CN115636207B

CN115636207B - Warehouse system

Info

Publication number: CN115636207B
Application number: CN202211663435.5A
Authority: CN
Inventors: 黄彬; 宦朋松; 陈拥军; 姜亚雷
Original assignee: Jiangsu Zhongtian Huayu Intelligent Technology Co ltd; Jiangsu Zhongtian Technology Co Ltd
Current assignee: Jiangsu Zhongtian Huayu Intelligent Technology Co ltd; Jiangsu Zhongtian Technology Co Ltd
Priority date: 2022-12-23
Filing date: 2022-12-23
Publication date: 2023-09-22
Anticipated expiration: 2042-12-23
Also published as: CN115636207A

Abstract

The application provides a warehousing system which comprises a first goods shelf, a first stacking mechanism, a warehousing conveying line, a first lifting conveying line, control equipment and a wire harness machining table, wherein the control equipment is in communication connection with the warehousing conveying line, the first lifting conveying line and the first stacking mechanism. The first goods shelves are provided with a plurality of layers, each layer is provided with a plurality of goods shelves, the warehouse-in conveying line is connected with the first lifting conveying line, the first lifting conveying line is connected with the first stacking mechanism, when the warehouse-in conveying line conveys wire harness barrels, the control equipment is used for distributing goods shelves for storing the wire harness barrels, the first stacking mechanism is used for extracting the wire harness barrels from the first lifting conveying line and storing the wire harness barrels into the distributed goods shelves, the wire harness processing layer is provided with a plurality of guide ring groups corresponding to the goods shelves one by one, and when the wire harness processing platform draws wires from the wire harness barrels located in the goods shelves, the guide ring groups are used for guiding wires of the wire harness barrels to the wire harness processing platform. The automatic storage and feeding device can realize automatic storage and feeding of the wire harness barrel, and reduces the manpower storage and feeding cost of the wire harness barrel.

Description

Warehouse system

Technical Field

The application relates to the technical field of warehousing, in particular to a warehousing system.

Background

The existing material warehouse is generally used for manually carrying materials and placing the materials on a goods shelf, and people are required to carry out warehouse-in and warehouse-out statistics of the materials. The manual handling material needs to occupy a large amount of human cost, and material warehouse entry statistics wastes time and energy, and needs a large amount of manpower to carry the material to the manual work stores the material highly limited, can not make full use of the upper strata storage space in warehouse.

Disclosure of Invention

In view of the foregoing, there is a need for a warehousing system that allows for automated storage of goods.

The application provides a storage system, which comprises a first goods shelf, a first stacking mechanism, a storage conveying line, a first lifting conveying line, control equipment and a wire harness processing table, wherein the control equipment is in communication connection with the storage conveying line, the first lifting conveying line and the first stacking mechanism, a plurality of layers are sequentially arranged on the first goods shelf from top to bottom, a plurality of goods grids are arranged on each layer, the bottommost layer of the first goods shelf is a wire harness processing layer, the rest layers are wire harness storage layers, the storage conveying line is connected with the first lifting conveying line, the first lifting conveying line is connected with the first stacking mechanism, when wire harness barrels are conveyed in the storage conveying line, the control equipment is used for distributing and storing the goods grids of the wire harness barrels, the first stacking mechanism is used for extracting the wire harnessebarrels from the first lifting conveying line under the control of the control equipment and storing the distributed goods grids, the wire harness processing table is arranged on one side of the first goods shelf, the wire harness processing layer is provided with a guide ring group corresponding to the plurality of goods grids one by one, and when the wire harness processing ring group is used for guiding the wire harness processing line to the wire harness processing table.

In some embodiments, the warehouse system further comprises a pick mechanism disposed adjacent to the warehouse entry conveyor line, the pick mechanism configured to pick up wire harness drums from the cargo staging area and place them on the warehouse entry conveyor line for warehouse entry.

In some embodiments, the warehouse system further comprises a warehouse-out conveying line and a second lifting conveying line, the warehouse-out conveying line is connected with the second lifting conveying line, and the first stacking mechanism is further used for taking out the wire harness barrels from the appointed cargo compartment under the control of the control device and placing the wire harness barrels in the second lifting conveying line so as to convey to the warehouse-out conveying line for warehouse-out through the second lifting conveying line.

