CN115647546A - High-temperature-resistant underwater sensor production equipment and process - Google Patents
High-temperature-resistant underwater sensor production equipment and process Download PDFInfo
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- CN115647546A CN115647546A CN202211329440.2A CN202211329440A CN115647546A CN 115647546 A CN115647546 A CN 115647546A CN 202211329440 A CN202211329440 A CN 202211329440A CN 115647546 A CN115647546 A CN 115647546A
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Abstract
The invention relates to the technical field of underwater sensor production equipment application, in particular to high-temperature-resistant underwater sensor production equipment and a high-temperature-resistant underwater sensor production process, which comprise a base station, a pushing assembly, a lifting assembly, a turning assembly, two clamping assemblies, a moving assembly, a translation assembly, a blanking assembly and a supporting seat.
Description
Technical Field
The invention relates to the technical field of application of underwater sensor production equipment, in particular to high-temperature-resistant underwater sensor production equipment and a high-temperature-resistant underwater sensor production process.
Background
Along with the rapid development of science and technology, the underwater sensor is more and more of the kind, and the underwater sensor who commonly uses includes temperature sensor, depth of water (water pressure) sensor, velocity of flow sensor and quality of water combination sensor, because the environment is complicated under water, and high temperature resistant underwater sensor uses especially extensively, consequently, in order to guarantee that the underwater sensor is under water long-time work, the unobstructed of the sensor circuit of being convenient for, usually need carry out spot welding processing operation to the circuit board in the underwater sensor production process.
The existing equipment for carrying out spot welding on the circuit board of the underwater sensor still has great defects when in use, the existing equipment for producing the underwater sensor has low automation degree when carrying out spot welding processing on the circuit board of the sensor, usually needs manual spot welding work, so that the production efficiency of the circuit board of the underwater sensor is low, the smoke generated when the circuit board is subjected to spot welding operation is harmful to a human body, the safety is low, the existing equipment for producing the underwater sensor often has incomplete spot welding processing production when carrying out spot welding processing production on the circuit board, the use of the circuit board of the sensor at the later stage is not facilitated, the normal work of the sensor at the later stage cannot be ensured, the existing equipment for producing the underwater sensor often needs manual taking when carrying out spot welding processing on the circuit board, the circuit board after spot welding is easy to scald, and the equipment and the process for producing the high-temperature resistant underwater sensor are provided.
Disclosure of Invention
The invention aims to solve the problems that the existing equipment for spot welding the circuit board of the underwater sensor has low automation degree when the spot welding processing is carried out on the circuit board of the sensor, and the spot welding work is often required manually, so that the production efficiency of the circuit board of the underwater sensor is low, the smoke generated during the spot welding operation of the circuit board is damaged to a human body, and the safety is low; when the existing underwater sensor production equipment is used for carrying out spot welding processing production on a circuit board, spot welding is not comprehensive, the circuit board of a later-stage sensor is not beneficial to use, and the normal work of the later-stage sensor cannot be ensured; the existing production equipment for the underwater sensor is used for carrying out spot welding on a circuit board, the circuit board is usually taken manually, and the circuit board subjected to spot welding is easy to scald, so that the production equipment and the process for the high-temperature-resistant underwater sensor are provided.
The purpose of the invention can be realized by the following technical scheme: the automatic feeding device comprises a base station, a pushing assembly, a lifting assembly, a turning assembly, two clamping assemblies, a moving assembly, a translation assembly, a blanking assembly and a supporting seat, wherein the bottom of the supporting seat is welded on one side of the top of the base station;
the turnover assembly comprises a third supporting plate, a third motor, a rotating rod and two lug plates, wherein the lug plates are arranged at the bottoms of the two sides of the third supporting plate respectively, the rotating plates are arranged on one sides, opposite to each other, of the lug plates, and the clamping assembly is arranged on one side of each rotating plate respectively.
The improved structure of the sliding table is characterized in that universal wheels are arranged at four corners of the bottom of the base table, vertical plates are arranged on two sides of the bottom of the pushing assembly, the vertical plates are of a cuboid structure, first supporting plates are welded to the tops of the two vertical plates, the first supporting plates are of a U-shaped structure, a blocking frame is arranged on one side of the top of each first supporting plate, a first motor is installed at one end of the blocking frame, one end of the first motor is movably connected with a first lead screw through a rotating shaft, a first sliding block is connected onto the first lead screw, a first screw hole matched with the first lead screw is formed in the middle of the first sliding block, a first sliding rail is welded to the other side of the top of each first supporting plate, the top of the first sliding rail is connected with a second sliding block, the first sliding plate is of a cuboid structure, and two sides of the bottom of the first sliding plate are welded to the top of the first sliding block and the top of the second sliding block.
The invention is further improved in that one side of the lifting component is provided with a second supporting plate, the second supporting plate is of a U-shaped structure, the top of the second supporting plate is welded in the middle of the bottom end of the first sliding plate, one side of the top of the second supporting plate is welded with a stop block, the stop block is welded with the first sliding plate, the top of the stop block is provided with a second motor, the bottom of the second motor is movably connected with a second lead screw through a rotating shaft, a third sliding block is of a cuboid structure and is welded with the first baffle, the middle of the third sliding block is provided with a second screw hole matched with the second lead screw, two sides of the second lead screw are provided with first sliding rods, two sides of the third sliding block are provided with sliding holes matched with the first sliding rods, and the tops and the bottoms of the two first sliding rods are welded with the second supporting plate.
