CN115626497A - Anti-bridging starch adding device and method - Google Patents
Anti-bridging starch adding device and method Download PDFInfo
- Publication number
- CN115626497A CN115626497A CN202211410462.1A CN202211410462A CN115626497A CN 115626497 A CN115626497 A CN 115626497A CN 202211410462 A CN202211410462 A CN 202211410462A CN 115626497 A CN115626497 A CN 115626497A
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- Prior art keywords
- starch
- bin
- wall
- control box
- air bag
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- 229920002472 Starch Polymers 0.000 title claims abstract description 139
- 235000019698 starch Nutrition 0.000 title claims abstract description 139
- 239000008107 starch Substances 0.000 title claims abstract description 139
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 80
- 238000010408 sweeping Methods 0.000 claims abstract description 52
- 239000006185 dispersion Substances 0.000 claims description 8
- 238000007790 scraping Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 238000010009 beating Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000001737 promoting effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 7
- 229910052602 gypsum Inorganic materials 0.000 description 6
- 239000010440 gypsum Substances 0.000 description 6
- 230000004580 weight loss Effects 0.000 description 4
- 238000003860 storage Methods 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005574 cross-species transmission Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/46—Devices for emptying otherwise than from the top using screw conveyors
- B65G65/463—Devices for emptying otherwise than from the top using screw conveyors arranged vertically or substantially vertically within the container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/54—Large containers characterised by means facilitating filling or emptying
- B65D88/64—Large containers characterised by means facilitating filling or emptying preventing bridge formation
- B65D88/66—Large containers characterised by means facilitating filling or emptying preventing bridge formation using vibrating or knocking devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/08—Devices for emptying storage spaces as completely as possible
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The invention discloses a filling-proof starch adding device and method, which comprises a starch bin, a hinged conveying bin and a cylindrical tank, wherein a weightlessness scale is arranged on the cylindrical tank, a blanking assembly is arranged between the starch bin and the hinged conveying bin, a vibration assembly is arranged on the cylindrical tank, the blanking assembly comprises a sweeping air bag, the sweeping air bag is contacted with the inner wall of the starch bin after being expanded and is circumferentially swept over the inner wall of the starch bin to scrape filling materials, the vibration assembly comprises a vibration source and a plurality of dispersing vibration heads, and the plurality of dispersing vibration heads are arranged on the outer wall of the cylindrical tank. The invention utilizes the blanking component to sweep the air bag over the inner wall of the starch bin, is softer than a method of vibrating and removing the fluffy materials, and can not cause the loose connection of the device even if the device is used for a long time.
Description
Technical Field
The invention relates to the technical field of gypsum board production, in particular to a device and a method for preventing filling material starch from being added.
Background
During the manufacturing process of the gypsum board, the starch is added by using a weight loss scale for metering, and the starch is placed in the weight loss scale, and the starch with the weight meeting the requirement is weighed by the weight loss scale for downward production. However, in the actual operation process, when the starch falls into the weight loss scale, the addition amount of the starch is usually in error due to the occurrence of the bridging phenomenon, so that the manufacture of the gypsum board is not satisfactory.
The fluffing phenomenon, i.e. starch is adhered to the bin wall and the tank wall when the starch is below the bin wall and forms lumps for stacking. Particularly, when the starch is fed for the last time in the starch storage bin, the bin body is close to an empty bin, so that the starch is easily accumulated on the bin wall, the feeding amount error is caused, and the precision of the last discharging amount is influenced. The tank body provided with the weightless scale can cause starch to be adhered to the wall of the tank body during each blanking, so that the starch is accumulated slowly to cause final discharging amount errors (from the weighing tank to a mixing tank during gypsum board production).
In the prior art, the vibration devices are usually arranged outside the storage bin and the weighing tank, the falling of the materials is driven through mechanical vibration, the vibration of the bin wall is driven, and the materials are prevented from being bonded on the bin wall.
However, since such devices are usually formed by connecting and assembling mechanical parts, the connection of the whole device is loosened due to such long-term vibration, which results in the decrease of the tightness of the connection and is not favorable for the overall operation of the device.
Disclosure of Invention
The invention aims to provide a device and a method for adding anti-bridging starch, which aim to solve the technical problem that an error occurs in the addition of starch due to bridging in the prior art.
