CN106217114B - A kind of comprehensive processing dust absorption nozzles of CNC - Google Patents

A kind of comprehensive processing dust absorption nozzles of CNC Download PDF

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Publication number
CN106217114B
CN106217114B CN201610702899.0A CN201610702899A CN106217114B CN 106217114 B CN106217114 B CN 106217114B CN 201610702899 A CN201610702899 A CN 201610702899A CN 106217114 B CN106217114 B CN 106217114B
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China
Prior art keywords
dust absorption
dust
cnc
absorption nozzle
nozzle assembly
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CN106217114A (en
Inventor
高创
晁阳升
刘进奇
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Xi'an Jingdiao Precision Machinery Engineering Co., Ltd
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Xi'an Carved Software Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/0046Devices for removing chips by sucking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

The invention discloses a kind of comprehensive processing dust absorption nozzles of CNC, including CNC nose assemblies, CNC nose assemblies lower part is provided with for mach handle of a knife, dust exhaust apparatus component is additionally provided on CNC nose assemblies, it is provided with dust suction nozzle assembly on dust exhaust apparatus component, comprehensive scrap clearing and retrieving is realized by rotation to dust suction nozzle assembly and up and down adjustment.Invention has the advantages of high efficiency, can generate scrap with the rotation of cutter during workpieces processing, increase revolution air-flow and cutter direction of rotation on the contrary, scrap is gathered to suction inlet center at dust absorption nozzle, greatly increase dedusting, debris removal and organic efficiency.

