CN115647406A - Lathe is with diversified dross removal mechanism - Google Patents
Lathe is with diversified dross removal mechanism Download PDFInfo
- Publication number
- CN115647406A CN115647406A CN202211237565.2A CN202211237565A CN115647406A CN 115647406 A CN115647406 A CN 115647406A CN 202211237565 A CN202211237565 A CN 202211237565A CN 115647406 A CN115647406 A CN 115647406A
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- Prior art keywords
- lathe
- cleaning roller
- fixed
- air
- azimuth
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- 238000004140 cleaning Methods 0.000 claims abstract description 66
- 238000013016 damping Methods 0.000 claims abstract description 13
- 239000000428 dust Substances 0.000 claims description 12
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000003780 insertion Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000002173 cutting fluid Substances 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000003584 silencer Effects 0.000 description 2
- 210000003437 trachea Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Cleaning In General (AREA)
Abstract
The invention provides a multidirectional deslagging device for a lathe, which comprises a bracket fixed on a movable tool rest of the lathe through screws, wherein a plurality of screw rods are fixed at the top of a connecting plate, a damping spring is sleeved on each screw rod, one end of each damping spring is abutted on the connecting plate, the other end of each damping spring is abutted on the bracket, the bracket is fixed on each screw rod through a nut, two pneumatic motors with axes transversely arranged in parallel are fixed on the side surface of the connecting plate through locking nuts, two cleaning roller brushes are respectively installed on output shafts of the two pneumatic motors, the two cleaning roller brushes are arranged at the top of the lathe body of the lathe, and a scrap collecting box is arranged at the non-tail end part of a main shaft on the top surface of the lathe body.
Description
Technical Field
The invention belongs to the technical field of lathes, and particularly relates to a multi-directional deslagging device for a lathe.
Background
A lathe is one of the most common machining tools in the mechanical industry, and is a machine tool for turning a rotating workpiece by using a turning tool. The machine tool is used for processing internal and external rotating surfaces, end faces and various internal and external threads of workpieces, and can also be used for drilling, reaming, tapping, knurling and the like.
The lathe is composed of a main shaft box, a feeding box, a slide carriage box, a tool rest, a tailstock, a feed rod, a lead screw, a lathe body and other parts. Because the smear metal parameter is different with the processing part material, in the lathe processing part process, the smear metal of production generally has states such as rectangular bulk, slice and tiny granule, and the smear metal manual work of rectangular bulk is convenient to be cleared up, but tiny graininess piece remains at the top of lathe bed easily in cutting fluid and dust environment, and because the lathe space is limited, it is very difficult to clear up, and the security is low, and cleaning efficiency is low.
The conventional lathe chip cleaning device is generally fixed on a lathe body of a lathe, has a complex structure, and can occupy the placing space of lathe parts to influence the processing space of the parts.
Therefore, the invention of the multi-azimuth deslagging device for the lathe is very necessary.
Disclosure of Invention
Aiming at the technical problem, the invention provides a multidirectional deslagging device for a lathe, which adopts workshop compressed air as power and automatically cleans and collects machining chips along with the movement of a lathe slide carriage.
The utility model provides a diversified dross removal mechanism is used to lathe, this diversified dross removal mechanism is used to lathe includes that the support passes through the fix with screw on the removal knife rest of lathe, and the connecting plate top is fixed with a plurality of screws, the cover is equipped with a damping spring on the screw rod, damping spring one end is supported on the connecting plate, and the other end supports on the support, the support is fixed through the nut on the screw rod, the connecting plate side is fixed with two pneumatic motors of the horizontal parallel arrangement of axis through lock nut, two install a cleaning roller brush respectively on the pneumatic motor output shaft, two cleaning roller brush sets up in lathe bed top, the non-main shaft of lathe bed top surface end portion is equipped with a collection bits case, two pneumatic motor air inlet department intercommunication has an intake pipe, the trachea both ends are fixed through the clamp the inboard of connecting plate, the equipartition has a plurality of articulated nozzles on the trachea, the inside cavity of cleaning roller brush is equipped with a pivot, the pivot with pneumatic motor output shaft coupling joint, the equipartition has a plurality of suction holes on the outer circumference of cleaning roller brush, the cavity is inside is kept away from pneumatic motor side is equipped with a gas vent, install a plurality of impeller in the inboard in the pivot, cleaning brush end department installs a dust removal filter core.