The invention is further improved in that a third supporting plate is of a cuboid structure, a first baffle is welded on one side of the third supporting plate, a third motor is installed on one side of the first baffle, one end of the third motor is movably connected with a roller through a rotating shaft, one end of the roller is welded with a rotating rod, slotted holes matched with the rotating rod are formed in the top ends of the two lug plates, the rotating rod is connected with the top ends of the two lug plates through the slotted holes, the other end of the rotating rod is connected with the roller, the rollers connected with the two ends of the rotating rod are both connected with a crawler belt, the bottoms of the two crawler belts are both connected with the roller, one end of the roller at the bottom of the crawler belt is connected with the lug plates through the rotating shaft, and one end of the two rollers connected with the bottoms of the two crawler belts is connected with one rotating plate.
The invention is further improved in that one side of the rolling shaft close to the bottom of the crawler belt of the third motor is provided with a rotary table, the rotary table is of a cylindrical structure, the top of the rotary table is provided with a first blocking groove, the top of the rotary table is arranged in the first blocking groove, and the top of the first blocking groove is welded with the first baffle.
The improved electric cylinder is arranged on one side of the clamping assembly, one end of the electric cylinder is connected with a sleeve, the sleeve is of a cylindrical structure, a fixing ring is welded on one end of the sleeve, a spring is welded on one side of the fixing ring, a second slide rod is arranged in the middle of the spring, second slide holes which are matched with the second slide rod in a similar mode are formed in the middle of the sleeve and the fixing ring, a second baffle plate is welded on one end of the second slide rod, the other end of the spring is welded with the second baffle plate, a second baffle groove is welded on one side of the second baffle plate, and a rubber pad is arranged on the inner side wall of the second baffle groove.
The spot welding machine is further improved in that a fourth supporting plate is arranged at the bottom of the moving assembly and connected with a base station through a bolt, a second sliding rail is welded in the middle of the top end of the fourth supporting plate, a fourth sliding block is connected onto the second sliding rail, a spot welding gun is arranged on one side of the fourth sliding block, a third baffle is welded on the top of one end of the fourth supporting plate, a fifth supporting plate is welded on one side of the top of the third baffle, the fifth supporting plate is of an L-shaped structure, a hydraulic cylinder is connected to one side of the fifth supporting plate through a bolt, one end of the hydraulic cylinder is connected with a hydraulic rod, and one end of the hydraulic rod is connected with the fourth sliding block through a bolt.
The improved structure of the sliding device is characterized in that a sixth supporting plate is arranged at the bottom of the translation assembly, a fourth motor is mounted at one end of the top of the sixth supporting plate, one end of the fourth motor is movably connected with a third screw rod through a rotating shaft, a third screw hole matched with the third screw rod is formed in the bottom of the second sliding plate, third sliding rods are arranged on two sides of the top of the sixth supporting plate, the two third sliding rods are arranged on two sides of the third screw rod, fifth sliding blocks are connected to the two third sliding rods, and the tops of the two fifth sliding blocks are welded with the bottom of the second sliding plate.
The blanking assembly is characterized in that a bottom plate is arranged at the bottom of the blanking assembly and connected with a second sliding plate through a bolt, a fifth motor is arranged in the middle of the top end of the bottom plate, the top of the fifth motor is movably connected with a first force arm through a rotating shaft, a sixth motor is arranged on one side of the top of the first force arm, one end of the sixth motor is movably connected with a second force arm through a rotating shaft, a seventh motor is arranged at one end of the second force arm, and a pneumatic clamp holder is movably connected at one end of the seventh motor through a rotating shaft.
A working method of high-temperature-resistant underwater sensor production equipment specifically comprises the following steps:
the method comprises the following steps: the circuit board to be subjected to spot welding production is transferred between the two clamping assemblies through the pneumatic clamp holder at one end of the blanking assembly, the sleeve is driven by the electric cylinder to move left and right, the sleeve drives the second baffle plate to move, the second baffle plate drives the second baffle grooves to move left and right, the distance between the two second baffle grooves is adjusted, the circuit board to be subjected to spot welding is clamped and fixed between the two second baffle grooves, the circuit board is prevented from moving, and therefore the spot welding gun can more stably perform spot welding operation on the circuit board of the underwater sensor in the production process;
step two: the first motor is started, the first motor drives the first lead screw to move back and forth, the first lead screw drives the first sliding block to move back and forth, the first sliding block drives the first sliding plate to move back and forth, the front and back positions of the circuit board are adjusted, the spot welding gun can perform spot welding operation on the front and back positions of the circuit board, the hydraulic cylinder drives the hydraulic rod to move left and right, the hydraulic rod drives the fourth sliding block to move left and right, the left and right positions of the spot welding gun are adjusted, the spot welding operation on the left and right positions of the circuit board is facilitated, meanwhile, the third motor drives the rolling shaft to rotate, the rolling shaft drives the other rolling shaft to rotate through the crawler, the rolling shaft drives the rotating plate to rotate, the rotating plate drives the clamping assembly to rotate, the inclination angle of the circuit board between the two second grooves is adjusted, and spot welding operation of the spot welding gun on different angles of the circuit board is facilitated;
step three: after accomplishing sensor circuit board spot welding operation processing operation under water, open the fourth motor, the fourth motor drives the third lead screw and rotates, the third lead screw drives the fifth slider side-to-side motion, adjust the position about unloading subassembly, secondly, open the fifth motor, sixth motor and seventh motor, adjust the angle of pneumatic holder, make things convenient for pneumatic holder to take off the circuit board after will spot welding from two second fender grooves, avoid the circuit board after spot welding to cause the scald to the human body, secondly, the circuit board after will spot welding processing transports to next processing point through pneumatic holder.
