CN115625903A - Earphone shell assembling tool and earphone shell assembling method - Google Patents

Earphone shell assembling tool and earphone shell assembling method Download PDF

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Publication number
CN115625903A
CN115625903A CN202211262680.5A CN202211262680A CN115625903A CN 115625903 A CN115625903 A CN 115625903A CN 202211262680 A CN202211262680 A CN 202211262680A CN 115625903 A CN115625903 A CN 115625903A
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China
Prior art keywords
shell
face
adjusting
earphone
assembly
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CN202211262680.5A
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Chinese (zh)
Inventor
刘伟
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Goertek Techology Co Ltd
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Goertek Techology Co Ltd
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Priority to CN202211262680.5A priority Critical patent/CN115625903A/en
Publication of CN115625903A publication Critical patent/CN115625903A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/82Testing the joint
    • B29C65/8253Testing the joint by the use of waves or particle radiation, e.g. visual examination, scanning electron microscopy, or X-rays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/34Electrical apparatus, e.g. sparking plugs or parts thereof
    • B29L2031/3431Telephones, Earphones

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Telephone Set Structure (AREA)

Abstract

The invention discloses an earphone shell assembling tool and an earphone shell assembling method, wherein the earphone shell assembling tool comprises a base body, and a fixing jig, a pressing mechanism and an adjusting mechanism which are arranged on the base body, wherein the fixing jig is used for fixing a bottom shell, and a face shell is pre-fixed above the bottom shell; the pressing mechanism is arranged above the fixed jig in a liftable mode and used for fixing and pressing the face shell, and the adjusting mechanism sequentially moves the face shell and the fixed jig so as to enable the face shell to be aligned with the bottom shell. The technical scheme of the invention aims to improve the assembly efficiency and the assembly precision of the earphone shell.

Description

Earphone shell assembling tool and earphone shell assembling method
Technical Field
The invention relates to the technical field of earphone assembling equipment, in particular to an earphone shell assembling tool and an earphone shell assembling method.
Background
The earphone shell comprises a bottom shell and a face shell, and the bottom shell and the face shell need to be aligned and then pressed tightly during assembly, so that assembly and fixation of the bottom shell and the face shell are realized. The TWS headset has a housing with different shapes and a small volume, which makes assembly of the headset housing difficult. The in-process that drain pan and face-piece align produces the section difference easily, can cause the junction between them can not smoothly pass through, not only influences the feeling, still can pile up dirt such as dust in the earphone use, influences user's use and experiences.
In the current scheme, all through operation personnel manual regulation section difference during face-piece and drain pan equipment, the inefficiency of this kind of mode not only regulation, and adjust the effect also unreliable, influence the packaging efficiency and the equipment precision of earphone shell.
Disclosure of Invention
The invention mainly aims to provide an earphone shell assembling tool, aiming at improving the earphone shell assembling efficiency and precision.
In order to achieve the above object, the present invention provides an assembly fixture for an earphone shell, including:
a base body;
the fixing jig is arranged on the base body and used for fixing the bottom shell, and the face shell is pre-fixed above the bottom shell;
the pressing mechanism is arranged above the fixing jig in a lifting manner and is used for fixing and pressing the face shell; and
the adjusting mechanism is arranged on the base body and sequentially moves the face shell and the fixing jig so as to align the face shell and the bottom shell.
In an embodiment of the present invention, the assembly fixture of the earphone shell further includes a detection mechanism, the adjustment mechanism includes a first adjustment assembly and a second adjustment assembly both disposed on the base, and the second adjustment assembly is connected to the fixing jig;
first adjusting part drives the face-piece and removes to make face-piece and drain pan tentatively align, detection mechanism is used for detecting the section difference value of the earphone shell side after tentatively aligning, and the fixed tool of second adjusting part drive removes, removes with the relative face-piece of drive drain pan, makes face-piece and drain pan further align.
In one embodiment of the present invention, the first adjustment assembly comprises:
the first driving structure is arranged on the seat body; and
the two adjusting arms are connected to two opposite sides of the first driving mechanism, and one end of each adjusting arm, which is far away from the first driving mechanism, is provided with a butting part;
the first driving structure drives the two adjusting arms to be close to each other so as to move the face shell, and the face shell is aligned with the bottom shell preliminarily.