Description

A kind of comprehensive processing dust absorption nozzles of CNC
【Technical field】
The invention belongs to lathe auxiliary equipment technical fields, and in particular to a kind of comprehensive processing dust absorption nozzles of CNC.
【Background technology】
According to foreign statistic, metal cutting amount accounts for about the 25% of scrap iron and steel, therefore its recycling is extremely important, gives up simultaneously The timely processing of bits also has a huge impact the processing of lathe.As China is from big country is manufactured to intensive manufacturing power Development transformation, chip handle and using also as a problems in the urgent need to address.It just can slightly be estimated according to lathe specification The scrap rate generated during machine tooling:Junior machine 3.5-4.5kg/h, medium-sized lathe 5.5-7.5kg/h, heavy duty machine tools 10-13kg/h;Professional combination machine 14-18kg/h.
Removing chip from machining area has following methods:1. chip is thrown away by gravity or cutter revolution centrifugal force, By chip from the chip conveyer belt flumped below lathe.Lathe bed structure should be easy to chip removal, such as tilt lathe bed or by machine Bed is mounted on inclined pedestal, and so that processing space is completely closed using chip baffle or protection board, is prevented chip from splashing, is made Be easy aggregation and convenient for remove, while be also Environmental security, neatly;2., will with big flow coolant liquid come washing processing position Cutting washes away, and then chip is separated from cuttings liquid with filter;3. blowing chip off using compressed air;4. using true Vacant duct goes to absorb chip, and the method is best suited for the powder that the fragile materials such as Dry Grinding process and cast iron are formed in processing Shape chip installs vaccum suction pipe identical with main suction pipe near each processing stations.
Prior art is that dust absorption nozzle is stuck in lathe on main shaft at handle of a knife by chuck;Upper chuck and lower dust absorption nozzle Between connected by spring flexible, prevent dust absorption nozzle and workpiece from rigid collision occurs in a certain range, play cushioning effect;It inhales Dirt mouth is closed tightly by buckling, and can open dust absorption nozzle when replacing handle of a knife is replaced;Dust absorption nozzle upper end installation rubber ring prevents from giving up Bits fly out from upper end;There are two gas blow pipes in inside, removes the scrap on blade, while dispelling scrap and improving dedusting, debris removal and returns It produces effects rate.It has the following problems:1. efficiency is low, dust suction contact surface is excessive, causes dust suction air pressure insufficient, pick-up performance is undesirable; 2. processing limitation, the scrap that flat work pieces processing generates can only be absorbed;3. influencing machining accuracy, the direct clamping of dust-extraction unit exists On main shaft, torque is generated to main shaft and increases main shaft weight simultaneously, influences machining accuracy;4. time-consuming, when tool changing, needs to beat manually It opens dust removal port and is then carrying out tool changing;5. seal with elastometic washer is poor, while generating frictional influence spindle processing with main shaft.
【Invention content】
In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is that it is entirely square to provide a kind of CNC Position processing dust absorption nozzle, improves scrap clearing and retrieving efficiency during machine tooling, prevents scrap from being formed in blade and accumulates, clear in time Jig and workpiece surface scrap are managed, CNC machine protection is simplified, and realizes automation cleaning, facilitates automation tool changing, greatly improve Production efficiency.
The present invention uses following technical scheme:
A kind of comprehensive processing dust absorption nozzles of CNC, including CNC nose assemblies, CNC nose assemblies lower part, which is provided with, to be used for Mach handle of a knife is additionally provided with dust exhaust apparatus component on the CNC nose assemblies, suction is provided on the dust exhaust apparatus component Dirt nozzle assembly realizes comprehensive scrap clearing and retrieving by rotation to the dust suction nozzle assembly and up and down adjustment.
Further, the dust exhaust apparatus component includes roller screw, and described roller screw one end passes through mounting plate and institute The connection of CNC nose assemblies is stated, the roller screw other end is connect by the linear guide with the dust suction nozzle assembly, for driving The dust suction nozzle assembly moves up and down.
Further, the roller screw includes leading screw, and the leading screw top is provided with the electricity for driving guide screw movement Machine is provided with screw on the leading screw, and the screw is connect with the linear guide.
Further, guide rail slide block is provided on the mounting plate, the linear guide passes through the guide rail slide block and institute Mounting plate is stated to be slidably connected.
Further, rotary cylinder, the rotary cylinder are provided between the linear guide and the dust suction nozzle assembly For driving the dust suction nozzle assembly to be rotated.
Further, the dust suction nozzle assembly includes dust absorption nozzle upper end and dust absorption nozzle lower end, and the rotary cylinder setting exists The dust absorption nozzle lower end.
Further, the positioning for limiting the rotary cylinder rotation angle is additionally provided on the dust absorption nozzle lower end Block.