In some embodiments, the guide ring set includes a first guide ring and a second guide ring, the first guide ring is disposed on a top surface of the cargo compartment, and the second guide ring is disposed on a side surface of the cargo compartment adjacent to the harness processing table.

In some embodiments, the wire harness processing layer is further provided with a plurality of material calling buttons corresponding to the plurality of goods shelves one by one, the control device is further configured to receive a material calling instruction of the material calling buttons, and the first stacking mechanism is further configured to take out a wire harness barrel from a designated goods shelf of the wire harness storage layer under the control of the control device, and store the wire harness barrel in the goods shelf corresponding to the material calling instruction.

In some embodiments, the warehouse system further comprises a second shelf, a third shelf, a fourth shelf, a second stacking mechanism and a shunt conveying line, a first roadway is formed between the first shelf and the second shelf, a second roadway is formed between the third shelf and the fourth shelf, the first stacking mechanism can move in the first roadway, the second stacking mechanism can move in the second roadway, one end of the shunt conveying line is connected with the warehouse conveying line, the other end of the shunt conveying line is connected with the first lifting conveying line, the first lifting conveying line comprises a first sub-lifting conveying line and a second sub-lifting conveying line, the first sub-lifting conveying line is connected with the first stacking mechanism, the second sub-lifting conveying line is connected with the second stacking mechanism, the first stacking mechanism is used for extracting the wire harness barrel from the first sub-lifting conveying line under the control of the control device, and the second mechanism is used for extracting the wire harness from the second sub-lifting conveying line under the control of the control device.

In some embodiments, the shunt conveyor line is configured to transfer the wire harness barrels transferred by the warehouse-in conveyor line to the first sub-lift conveyor line or to the second sub-lift conveyor line under the control of the control device.

In some embodiments, the control device is configured to control the branching conveyor line to perform branching forwarding of the wire harness barrel according to the inventory of the pallet corresponding to the first lane and the inventory of the pallet corresponding to the second lane.

In some embodiments, the warehouse system further comprises a connection conveyor line, the connection conveyor line is arranged between the first roadway and the second roadway, the first stacking mechanism is further used for taking out wire harness barrels from a specified goods lattice of the first shelf or a specified goods lattice of the second shelf under the control of the control device, and placing the taken wire harness barrels on the connection conveyor line, and the second stacking mechanism is further used for taking out wire harness barrels from the connection conveyor line under the control of the control device and storing the wire harness barrels into the specified goods lattice of the third shelf or the specified goods lattice of the fourth shelf; or alternatively

The second stacking mechanism is further used for taking out a wire harness barrel from the designated goods lattice of the third goods shelf or the designated goods lattice of the fourth goods shelf under the control of the control equipment and placing the taken wire harness barrel in the connection conveying line, and the first stacking mechanism is further used for extracting the wire harness barrel from the connection conveying line under the control of the control equipment and storing the wire harness barrel in the designated goods lattice of the first goods shelf or the designated goods lattice of the second goods shelf.

In some embodiments, the warehouse entry conveyor line is provided with a weight sensing device for sensing the weight of the conveyed wire harness barrel, and the control device is used for obtaining the wire harness length of the wire harness barrel according to the weight conversion of the wire harness barrel and storing the wire harness length.

Above-mentioned warehouse system can realize the transport of pencil bucket, carry, store, feed, go out multi-functional integrative function such as storehouse, and can intelligent memory pencil bucket specification, storage position, stock quantity etc. the manpower storage cost of pencil bucket is low, and can maximize the utilization upper storage space.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 is a schematic structural diagram of a warehousing system according to an embodiment of the application;

FIG. 2 is a side view of a warehousing system according to one embodiment of the application;

fig. 3 is a top view of a warehouse system according to an embodiment of the application.

Detailed Description

Further advantages and effects of the present application will become apparent to those skilled in the art from the disclosure of the present specification, from the following description of the embodiments of the present application. While the description of the application will be presented in connection with a preferred embodiment, it is not intended that the application be limited to this embodiment. Rather, the purpose of the present application is to cover other alternatives or modifications, which may be extended by the claims based on the application. The following description contains many specific details for the purpose of providing a thorough understanding of the present application. The application may be practiced without these specific details. Furthermore, some specific details are omitted from the description in order to avoid obscuring the application. It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other.