Preferably, an air inlet throttle valve with a quick-inserting port is installed at an air inlet of the air inlet pipe.
Preferably, a silencer is mounted on the exhaust port of the air motor.
Preferably, the bracket adopts an h-shaped structure.
Preferably, one end of the chip collecting box is provided with a chip inlet, and the chip inlet faces the cleaning roller brush.
Preferably, the two cleaning roller brushes have the same rotating direction and the rotating speed range is 0-60r/min.
Preferably, the cylindrical cleaning roller brush is a PP thread rolling brush.
Preferably, the air pressure range introduced into the pneumatic motor and the hinged nozzle is 0.3-0.4bar.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, unified compressed air in a workshop is used as power to drive the pneumatic motor to rotate, so that the sweeping roller brush can clean scrap iron on the top surface of the lathe body of the lathe in the same direction and in two stages, the cleaning efficiency is high, the cleaning effect is good, the energy is saved, the environment is protected, and the use is convenient;
2. according to the invention, the bracket is fixed on the tool rest, the tool rest is driven by the slide carriage lower slide plate to move along the axis direction of the lathe spindle, the cleaning device is driven to move from the end of the lathe spindle to the tail of the lathe, power is provided for the movement of the cleaning device, the structure is simple, the equipment cost is low, and the movement is reliable and safe;
3. according to the invention, a plurality of direction-adjustable hinged nozzles are arranged on the side of the lathe slide carriage to blow air to the other side of the lathe body, and chips on the side of the slide carriage are blown to a position between the two cleaning roller brushes, so that uniform collection is facilitated, and the cleaning effect of the chips is fully ensured;
4. the deslagging device designed by the invention realizes plug and play by adopting a quick plug mode, is safe and environment-friendly to use, does not need wire connection, is convenient to fix and connect, can be used on a plurality of machine tools with different specifications in a wheel flow mode by using the same deslagging device, and greatly reduces the manufacturing and maintenance cost of equipment.
5. When the cleaning roller brush runs, the impeller on the rotating shaft can rotate along with the output shaft of the pneumatic motor to generate negative pressure, dust generated in the cleaning process is sucked into the cavity through the air suction holes in the outer circumference of the cleaning roller brush by utilizing the negative pressure, and is discharged out of the air outlet after being filtered by the dust removal filter element, so that the purposes of removing dust and purifying air are achieved.
Drawings
FIG. 1 is an overall three-dimensional block diagram of the present invention.
Fig. 2 is an overall plan view structural view of the present invention.
Fig. 3 is a three-dimensional structural view of the present invention with the tool holder removed.
Fig. 4 is a three-dimensional structure view of the cleaning roller brush of fig. 3 of the present invention, excluding the cleaning roller brush.
FIG. 5 is a three-dimensional structure diagram of the connection of the bracket and the connecting plate of the present invention.
Fig. 6 is a cross-sectional structural view of the cleaning roller brush of the present invention.
In the figure, the position of the upper end of the main shaft,
1-a tool rest, 2-a bracket, 3-a screw rod, 4-a damping spring, 5-a gas injection pipe, 6-a connecting plate, 7-a gas pipe, 8-a hinged nozzle, 9-a pneumatic motor, 10-a cleaning roller brush, 11-a gas inlet pipe, 12-a hoop, 13-a locking nut, 14-a gas outlet, 15-a chip collecting box, 16-a gas suction hole, 17-a rotating shaft, 18-an impeller, 19-a cavity and 20-a dust removal filter element.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
example (b):
as shown in attached figures 1 to 6, the invention provides a multi-directional deslagging device for a lathe, which is characterized by comprising a support 2 fixed on a movable tool rest 1 of the lathe through screws, a plurality of screws 3 are fixed at the top of the connecting plate 6, a damping spring 4 is sleeved on each screw 3, one end of each damping spring 4 is abutted on the connecting plate 6, the other end of each damping spring is abutted on the support 2, the support 2 is fixed on the screw 3 through a nut, two pneumatic motors 9 with axes transversely arranged in parallel are fixed on the side surface of the connecting plate 6 through a locking nut 13, a cleaning roller brush 10 is respectively installed on output shafts of the two pneumatic motors 9, the two cleaning roller brushes 10 are arranged at the top of a lathe body of the lathe, a scrap collecting box 15 is arranged at the tail end part of a spindle on the top surface of the lathe body, air inlets of the two pneumatic motors 9 are communicated with an air inlet pipe 11, two ends of an air pipe 7 are fixed on the inner side of the connecting plate 6 through a clamp 12, a plurality of hinged nozzles 8 are respectively installed on the air pipe 7, the end part of the air pipe is communicated with an air injection pipe 5, a rotating shaft 17 is arranged inside a cavity 19 inside the cleaning roller brush 10, a plurality of air outlets 16 are arranged at the air outlets of the air outlet, a plurality of the air outlet 16 of the air inlet of the air distributing roller brush 17 is arranged on the air outlet 16 of the air distributing pipe 7, a pneumatic motor 16, and a dust removing roller brush, and a dust removing filter element is arranged at the tail end of the air outlet 20 is arranged on the air outlet 18 on the outer circumference of the air outlet of the air distributing motor 18.