Further, there are two gas-tpe fittings, described two gas-tpe fittings to be respectively used to for setting on the dust absorption nozzle lower end Enterprising gas port and lower air inlet are connected, dust catcher connector is additionally provided on the dust absorption nozzle lower end for connecting dust catcher.
Further, be provided between the lower air inlet inside the dust absorption nozzle upper end and the dust absorption nozzle lower end into Gas port annular angle, the dust absorption nozzle upper end is additionally provided with dust absorption nozzle annular angle, by described two angles on dust absorption nozzle Lower both ends form two annular airflows obliquely
Further, the dust absorption nozzle upper end and dust absorption nozzle lower end both ends of the surface are correspondingly arranged respectively is useful for fastening Dust absorption nozzle upper end cover board and dust absorption nozzle lower end cover board.
Compared with prior art, the present invention at least has the advantages that:
A kind of comprehensive processing dust absorption nozzles of CNC of the present invention, pass through the dust exhaust apparatus component pair being arranged on CNC nose assemblies The rotation of dust suction nozzle assembly and up and down adjustment realize comprehensive scrap clearing and retrieving, by the way of vacuum chip removal can and When suspended particulate is siphoned away, prevent chip from scratching workpiece surface, the installation of entire dust-extraction unit is mutual indepedent with main shaft, does not influence to add Work precision.
Further, entire dust exhaust apparatus increases roller screw and guide rail, vertical Z-direction can adjust suction inlet with The optimum distance of the position of workpiece, dust absorption nozzle easy to find and workpieces processing, Adjustment precision is high, greatly improves absorption effect Rate can not only absorb flat work pieces scrap while absorb a certain range of punching, and groove milling etc. generates scrap.
Further, cooperated using roller screw and rotary cylinder, realize that dust-extraction unit is moved in automation away, then into Row tool changing, whole operation process take short.
Further, dust absorption nozzle and main spindle's angle in 90 °, intake method are vertical air inlet mode, prevent laterally into Gas generate local air flow is excessive and main shaft lateral force.
Further, inflatable mouth obliquely, lower end inflatable mouth are formed respectively there are one annular angle in dust absorption nozzle upper and lower side It removes scrap on cutter head and dispels scrap and greatly improve dedusting, upper end inflatable mouth prevents scrap from splashing upwards.
In conclusion a kind of comprehensive processing dust absorption nozzles of CNC of the present invention, efficient, it can be with knife during workpieces processing The rotation of tool generates scrap, increases revolution air-flow and cutter direction of rotation at dust absorption nozzle on the contrary, by scrap to suction inlet center Position is gathered, and dedusting, debris removal and organic efficiency are greatly increased.
Below by drawings and examples, technical scheme of the present invention will be described in further detail.
【Description of the drawings】
Fig. 1 is dust exhaust apparatus Installing machine tool schematic diagram of the present invention;
Fig. 2 is dust exhaust apparatus component diagram of the present invention, wherein (a) is front view, is (b) side view;
Fig. 3 is dust exhaust apparatus component A direction views of the present invention;
Fig. 4 is dust absorption nozzle component diagram of the present invention;
Fig. 5 is dust absorption nozzle internal structure schematic diagram of the present invention;
Fig. 6 is rotary cylinder schematic diagram of the present invention.
Wherein:1. dust exhaust apparatus component;1-1. the linear guide;1-2. guide rail slide block;1-3. mounting plate;1-4. motor;1- 5. leading screw, 1-6. screws;1-7. rotary cylinder;2. handle of a knife;3.CNC nose assemblies;4. dust suction nozzle assembly;4-1. gas-tpe fitting; 4-2. dust absorption nozzles lower end cover board;4-3. dust absorption nozzles lower end;4-4. dust absorption nozzles upper end;4-5. dust absorption nozzles upper end cover board;4-6. dust suction Device connector;4-7. locating piece;4-8. dust absorption nozzle annular angles;4-9. air inlet annular angles;4-10. lower air inlet;4-11. Enterprising gas port.
【Specific implementation mode】
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can Can also be electrical connection to be mechanical connection;It can be directly connected, can also indirectly connected through an intermediary, Ke Yishi Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition Concrete meaning in invention.
A kind of comprehensive processing dust absorption nozzles of CNC of the present invention, dust exhaust apparatus is used is mounted on lathe chain-drive section by mounting plate Mounting means, dust absorption nozzle and workpiece surface distance realize automation adjustment, the closed air supporting bezel designs of dust absorption nozzle upper and lower ends, Automation adjustment dust absorption nozzle and main shaft relative position, suspended particulate can be siphoned away, prevent in time by the way of vacuum chip removal Chip scratches workpiece surface.
Refering to Figure 1, a kind of comprehensive processing dust absorption nozzles of CNC of the present invention, including CNC nose assemblies 3, the CNC 3 lower part of nose assembly is provided with for mach handle of a knife 2, and dust exhaust apparatus component 1 is additionally provided on the CNC nose assemblies 3, It is provided with dust suction nozzle assembly 4 on the dust exhaust apparatus component 1, it is real by rotation to the dust suction nozzle assembly 4 and up and down adjustment Existing comprehensive scrap clearing and retrieving.