Hereinafter, the terms "first," "second," and the like, if used, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present application, unless otherwise indicated, the meaning of "a plurality" is two or more. The terms of orientation such as "upper", "lower", "left", "right", etc. are defined with respect to the orientation of the components shown in the drawings as they are schematically disposed, and it should be understood that these directional terms are relative terms that are used for descriptive and clarity with respect to each other and that may be varied accordingly with respect to the orientation of the components shown in the drawings.

In the present application, the term "coupled" should be interpreted broadly, unless explicitly stated or defined otherwise, as such, as the term "coupled" may be fixedly coupled, detachably coupled, or as a single piece; can be directly connected or indirectly connected through an intermediate medium. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.

In the following detailed description of the embodiments in conjunction with the drawings, which are not to scale in general, the drawings illustrating the partial structure of the device are not to scale and are merely examples, which should not limit the scope of the application.

For the purpose of making the objects, technical solutions and advantages of the present application more apparent, embodiments of the present application will be described in further detail below with reference to the accompanying drawings.

Referring to fig. 1-2, a warehouse system 100 may include a rack 10, a first stacking mechanism 20, a warehouse entry conveyor line 30, a first lift conveyor line 40, and a control device 50. The control device 50 may be communicatively connected to the first palletizing mechanism 20, the warehouse entry conveyor line 30, and the first lift conveyor line 40, and the communication connection may be wired or wireless. The pallet 10 may be made of steel material, or other metallic material, and the pallet 10 may include multiple layers from top to bottom, each of which may include multiple cargo compartments. One cargo compartment may store one or more cargoes, and the cargoes may be determined according to actual storage requirements, which is not limited in the present application. The wire harness barrel 300 is taken as an example of goods, but the wire harness barrel is not limited thereto, and one wire harness barrel 300 is stored in one cargo compartment.

In some embodiments, if the wire harness barrel 300 is put into storage by one stacking mechanism (the first stacking mechanism 20), the wire harness barrel 300 does not need to be split, the input conveying line 30 can be directly connected with the first lifting conveying line 40, so that the wire harness barrel 300 conveyed by the input conveying line 30 can be automatically conveyed to the first lifting conveying line 40, the first lifting conveying line 40 is connected with the first stacking mechanism 20, the first lifting conveying line 40 can adjust the ground-leaving height of the wire harness barrel 300 on the first lifting conveying line 40, the wire harness barrel 300 is conveniently extracted from the first lifting conveying line 40 by the first stacking mechanism 20, and the wire harness barrel 300 can be stored on the shelves 10 positioned on two sides of the first stacking mechanism 20 by the first stacking mechanism 20. For example, the warehouse entry conveyor line 30 is a line body for conveying articles, the end of the warehouse entry conveyor line 30 is connected with the first lifting conveyor line 40, the first lifting conveyor line 40 may include a supporting surface for carrying the wire harness barrel 300, and the elevation of the supporting surface may be adjusted. As shown in fig. 3, the first stacking mechanism 20 may include a carrying structure 2000, where the carrying structure 2000 may perform a motion in three axial directions, for example, an XY coordinate system is constructed by taking a ground surface where the first stacking mechanism 20 is located as a plane, a direction perpendicular to the ground surface is a Z axis, and the carrying structure 2000 may move in an X axis direction, a Y axis direction, and a Z axis direction. By controlling the elevation of the supporting surface of the first elevation transfer line 40, the elevation of the wire harness barrel 300 is adjusted, and the wire harness barrel 300 is extracted from the first elevation transfer line 40 by the carrying structure 2000.

After the wire harness barrels 300 are transferred to the warehouse transfer line 30, the control device 50 may be used to dispense the goods shelves storing the wire harness barrels 300, and the first stacker mechanism 20 may extract the wire harness barrels 300 from the first lift transfer line 40 under the control of the control device 50 and store them into the dispensed goods shelves. For example, the warehouse entry conveyor line 30, the first lift conveyor line 40 may be provided with a sensing module (which may include a photoelectric sensor or a gravity sensor) for sensing the wire harness tub 300 carried thereon, and the sensing module may communicate with the control device 50. The control device 50 may distribute the racks storing the wire harness barrels 300 according to the sensed signals of the wire harness barrels 300 of the warehouse-in conveyor line 30. After the wire harness barrels 300 on the warehouse-in conveying line 30 are conveyed to the first lifting conveying line 40, the control device 50 can control the supporting surface of the first lifting conveying line 40 to rise from the initial height to the preset height (the preset height can be set and adjusted according to actual requirements) according to the wire harness barrel 300 sensing signal of the first lifting conveying line 40, and the first stacking mechanism 20 can extract the wire harness barrels 300 from the first lifting conveying line 40 under the control of the control device 50 and store the wire harness barrels 300 in the allocated cargo boxes. After the wire harness bucket 300 on the first lift conveyor line 40 is removed, the support surface of the first lift conveyor line 40 may be lowered to an initial height.