In an embodiment of the present invention, the first adjusting assembly includes two pairs of adjusting arms, and four adjusting arms are uniformly arranged along the first driving mechanism.
In one embodiment of the invention, the adjustment arm comprises:
one end of the fixed section is connected with the first driving structure, and the other end of the fixed section extends towards the direction departing from the first driving structure; and
adjust the section, adjust the section and connect the one end of keeping away from first drive structure in the canned paragraph to be the contained angle setting with the canned paragraph, the one end that the canned paragraph was kept away from to the regulation section is equipped with butt portion, butt portion and at least partial looks adaptation of face-piece.
In an embodiment of the present invention, the first driving structure includes:
the rotating shaft is rotationally connected with the seat body; and
the linear module is connected with the rotating shaft, and each adjusting arm is in driving connection with the linear module.
In one embodiment of the present invention, the detection mechanism includes:
the central axis of the image acquisition unit is positioned on a plane at the joint of the face shell and the bottom shell, and the image acquisition units respectively acquire the section difference values of the side edges of the face shell and the bottom shell after the initial alignment;
the second adjusting component comprises at least one translation mechanism, the translation mechanism is arranged on the base body and connected with the fixed jig, and the translation mechanism drives the bottom shell to move along the direction perpendicular to the central axis of the image acquisition unit through the fixed jig.
In an embodiment of the invention, the detection mechanism comprises two image acquisition units, and central axes of the two image acquisition units are vertical to each other;
the second adjusting component comprises two translation mechanisms, and the motion directions of the two translation mechanisms are perpendicular to each other.
In an embodiment of the present invention, the pressing mechanism includes:
the lifting component is arranged on the base body; and
the pressing piece is connected with the lifting assembly, and the surface of the pressing piece facing the fixing jig is used for being abutted against the face shell.
The invention also provides an assembly method of the earphone shell, which comprises the following steps:
fixing the bottom shell on a fixing jig;
pre-fixing the face shell on the bottom shell;
the adjusting mechanism moves relative to the seat body, and the face shell and the fixing jig are sequentially moved to enable the face shell to be aligned with the seat body.
In an embodiment of the invention, in the step of moving the adjusting mechanism relative to the base to sequentially move the face shell and the fixing jig so as to align the face shell with the bottom shell, the method includes:
driving the first adjusting assembly to move relative to the base body, so that the face shell and the bottom shell are aligned preliminarily;
detecting a section difference value of the side edge of the earphone shell after the initial alignment;
when the section difference value is larger than the threshold value, the pressing mechanism is driven to descend to fix the face shell, and then the second adjusting assembly is driven to drive the fixing jig to move relative to the base body, so that the bottom shell is aligned with the face shell;
detecting the section difference value of the side edge of the aligned earphone shell again, and repeatedly driving the second adjusting assembly to drive the fixing jig to move relative to the base body when the section difference value is larger than the threshold value until the section difference values of the two sides of the earphone shell are the same;
the driving pressing mechanism firmly presses the face shell and the bottom shell.
In the technical scheme of the invention, the assembly tool of the earphone shell comprises a base body, a fixing jig, a pressing mechanism and an adjusting mechanism. When the earphone shell is assembled by using the assembling tool of the earphone shell, the bottom shell is fixed on the fixing tool, the bottom shell is fixed, then the face shell is placed on the bottom shell, and the face shell is fixed in advance. Then adjustment mechanism removes the face-piece earlier for face-piece and drain pan preliminary alignment, then adjustment mechanism drives fixed tool removal again, makes the relative face-piece of drain pan remove, realizes drain pan and face-piece further alignment. According to the technical scheme, the relative positions of the face shell and the bottom shell are sequentially adjusted by the adjusting mechanism, and compared with a manual adjusting mode in the existing scheme, the adjusting efficiency and adjusting precision can be effectively improved, and the earphone shell assembling efficiency and assembling precision are improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a schematic structural view of an assembly fixture for earphone shells according to an embodiment of the present invention;
FIG. 2 is a schematic view of the first adjustment assembly of FIG. 1;
fig. 3 is a schematic diagram of initial alignment during an assembly process of an earphone shell according to the present invention;
fig. 4 is a schematic diagram of the alignment of the earphone shell after detection in the assembly process of the earphone shell according to the present invention;
fig. 5 is a schematic detection diagram of a detection mechanism in the earphone shell assembling tool of the present invention;
fig. 6 is a schematic structural diagram illustrating an assembly method of an earphone shell according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of another embodiment of the method for assembling an earphone shell according to the present invention.