In order to solve the technical problems, the invention specifically provides the following technical scheme:
the utility model provides a prevent fluffy material starch and add device, is in including the starch storehouse of storing starch, setting the starch storehouse below is used for carrying the ream of starch to carry the storehouse and set up the drum jar of storehouse discharge gate is carried to the ream, just be provided with the weightlessness title on the drum jar, its characterized in that be provided with the unloading subassembly between the discharge gate in starch storehouse and the feed inlet in ream dragon transport storehouse and be used for scraping the inner wall in starch storehouse, set up vibrations subassembly on the drum jar and be used for shaking off fluffy material on the drum jar wall, wherein,
the blanking assembly comprises a sweeping air bag which is in contact with the inner wall of the starch bin after being expanded and sweeps the inner wall of the starch bin in the circumferential direction to scrape off the covering material;
the vibrations subassembly includes the vibrations source and a plurality of dispersion vibrations head, and is a plurality of the dispersion vibrations head is installed on the outer wall of drum jar, the vibrations source is through driving a plurality of dispersion vibrations head is right from the equidirectional not the drum jar is beaten in order to drop to adhere to material on the drum jar inner wall.
As a preferable aspect of the present invention, the inner wall of the starch bin and the inner wall of the discharge port of the starch bin are both smooth mirror surfaces.
As a preferable scheme of the invention, the blanking assembly further comprises a control box body arranged between the discharge port and the feed port and a telescopic rod rotatably connected to the control box body, the sweeping air bag is mounted on the telescopic rod, and the edge of the sweeping air bag is attached to the inner wall of the starch bin after the sweeping air bag is expanded;
the control box body drives the telescopic rod to extend towards the interior of the starch bin and drives the sweeping air bag to enter the starch bin, and the control box body also inflates the interior of the sweeping air bag and drives the telescopic rod to rotate along the axial direction so as to drive the sweeping air bag to rotate along the circumferential direction of the inner wall of the starch bin.
As a preferable scheme of the invention, an inflation pipeline is arranged at the side edge part of the telescopic rod, one end of the inflation pipeline is communicated with the sweeping air bag, the other end of the inflation pipeline is connected with the control box body, and a pipe body of the inflation pipeline is coiled and stored through a reel;
the outside of telescopic link still is provided with the protection tube, the protection tube sets up the top of control box will retract telescopic link, gas pipeline and winder parcel are in, the telescopic link is followed stretch out in the protection tube and visit into in the starch storehouse.
As a preferred scheme of the invention, the cavity wall of the discharge port is arranged in an inward inclined manner, the end part of the discharge port is rotatably connected with a baffle plate through a hinge, the inclined direction of the baffle plate is the same as that of the cavity wall of the discharge port, and the baffle plate can be pushed by external force to turn towards the center of the discharge port so as to seal the discharge port;
a jacking disc is arranged below the baffle, the edge of the jacking disc exceeds the edge of the end part of the baffle, and a material penetrating port is arranged on the jacking disc and is positioned right below the material outlet for passing materials;
the jacking disc is fixedly installed on the telescopic rod, the jacking disc ascends along with the extension of the telescopic rod and pushes the baffle to rotate, and the jacking disc can push the baffle to a position for closing the discharge hole after the telescopic rod extends to a final position.
As a preferable scheme of the invention, a spiral auger is further rotatably mounted on the bottom surface of the control box body, the spiral auger is controlled by the control box body to rotate, one end of the spiral auger extends downwards to extend into the feed port, and the edge of the spiral auger is larger than the edge of the control box body and not smaller than the edge of the discharge port so as to receive materials from the discharge port.
As a preferable scheme of the invention, the side wall of the control box body is further provided with a coaming plate, the coaming plate is integrally arranged in an inclined manner, the inclined direction of the coaming plate is the same as the inclined direction of the wall of the discharge hole, the upper opening of the coaming plate wraps the discharge hole, and the lower opening of the coaming plate wraps the feed hole.
As a preferred scheme of the invention, a revolving ring is arranged on the telescopic rod, the revolving ring is rotatably sleeved on the telescopic rod and is electrically connected with the control box body, and the control box body can drive the revolving ring to rotate on the telescopic rod by taking the axis of the telescopic rod as a rotating shaft;
a connecting lead is arranged on the outer wall of the rotary ring, and the other end of the connecting lead is connected with the side edge of the sweeping air bag;
the rotary ring rotates on the telescopic rod to drive the connecting wire to be coiled and wound on the outer wall of the rotary ring, and simultaneously drives the sweeping air bag which is deflated to be coiled and wrapped on the telescopic rod.