In some embodiments, the warehousing system 100 may be deployed in a factory, warehouse, etc., taking the warehousing system 100 deployed in a warehouse as an example. The first lift conveyor line 40 may be a lift line or a lifter, and the first stacking mechanism 20 may be a stacker, or other equipment or robot with logistic handling and warehousing functions. The control device 50 may be a computer, a server, or other devices or modules having control functions.

In some embodiments, the warehouse may be provided with a cargo staging area that may be used to staging the harness barrel 300. The warehouse system 100 may further include a cargo retrieval mechanism 60, wherein the cargo retrieval mechanism 60 may be disposed adjacent to the warehouse entry conveyor line 30, and the cargo retrieval mechanism 60 is configured to retrieve cargo from the cargo temporary storage area and place the cargo onto the warehouse entry conveyor line 30 for warehouse entry.

In some embodiments, the wire harness barrel 300 may further be provided with a buckle body 3001, the cargo taking mechanism 60 may be a suspension mechanism, and the cargo taking mechanism 60 may include a body 601, a cantilever crane 602 connected to the body 601, and a hook 603 connected to the cantilever crane 602. The cantilever crane 602 can rotate relative to the body 601, and the hanging hook 603 can hook the buckle body 3001 of the wire harness barrel 300, so that the wire harness barrel 300 is carried. For example, the suspension mechanism may be manually manipulated to carry the wire harness barrel 300 to the entrance of the warehouse entry conveyor line 30.

In some embodiments, the pallet 10 may include a first sub-pallet 101, a second sub-pallet 102, a third sub-pallet 103, and a fourth sub-pallet 104, each sub-pallet 101-104 may include multiple layers, and each layer may include multiple racks. The warehouse system 100 may also include a second stacking mechanism 70 and a shunt conveyor line 80. The second stacking mechanism 70 may have the same structure as the first stacking mechanism 20. A first lane 201 is formed between the first sub-deck 101 and the second sub-deck 102, and a second lane 202 is formed between the third sub-deck 103 and the fourth sub-deck 104. The first stacking mechanism 20 is movable in the first lane 201, and the first stacking mechanism 20 is configured to store the wire harness bucket 300 to the first sub-rack 101 or the second sub-rack 102, or to take out the wire harness bucket 300 from the first sub-rack 101 or the second sub-rack 102. The second stacking mechanism 70 is movable within the second lane 202, and the second stacking mechanism 70 is configured to store the wire harness bucket 300 to the third sub-rack 103 or the fourth sub-rack 104, or to take out the wire harness bucket 300 from the third sub-rack 103 or the fourth sub-rack 104. One end of the branching conveyor line 80 is connected to the warehouse entry conveyor line 30, and the other end of the branching conveyor line 80 is connected to the first lift conveyor line 40. The first lift conveyor line 40 may include a first sub lift conveyor line 401 and a second sub lift conveyor line 402, and the shunt conveyor line 80 may include two branch conveyor lines (hereinafter referred to as an a-way conveyor line and a B-way conveyor line), where the a-way conveyor line is engaged with the first sub lift conveyor line 401, and the B-way conveyor line is engaged with the second sub lift conveyor line 402. The shunt conveyor line 80 may selectively convey the wire harness tub 300 conveyed on the warehouse conveyor line 30 to the first sub-lift conveyor line 401 or to the second sub-lift conveyor line 402 under the control of the control device 50.

The first sub-lift conveyor line 401 is engaged with the first stacking mechanism 20, the second sub-lift conveyor line 402 is engaged with the second stacking mechanism 70, and the first stacking mechanism 20 can extract the wire harness bucket 300 from the first sub-lift conveyor line 401 and store it to the first sub-rack 101 or the second sub-rack 102 under the control of the control device 50. The second stacking mechanism 70 is used to extract the wire harness bucket 300 from the second sub-lift conveyor line 402 and store it to the third sub-rack 103 or the fourth sub-rack 104 under the control of the control device 50.