The reference numbers illustrate:
reference numerals Name (R) Reference numerals Name (R)
100 Earphone shell assembling tool 50 First adjusting component
1 Bottom shell 51 First driving structure
2 Face shell 511 Rotating shaft
10 Base body 513 Linear module
20 Fixing jig 53 Adjusting arm
30 Pressing mechanism 531 Fixed segment
31 Lifting assembly 533 Adjusting section
33 Pressing piece 535 Abutting part
40 Image acquisition unit 60 Second adjusting component
61 Translation mechanism
The objects, features and advantages of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive step based on the embodiments of the present invention, are within the scope of protection of the present invention.
It should be noted that all directional indicators (such as up, down, left, right, front, back \8230;) in the embodiments of the present invention are only used to explain the relative positional relationship between the components, the motion situation, etc. in a specific posture (as shown in the attached drawings), and if the specific posture is changed, the directional indicator is changed accordingly.
In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly, and for example, "secured" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be interconnected within two elements or in a relationship where two elements interact with each other unless otherwise specifically limited. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and/or" appearing throughout is to include three juxtapositions, exemplified by "A and/or B," including either the A or B arrangement, or both A and B satisfied arrangement. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
The invention provides an assembly tool 100 for an earphone shell.
Referring to fig. 1 to 5, in an embodiment of the present invention, an assembly fixture 100 for an earphone shell includes a base 10, and a fixing fixture 20, a pressing mechanism 30, and an adjusting mechanism (not shown) all disposed on the base 10, where the fixing fixture 20 is used to fix a bottom shell 1, and a face shell 2 is pre-fixed above the bottom shell 1; the pressing mechanism 30 is arranged above the fixing jig 20 in a lifting manner, and the pressing mechanism 30 is used for fixing and pressing the face shell 2; the adjusting mechanism is arranged on the base 10, and the adjusting mechanism moves the face shell 2 and the fixing jig 20 in sequence to align the face shell 2 and the bottom shell 1.
The seat 10 provides a carrier for mounting the fixing jig 20, the pressing mechanism 30 and the adjusting mechanism, and the shape of the seat 10 is substantially square, although the shape of the seat 10 may be other shapes, which is not limited herein.
In the technical solution of the present invention, the assembly fixture 100 for an earphone shell includes a base 10, a fixing fixture 20, a pressing mechanism 30, and an adjusting mechanism. When the earphone shell is assembled by using the assembly fixture 100 for the earphone shell, the bottom shell 1 is fixed on the fixing jig 20, so that the bottom shell 1 is fixed, and then the face shell 2 is placed on the bottom shell 1, so that the face shell 2 is pre-fixed. Then adjustment mechanism removes face-piece 2 earlier for face-piece 2 and drain pan 1 tentatively align, then adjustment mechanism drives fixed tool 20 removal again, makes drain pan 1 remove 2 relative face-pieces, realizes that drain pan 1 and face-piece 2 further align. According to the technical scheme, the relative positions of the face shell 2 and the bottom shell 1 are sequentially adjusted by the adjusting mechanism, compared with a manual adjusting mode in the existing scheme, the position of the face shell 2 and the position of the base 1 are sequentially adjusted by the adjusting mechanism, so that the adjusting efficiency and the adjusting precision can be effectively improved, and the assembling efficiency and the assembling precision of the earphone shell are improved.
Fixed tool 20 is equipped with the fixed slot, and the fixed slot is used for holding drain pan 1, and the shape and the drain pan 1 looks adaptation of fixed slot, when drain pan 1 and fixed tool 20 fixed back, its position can not take place to remove relatively fixed tool 20. When the face shell 2 is placed on the bottom shell 1, the bottom shell 1 supports and pre-fixes the face shell 2, and at this time, the position difference between the face shell 2 and the bottom shell 1 is large. The pressing mechanism 30 can fix the face housing 2 in the process of aligning the face housing 2 and the bottom housing 1, so that when the position of the bottom housing 1 is adjusted, the position of the face housing 2 does not move relative to the seat 10. The pressing mechanism 30 is further configured to press and fix the bottom case 1 and the face case 2 after the bottom case and the face case are aligned, so as to assemble the earphone shell.