As a preferred scheme of the present invention, the dispersive vibration head includes a linkage rod, a supporting point and a resetting elastic member, the middle part of the linkage rod is mounted on the outer wall of the cylindrical tank through the supporting point, the linkage rod is rotatably connected with the supporting point, one end of the linkage rod is connected with the outer wall of the cylindrical tank through the resetting elastic member, the other end of the linkage rod is located below the discharge port of the cylindrical tank and is connected with the vibration source, and the vibration source strikes the outer wall of the cylindrical tank by pushing the linkage rod to rotate around the supporting point.
On the other hand, the anti-bridging starch adding method using the anti-bridging starch adding device comprises the following steps;
step 1: adding the materials into the starch bin, opening the spiral auger, enabling the materials in the starch bin to slowly and orderly enter the auger conveying bin, and conveying the materials into the cylindrical tank through the auger conveying bin;
step 2: starting a vibration source, and vibrating and beating the cylindrical tank through a vibration assembly to discharge materials;
and step 3: when the materials in the starch bin are discharged to form an empty bin, the control box body is opened, and the sweeping air bag is driven to scrape the inner wall of the starch bin so as to remove the covering materials.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the blanking assembly is arranged below the starch bin discharge port and is used for scraping the inner wall of the starch bin, so that the starch in the starch bin can be more accurately and completely discharged when the starch bin is blanked for the last time, and the accuracy of blanking amount cannot be influenced by accumulation of the starch. Simultaneously also set up the vibrations subassembly in the outside of drum jar, clear away the fill material on the drum jar, improved the unloading accuracy. And the blanking component utilizes the sweeping air bag to sweep the inner wall of the starch bin, so that the blanking component is softer than a method for removing the fluffy materials by vibration, and the loose connection position of the device cannot be caused even if the blanking component is used for a long time.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
FIG. 1 is an overall elevation view of the present invention, wherein the blanking assembly and the vibration assembly are shown in cross-section;
FIG. 2 is an enlarged view taken at A of FIG. 1, in which the components of the blanking assembly are in a retracted state;
FIG. 3 is an expanded view of the various components of the blanking assembly of the present invention;
fig. 4 is an enlarged view of the invention at B in fig. 1.
The reference numerals in the drawings denote the following, respectively:
1. a starch bin; 2. a dragon-hinged conveying bin; 3. a discharge port; 4. a cylindrical can; 5. a weightlessness scale; 6. a feed inlet; 7. a blanking assembly; 8. a vibration assembly; 9. sweeping the balloon; 10. a vibration source; 11. dispersing the vibrating head; 12. a control box body; 13. a telescopic rod; 14. an inflation conduit; 16. protecting the tube; 17. a baffle plate; 18. pushing the disc; 20. spirally twisting; 21. enclosing plates; 22. a slewing ring; 23. connecting a lead; 24. a linkage rod; 25. a support point; 26. an elastic reset piece.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 4, the invention provides a device for preventing fluffy material starch from being added, which comprises a starch bin 1 for storing starch, a dragon conveyor bin 2 arranged below the starch bin 1 and used for conveying starch, and a cylindrical tank 4 arranged at a discharge port of the dragon conveyor bin 2, wherein a weightlessness scale 5 is arranged on the cylindrical tank 4, a blanking component 7 is arranged between a discharge port 3 of the starch bin 1 and a feed port 6 of the dragon conveyor bin 2 and used for scraping the inner wall of the starch bin 1, a vibration component 8 is arranged on the cylindrical tank 4 and used for shaking off the fluffy material on the tank wall of the cylindrical tank 4, the blanking component 7 comprises a sweeping air bag 9, the sweeping air bag 9 is contacted with the inner wall of the starch bin 1 after being expanded, and sweeps the inner wall of the starch bin 1 in the circumferential direction to scrape the fluffy material.
The vibration assembly 8 comprises a vibration source 10 and a plurality of dispersing vibration heads 11, wherein the plurality of dispersing vibration heads 11 are installed on the outer wall of the cylindrical tank 4, and the vibration source 10 drives the plurality of dispersing vibration heads 11 to beat the cylindrical tank 4 from different directions so as to break off materials adhered to the inner wall of the cylindrical tank 4.