In some embodiments, a weight sensing device 301 may also be provided on the warehouse entry conveyor line 30, and the weight sensing device 301 may control the apparatus 50 to be communicatively coupled. The weight sensing device 301 is used for sensing the weight of the conveyed wire harness barrel 300, the control device 50 can convert the weight of the wire harness barrel 300 into the wire harness length of the wire harness barrel 300, and the check on the incoming material quality of the wire harness barrel 300 can be achieved. The control apparatus 50 may also perform specification differentiation of the wire harness barrel 300 according to the weight of the wire harness barrel 300. The control apparatus 50 may record whether each bin on the shelf 10 stores the wire harness bucket 300, and the wire harness length of the wire harness bucket 300. The control device 50 may further control the branching conveyor line 80 to perform branching transfer on the wire harness barrels 300 according to the inventory amounts of the first sub-rack 101 and the second sub-rack 102, and the inventory amounts of the third sub-rack 103 and the fourth sub-rack 104, so that the inventory amounts of the wire harness barrels 300 of the racks in the two lanes are substantially equal (the difference value is within a preset value, and the preset value may be set according to actual requirements).

In some embodiments, the control device 50 may further control the branching line 80 to branch and transfer the wire harness barrels 300 with a certain specification according to the inventory amounts of the wire harness barrels 300 with the specification of the first sub-rack 101 and the second sub-rack 102 and the inventory amounts of the wire harness barrels 300 with the specification of the third sub-rack 103 and the fourth sub-rack 104, so that the inventory amounts of the wire harness barrels 300 with the same specification of the racks with two lanes are substantially equal.

As shown in fig. 3, the warehouse system 100 further includes a docking conveyor line 90, where the docking conveyor line 90 is disposed between the first lane 201 and the second lane 202, and the docking conveyor line 90 may be a line body for conveying articles. The first stacking mechanism 20 is further configured to take out the wire harness barrel 300 from the designated cargo rack of the first sub-rack 101 or the designated cargo rack of the second sub-rack 102 under the control of the control device 50, and place the taken out cargo on the side where the connection conveyor line 90 is located to convey the cargo to the second roadway 202, so that the second stacking mechanism 70 can extract the wire harness barrel 300 from the connection conveyor line under the control of the control device 50, and store the wire harness barrel 300 in the designated cargo rack of the third sub-rack 103 or the designated cargo rack of the fourth sub-rack 104, thereby realizing that when the number of wire harness barrels 300 of the same specification on the racks of two roadways is uneven, or the wire harness barrel 300 of a certain specification on the rack of one roadway cannot meet the production/processing requirement, the wire harness barrel 300 is replenished to the rack of the other roadway through the connection conveyor line 90.

Likewise, the second stacking mechanism 70 may also take out the wire harness barrel 300 from the designated cargo space of the third sub-rack 103 or the designated cargo space of the fourth sub-rack 104 under the control of the control device 50, and place the taken out wire harness barrel 300 on the side where the connection conveyor line 90 is located for transportation to the first lane 201, so that the first stacking mechanism 30 may extract the wire harness barrel 300 from the connection conveyor line 90 under the control of the control device 50 and store it in the designated cargo space of the first sub-rack 101 or the designated cargo space of the second sub-rack 102.

In some embodiments, wire harness barrel 300 transfer between a first rack 101 or a second rack 102 and a third rack 103 or a fourth rack 104 may be accomplished by providing two docking transfer lines 90, e.g., one docking transfer line 90 for wire harness barrel 300 transfer of the first rack 101 or the second rack 102 to the third rack 103 or the fourth rack 104 and another docking transfer line 90 for wire harness barrel 300 transfer of the third rack 103 or the fourth rack 104 to the first rack 101 or the second rack 102.

In some embodiments, the warehouse system 100 may further include two ex-warehouse conveyor lines 91a, 91b and two second lift conveyor lines 92a, 92b.