It please refers to shown in Fig. 2 and Fig. 3, dust exhaust apparatus component 1 specifically includes roller screw, and described roller screw one end passes through Mounting plate 1-3 is connect with the CNC nose assemblies 3, and the roller screw other end passes through the linear guide 1-1 and the dust absorption nozzle Component 4 connects, for driving the dust suction nozzle assembly 4 to move up and down.The roller screw includes leading screw 1-5, the leading screw 1-5 Top be provided with for drive be provided on the motor 1-4, the leading screw 1-5 of guide screw movement screw 1-6, the screw 1-6 with The linear guide 1-1 connections.Guide rail slide block 1-2, the linear guide 1-1 are provided on the mounting plate 1-3 described in Guide rail slide block 1-2 is slidably connected with the mounting plate 1-3.
Dust exhaust apparatus component 1 is mounted on lathe chain-drive section by mounting plate, and dust suction nozzle assembly passes through roller screw and straight line Guide rail is connected with mounting plate, and dust absorption nozzle is installed independently of each other with machine tool chief axis.
It please refers to shown in Fig. 4 and Fig. 5, rotary cylinder 1-7 is provided between the linear guide 1-1 and the dust suction nozzle assembly 4, The rotary cylinder 1-7 is for driving the dust suction nozzle assembly 4 to carry out 90 ° of rotations.Dust suction nozzle assembly 4 includes dust absorption nozzle upper end 4- 4 and dust absorption nozzle lower end 4-3, dust absorption nozzle upper end 4-4 and dust absorption nozzle lower end 4-3 both ends of the surface be correspondingly arranged on dust absorption nozzle upper end cover respectively For being fastenedly connected, the rotary cylinder 1-7 is arranged in the dust absorption nozzle lower end 4-3 plate 4-5 and dust absorption nozzle lower end cover board 4-2. The locating piece 4-7 for limiting the rotary cylinder 1-7 rotation angles is additionally provided on the dust absorption nozzle lower end 4-3.
There are two gas-tpe fitting 4-1, described two gas-tpe fitting 4-1 to be respectively used to for setting on the dust absorption nozzle lower end 4-3 Enterprising gas port 4-12 and lower air inlet 4-11 are connected, being additionally provided with dust catcher connector 4-6 on the dust absorption nozzle lower end 4-3 is used for Connect dust catcher.In the inner space that the dust absorption nozzle upper end 4-4 and dust absorption nozzle lower end 4-3 is formed, it is provided with air inlet Annular angle 4-10 is connect with the lower air inlet 4-11, and the dust absorption nozzle upper end 4-4 is additionally provided with dust absorption nozzle annular angle 4- 9, two annulars obliquely are formed in dust absorption nozzle upper and lower ends by air inlet annular angle 4-10 and dust absorption nozzle annular angle 4-9 Air-flow.
Before processing, main shaft is lifted, rotary cylinder is in reset state i.e. dust absorption nozzle and main spindle's angle in 90 °, installation Handle of a knife needed for processing, it is concentric with main shaft to be rotated by 90 ° working condition i.e. dust absorption nozzle for rotary cylinder after installation is complete, completes workpiece and fills Folder;
When workpieces processing, dust absorption nozzle does not move up and down with main shaft in major axes orientation, can freely adjust height, easy to find The optimum distance of dust absorption nozzle and workpieces processing;When dust suction, by two inlet charges, two are formed in dust absorption nozzle upper and lower ends Annular airflow obliquely, lower end inflatable mouth remove scrap on cutter head and dispel scrap and greatly improve dust removing effects, upper end inflatable mouth Prevent scrap from splashing upwards;It is connected with dust catcher outside lathe by dust catcher connector and carries out dust suction processing, work pieces process needs Tool changing, main shaft is wanted to lift, rotary cylinder returns to reset state, then carries out tool changing, and work realizes that automation tool changing, tool changing are completed After repeat above, such as need to change workpiece and be not required to tool changing, main shaft need to only be lifted, directly processing after the completion of replacing.
Rotary cylinder operation principle please refers to shown in Fig. 6, and the course of work is summarized as follows:
1. the first step resets.It ventilates from gas port B, while being vented from gas port A, piston and piston rod are rotated by 90 ° and draw back It returns, just stops when piston encounters cylinder body right end, piston rod is in a points position, and this state is exactly reset state.
2. second step, work.It ventilates from gas port A, while being vented from gas port B, piston rod and piston reverses direction are rotated by 90 ° forward It stretches out.The just stop motion when piston encounters protecgulum.Piston rod is in the positions b at this time, and the distance between ab is exactly the row of piston Journey S.This state is exactly the working condition of rotary cylinder.
It repeats the first step so to recycle, cylinder body is made to rotate, piston rod band piston moves back and forth.
The above content is merely illustrative of the invention's technical idea, and protection scope of the present invention cannot be limited with this, every to press According to technological thought proposed by the present invention, any change done on the basis of technical solution each falls within claims of the present invention Protection domain within.