In practical application, the device mainly carries out blanking on the whole device through the blanking assembly and the vibration assembly. Wherein, the vibrations subassembly is continuous work, and it is continuous for the cylinder jar to vibrate. And the blanking component scrapes materials by leading the sweeping air bag to extend into the starch tank when the starch in the starch bin is discharged to an empty bin.
For the present device, the blanking for starch is a method by single blanking ration. This is the blanking method commonly used in the prior art, and the parts involved are all the prior art, so they are not described in detail. The working principle of which is only briefly described below.
In the device, a pneumatic valve and a controller are arranged on a starch bin, the amount of material to be fed for a single time is set in the controller in advance, and then the pneumatic valve is opened for feeding when in use (the feeding amount is controlled by the opening time of the pneumatic valve, and the pneumatic valve is automatically closed after the specified opening time is reached).
Then the materials enter the auger delivery bin and are delivered to the weightless scale in the cylindrical tank by the auger delivery bin. The weightlessness scale is arranged in the cylinder tank and divides the cylinder tank into an upper layer and a lower layer, the weightlessness scale is also provided with a pneumatic switch, when the weight of the material on the weightlessness scale reaches a preset value, the weightlessness scale opens the pneumatic switch to enable the material on the upper layer to be transferred to the lower layer, and finally the switch at the bottommost part of the cylinder tank is opened by the lower layer to enable the material to enter the mixing tank for gypsum board production. The steps are the steps of finishing single blanking of the starch.
In the working process, the two positions are easy to generate the filling materials, so that the blanking accuracy is influenced. Namely on the bin wall of the starch bin and the tank wall of the cylindrical tank. The vibration component is arranged in the device to continuously vibrate the cylindrical tank so as to eliminate the filling material on the cylindrical tank.
During the use process of the bin wall of the starch bin, the starch bin often has a material blocking state when the starch bin is empty (powder at the edge part is bonded on the bin wall due to the fact that the starch is affected with moisture or the original powder in the starch bin is extruded). At present, the filling material adhered to the wall of the silo at the last point is removed by vibration during the last blanking or is not removed in a short time, and the filling material is directly supplemented. But if not get rid of and can make the accuracy of last unloading unable assurance (total material volume fills in according to single unloading volume in the feed bin, total material volume just can satisfy the unloading of fixed frequency, if the storehouse wall fluffy material takes place, can make the accuracy of last unloading go wrong). Therefore, the existing production method which adopts a method without removal usually does not carry out weighing calculation on the last blanking.
Under this background, this device has set up the unloading subassembly, scrapes the material to the bulkhead, makes the starch storehouse unloading last time also keep accurate.
In addition, this device can further guarantee the ration of starch to add through optimizing the unloading method in addition to having set up unloading subassembly and vibrations subassembly and guaranteeing the unloading accuracy:
1. after the starch bin is fed to the weightlessness scale, a preset feeding value can be set on the weightlessness scale. When the actual weight weighed by the weightlessness scale is larger than the set preset value, the weightlessness scale sends an instruction to drive a switch on the weightlessness scale to open, blanking is carried out until the actual weight weighed by the weightlessness scale reaches the weight obtained by subtracting the preset value from the previous weight, and the weightlessness scale sends an instruction to drive the switch to close at the moment, and blanking is stopped;
2. when the actual weight weighed by the weightlessness scale is smaller than the set preset value, the weightlessness scale does not send an instruction to open the switch on the weightlessness scale, but sends an instruction to open the pneumatic valve positioned in the starch bin to enable the starch bin to continue feeding until the actual weight weighed by the weightlessness scale is not smaller than the set preset value, and at the moment, the weightlessness scale sends an instruction to close the pneumatic valve on the starch bin to enable the switch to be opened to carry out feeding.
For example, the blanking amount of 2KG is set on a controller and a weightlessness scale of a starch bin in advance, the amount of 2KG below a pneumatic valve of the starch bin is opened, the amount after the weightlessness scale is reached is 2.1KG due to the vibration of the device or the storage in a hinged conveyor conveying bin, then the switch is immediately opened for blanking after the weightlessness scale weighs 2.1KG, the actual numerical value weighed on the weightlessness scale is gradually reduced at the moment, when the numerical value reaches 2.1KG-2kg =0.1kg, the switch is closed to stop blanking, the blanking amount is accurate, and then the 2KG amount is enabled to reach a mixing tank for producing gypsum boards by matching with a vibration assembly;
if the weighed amount of the weightlessness scale is 1.9KG, the weightlessness scale does not send an instruction to open the switch, but sends an instruction to open a pneumatic valve on the starch bin to enable the starch bin to continue to feed until the weightlessness scale receives the materials and reaches 2KG, and then sends an instruction to close the pneumatic valve of the starch bin and open the switch of the weightlessness scale to feed.
