider of second movable block, the left side of heat preservation shell is close to bottom department and has seted up the fourth spout, just fourth slider swing joint is at fourth spout inner chamber.
Preferably, the plurality of exhaust pipes are uniformly distributed on the left side of the annular pipe, and the plurality of exhaust pipes are arranged in an annular array shape by taking the center of the annular pipe as the center.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, through the mutual coordination among the feeding funnel, the fixed plate, the T-shaped rods and the fourth springs, the tea leaves are firstly poured into the feeding funnel by a worker, when the weight of the feeding funnel is increased, the two fourth springs are pulled to move downwards, and the discharging pipe is extended into the inner cavity of the feeding barrel;
2. According to the invention, the bearing plate, the fixed block, the vertical rod and the second movable block can be locked when the roller is horizontally placed, so that the stability of the roller is improved, and the left side of the roller is pushed to deflect upwards when the roller is in blanking through the mutual matching among the rotating plate, the rotating shaft, the vertical plate, the bottom plate, the hydraulic cylinder, the pushing block and the connecting rod, so that tea leaves in the inner cavity of the roller are poured out from the inner cavity of the round hole, the blanking efficiency is improved, and the labor intensity of the operation of staff is reduced;
3. According to the invention, the plurality of strip plates are driven to rotate by the mutual coordination among the transmission rod, the material conveying cylinder, the rotating gear, the movable rack, the pressing plate, the first sliding block, the first sliding groove, the first spring, the cam, the rotating rod and the transmission motor, so that when the hot air is blown into the material conveying cylinder by the hot air furnace air supply pipe and enters the inner cavity of the roller through the plurality of discharging openings, the tea is heated more uniformly under the rotation of the plurality of strip plates, the processing quality of the tea is improved, and in addition, the manual rotation can be changed under the condition that the quantity of the processed tea is small by the mutual coordination among the hand-operated wheel, the rotating rod, the transmission gear and the driven gear, so that the tea is heated uniformly, and meanwhile, the use cost of a machine is reduced.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a right side view of the component drum of the present invention;
FIG. 3 is a left side view of the component ring tube of the present invention;
FIG. 4 is a right side view of the component feed cartridge of the present invention;
FIG. 5 is an enlarged view of FIG. 1 at A;
FIG. 6 is an enlarged view at B in FIG. 1;
FIG. 7 is an enlarged view of FIG. 1 at C;
Fig. 8 is an enlarged view of D in fig. 1.
Reference numerals in the drawings: 1. a roller; 2. a thermal insulation shell; 3. a filter screen; 4. a feed delivery cylinder; 5. a strip plate; 6. a transmission rod; 7. rotating the gear; 8. moving the rack; 9. a pressing plate; 10. a first spring; 11. a drive motor; 12. a cam; 13. a rotating rod; 14. a drain pipe; 15. a rotating plate; 16. a rotating shaft; 17. a riser; 18. a bottom plate; 19. a hydraulic cylinder; 20. a pushing block; 21. a connecting rod; 22. a second movable block; 23. a feed hopper; 24. a discharge pipe; 25. a transmission gear; 26. a rotating lever; 27. hand-operated wheels; 28. an annular tube; 29. an air extracting pump; 30. a circular plate; 31. a movable shaft; 32. a hollow tube; 33. an air supply pipe of the hot blast stove; 34. an electric push rod; 35. a driven gear; 36. a steel ball; 37. a third spring; 38. a push plate; 39. a second spring; 40. a bearing plate; 41. a fixed block; 42. a vertical rod; 43. a fixing plate; 44. a T-bar; 45. a fourth spring; 46. a limit rod; 47. a first movable block.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-8, the present invention provides a technical solution: the hot air type tea carding machine comprises a roller 1, wherein the outer side wall of the roller 1 is fixedly connected with a heat preservation shell 2, the top and the bottom of the roller 1 are provided with heat dissipation grooves, the inner cavities of the two heat dissipation grooves are fixedly connected with a filter screen 3, the center of the left side of the roller 1 is fixedly connected with a first bearing, the inner cavity of the first bearing is penetrated and provided with a feed cylinder 4, the right end of the feed cylinder 4 is fixedly connected with a transmission rod 6, the center of the right side of the roller 1 is fixedly connected with a second bearing, the right end of the transmission rod 6 is penetrated and provided with a rotary gear 7, the top of the rotary gear 7 is provided with a transmission mechanism, the outer side wall of the material conveying cylinder 4 is fixedly connected with a plurality of strip plates 5, the strip plates 5 are all positioned in the inner cavity of the roller 1, the outer side wall of the material conveying cylinder 4 is provided with a plurality of discharging openings, the left side of the material conveying cylinder 4 is inserted with a hollow pipe 32, the top of the left side of the heat preservation shell 2 is fixedly connected with a first L-shaped plate, the left end of the hollow pipe 32 penetrates through the first L-shaped plate and extends to the left side of the first L-shaped plate, the outer side of the hollow pipe 32 is sleeved with a driven gear 35 near the right end, the bottom of the driven gear 35 is meshed with a transmission gear 25, the center of the left side of the transmission gear 25 is fixedly connected with a rotating rod 26, the position of the