Compared with the prior art, the invention has the following effects:
1. the sleeve is driven to move left and right by the electric cylinder, the sleeve drives the second baffle to move, the second baffle drives the second baffle to move left and right, the distance between the two second baffles is adjusted, on one hand, the circuit boards of different specifications to be subjected to spot welding are clamped and fixed between the two second baffles to perform spot welding, on the other hand, the circuit boards to be subjected to spot welding are clamped and fixed between the two second baffles, the circuit boards are prevented from moving, the spot welding gun is more stable in the circuit board spot welding operation in the production process of the underwater sensor, the spot welding tin points of the circuit boards in places where the circuit boards need to be subjected to spot welding are more uniform, further, the wiring of the circuit boards of the later-stage sensor is facilitated, the sensor can work normally underwater, and on the other hand, the spring is arranged outside the second slide bar, the unnecessary damage to the circuit boards due to the fact that the fastening force of the two second baffles to the circuit board clamp is too large is avoided, meanwhile, the height of the circuit boards can be conveniently adjusted by starting the second motor, the spot welding gun is close to the circuit boards, and further, the spot welding gun can be beneficial for processing operation of the circuit boards with different thicknesses in the production process of the underwater sensor.
2. Through opening first motor, be convenient for adjust the fore-and-aft position of circuit board, be favorable to spot welding rifle to carry out spot welding operation to position around the circuit board, secondly, the removal subassembly of cooperation upset subassembly bottom, drive the hydraulic stem side-to-side motion through the pneumatic cylinder, the hydraulic stem drives the fourth slider side-to-side motion, be convenient for adjust the position about spot welding rifle, make things convenient for spot welding rifle to carry out spot welding operation to position about the circuit board, and simultaneously, the upset subassembly of cooperation lift subassembly one side, through the third motor, the third motor drives the roller bearing and rotates, the roller bearing passes through the track and drives another roller bearing and rotate, the roller bearing drives the commentaries on classics board and rotates, the commentaries on classics board drives the centre gripping subassembly and rotates, be convenient for adjust the inclination of circuit board between two second baffles, make things convenient for spot welding processing operation to the different angles in circuit board surface of spot welding rifle, and then be convenient for the installation of later stage underwater sensor circuit board surface circuit, be favorable to the normal work of underwater sensor.
3. The device comprises a first motor, a second motor, a third motor and a hydraulic cylinder, wherein the front position and the rear position of a circuit board between two second retaining grooves are adjusted, the upper position and the lower position are adjusted, the inclination angle and the left position and the right position of a spot welding gun are adjusted, the moving area of the circuit board is wider, and the spot welding gun is favorable for carrying out spot welding operation on the area needing wiring on a sensor circuit board.
4. Through opening the fourth motor, be favorable to adjusting the position about the unloading subassembly on the one hand, avoid influencing the circuit board centre gripping that pneumatic holder will treat the spot welding and keeping off between the groove at two second, on the other hand, through adjusting the left and right sides of unloading subassembly, be favorable to pneumatic holder to avoid the spot welding region to carry out the unloading, be favorable to protecting the tin point after the circuit board spot welding, and conveniently transport the circuit board after the spot welding to assigned position and deposit, secondly, through the unloading subassembly at cooperation second slide top, through opening the fifth motor, sixth motor and seventh motor, be convenient for adjust the angle of pneumatic holder, make pneumatic holder motion region wider, make things convenient for the pneumatic holder to take off the circuit board after the spot welding from two second fender grooves, avoid the circuit board high temperature after spot welding processing produces to cause unnecessary scald to the human body.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural view of the pushing assembly of the present invention.
Fig. 3 is a schematic structural view of the lifting assembly of the present invention.
FIG. 4 is a schematic view of the flip assembly of the present invention
Fig. 5 is a schematic structural view of the clamping assembly of the present invention.
Fig. 6 is a schematic structural diagram of a moving assembly in the present invention.
Fig. 7 is a schematic structural view of the translation assembly of the present invention.
Fig. 8 is a side view of a second slider in the present invention.
Fig. 9 is a schematic structural view of the blanking assembly of the present invention.