Referring to fig. 1 to 5, in an embodiment of the present invention, the assembly fixture 100 of the earphone shell further includes a detection mechanism, the adjustment mechanism includes a first adjustment assembly 50 and a second adjustment assembly 60 both disposed on the base 10, and the second adjustment assembly 60 is connected to the fixing jig 20;
first adjusting part 50 drives 2 removals of face-piece to make face-piece 2 and drain pan 1 tentatively align, detection mechanism is used for detecting the section difference value of the earphone shell after tentatively aligning, and second adjusting part 60 drive fixed tool 20 removes, in order to drive the relative face-piece 2 removal of drain pan 1, makes face-piece 2 and drain pan 1 further align.
In an embodiment of the present invention, the detecting mechanism uses the image capturing unit 40 as a detecting unit, that is, the CCD image capturing unit 40, and the CCD image capturing unit 40 photographs the earphone shell to detect the level difference of the side edge of the earphone shell after the initial alignment. The center of shooting of CCD image acquisition unit 40 is CCD image acquisition unit 40's axis, and the connection of back drain pan 1 and face-piece 2 is in same plane with preliminary alignment, and the side of earphone shell can be shot to image acquisition unit 40 this moment to obtain the section difference value between the two after drain pan 1 and the face-piece 2 are preliminary aligned, provide accurate data basis for the direction and the amount of movement of second adjusting part 60. In a possible embodiment, the central axis of the image capturing unit 40 extends to the center of the earphone, and at this time, one image capturing unit 40 can capture two opposite sides of the earphone shell at the same time, so that the number of image capturing units 40 can be reduced, and the cost can be reduced. In another possible embodiment, the central axis of the image capturing unit 40 extends to the side of the earphone, and at this time, only one side of the earphone shell can be shot by one image capturing unit 40, so that the acquired back-end difference can be directly compared with the threshold value, the calculation amount of data is reduced, and the efficiency is improved.
Through using detection mechanism to replace operation personnel's naked eye to observe, promote the precision that detects, provide the guarantee for promoting the position precision of adjusting drain pan 1.
In the present embodiment, the adjusting mechanism is provided as the first adjusting assembly 50 and the second adjusting assembly 60, so that the driving sources for adjusting the position of the face casing 2 and the bottom casing 1 are separated, and the mutual influence between the two driving sources is avoided, which causes the influence on the adjusting precision.
Referring to fig. 1 and 2, in an embodiment of the present invention, the first adjusting assembly 50 includes:
the first driving structure 51 is arranged on the seat body 10; and
at least one pair of adjusting arms 53, wherein the two adjusting arms 53 are connected to two opposite sides of the first driving mechanism, and one end of each adjusting arm 53, which is far away from the first driving mechanism, is provided with an abutting part 535;
the first driving structure 51 drives the two adjusting arms 53 to move the front housing 2 to initially align the front housing 2 with the bottom housing 1.
In an embodiment of the present invention, the first driving structure 51 includes a linear module 513, and the linear module 513 is configured to drive the adjusting arms 53 to move linearly so as to achieve a mutual approaching movement or a mutual moving away movement of the adjusting arms 53. The linear module 513 may be a rack and pinion structure, a sliding rail, a screw rod structure, or a cylinder structure. It will be appreciated that a linear module 513 may drive the movement of an adjustment arm 53; in a possible embodiment, one linear module 513 may also drive two adjusting arms 53 to move closer to or away from each other at the same time, so as to simplify the structure and save the cost.
In one embodiment, the number of the adjusting arms 53 may be two pairs, that is, there are four adjusting arms 53, the four adjusting arms 53 are arranged at intervals along the circumferential direction of the first driving mechanism uniformly, and the four adjusting arms 53 are linked simultaneously, so that the adjusting arms 53 can move the face shell 2 from four different directions simultaneously, and the situation that the face shell 2 is deviated due to uneven stress in the moving process can be avoided, so as to improve the stability of the face shell 2 in the adjusting process.