Furthermore, an air inlet throttle valve with a quick connector is installed at an air inlet of the air inlet pipe 11, the flow of the air inlet is adjusted, the purpose of adjusting the output rotating speed of the pneumatic motor 9 is achieved, and the rotating speed of the cleaning roller brush 10 is conveniently adjusted according to working conditions.
Furthermore, a silencer is arranged on the exhaust port 14 of the pneumatic motor 9, so that the exhaust noise of the pneumatic motor 9 is reduced, and the aim of reducing the running noise is fulfilled.
Furthermore, the support 2 is of an h-shaped structure, so that the structure is strong in rigidity, stable and reliable in structure and convenient to mount.
Furthermore, one end of the chip collecting box 15 is provided with a chip inlet which faces the cleaning roller brush 10, and the collected chips are uniformly collected to the chip collecting box 15 through the chip inlet by the cleaning roller brush 10, so that the collection is convenient and safe.
Furthermore, the two cleaning roller brushes 10 have the same rotating direction and the rotating speed range of 0-60r/min, the cleaning roller brushes 10 clean and collect the chips in the same direction, and the low-rotating-speed cleaning ensures that the chips reduce the phenomenon of chip flying and ensures the cleaning effect.
Furthermore, the cylindrical cleaning roller brush 10 specifically adopts a PP wire rolling brush, and PP wires can reduce hanging and hooking debris and facilitate cleaning.
Furthermore, the range of the pressure of air pressure introduced into the pneumatic motor 9 and the hinged nozzle 8 is 0.3-0.4bar, so that the problems that the fragments fly around due to overlarge pressure and the safety is poor are avoided.
When the invention works, the cleaning roller brush 10 is placed at the top of the lathe body of the lathe, the bracket 2 is fixed on the movable tool rest 1 of the lathe through screws, then compressed air in a workshop is introduced into the air injection pipe 5 and the air inlet pipe 11, the air injection pipe 5 is communicated with the air pipe 7, the air pipe 7 is uniformly provided with the hinged nozzles 8, the angles of the hinged nozzles 8 can be adjusted, scraps on the slide carriage side are blown to the space between the two cleaning roller brushes 10, the uniform collection is convenient, the cleaning effect of the scraps is fully ensured, the two air inlet pipes 11 are communicated with the air inlets of the two pneumatic motors 9, the pneumatic motors 9 rotate, the output shafts of the pneumatic motors 9 drive the cleaning roller brush 10 to rotate, at the moment, the lower slide carriage of the slide carriage moves towards the direction of the scrap collecting box 15 along the axial direction of the main shaft, the two cleaning roller brushes 10 are identical in rotation direction, the cleaning roller brushes 10 clean and collect chips in the same direction in a double-stage mode, the chips are cleaned at a low rotating speed, the phenomenon that the chips fly is reduced, the cleaning effect is guaranteed, a chip inlet is formed in one end of a chip collecting box 15 and faces the cleaning roller brushes 10, the collected chips are collected to the chip collecting box 15 through the chip inlet by the cleaning roller brushes 10 in a unified mode, vibration impact generated in the operation process of the cleaning roller brushes 10 can be absorbed by damping springs 4 on a screw rod 3 in the cleaning process, the operation of the protection device is safe, the reliability is improved, the cleaning device is suitable for cleaning a lathe with a tool rest and a lathe bed top height difference, the adaptability of the cleaning device is improved, unified compressed air in a workshop is used as power, the cleaning device is clean and environment-friendly, and low in cleaning cost.