first L-shaped plate near the bottom is fixedly connected with a third bearing, the left end of the rotating rod 26 penetrates through the inner cavity of the third bearing and is fixedly connected with a hand-operated wheel 27, the feeding barrel 4 can be manually rotated, the use cost of the machine is reduced, the left end of the inner cavity of the hollow pipe 32 is fixedly connected with a sealing ring, the inner cavity of the sealing ring is penetrated and provided with a hot-blast stove blast pipe 33, the outer side wall of the hot-blast stove blast pipe 33 is sleeved with a limiting ring, the left side of the limiting ring is mutually attached to the right side of the sealing ring, the top of the first L-shaped plate is provided with a discharging opening, the bottom of the discharging opening is attached to a feeding funnel 23, the left side and the right side of the feeding funnel 23 are fixedly connected with a fixing plate 43, the fixing plate 43 is provided with first through holes, the two first through holes are respectively provided with a T-shaped rod 44, the longer end of the T-shaped structure of the T-shaped rod 44 is fixedly connected with the first L-shaped plate, the top ends of the outer sides of the two T-shaped rods 44 are respectively sleeved with a fourth spring 45, the upper end and the lower end of the fourth spring 45 are respectively fixedly connected with the first L-shaped plate and the fixed plate 43, the bottom of the feeding funnel 23 is inserted with a discharging pipe 24, the discharging pipe 24 is provided with a first valve matched with the first valve, the position, close to the left end, of the top of the feeding barrel 4 is provided with a through hole matched with the discharging pipe 24, the left side of the discharging pipe 24 is provided with a knocking mechanism, the bottom of the right side of the roller 1 is provided with a round hole, the right side of the round hole is jointed with a round plate 30, the position, close to the rear side, of the round plate 30 is penetrated with a movable shaft 31, the left end of the movable shaft 31 is rotationally connected with the right side wall of the roller 1, a blind hole is formed in the bottom of the circular plate 30, a limiting rod 46 is inserted in the cavity of the blind hole, the bottom end of the limiting rod 46 is fixedly connected with a first movable block 47, the left side of the first movable block 47 is fixedly connected with a second sliding block, a second sliding groove is formed in the position, close to the bottom, of the right side of the heat preservation shell 2, the second sliding block is movably connected in the cavity of the second sliding groove, the bottom of the second sliding block is fixedly connected with a second spring 39, the bottom end of the second spring 39 is fixedly connected with the bottom of the cavity of the second sliding groove, the tightness of the cavity of the roller 1 is improved, a turnover mechanism is arranged at the bottom of the heat preservation shell 2, a drain pipe 14 is inserted in the bottom of the right side of the heat preservation shell 2, the drain pipe 14 is provided with a second valve matched with the drain pipe;
The transmission mechanism comprises a movable rack 8, the movable rack 8 is meshed with the front side of a rotary gear 7, the top end of the movable rack 8 is fixedly connected with a pressing plate 9, the top of the pressing plate 9 is provided with a cam 12, a rotating rod 13 is arranged on the cam 12 near the bottom in a penetrating way, the left end of the rotating rod 13 is rotationally connected with the right side wall of the roller 1, the right side of the top of the heat preservation shell 2 is fixedly connected with a second L-shaped plate, the left side of the second L-shaped plate is fixedly connected with a transmission motor 11 near the bottom, the right end of the rotating rod 13 is fixedly connected with the power output end of the transmission motor 11, the left side of the pressing plate 9 is fixedly connected with a first sliding block, the right side of the roller 1 is provided with a first sliding groove near the top, the first sliding block is movably connected with a first spring 10, the bottom of the first sliding groove is fixedly connected with the bottom of the inner cavity of the first sliding groove, and the plurality of strip plates 5 are driven to rotate by driving a material conveying cylinder 4, so that tea leaves can be uniformly heated;
The turnover mechanism comprises two rotating plates 15, the two rotating plates 15 are fixedly connected to the bottom of the heat preservation shell 2 near the right side, the two rotating plates 15 are arranged front and back, a vertical plate 17 is arranged between the two rotating plates 15, the bottom of the vertical plate 17 is fixedly connected with a bottom plate 18, a rotating shaft 16 is arranged on the vertical plate 17 near the top in a penetrating way, the front end and the rear end of the rotating shaft 16 are respectively and rotatably connected with the adjacent rotating plates 15, a hydraulic cylinder 19 is arranged on the top of the bottom plate 18 near the middle position, the power end of the hydraulic cylinder 19 is fixedly connected with a push block 20, the top of the push block 20 is hinged with a connecting rod 21, the other end of the connecting rod 21 is hinged with the bottom of the heat preservation shell 2 near the left side, a bearing plate 40 is attached to the bottom left side of the heat preservation shell 2, the bottom of the bearing plate 40 is fixedly connected with the bottom plate 18, a fixed block 41 is fixedly connected to the left side of the bearing plate 40 near the top, the top of the fixed block 41 is jointly provided with a second through hole, the second through hole inner cavity is penetrated by a vertical rod 42, the top of the vertical rod 42 is welded with a second movable block 22, the top of the second movable block 22 is fixedly connected with a fourth sliding block 22 near the left side of the heat preservation shell, and the fourth sliding block is movably connected with the fourth sliding chute is connected with the fourth sliding chute, and the fourth sliding chute is formed at the fourth side of the work efficiency is reduced;