In a possible embodiment, the number of the adjusting arms 53 may also be three, and when the number of the adjusting arms 53 is three, three adjusting arms 53 are arranged around the first driving structure 51. The three adjusting arms 53 can also move the face shell 2 in three different directions simultaneously, so that the situation that the face shell 2 deviates due to uneven stress in the moving process is avoided, and the stability of the face shell 2 in the adjusting process is improved. When the number of the adjusting arms 53 is three, it may be a multi-jaw cylinder.
In an embodiment of the present invention, the first driving structure 51 can be configured according to the number of the adjusting arms 53.
It can be understood that, the first driving structure 51 can drive the adjusting arm 53 to make a linear motion relative to the seat 10, and can also drive the adjusting arm 53 to make a rotational motion relative to the seat 10, at this time, the first driving structure 51 further includes a rotating shaft 511, and the rotating shaft 511 can drive the linear module 513 to rotate relative to the seat 10 to make a picture of the detecting mechanism, so that the image capturing unit 40 can take a picture of the position contacted by the adjusting arm 53 to improve the image capturing accuracy. The rotation angle of the rotation shaft 511 may be 20 °, 30 °, 40 °, or 45 °, as long as each of the rotated adjustment arms 53 does not block the photographing angle of view of the image capturing unit 40, and the rotation angle of the adjustment arm 53 is limited herein.
Further, the driving source of the rotating shaft 511 may be an air cylinder, or may be a motor, etc., as long as the driving source can drive each adjusting arm 53 to move simultaneously to make a picture of the image capturing unit 40 to be taken and saved, and the driving source of the rotating shaft 511 is not limited herein.
Referring to fig. 1 and 2, in an embodiment of the present invention, the adjusting arm 53 includes:
a fixed section 531, one end of which is connected to the first driving structure 51, and the other end of which extends in a direction away from the first driving structure 51; and
and the adjusting section 533 is connected to one end of the fixing section 531, which is far away from a driving structure, and is arranged at an included angle with the fixing section 531, one end of the adjusting section 533, which is far away from the fixing section 531, is provided with the abutting part 535, and the abutting part 535 is adapted to at least part of the panel housing 2.
In the solution of an embodiment of the invention, the end of the fixed section 531 is in transmission connection with the first driving structure 51 to ensure that the first driving structure 51 can drive the adjusting arm 53 to move. The fixing section 531 and the adjusting section 533 may be an integral structure to enhance the structural strength of the adjusting arm 53; the adjustment arm 53 is formed as an integral structure, and the number of parts of the adjustment arm 53 can be reduced, and the amount of assembly work of the adjustment arm 53 can be reduced. The adjusting arm 53 can be made of metal, so that the structural strength of the adjusting arm 53 is improved; the adjusting arm 53 may also be made of plastic material to reduce material cost. The included angle between the fixing section 531 and the adjusting section 533 can be a right angle; for example, the fixing section 531 extends in the vertical direction, and the adjusting section 533 extends in the horizontal direction, so that the adjusting arm 53 is substantially L-shaped to ensure that the abutting section 535 can abut against the panel housing 2, thereby adjusting the position of the panel housing 2.
In an embodiment of the present invention, the abutting portion 535 is an arc-shaped groove formed by recessing the surface of the adjusting section 533, the profile of the arc-shaped groove and the profile of the earphone shell are in a profile design, when the adjusting arms 53 move closer to each other, the abutting portion 535 can be in abutting contact with the bottom shell 1 in addition to the face shell 2, only in the abutting process, the position of the bottom shell 1 does not move, and only the face shell 2 moves relative to the bottom shell 1, so as to initially align the face shell 2 and the bottom shell 1.
Further, referring to fig. 5, in an embodiment of the invention, the detecting mechanism includes:
the central axis of the image acquisition unit 40 is positioned on a plane at the joint of the face shell 2 and the bottom shell 1, and the image acquisition unit 40 respectively acquires the segment difference values of two opposite sides of the face shell 2 and the bottom shell 1 after primary alignment;
the second adjusting assembly 60 includes at least one translation mechanism 61, the translation mechanism 61 is disposed on the base 10 and connected to the fixing fixture 20, and the translation mechanism 61 drives the bottom case 1 to move along a direction perpendicular to the central axis of the image capturing unit 40 through the fixing fixture 20.