In the figure: 1. a base station; 2. a pushing assembly; 201. a first support plate; 202. a blocking frame; 203. a first motor; 204. a first lead screw; 205. a first slider; 206. a first slide plate; 207. a first slide rail; 208. a second slider; 209. a vertical plate; 3. a lifting assembly; 301. a second support plate; 302. a stopper; 303. a second motor; 304. a second screw rod; 305. a third slider; 306. a first slide bar; 4. a turnover assembly; 401. a third support plate; 402. a first baffle plate; 403. a third motor; 404. a rotating rod; 405. a roller; 406. a crawler belt; 407. an ear plate; 408. rotating the plate; 409. a turntable; 410. a first baffle groove; 5. a clamping assembly; 501. an electric cylinder; 502. a sleeve; 503. a fixing ring; 504. a second slide bar; 505. a spring; 506. a second baffle; 507. a second baffle groove; 6. a moving assembly; 601. a fourth support plate; 602. a third baffle plate; 603. a fifth support plate; 604. a hydraulic cylinder; 605. a hydraulic lever; 606. a spot welding gun; 607. a fourth slider; 608. a second slide rail; 7. a translation assembly; 701. a sixth support plate; 702. a fourth motor; 703. a third screw rod; 704. a second slide plate; 705. a third slide bar; 706. a fifth slider; 8. a blanking assembly; 801. a base plate; 802. a fifth motor; 803. a first force arm; 804. a sixth motor; 805. a second moment arm; 806. a seventh motor; 807. a pneumatic gripper; 9. and (4) supporting the base.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, a high temperature resistant underwater sensor production device comprises a base platform 1, a pushing assembly 2, a lifting assembly 3, a turning assembly 4, two clamping assemblies 5, a moving assembly 6, a translation assembly 7, a blanking assembly 8 and a supporting seat 9, wherein the bottom of the supporting seat 9 is welded on one side of the top of the base platform 1, the middle of the base platform 1 is hollow, the top of the pushing assembly 2 is provided with a first sliding plate 206, the lifting assembly 3 is arranged on one side of the first sliding plate 206, one side of the lifting assembly 3 is provided with a third sliding block 305, one side of the turning assembly 4 is arranged on one side of the third sliding block 305, the moving assembly 6 is socially arranged at the bottom of the turning assembly 4, the translation assembly 7 is arranged on one side of the supporting seat 9, the top of the translation assembly 7 is provided with a second sliding plate 704, and the blanking assembly 8 is arranged at the top of the second sliding plate 704.
The turnover component 4 comprises a third supporting plate 401, a third motor 403, a rotating rod 404 and two lug plates 407, the two lug plates 407 are respectively arranged at the bottoms of two sides of the third supporting plate 401, the rotating plates 408 are respectively arranged on one opposite sides of the two lug plates 407, and the two clamping components 5 are respectively arranged on one side of the two rotating plates 408.
An infrared sensor (model: INIR-ME manufacturer: tianjin Rayleigh opto-electronic technology, inc.) is arranged on one side of the fourth slider 607, a PLC (model: KL-N20C manufacturer: shanghai holdings automation equipment, inc.) is installed in the middle of the base platform 1, the infrared sensor acquires the position of the sensor circuit board needing to be subjected to spot welding, the infrared sensor transmits the acquired information to the PLC, the PLC controls the pushing component 2, the lifting component 3, the overturning component 4 and the moving component 6 through the acquired information, and the front-back position, the up-down position, the inclination angle and the left-right position of the spot welding gun 606 of the circuit board between the two second retaining grooves 507 are adjusted, so that the moving area 606 of the circuit board is wider, the spot welding gun can perform spot welding operation on the area of the sensor circuit board needing to be connected, the production equipment can better perform spot welding on the sensor circuit board, manpower is saved, and the production efficiency of the sensor is further improved.
In an optional implementation manner of the embodiment of the present invention, universal wheels are disposed at four corners of the bottom of the base platform 1, vertical plates 209 are disposed at two sides of the bottom of the pushing assembly 2, the vertical plates 209 are in a rectangular structure, the first support plate 201 is welded at tops of the two vertical plates 209, the first support plate 201 is in a "U" shaped structure, a blocking frame 202 is disposed at one side of the top of the first support plate 201, a first motor 203 is installed at one end of the blocking frame 202, one end of the first motor 203 is movably connected with a first lead screw 204 through a rotating shaft, the first lead screw 204 is connected with a first slider 205, a first screw hole adapted to the first lead screw 204 is formed in a middle portion of the first slider 205, the first motor 203 is turned on to drive the first lead screw 204 to move back and forth, the first lead screw 204 drives the first slider 205 to move back and forth, the first slider 205 drives the first sliding plate 206 to move back and forth, so as to adjust a front and back position of a circuit board, the first sliding rail 207 is welded at another side of the first sliding plate 201, the first sliding plate is connected with a second slider 207, a second sliding plate 206 is connected with a second slider 208, and a wiring gun for adjusting a back-and a back-point welding gun for stabilizing spot welding operation of the circuit board is further ensuring that the two circuit board welding operation of the circuit board 205 is performed on a spot welding gun.
In an optional implementation manner of the embodiment of the present invention, a second support plate 301 is disposed on one side of the lifting assembly 3, the second support plate 301 is in a "U" shape, the top of the second support plate 301 is welded to the middle of the bottom end of the first sliding plate 206, a stopper 302 is welded to one side of the top of the second support plate 301, the stopper 302 is welded to the first sliding plate 206, a second motor 303 is mounted on the top of the stopper 302, the bottom of the second motor 303 is movably connected to a second lead screw 304 through a rotating shaft, a third slider 305 is in a rectangular structure, the third slider 305 is welded to the first baffle 402, a second screw hole adapted to the second lead screw 304 is disposed in the middle of the third slider 305, by turning on the second motor 303, the second motor 303 drives the second lead screw 304 to rotate, the second lead screw 304 drives the third slider 305 to move up and down, so as to adjust the height of the circuit board, which is beneficial for a spot welding gun 606 to approach the surface of the circuit board and to perform a spot welding operation on the surface of the circuit board, the first slider 306 is disposed on both sides of the second lead screw 304, and the circuit board can be more stable for the spot welding sensor of the circuit board 606.