The knocking mechanism comprises an electric push rod 34, the electric push rod 34 is fixedly connected to the left side of the roller 1 near the top, the power end of the electric push rod 34 is fixedly connected with a push plate 38, the left side of the push plate 38 is fixedly connected with a third spring 37, and the left end of the third spring 37 is fixedly connected with a steel ball 36, so that the inner cavity of the discharging pipe 24 is prevented from being blocked;
the outside of defeated feed cylinder 4 is close to right-hand member department cover and is equipped with annular pipe 28, and the left side fixedly connected with of annular pipe 28 a plurality of exhaust tube, the top of heat preservation shell 2 is close to right side department and installs aspiration pump 29, and the right side fixedly connected with breathing pipe of aspiration pump 29, the other end of breathing pipe runs through the top of heat preservation shell 2, and with the top fixedly connected with of annular pipe 28, the left side fixedly connected with blast pipe of aspiration pump 29, a plurality of exhaust tube evenly distributed is in the left side of annular pipe 28, and a plurality of exhaust tube is the annular array form with the centre of a circle of annular pipe 28 as the center and arranges, can discharge the vapor of cylinder 1 inner chamber, improve the stoving effect of tealeaves.
Working principle: when the invention is used, the electric push rod 34 is started to push the push plate 38 to move left and right in a reciprocating manner, the third spring 37 drives the steel ball 36 to shake left and right, the discharging pipe 24 is knocked to vibrate, when a worker pours tea leaves into the inner cavity of the feeding funnel 23 through the discharging hole, the weight of the feeding funnel 23 is increased, the two fourth springs 45 are stretched to extend downwards, the bottom end of the discharging pipe 24 is extended into the inner cavity of the feeding cylinder 4, the external hot blast furnace is started while the first valve is opened, hot air is conveyed into the inner cavity of the hollow pipe 32 through the hot blast furnace air conveying pipe 33, when the tea leaves in the feeding funnel 23 enter the inner cavity of the feeding cylinder 4 through the discharging pipe 24, the tea leaves are blown to the right side, the tea leaves are preheated, the heating time of the tea leaves is shortened, after the tea leaves are fed, the electric push rod 34 and the first valve are closed, meanwhile, the transmission motor 11 is started through an external power supply, the transmission motor 11 works to drive the rotating rod 13 to rotate, the rotating rod 13 rotates to drive the cam 12 to rotate, when the cam 12 is contacted with the pressing plate 9, the pressing plate 9 is pressed to move downwards, the pressing plate 9 is limited by sliding downwards in the inner cavity of the first sliding groove through the first sliding block, so that the pressing plate 9 moves vertically downwards, the rotating gear 7 is driven to rotate through the moving rack 8, when the cam 12 is far away from the pressing plate 9, the pressing plate 9 moves upwards and resets under the resilience force of the first spring 10, so that the forward and reverse rotation of the rotating gear 7 is realized, the forward and reverse rotation of the rotating gear 7 drives the transmission rod 6 to rotate, the transmission rod 6 rotates to drive the material conveying cylinder 4 to rotate, the material conveying cylinder 4 rotates to drive the plurality of strip plates 5 to rotate, when the tea leaves enter the inner cavity of the roller 1 through the plurality of blanking openings, and when the air conveying pipe 33 of the hot blast stove continues to convey air, the hot air can be conveyed into the inner cavity of the roller 1 through the plurality of discharging openings, thereby the tea is stirred and heated by matching with the rotation of the plurality of strip plates 5, the tea is heated more uniformly, the processing quality of the tea is improved, the air pump 29 can be started while processing, the air pump 29 works to suck out the water vapor in the space formed between the roller 1 and the heat insulation shell 2 through the air suction pipe, the annular pipe 28 and the plurality of air suction pipes, the drying effect of the tea is improved, after the tea is heated, the transmission motor 11 is closed, the second movable block 22 is pushed to move upwards and drive the vertical rod 42 to separate from the second perforation inner cavity, the push block 20 is pushed to move leftwards by the hydraulic cylinder 19, the push block 20 is pushed to deflect upwards by the connecting rod 21, the left side of the roller 1 is enabled to deflect upwards, the first movable block 47 is pushed to move downwards, the limit rod 46 is enabled to separate from the inner cavity of the blind hole, the round hole can be opened after the round plate 30 is rotated, the inner cavity of the roller 1 is discharged from the round hole and collected, the discharging efficiency is improved, the labor efficiency is reduced, and meanwhile, the labor intensity of a worker can be reduced by the machine is reduced, and the tea can be rotated by the machine can be driven to rotate by a machine hand, and the tea can be processed uniformly, and the tea can be heated by a machine can be rotated by a machine hand, and the machine can be rotated by simultaneously.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.