Claims (4)

1. a kind of comprehensive processing dust absorption nozzles of CNC, which is characterized in that including CNC nose assemblies (3), the CNC nose assemblies (3) lower part is provided with for mach handle of a knife (2), and dust exhaust apparatus component (1) is additionally provided on the CNC nose assemblies (3), It is provided with dust suction nozzle assembly (4) on the dust exhaust apparatus component (1), by rotation to the dust suction nozzle assembly (4) and up and down It adjusts and realizes comprehensive scrap clearing and retrieving, the dust exhaust apparatus component (1) includes roller screw, described roller screw one end Connect with the CNC nose assemblies (3) by mounting plate (1-3), the roller screw other end by the linear guide (1-1) with Dust suction nozzle assembly (4) connection, for driving the dust suction nozzle assembly (4) to move up and down;
It is provided with rotary cylinder (1-7), the rotary cylinder between the linear guide (1-1) and the dust suction nozzle assembly (4) (1-7) for driving the dust suction nozzle assembly (4) to be rotated, the dust suction nozzle assembly (4) include dust absorption nozzle upper end (4-4) and Dust absorption nozzle lower end (4-3), the rotary cylinder (1-7) are arranged in the dust absorption nozzle lower end (4-3), the dust absorption nozzle lower end (4- 3) setting is there are two gas-tpe fitting (4-1) on, described two gas-tpe fittings (4-1) be respectively used to connect enterprising gas port (4-11) and Lower air inlet (4-10) is additionally provided with dust catcher connector (4-6) on the dust absorption nozzle lower end (4-3) for connecting dust catcher;
It is arranged between the dust absorption nozzle upper end (4-4) and the dust absorption nozzle lower end (4-3) inside and the lower air inlet (4-10) There is air inlet annular angle (4-9), the dust absorption nozzle upper end (4-4) is additionally provided with dust absorption nozzle annular angle (4-8), by described Two angles form two annular airflows obliquely, the dust absorption nozzle upper end (4-4) and the dust suction in dust absorption nozzle upper and lower ends Mouth lower end (4-3) both ends of the surface are correspondingly arranged the dust absorption nozzle upper end cover board (4-5) and dust absorption nozzle lower end cover board for being useful for fastening respectively (4-2)。
2. the comprehensive processing dust absorption nozzles of a kind of CNC according to claim 1, which is characterized in that the roller screw includes Leading screw (1-5), leading screw (1-5) top are provided with the motor (1-4) for driving guide screw movement, on the leading screw (1-5) It is provided with screw (1-6), the screw (1-6) connect with the linear guide (1-1).
3. the comprehensive processing dust absorption nozzles of a kind of CNC according to claim 1, which is characterized in that on the mounting plate (1-3) It is provided with guide rail slide block (1-2), the linear guide (1-1) is sliding by the guide rail slide block (1-2) and the mounting plate (1-3) Dynamic connection.
4. the comprehensive processing dust absorption nozzles of a kind of CNC according to claim 1, which is characterized in that the dust absorption nozzle lower end (4- 3) locating piece (4-7) for limiting the rotary cylinder (1-7) rotation angle is additionally provided on.
CN201610702899.0A 2016-08-22 2016-08-22 A kind of comprehensive processing dust absorption nozzles of CNC Active CN106217114B (en)

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CN107097097B (en) * 2017-05-09 2023-07-07 深圳市卓翼科技股份有限公司 Up-down dust collection device of PCB (printed circuit board) separating machine
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CN107214352B (en) * 2017-08-08 2023-09-19 常州克迈特数控科技有限公司 Hollow dust collection device for lathe spindle of turret
CN110539197A (en) * 2019-10-10 2019-12-06 浙江日发航空数字装备有限责任公司 Dust collection mechanism with distance adjustable at end part of main shaft
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JPH07223141A (en) * 1994-02-09 1995-08-22 Yamazaki Mazak Corp Chip collection device
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CN202640001U (en) * 2012-05-24 2013-01-02 苏州工业园区国兴精密模具制品有限公司 Blowing device of computer numerical control (CNC) milling machine
CN203973283U (en) * 2014-07-14 2014-12-03 兰州大学 A kind of universal for CNC except break flour device
CN105150019A (en) * 2015-10-08 2015-12-16 宁波德玛智能机械有限公司 Automatic air blowing device of numerically controlled lathe

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JP2011073084A (en) * 2009-09-29 2011-04-14 Toyota Motor Corp Chip collecting device
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