In an optional implementation manner of the embodiment of the present invention, the third support plate 401 is a rectangular parallelepiped structure, one side of the third support plate 401 is welded with the first baffle 402, the third motor 403 is installed at one side of the first baffle 402, one end of the third motor 403 is movably connected with a roller 405 through a rotating shaft, one end of the roller 405 is welded with the rotating rod 404, the top ends of the two ear plates 407 are respectively provided with a slotted hole adapted to the rotating rod 404, the rotating rod 404 is connected with the top ends of the two ear plates 407 through the slotted hole, the other end of the rotating rod 404 is connected with the roller 405, the rollers 405 connected at both ends of the rotating rod 404 are respectively connected with a crawler 406, the bottoms of the two crawler 406 are respectively connected with the roller 405, one end of the roller 405 connected with the bottoms of the two crawler 406 is connected with one rotating plate 408 through the rotating shaft, the third motor 403 drives the roller 405 to rotate, the roller 405 drives the other roller 405 to rotate through the crawler 406, the roller 405 drives the rotating plate 408 to rotate, the rotating plate 408 drives the clamping assembly 5 to rotate, which facilitates adjusting the inclination angle between the two second grooves 507, thereby facilitating the spot welding of the circuit board surface of the circuit board 606 and facilitating the post spot welding of the underwater circuit board.
In an optional implementation manner of the embodiment of the present invention, a turntable 409 is disposed on one side of a roller 405 at the bottom of a track 406 close to a third motor 403, the turntable 409 is of a cylindrical structure, a first blocking groove 410 is disposed on the top of the turntable 409, the top of the turntable 409 is disposed in the first blocking groove 410, and the top of the first blocking groove 410 is welded to a first baffle 402, so that the roller 405 rotates more stably, and further the angle of a sensor circuit board is ensured to be more stable when being adjusted, thereby avoiding the angle of the circuit board from being shaken, facilitating the spot welding of a spot welding gun 606 on the circuit board, and improving the stability of the apparatus when in use.
In an optional implementation manner of the embodiment of the present invention, an electric cylinder 501 is disposed on one side of a clamping assembly 5, one end of the electric cylinder 501 is connected to a sleeve 502, the sleeve 502 is in a cylindrical structure, a fixing ring 503 is welded on one end of the sleeve 502, a spring 505 is welded on one side of the fixing ring 503, a second sliding rod 504 is disposed in the middle of the spring 505, second sliding holes which are similar to the second sliding rod 504 are disposed in the middle of the sleeve 502 and the fixing ring 503, a second baffle 506 is welded on one end of the second sliding rod 504, and the other end of the spring 505 is welded to the second baffle 506, so that unnecessary damage to a circuit board due to excessive force when the two second baffles 507 clamp and fix the circuit board is avoided, the second baffle 507 is welded on one side of the second baffle 506, a rubber pad is disposed on an inner side wall 507 of the second baffle, the sleeve 502 is driven by the electric cylinder 501 to move left and right, the sleeve 502 is driven by the second baffle 506 to move left, a distance between the two second baffles 507 is adjusted, on one side, which is beneficial to fixing the circuit board clamping circuit boards of different specifications between the two second baffles 507 to perform stable spot welding work, and further beneficial to ensure that a stable spot welding of a sensor for a circuit board is performed after spot welding.
In an optional implementation manner of the embodiment of the present invention, a fourth support plate 601 is disposed at the bottom of the moving assembly 6, the fourth support plate 601 is connected to the base 1 through a bolt, a second slide rail 608 is welded in the middle of the top end of the fourth support plate 601, a fourth slider 607 is connected to the second slide rail 608, a spot welding gun 606 is disposed on one side of the fourth slider 607, a solder bar is disposed on the top of the spot welding gun 606, a third baffle 602 is welded on the top of one end of the fourth support plate 601, a fifth support plate 603 is welded on one side of the top of the third baffle 602, the fifth support plate 603 is in an "L" shape, one side of the fifth support plate 603 is connected to a hydraulic cylinder 604 through a bolt, one end of the hydraulic cylinder 604 is connected to a hydraulic rod 605, one end of the hydraulic rod 605 is connected to the fourth slider 607 through a bolt, the hydraulic cylinder 604 drives the hydraulic rod 605 to move left and right, the hydraulic rod 605 drives the fourth slider 607 to move left and right, so as to adjust the left and right positions of the spot welding gun 606, and to ensure that the production equipment can perform spot welding operation on the left and right positions of the circuit board more comprehensively, and facilitate wiring of the circuit board.
In an optional implementation manner of the embodiment of the present invention, a sixth support plate 701 is disposed at the bottom of the translation assembly 7, a fourth motor 702 is mounted at one end of the top of the sixth support plate 701, one end of the fourth motor 702 is movably connected to a third lead screw 703 through a rotating shaft, a third screw hole adapted to the third lead screw 703 is disposed at the bottom of the second sliding plate 704, the fourth motor 702 drives the third lead screw 703 to rotate by turning on the fourth motor 702, and the third lead screw 703 drives the fifth slider 706 to move left and right, which is beneficial to adjusting the left and right positions of the blanking assembly 8, on one hand, avoiding affecting the pneumatic clamper 807 to clamp the circuit board between the two second stopping grooves 507, on the other hand, by adjusting the left and right of the blanking assembly 8, is beneficial to the pneumatic clamper 807 (model: P5GD-025 g014B manufacturer: shanghai zhen electromechanical equipment limited company) to avoid the spot welding area to perform blanking, is beneficial to protect the circuit board after spot welding, and is beneficial to transfer the circuit board after spot welding to the designated position to store the circuit board, and, on the two sides of the third slide bar 705, and the slider 706 are beneficial to stably weld the two sliders 706 when the two sliders 706 of the slider 706 are welded at the left and right of the slider 706, and the slider 706, which are both sides of the slider 706, which are stably welded.