In conclusion, the device can eliminate the material blocking phenomenon through the blanking assembly and the vibration assembly to increase the blanking accuracy, and can also ensure the blanking amount by adding the optimized blanking method.
Meanwhile, the inner walls of the starch bin 1 and the discharge port 3 of the starch bin 1 are smooth mirror surfaces, so that smooth material discharging is facilitated, and materials are not adhered.
The blanking assembly 6 in the device also comprises a control box body 12 arranged between the discharge port 3 and the feed port 6 and an expansion rod 13 rotationally connected to the control box body 12, the sweeping air bag 9 is arranged on the expansion rod 13, and the edge of the sweeping air bag 9 is attached to the inner wall of the starch bin 1 after being expanded.
The control box body 12 drives the telescopic rod 13 to extend towards the inside of the starch bin 1 and drive the sweeping air bag 9 to enter the starch bin 1, and the control box body 12 also inflates towards the inside of the sweeping air bag 9 and drives the telescopic rod 13 to rotate along the axial direction so as to drive the sweeping air bag 9 to rotate along the circumferential direction of the inner wall of the starch bin 1.
The blanking component mainly scrapes the inner wall of the starch bin after the sweeping air bag is inserted into the starch bin so as to withdraw the filling material adhered to the wall of the bin. In the device, a control box body and a telescopic rod are arranged, a sweeping air bag is arranged on the telescopic rod, and the movement of the telescopic rod and the sweeping air bag is controlled by the control box body.
In the device, the sweeping air bag needs to perform the following actions to scrape the inner wall of the starch bin: the sweeping air bag is inserted into the starch bin, the sweeping air bag is inflated to enable the sweeping air bag to be attached to the bin wall, and the telescopic rod is rotated to drive the sweeping air bag to rotate. All three actions are driven by the control box body.
The first action is to stretch the sweep air bag into the starch bin, and the telescopic rod is driven by the control box body to stretch. The control box body is arranged between the discharge port and the feed port, so that the control box body is smaller in appearance and smooth, and cannot block falling of materials and enable the materials to be stored on the control box body. It may be provided as a sphere or a cone. The control box body can be installed through a support frame, and the support frame is connected to the outer wall of the starch bin or the outer wall of the auger conveying bin or an external member. Only the control box body needs to be fixed.
The second action is to inflate the sweeping air bag to make it adhere to the wall of the bin, and the control box body is used to inflate the sweeping air bag through the inflation pipeline.
An inflation pipeline 14 is arranged at the side edge part of the telescopic rod 13, one end of the inflation pipeline 14 is communicated with the sweeping air bag 9, the other end of the inflation pipeline 14 is connected with the control box body 12, and the pipe body of the inflation pipeline 14 is coiled and stored through a reel.
The outside of telescopic link 13 still is provided with protection tube 16, and protection tube 16 sets up in the top of control box 12, including telescopic link 13, gas-filled pipeline 14 and the winder parcel that will retract, telescopic link 13 stretches out from protection tube 16 and stretches into in the starch storehouse 1.
The sweep gasbag sets up the tip at the telescopic link when flat (the telescopic link can be the multinode formula setting, the telescopic link of multinode formula cup joints each other, a section body of topmost can not accomodate in the pole body of below), inflation conduit binds with a section above the telescopic link and is connected, because the telescopic link has flexible attribute, so inflation conduit's pipe shaft can be curled by the winder and accomodate, inflation conduit just can stretch out or retract along with the extension or the shortening of telescopic link like this, can not cause winding phenomenon.
Because this device sets up between discharge gate and feed inlet, so set up the protection tube in the telescopic link outside can avoid starch to get into inner structure. Protection tube 16 fixed mounting is at the top of control box, and telescopic link and gas pipeline and winder setting are inside it, and its top sets up the opening, and the opening part sets up valve formula soft rubber, when the telescopic link stretches out, can break through the valve and stretch out to the valve can also seal the clearance between telescopic link and the protection tube this moment, prevents that the dust from getting into.