The delivery conveyor line 91a is engaged with the second lift conveyor line 92a, and the delivery conveyor line 91b is engaged with the second lift conveyor line 92b. The first stacking mechanism 30 is further configured to take out the wire harness barrel 300 from the designated cargo rack of the first sub-rack 101 or the second sub-rack 102 under the control of the control device 50, and place the wire harness barrel in the second lifting conveyor line 92a to be transferred to the delivery conveyor line 91a via the second lifting conveyor line 92a for delivery, for example, a warehouse is provided with a delivery temporary storage area, which may be disposed adjacent to the end of the delivery conveyor line 91 a. The second stacking mechanism 70 is also used to take out the wire harness barrels 300 from the designated cargo rack of the third sub-rack 103 or the fourth sub-rack 104 under the control of the control device 50, and place them on the second lift conveyor line 92b to be transferred to the delivery conveyor line 91b for delivery via the second lift conveyor line 92b. The wire harness barrel 300 taken out of the warehouse may be an empty barrel in which the wire harness has been drawn out or a solid barrel in which the wire harness is wound, which is not limited in the present application.

Referring again to fig. 1, the warehouse system 100 further includes a wire harness processing station 200, where the wire harness processing station 200 is configured to process wire harnesses on a wire harness barrel 300. The harness processing station 200 may be disposed on one side of the first sub-rack 101 and/or on one side of the fourth sub-rack 104. For the first sub-shelf 101 and the fourth sub-shelf 104, a plurality of layers may be sequentially arranged from top to bottom, each layer is provided with a plurality of goods shelves, the bottommost layer is a wire harness processing layer, and the rest layers are wire harness storage layers, so that the wire harness processing table 200 is convenient for processing from the goods shelves of the wire harness processing layer. The first stacking mechanism 20, the second stacking mechanism 70 can transport the wire harness barrels 300 in the wire harness storage layer to the cargo compartment of the wire harness processing layer for production needs. When the wire harness on the wire harness bucket 300 of a certain cargo compartment of the wire harness processing layer runs out, the first stacking mechanism 20 or the second stacking mechanism 70 may convey the empty bucket to the second lift conveyor line 92a or the second lift conveyor line 92b, and carry out the shipment via the shipment conveyor line 91a or the shipment conveyor line 91 b.

Referring to fig. 2 again, for the first sub-shelf 101 and the fourth sub-shelf 104, each grid of the harness processing layer is provided with a guide ring set 11 corresponding to each other. When the wire harness processing table 200 draws the wire harness barrel 300 located in a certain cargo compartment of the wire harness processing layer, the guide ring set 11 is used for guiding the wire of the wire harness barrel 300 to the wire harness processing table 200, so that the wire drawing of the processing table is smoother. The guide ring set 11 includes a first guide ring 110 and a second guide ring 111, wherein the first guide ring 110 may be disposed on a top surface of the cargo compartment, and the second guide ring 111 may be disposed on a side surface of the cargo compartment adjacent to the harness processing table 200.

In some embodiments, for the first sub-rack 101, the fourth sub-rack 104, each bin of the harness processing layer is provided with a one-to-one correspondence of the call buttons 12. The control device 50 is further configured to receive a material calling command from the material calling button 12, and the first stacking mechanism 20 or the second stacking mechanism 70 is further configured to take out the wire harness barrel 300 from a designated cargo compartment of the wire harness storage layer under the control of the control device 50, and store the wire harness barrel in the cargo compartment corresponding to the material calling command.

In some embodiments, the material calling button 12 may be a manual material calling button, and the material calling button 12 is matched with the control device 50 to determine the position and specification of the material shortage lattice. For example, when the position of the x_1 bin is the material calling position, the wire harness processing table 200 determines that the x_1 bin is the material calling position of the generation processing wire harness, the material calling button 12 is manually pressed at the position of the x_1 bin, and the control device 50 can control the first stacking mechanism 20 or the second stacking mechanism 70 to carry the wire harness barrel 300 to the x_1 bin by manually determining the accuracy of the material feeding position, so that the wire harness processing table 200 processes the wires of the wire harness barrel 300 in the x_1 bin, and the processing fault tolerance of the warehouse system can be improved.

It will be evident to those skilled in the art that the application is not limited to the details of the foregoing illustrative embodiments, and that the present application may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. Accordingly, the embodiments are to be considered in all respects as illustrative and not restrictive. Furthermore, it is evident that the word "comprising" does not exclude other elements or steps, and that the singular does not exclude a plurality.

Finally, it should be noted that the above-mentioned embodiments are merely for illustrating the technical solution of the present application and not for limiting the same, and although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made to the technical solution of the present application without departing from the spirit and scope of the technical solution of the present application.