In an optional implementation manner of the embodiment of the present invention, a bottom plate 801 is disposed at the bottom of the blanking assembly 8, the bottom plate 801 is connected to a second sliding plate 704 through a bolt, a fifth motor 802 is mounted in the middle of the top end of the bottom plate 801, the top of the fifth motor 802 is movably connected to a first force arm 803 through a rotating shaft, a sixth motor 804 is mounted on one side of the top of the first force arm 803, one end of the sixth motor 804 is movably connected to a second force arm 805 through a rotating shaft, one end of the second force arm 805 is mounted with a seventh motor 806, one end of the seventh motor 806 is movably connected to a pneumatic clamper 807 through a rotating shaft, and by turning on the fifth motor 802, the sixth motor 804 and the seventh motor 806, the angle of the pneumatic clamper 807 is conveniently adjusted, so that the movement area of the pneumatic clamper is wider, the pneumatic clamper 807 can conveniently take off a spot-welded circuit board from two second stopping grooves 507, unnecessary scald of a human body due to an excessively high temperature of the spot-welded circuit board is avoided, and meanwhile, the pneumatic clamper 807 can transfer the spot-welded circuit board to a next processing point.
When the device is used, firstly, a circuit board to be subjected to spot welding production is transferred between two clamping components 5 through a pneumatic clamp 807 at one end of a blanking component 8, a sleeve 502 is driven to move left and right through an electric cylinder 501, the sleeve 502 drives a second baffle 506 to move, the second baffle 506 drives a second baffle 507 to move left and right, the distance between the two second baffles 507 is adjusted, the circuit board to be subjected to spot welding production is clamped and fixed between the two second baffles 507, the circuit board is prevented from moving, so that the spot welding operation of a spot welding gun 606 in the production process of the underwater sensor circuit board is more stable, meanwhile, the second motor 303 is started, the second motor 303 drives a second screw rod 304 to rotate, the second screw rod 304 drives a third slide block 305 to move up and down, the height of the circuit board is adjusted, the spot welding operation of the underwater sensor circuit board is performed by the spot welding gun 606, and the spot welding operation of the circuit board in the production process is completed by the spot welding gun 606;
then, the first motor 203 is started, the first motor 203 drives the first screw rod 204 to move back and forth, the first screw rod 204 drives the first sliding block 205 to move back and forth, the first sliding block 205 drives the first sliding plate 206 to move back and forth, the front and back positions of the circuit board are adjusted, spot welding operation is conducted on the front and back positions of the circuit board by the spot welding gun 606, then, the hydraulic cylinder 604 drives the hydraulic rod 605 to move left and right, the hydraulic rod 605 drives the fourth sliding block 607 to move left and right, the left and right positions of the spot welding gun 606 are adjusted, spot welding operation is conducted on the left and right positions of the circuit board by the spot welding gun 606 conveniently, meanwhile, the third motor 403 drives the rolling shaft 405 to rotate, the rolling shaft 405 drives the other rolling shaft 405 to rotate through the crawler belt 406, the rolling shaft 405 drives the rotating plate 408 to rotate, the rotating plate 408 drives the clamping component 5 to rotate, the inclination angle of the circuit board between the two second grooves 507 is adjusted, spot welding operation is conducted on different angles of the circuit board by the spot welding gun 606 conveniently, and the spot welding operation of the circuit board is more comprehensive to ensure that the circuit board surface spot welding operation of the spot welding gun 606 is conducted on the circuit board, the circuit board is higher quality after spot welding production, the spot welding operation is conducted, the circuit board is more uniform in the distribution of the later period is beneficial to the normal work;
finally, after finishing the spot welding operation of the underwater sensor circuit board, the fourth motor 702 is started, the fourth motor 702 drives the third screw rod 703 to rotate, the third screw rod 703 drives the fifth slider 706 to move left and right, the left and right positions of the blanking assembly 8 are adjusted, secondly, the fifth motor 802, the sixth motor 804 and the seventh motor 806 are started, the angle of the pneumatic clamp 807 is adjusted, the pneumatic clamp 807 can conveniently take the spot-welded circuit board down from the two second retaining grooves 507, the scald of the spot-welded circuit board on the human body is avoided, and secondly, the spot-welded circuit board is transferred to the next processing point through the pneumatic clamp 807.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. The high-temperature-resistant underwater sensor production equipment is characterized by comprising a base platform (1), a pushing assembly (2), a lifting assembly (3), a turning assembly (4), two clamping assemblies (5), a moving assembly (6), a translation assembly (7), a blanking assembly (8) and a supporting seat (9), wherein the bottom of the supporting seat (9) is welded on one side of the top of the base platform (1), a first sliding plate (206) is arranged at the top of the pushing assembly (2), the lifting assembly (3) is arranged on one side of the first sliding plate (206), a third sliding block (305) is arranged on one side of the lifting assembly (3), one side of the turning assembly (4) is arranged on one side of the third sliding block (305), the moving assembly (6) is socially arranged at the bottom of the turning assembly (4), the translation assembly (7) is arranged on one side of the supporting seat (9), a second sliding plate (704) is arranged at the top of the translation assembly (7), and the blanking assembly (8) is arranged at the top of the second sliding plate (704);
upset subassembly (4) include third backup pad (401), third motor (403), bull stick (404) and two otic placodes (407), two otic placode (407) set up respectively in third backup pad (401) both sides bottom, two the relative one side of otic placode (407) all is provided with commentaries on classics board (408), two centre gripping subassembly (5) set up respectively in two commentaries on classics board (408) one side.