In addition, after the sweep airbag is used, the sweep airbag needs to be stored to prevent the sweep airbag from interfering with falling materials, so that a turning ring 22 is arranged on the telescopic rod 13 of the sweep airbag, the turning ring 22 is rotatably sleeved on the telescopic rod 13, the turning ring 22 is electrically connected with the control box body 12, and the control box body 12 can drive the turning ring 22 to rotate on the telescopic rod 13 by taking the axis of the telescopic rod 13 as a rotating shaft;
the outer wall of the revolving ring 22 is provided with a connecting wire 23, the other end of the connecting wire 23 is connected with the side edge of the sweep air bag 9, and the revolving ring 22 is also provided with an annular wire groove.
The rotary ring 22 rotates on the telescopic rod 13 to drive the connecting wire 23 to curl and encircle in the annular wire groove, and simultaneously drive the air-leaking sweeping air bag 9 to curl and wrap on the telescopic rod 13.
And the third movable actuating telescopic rod drives the sweeping air bag to rotate, which can be independently completed by the control box body. When the control box is specifically arranged, the telescopic rod is rotatably arranged in the control box, and the control box drives the telescopic rod to rotate.
In addition, because there is the difference in height between starch storehouse and the discharge gate, so when sweeping the gasbag and scraping the material, the fluffy material of eminence falls and can appear the dust because of the difference in height, can kick-back even overflow outside the feed gate. Therefore, the baffle is arranged at the discharge port, and when the sweeping air bag is inserted into the starch bin, the baffle shields and seals the discharge port, so that the problem is solved.
The chamber wall of discharge gate 3 inwards inclines to set up, and it is connected with baffle 17 to rotate through the hinge at the tip of discharge gate 3, and the incline direction of baffle 17 is the same with the incline direction in discharge gate 3 chamber wall, and baffle 17 can be in order to seal discharge gate 3 to the upset of discharge gate 3 center under the promotion of external force.
A jacking disc 18 is arranged below the baffle 17, the edge of the jacking disc 18 exceeds the edge of the end part of the baffle 17, and a material penetrating port is formed in the position, right below the discharge port 3, of the jacking disc 18 and used for passing materials.
The telescopic rod can be multi-section, so the jacking disc can be arranged on the penultimate section and can ascend when the sweeping air bag is about to stop the end point, and the baffle is lifted after the sweeping air bag finally reaches so as to complete overturning shielding. The section of telescopic link that moves the disc place promptly can lengthen under the control of control box and shorten to be located the protection tube outside under the state of complete withdrawal, move the telescopic link that the disc place promptly and can not retract into completely, but expose one section and be located the protection tube outside. So as to be convenient for setting and placing the jacking disc.
The jacking disc 18 is fixedly installed on the telescopic rod 13, the jacking disc 18 rises along with the extension of the telescopic rod 13 and pushes the baffle 17 to rotate, and the jacking disc 18 can push the baffle 17 to a position for closing the discharge hole after the telescopic rod 13 extends to a final position.
In addition, this device still is provided with the spiral and articulates longly, through the long orderly ejection of compact of spiral and articulating for the material can not be quick when the ejection of compact from the discharge gate lead to the fact the putty on the feed inlet, but in order slowly get into the feed inlet. The bottom surface of the control box body 12 is also rotatably provided with a spiral auger 20, the spiral auger 20 is controlled by the control box body 12 to rotate, one end of the spiral auger 20 extends downwards to stretch into the feed inlet 6, and the edge of the spiral auger 20 is larger than the edge of the control box body 12 and is not smaller than the edge of the discharge outlet 3 so as to receive materials from the discharge outlet 3.
The side wall of the control box body 12 is also provided with a coaming 21, the coaming 21 is integrally arranged in an inclined way, the inclined direction is the same as the inclined direction of the wall of the discharge port 3 cavity, the discharge port 3 is wrapped by the upper opening of the coaming 21, and the feed port 6 is wrapped by the lower opening of the coaming 21. The function of bounding wall is to enclose the space between discharge gate and the feed inlet, makes the material can not spill over from the gap.