Claims

1. The warehousing system is characterized by comprising a first goods shelf, a second goods shelf, a third goods shelf, a fourth goods shelf, a first stacking mechanism, a second stacking mechanism, a warehousing conveying line, a connection conveying line, a first lifting conveying line, a control device and a wire harness processing table, wherein the control device is in communication connection with the warehousing conveying line, the first lifting conveying line and the first stacking mechanism, a plurality of layers are sequentially arranged on the first goods shelf from top to bottom, a plurality of goods shelves are arranged on each layer, the bottommost layer of the first goods shelf is a wire harness processing layer, the rest layers are wire harness storage layers, the warehousing conveying line is connected with the first lifting conveying line, the first lifting conveying line is connected with the first stacking mechanism, when the wire harness barrels are conveyed by the warehousing conveying line, the control device is used for distributing the goods shelves for storing the wire harness barrels, the first stacking mechanism is used for extracting the wire harness barrels from the first lifting conveying line under the control of the control equipment and storing the wire harness barrels into the allocated goods lattices, the wire harness processing table is arranged on one side of the first goods shelf, the wire harness processing layer is provided with a plurality of guide ring groups corresponding to the goods lattices one by one, when the wire harness processing table is used for drawing wires of the wire harness barrels of the goods lattices of the wire harness processing layer, the guide ring groups are used for guiding wires of the wire harness barrels of the goods lattices to the wire harness processing table, the wire harness processing layer is also provided with a plurality of material calling buttons corresponding to the goods lattices one by one, the control equipment is also used for receiving material calling instructions of the material calling buttons, the first stacking mechanism is also used for taking out the wire harness barrels from the appointed goods lattices of the wire harness storage layer under the control of the control equipment, storing the material into a goods lattice corresponding to the material calling instruction;

a first roadway is formed between the first goods shelf and the second goods shelf, a second roadway is formed between the third goods shelf and the fourth goods shelf, the connection conveying line is arranged between the first roadway and the second roadway, the first stacking mechanism is further used for taking out a wire harness barrel from a specified goods shelf of the first goods shelf or a specified goods shelf of the second goods shelf under the control of the control equipment and placing the taken out wire harness barrel on the connection conveying line, and the second stacking mechanism is further used for taking out the wire harness barrel from the connection conveying line under the control of the control equipment and storing the wire harness barrel in the specified goods shelf of the third goods shelf or the specified goods shelf of the fourth goods shelf; or alternatively

2. The warehousing system of claim 1 further including a pick mechanism disposed adjacent to the warehousing conveyor line, the pick mechanism for extracting the wire harness barrels from the cargo staging area and placing them on the warehousing conveyor line for warehousing.

3. The warehousing system of claim 1 further including an outbound conveyor line and a second lift conveyor line, said outbound conveyor line being engaged with said second lift conveyor line, said first stacking mechanism further being adapted to remove said wire harness drums from designated cargo compartments under control of said control device and to be placed on said second lift conveyor line for transfer to said outbound conveyor line for outbound via said second lift conveyor line.

4. The warehousing system of claim 1 wherein the guide ring set includes a first guide ring and a second guide ring, the first guide ring disposed on the top surface of the cargo compartment and the second guide ring disposed on the side of the cargo compartment adjacent the harness processing station.

5. The warehousing system of any one of claims 1 to 4 further including a shunt conveyor line, one end of the shunt conveyor line being engaged with the warehousing conveyor line, the other end of the shunt conveyor line being engaged with the first lift conveyor line, the first lift conveyor line including a first sub lift conveyor line engaged with the first stacking mechanism and a second sub lift conveyor line engaged with the second stacking mechanism, the first stacking mechanism being for extracting the wire harness bucket from the first sub lift conveyor line under control of the control device, the second stacking mechanism being for extracting the wire harness bucket from the second sub lift conveyor line under control of the control device.

6. The warehousing system of claim 5 wherein the shunt conveyor line is configured to transfer wire harness barrels conveyed by the warehousing conveyor line to the first sub-lift conveyor line or to the second sub-lift conveyor line under control of the control device.

7. The warehousing system of claim 6 wherein the control apparatus is configured to control the shunt delivery line to perform wire harness barrel shunt forwarding based on the inventory of the shelves corresponding to the first lane and the inventory of the shelves corresponding to the second lane.

8. The warehousing system of claim 1 wherein the warehousing conveyor line is provided with a weight sensing device for sensing the weight of the conveyed wire harness barrel, and the control apparatus is further configured to convert the wire harness length of the wire harness barrel based on the weight of the wire harness barrel and store the wire harness length.