2. The high-temperature-resistant underwater sensor production equipment as claimed in claim 1, wherein universal wheels are arranged at four corners of the bottom of the base platform (1), risers (209) are arranged at two sides of the bottom of the pushing component (2), the risers (209) are of a cuboid structure, a first support plate (201) is welded at the tops of the two risers (209), the first support plate (201) is of a U-shaped structure, a baffle frame (202) is arranged at one side of the top of the first support plate (201), a first motor (203) is installed at one end of the baffle frame (202), a first lead screw (204) is movably connected at one end of the first motor (203) through a rotating shaft, a first slider (205) is connected onto the first lead screw (204), a first screw hole matched with the first lead screw (204) is formed in the middle of the first slider (205), a first slide rail (207) is welded at the other side of the top of the first support plate (201), a second slider (208) is connected onto the top of the first slide rail (207), the first slide plate (206) is of a cuboid structure, and the two sides of the bottom of the first slide plate (206) are welded with the first slider (205) and the second slider (208).
3. The high-temperature-resistant underwater sensor production equipment as claimed in claim 1, wherein a second supporting plate (301) is arranged on one side of the lifting assembly (3), the second supporting plate (301) is in a U-shaped structure, the top of the second supporting plate (301) is welded in the middle of the bottom end of the first sliding plate (206), a stop block (302) is welded on one side of the top of the second supporting plate (301), the stop block (302) is welded with the first sliding plate (206), a second motor (303) is installed on the top of the stop block (302), second motor (303) bottom has second lead screw (304) through pivot swing joint, third slider (305) are the cuboid structure, third slider (305) and first baffle (402) welding, the second screw with second lead screw (304) looks adaptation is seted up at third slider (305) middle part, second lead screw (304) both sides all are provided with first slide bar (306), the slide opening with first slide bar (306) looks adaptation is all seted up to third slider (305) both sides, two first slide bar (306) tops and bottom all weld with second backup pad (301).
4. The high-temperature-resistant underwater sensor production equipment as claimed in claim 1, wherein the third support plate (401) is of a cuboid structure, the first baffle (402) is welded on one side of the third support plate (401), the third motor (403) is installed on one side of the first baffle (402), one end of the third motor (403) is movably connected with a roller (405) through a rotating shaft, one end of the roller (405) is welded with the rotating rod (404), slotted holes matched with the rotating rod (404) are formed in the top ends of the two lug plates (407), the rotating rod (404) is connected with the top ends of the two lug plates (407) through the slotted holes, the other end of the rotating rod (404) is connected with the roller (405), crawler belts (406) are connected onto the roller (405) connected with the two ends of the rotating rod (404), the roller (405) is connected to the bottoms of the two crawler belts (406), one end of the roller (405) connected to the bottom of the crawler belt (406) is connected with one lug plate (408) through a rotating shaft, and one end of the two crawler belts (405) connected to the bottom of the two crawler belt (406) is connected with one rotating plate (408).
5. The high-temperature-resistant underwater sensor production equipment as claimed in claim 4, wherein a turntable (409) is arranged on one side of the roller (405) close to the bottom of the crawler (406) of the third motor (403), the turntable (409) is of a cylindrical structure, a first blocking groove (410) is formed in the top of the turntable (409), the top of the turntable (409) is arranged in the first blocking groove (410), and the top of the first blocking groove (410) is welded with the first baffle (402).
6. The high-temperature-resistant underwater sensor production equipment as claimed in claim 1, wherein an electric cylinder (501) is arranged on one side of the clamping assembly (5), a sleeve (502) is connected to one end of the electric cylinder (501), the sleeve (502) is of a cylindrical structure, a fixing ring (503) is welded to one end of the sleeve (502), a spring (505) is welded to one side of the fixing ring (503), a second sliding rod (504) is arranged in the middle of the spring (505), second sliding holes similar to the second sliding rod (504) are formed in the middle of the sleeve (502) and the fixing ring (503), a second baffle (506) is welded to one end of the second sliding rod (504), the other end of the spring (505) is welded to the second baffle (506), a second baffle groove (507) is welded to one side of the second baffle (506), and a rubber pad is arranged on one side of the second baffle groove (507).
7. The high-temperature-resistant underwater sensor production equipment as claimed in claim 1, wherein a fourth supporting plate (601) is arranged at the bottom of the moving assembly (6), the fourth supporting plate (601) is connected with the base platform (1) through bolts, a second sliding rail (608) is welded in the middle of the top end of the fourth supporting plate (601), a fourth sliding block (607) is connected onto the second sliding rail (608), a spot welding gun (606) is arranged on one side of the fourth sliding block (607), a third baffle plate (602) is welded on the top of one end of the fourth supporting plate (601), a fifth supporting plate (603) is welded on one side of the top of the third baffle plate (602), the fifth supporting plate (603) is of an L-shaped structure, a hydraulic cylinder (604) is connected to one side of the fifth supporting plate (603) through bolts, a hydraulic rod (605) is connected to one end of the hydraulic cylinder (604), and one end of the hydraulic rod (605) is connected with the fourth sliding block (607) through bolts.