Wherein, dispersion vibrations head 11 includes trace 24, strong point 25 and elastic component 3 that resets, and the middle part of trace 24 passes through strong point 25 and installs on the outer wall of cylinder jar 4, and trace 24 and strong point 25 rotate and be connected, and the one end of trace 24 is connected with the outer wall of cylinder jar 4 through elastic component 3 that resets, and the other end is located the below of cylinder jar 4 discharge gate and is connected with vibrations source 10, and vibrations source 10 rotates around strong point 25 through promoting trace 24 in order to beat the outer wall of cylinder jar 4.
The vibroseis source may use elliptical rotation to drive the tapping of a dispersive vibroseis head.
A method for adding the anti-fluffing material starch based on the anti-fluffing material starch adding device of the claims 1-9, which is characterized by comprising the following steps;
step 1: adding the materials into the starch bin 1, starting the spiral auger 20, enabling the materials in the starch bin 1 to slowly and orderly enter the auger conveying bin 2, and conveying the materials into the cylindrical tank 4 through the auger conveying bin 2;
step 2: starting a vibration source 10, and vibrating and beating the cylindrical tank 4 through a vibration assembly 8 to discharge materials;
and step 3: when the materials in the starch bin 1 are discharged to form an empty bin, the control box body 12 is opened, and the sweeping air bag 9 is driven to scrape the inner wall of the starch bin 1 so as to remove the filling materials.
The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application, and the protection scope of the present application is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present application and such modifications and equivalents should also be considered to be within the scope of the present application.
Claims (10)
1. An anti-fluffing material starch adding device is characterized in that,
the starch bin type starch conveying device comprises a starch bin (1) for storing starch, a dragon conveying bin (2) arranged below the starch bin (1) and used for conveying starch, and a cylindrical tank (4) arranged at a discharge port (3) of the dragon conveying bin (2), wherein a weightlessness scale (5) is arranged on the cylindrical tank (4), a discharging component (7) is arranged between the discharge port (3) of the starch bin (1) and a feed port (6) of the dragon conveying bin (2) and used for scraping the inner wall of the starch bin (1), and a vibration component (8) is arranged on the cylindrical tank (4) and used for shaking off a covering material on the tank wall of the cylindrical tank (4);
wherein the blanking assembly (7) comprises a sweeping air bag (9), the sweeping air bag (9) is contacted with the inner wall of the starch bin (1) after being expanded, and is circumferentially swept over the inner wall of the starch bin (1) to scrape off the fluffy materials;
vibrations subassembly (8) are including vibrations source (10) and a plurality of dispersion vibrations head (11), and are a plurality of dispersion vibrations head (11) are installed on the outer wall of cylinder jar (4), vibrations source (10) are a plurality of through the drive dispersion vibrations head (11) are right from different directions cylinder jar (4) are beaten in order to drop to adhere to material on the cylinder jar (4) inner wall.
2. The filling material starch adding device as claimed in claim 1,
the inner wall of the starch bin (1) and the inner wall of the discharge hole (3) of the starch bin (1) are smooth mirror surfaces.
3. The anti-fluffing starch adding device of claim 1,
the blanking assembly (7) further comprises a control box body (12) arranged between the discharge port (3) and the feed port (6) and an expansion link (13) rotatably connected to the control box body (12), the sweeping air bag (9) is installed on the expansion link (13), and the edge of the sweeping air bag (9) is attached to the inner wall of the starch bin (1) after being expanded;
the control box body (12) drives the telescopic rod (13) to the inside extension of the starch bin (1) and drive the sweeping air bag (9) to enter the starch bin (1), and the control box body (12) also inflates the inside of the sweeping air bag (9) and drives the telescopic rod (13) to rotate along the axial direction so as to drive the sweeping air bag (9) to rotate along the circumferential direction of the inner wall of the starch bin (1).
4. The anti-fluffing starch adding device of claim 3,
an inflation pipeline (14) is arranged at the side edge part of the telescopic rod (13), one end of the inflation pipeline (14) is communicated with the sweeping air bag (9), the other end of the inflation pipeline (14) is connected with the control box body (12), and the pipe body of the inflation pipeline (14) is coiled and stored through a reel;
the outside of telescopic link (13) still is provided with protection tube (16), protection tube (16) set up the top of control box (12) will retract including telescopic link (13), gas pipeline (14) and winder parcel, telescopic link (13) are followed stretch out in protection tube (16) and are visited into in starch storehouse (1).