Traditional lathe piece cleaning device generally fixes on the lathe bed, occupies the space of lathe bed, influences the processing of part, and piece cleaning device soaks in the cutting fluid environment for a long time, can accelerating device's corruption, and cleaning device's fault rate is high, and life is short, and the piece cleaning device of different specifications of the different specification lathe of same workshop needs configuration, and adaptability and commonality are poor. According to the multi-azimuth deslagging device for the lathe, the device is fixed on the tool rest during cleaning, the pneumatic motor takes a workshop air source as power, plug-and-play is realized by adopting a quick plug-in mode, the use is safe and environment-friendly, electric wire connection is not needed, the fixed connection is convenient, one machine can be used for multiple purposes, namely, the same deslagging device can be used on multiple machine tools with different specifications in a wheel flow mode, and the manufacturing and maintenance cost of equipment is greatly reduced. But this lathe is with diversified dross removal mechanism dismantles fast when not using, avoids soaking in the cutting fluid environment for a long time, has prolonged life greatly, and does not occupy the machining space of lathe part. During the operation of the cleaning roller brush 10, the impeller on the rotating shaft 17 can rotate along with the output shaft of the pneumatic motor 9 to generate negative pressure, and dust generated during the cleaning process is sucked into the cavity 19 through the suction holes 16 on the outer circumference of the cleaning roller brush 10 by the negative pressure and is discharged out of the exhaust port after being filtered by the dust removal filter element 20, so that the purpose of dust removal is achieved. The intake pipe 11 department installs the choke valve that admits air that has quick interface, adjusts the flow of air inlet, and the rotational speed is adjusted conveniently laborsavingly, has simple structure, inserts soon fast usefulness, and a tractor serves several purposes, economical and practical's characteristics.
The technical solutions of the present invention or similar technical solutions designed by those skilled in the art based on the teachings of the technical solutions of the present invention are all within the scope of the present invention.
Claims (8)
1. A multi-directional deslagging device for a lathe comprises a support (2) fixed on a movable tool rest (1) of the lathe through screws, a plurality of screw rods (3) are fixed at the top of a connecting plate (6), a damping spring (4) is sleeved on each screw rod (3), one end of each damping spring (4) abuts against the connecting plate (6), the other end of each damping spring abuts against the support (2), the support (2) is fixed on the screw rods (3) through nuts, two pneumatic motors (9) with axes transversely arranged in parallel are fixed on the side faces of the connecting plate (6) through locking nuts (13), two cleaning roller brushes (10) are respectively installed on output shafts of the two pneumatic motors (9), the two cleaning roller brushes (10) are arranged at the top of a lathe body, a scrap collecting box (15) is arranged at the tail end part of a spindle of the top face of the lathe body, air inlets of the two pneumatic motors (9) are communicated with an air inlet pipe (11), two ends of an air pipe (7) are fixed on the inner side of the connecting plate (6) through clamps (12), a plurality of air pipe (7) are provided with articulated nozzles (8), the air pipe couplings (7), and an air jet pipe (17) is connected with an output shaft (17), clean on the outer circumference of roller brush (10) the equipartition have a plurality of suction holes (16), cavity (19) are inside to be kept away from pneumatic motor (9) side is equipped with an exhaust port, and the exhaust port is inboard install a plurality of impellers (18) on pivot (17), clean roller brush (10) terminal exhaust port department and install a dust removal filter core (20).
2. The multi-azimuth deslagging apparatus for lathe as recited in claim 1, wherein an air inlet throttle valve with a quick-insertion port is installed at an air inlet of said air inlet pipe (11).
3. The multi-azimuth deslagging apparatus for lathe of claim 1, wherein a muffler is mounted on the exhaust port (14) of said pneumatic motor (9).
4. The multi-azimuth deslagging apparatus for lathe of claim 1, wherein said support (2) is of h-shaped configuration.
5. The multi-azimuth deslagging apparatus for lathe according to claim 1, wherein one end of said scrap collecting box (15) is provided with a scrap inlet facing said cleaning roller brush (10).
6. The multi-azimuth deslagging apparatus for lathe of claim 1, wherein the two cleaning roller brushes (10) have the same rotation direction and the rotation speed is in the range of 0-60r/min.