8. The high-temperature-resistant underwater sensor production equipment as claimed in claim 1, wherein a sixth supporting plate (701) is arranged at the bottom of the translation assembly (7), a fourth motor (702) is mounted at one end of the top of the sixth supporting plate (701), one end of the fourth motor (702) is movably connected with a third screw rod (703) through a rotating shaft, a third screw hole matched with the third screw rod (703) is formed in the bottom of the second sliding plate (704), third sliding rods (705) are arranged on two sides of the top of the sixth supporting plate (701), two third sliding rods (705) are arranged on two sides of the third screw rod (703), fifth sliding blocks (706) are connected to the two third sliding rods (705), and the tops of the two fifth sliding blocks (706) are welded with the bottom of the second sliding plate (704).
9. The high-temperature-resistant underwater sensor production equipment as claimed in claim 1, wherein a bottom plate (801) is arranged at the bottom of the blanking assembly (8), the bottom plate (801) is connected with a second sliding plate (704) through bolts, a fifth motor (802) is installed in the middle of the top end of the bottom plate (801), the top of the fifth motor (802) is movably connected with a first force arm (803) through a rotating shaft, a sixth motor (804) is installed on one side of the top of the first force arm (803), one end of the sixth motor (804) is movably connected with a second force arm (805) through a rotating shaft, a seventh motor (806) is installed at one end of the second force arm (805), and a pneumatic clamp (807) is movably connected at one end of the seventh motor (806).
10. A process for the production of a high temperature resistant underwater sensor production plant as claimed in any of claims 1 to 9, characterized in that it comprises in particular the following steps:
the method comprises the following steps: the circuit board to be subjected to spot welding production is transferred between two clamping components (5) through a pneumatic clamp (807) at one end of a blanking component (8), a sleeve (502) is driven to move left and right through an electric cylinder (501), the sleeve (502) drives a second baffle (506) to move, the second baffle (506) drives a second baffle groove (507) to move left and right, the distance between the two second baffle grooves (507) is adjusted, the circuit board to be subjected to spot welding is clamped and fixed between the two second baffle grooves (507), the circuit board is prevented from moving, so that a spot welding gun (606) is more stable in the spot welding operation of the circuit board of the underwater sensor in the production process, meanwhile, a second motor (303) is started, the second motor (303) drives a second screw rod (304) to rotate, the second screw rod (304) drives a third sliding block (305) to move up and down, the height of the circuit board is adjusted, the spot welding gun (606) is used for carrying out spot welding operation on the circuit board of the underwater sensor, and the spot welding gun (606) finishes the operation in the production and processing process of the circuit board;
step two: the spot welding method comprises the following steps that a first motor (203) is started, the first motor (203) drives a first screw rod (204) to move back and forth, the first screw rod (204) drives a first sliding block (205) to move back and forth, the first sliding block (205) drives a first sliding plate (206) to move back and forth, the front and back positions of a circuit board are adjusted, spot welding operation is conducted on the front and back positions of the circuit board by a spot welding gun (606), then a hydraulic rod (605) is driven to move left and right by a hydraulic cylinder (604), the hydraulic rod (605) drives a fourth sliding block (607) to move left and right, the left and right positions of a spot welding gun (606) are adjusted, the spot welding operation is conducted on the left and right positions of the circuit board by the spot welding gun (606) conveniently, meanwhile, the third motor (403) drives a rolling shaft (405) to rotate, the rolling shaft (405) drives another rolling shaft (405) to rotate by a crawler (406), the rolling shaft (405) drives a rotating plate (408) to rotate, the clamping assembly (5), the inclination angle between two second grooves (507) is adjusted, and different spot welding operation angles of the circuit board (606) are convenient to process spot welding operation;
step three: after finishing the spot welding operation processing operation of the underwater sensor circuit board, start the fourth motor (702), the fourth motor (702) drives the third lead screw (703) to rotate, the third lead screw (703) drives the left and right motion of the fifth slider (706), adjust the left and right positions of the blanking assembly (8), secondly, start the fifth motor (802), the sixth motor (804) and the seventh motor (806), adjust the angle of the pneumatic clamp holder (807), make things convenient for the pneumatic clamp holder (807) to take off the circuit board after spot welding from two second retaining grooves (507), avoid the circuit board after spot welding to cause the scald to the human body, secondly, transport the circuit board after spot welding processing to the next processing point through the pneumatic clamp holder 807.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211329440.2A CN115647546A (en) | 2022-10-27 | 2022-10-27 | High-temperature-resistant underwater sensor production equipment and process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211329440.2A CN115647546A (en) | 2022-10-27 | 2022-10-27 | High-temperature-resistant underwater sensor production equipment and process |
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| CN115647546A true CN115647546A (en) | 2023-01-31 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116890193A (en) * | 2023-08-11 | 2023-10-17 | 当涂大捷实业有限公司 | Welding tool for producing automobile seat framework and application method thereof |
| CN116890193B (en) * | 2023-08-11 | 2024-05-10 | 当涂大捷实业有限公司 | Welding tool for producing automobile seat framework and application method thereof |
-
2022
- 2022-10-27 CN CN202211329440.2A patent/CN115647546A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116890193A (en) * | 2023-08-11 | 2023-10-17 | 当涂大捷实业有限公司 | Welding tool for producing automobile seat framework and application method thereof |
| CN116890193B (en) * | 2023-08-11 | 2024-05-10 | 当涂大捷实业有限公司 | Welding tool for producing automobile seat framework and application method thereof |
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