5. The anti-fluffing starch adding device of claim 4,
the cavity wall of the discharge port (3) is arranged in an inward inclined manner, a baffle (17) is rotatably connected to the end part of the discharge port (3) through a hinge, the inclined direction of the baffle (17) is the same as that of the cavity wall of the discharge port (3), and the baffle (17) can be pushed by external force to turn towards the center of the discharge port (3) so as to seal the discharge port (3);
a jacking disc (18) is arranged below the baffle (17), the edge of the jacking disc (18) exceeds the edge of the end part of the baffle (17), and a material penetrating port is formed in the position, right below the material outlet (3), of the jacking disc (18) and used for passing materials;
the jacking disc (18) is fixedly installed on the telescopic rod (13), the jacking disc (18) ascends along with the extension of the telescopic rod (13) and pushes the baffle (17) to rotate, and the jacking disc (18) can push the baffle (17) to a position for closing the discharge hole (3) after the telescopic rod (13) extends to a final position.
6. The anti-fluffing starch adding device of claim 3,
spiral hinge dragon (20) are still installed in the rotation on the bottom surface of control box (12), spiral hinge dragon (20) by control box (12) control is rotated, the one end downwardly extending of spiral hinge dragon (20) is visited in feed inlet (6), the edge of spiral hinge dragon (20) is greater than the edge of control box (12) and not less than the edge of discharge gate (3) is in order to receive and come from the material of discharge gate (3).
7. The anti-fluffing starch adding device of claim 6,
the side wall of the control box body (12) is further provided with a surrounding plate (21), the surrounding plate (21) is integrally arranged in an inclined mode, the inclined direction of the surrounding plate is the same as the inclined direction of the wall of the discharge hole (3), the upper opening of the surrounding plate (21) wraps the discharge hole (3), and the lower opening of the surrounding plate (21) wraps the feed hole (6).
8. The anti-fluffing starch adding device of claim 4,
the telescopic rod (13) is provided with a rotary ring (22), the rotary ring (22) is rotatably sleeved on the telescopic rod (13), the rotary ring (22) is electrically connected with the control box body (12), and the control box body (12) can drive the rotary ring (22) to rotate on the telescopic rod (13) by taking the axis of the telescopic rod (13) as a rotating shaft;
a connecting lead (23) is arranged on the outer wall of the rotary ring (22), and the other end of the connecting lead (23) is connected with the side edge of the sweeping air bag (9);
the rotary ring (22) rotates on the telescopic rod (13) to drive the connecting wire (23) to be curled to encircle on the outer wall of the rotary ring (22), and simultaneously drives the sweeping air bag (9) which is deflated to be curled and wrapped on the telescopic rod (13).
9. The filling material starch adding device as claimed in claim 1,
dispersion vibrations head (11) are including trace (24), strong point (25) and elasticity reset piece (26), the middle part of trace (24) is passed through strong point (25) are installed on the outer wall of cylinder jar (4), just trace (24) with strong point (25) rotate to be connected, the one end of trace (24) through reset elastic component (3) with the outer wall connection of cylinder jar (4), the other end is located the below of cylinder jar (4) discharge gate and with vibration source (10) are connected, vibration source (10) are through promoting trace (24) wind strong point (25) rotate in order to beat the outer wall of cylinder jar (4).
10. A method for adding the anti-fluffing material starch based on the anti-fluffing material starch adding device of any one of claims 1-9, which is characterized by comprising the following steps;
step 1: adding materials into the starch bin (1), starting the spiral auger (20), enabling the materials in the starch bin (1) to slowly and orderly enter the auger conveying bin (2) and be conveyed into the cylindrical tank (4) through the auger conveying bin (2);
step 2: starting a vibration source (10), and vibrating and beating the cylindrical tank (4) through a vibration assembly (8) to discharge materials;
and step 3: when the materials in the starch bin (1) are discharged to form an empty bin, the control box body (12) is opened, and the sweeping air bag (9) is driven to scrape the inner wall of the starch bin (1) so as to remove the fluffy materials.
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| CN202211410462.1A CN115626497B (en) | 2022-11-11 | 2022-11-11 | Device and method for preventing starch from being added into bulk material |
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| CN202211410462.1A CN115626497B (en) | 2022-11-11 | 2022-11-11 | Device and method for preventing starch from being added into bulk material |
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| CN115626497B CN115626497B (en) | 2024-07-26 |
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