7. The multi-azimuth deslagging apparatus for lathe according to claim 1, wherein said cylindrical cleaning roller brush (10) is a PP wire roller brush.
8. The multi-azimuth deslagging device for lathe as claimed in claim 1, wherein the pneumatic motor (9) and the hinged nozzle (8) are internally vented to a pressure ranging from 0.3 bar to 0.4bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211237565.2A CN115647406A (en) | 2022-10-10 | 2022-10-10 | Lathe is with diversified dross removal mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211237565.2A CN115647406A (en) | 2022-10-10 | 2022-10-10 | Lathe is with diversified dross removal mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115647406A true CN115647406A (en) | 2023-01-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211237565.2A Pending CN115647406A (en) | 2022-10-10 | 2022-10-10 | Lathe is with diversified dross removal mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115647406A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116871969A (en) * | 2023-09-06 | 2023-10-13 | 南京联空智能增材研究院有限公司 | Device and method for rapidly manufacturing battery shoe |
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|---|---|---|---|---|
| KR100812300B1 (en) * | 2007-05-07 | 2008-03-10 | (주)성현 테크놀로지 | Glass processing apparatus and method |
| CN204954445U (en) * | 2015-10-01 | 2016-01-13 | 山东沂水机床厂有限公司 | Novel two -way feed lathe |
| CN111055157A (en) * | 2019-12-31 | 2020-04-24 | 浙江精尚数控科技有限公司 | Vertical machining center machine for fixed column |
| CN111152065A (en) * | 2020-03-02 | 2020-05-15 | 常州机电职业技术学院 | Multidirectional slag removal equipment for mechanical lathe |
| CN211438111U (en) * | 2019-12-12 | 2020-09-08 | 杭州临安荣升机械有限公司 | Lathe with automatic cleaning device |
| CN112405078A (en) * | 2020-10-13 | 2021-02-26 | 湖北鑫威机床股份有限公司 | Device for rapidly cleaning scrap iron of machine tool |
| CN112440145A (en) * | 2020-11-09 | 2021-03-05 | 徐州工程学院 | Compound cooling of lathe cutter and chip removal system |
| CN113977342A (en) * | 2021-11-15 | 2022-01-28 | 山东沂水机床厂有限公司 | Metal cutting instant chip removing device for machine tool |
| CN216574692U (en) * | 2021-10-12 | 2022-05-24 | 夏祥富 | Ceramic machining equipment for air-drying and cleaning inner wall |
-
2022
- 2022-10-10 CN CN202211237565.2A patent/CN115647406A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100812300B1 (en) * | 2007-05-07 | 2008-03-10 | (주)성현 테크놀로지 | Glass processing apparatus and method |
| CN204954445U (en) * | 2015-10-01 | 2016-01-13 | 山东沂水机床厂有限公司 | Novel two -way feed lathe |
| CN211438111U (en) * | 2019-12-12 | 2020-09-08 | 杭州临安荣升机械有限公司 | Lathe with automatic cleaning device |
| CN111055157A (en) * | 2019-12-31 | 2020-04-24 | 浙江精尚数控科技有限公司 | Vertical machining center machine for fixed column |
| CN111152065A (en) * | 2020-03-02 | 2020-05-15 | 常州机电职业技术学院 | Multidirectional slag removal equipment for mechanical lathe |
| CN112405078A (en) * | 2020-10-13 | 2021-02-26 | 湖北鑫威机床股份有限公司 | Device for rapidly cleaning scrap iron of machine tool |
| CN112440145A (en) * | 2020-11-09 | 2021-03-05 | 徐州工程学院 | Compound cooling of lathe cutter and chip removal system |
| CN216574692U (en) * | 2021-10-12 | 2022-05-24 | 夏祥富 | Ceramic machining equipment for air-drying and cleaning inner wall |
| CN113977342A (en) * | 2021-11-15 | 2022-01-28 | 山东沂水机床厂有限公司 | Metal cutting instant chip removing device for machine tool |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116871969A (en) * | 2023-09-06 | 2023-10-13 | 南京联空智能增材研究院有限公司 | Device and method for rapidly manufacturing battery shoe |
| CN116871969B (en) * | 2023-09-06 | 2023-12-12 | 南京联空智能增材研究院有限公司 | Device and method for rapidly manufacturing battery shoe |
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