In the technical solution of an embodiment of the present invention, the detection mechanism is configured to detect a level difference between the earphone shells after the preliminary operation. The detection method may be a visual detection method, or a distance measurement sensor, or a position sensor, and the like, and different detection methods should be adopted to set corresponding detection unit components in the detection mechanism, as long as the detection of the level difference between the earphone shells after the preliminary detection is achieved, and the detection method of the detection mechanism is not limited herein.
In the following, the scheme is described in detail by taking a visual mode adopted by the detection mechanism as an example:
in an embodiment of the present invention, the image capturing unit 40 is a CCD image capturing unit 40, and the image capturing unit 40 photographs the earphone shell to detect a step difference value between two opposite sides of the preliminarily aligned earphone shell. Wherein, the center of shooing of image acquisition unit 40 is image acquisition unit 40's axis, and its and the connection of preliminary alignment back drain pan 1 and face-piece 2 are in same plane, so, can promote image acquisition unit 40's the accuracy nature of gathering the image. It can be understood that the central axis of the image capturing unit 40 passes through the center of the bottom case 1, and at this time, the image capturing unit 40 can capture opposite sides of the earphone shell, so as to obtain a segment difference between the edge of the fine front case 2 and the edge of the bottom case 1, thereby providing an accurate data base for the moving direction and the moving amount of the second adjusting component 60. In the technical scheme of this embodiment, through using, image acquisition unit 40 replaces operation personnel's naked eye to observe, promotes the precision that the segment difference detected, provides the guarantee for promoting the position precision of adjusting drain pan 1.
It should be noted that the adjusting direction of the second adjusting component 60 is perpendicular to the central axis of the image collecting unit 40, so that according to the detected segment difference of the side edge of the earphone shell, the second adjusting component 60 directly drives the fixing fixture 20 to translate the segment difference along the connecting line direction between the two side edges.
For example, referring to fig. 4, according to the collected image, it is determined that the segment difference value on the left side of the earphone shell is 0, and the segment difference value on the right side of the earphone shell is 0.6mm, at this time, the second adjusting component 60 directly drives the fixing jig 20 to drive the bottom shell 1 to translate 0.3mm to the left side, and at this time, the segment difference values between the positions of the face shell 2 and the bottom shell 1 are the same, so that the alignment of the face shell 2 and the bottom shell 1 is realized. The moving direction of the second adjusting component 60 is set to be perpendicular to the central axis of the image acquisition unit 40, so that the adjusting steps of the second adjusting component 60 are simplified, and the adjusting convenience is improved.
It is understood that there may be only one image capturing unit 40, and when there is only one image capturing unit 40, only the step difference values of the two opposite sides of the earphone housing can be detected. When the image pickup unit 40 is plural, it is possible to detect a level difference value at a plurality of positions in the circumferential direction of the earphone case. For example, when two image capturing units 40 are provided at the same time, the central axes of the two image capturing units 40 are perpendicular to each other, so that the two image capturing units 40 can detect the level difference values of four positions of the earphone shell in the circumferential direction at the same time; correspondingly, the second adjusting assembly 60 also comprises two translation mechanisms 61, and the moving directions of the two translation mechanisms 61 are perpendicular to each other, so that the two translation mechanisms 61 can adjust the section values of the four circumferential directions of the earphone shell, and the adjustment effect of the section difference of the whole earphone shell is ensured.
Referring to fig. 1, in an embodiment of the present invention, the pressing mechanism 30 includes:
the lifting component 31, the lifting component 31 is arranged on the base body 10; and
the pressing piece 33, the pressing piece 33 is connected with the lifting component 31, and the surface of the pressing piece 33 facing the fixing jig 20 is used for abutting against the face shell 2.
In an embodiment of the present invention, the lifting element 31 may be an air cylinder or a lead screw, and the lifting element 31 serves as a driving source of the pressing mechanism 30 to drive the pressing element 33 to move up and down relative to the fixed jig 20, as long as the pressing element 33 can be driven to fix the fixed jig 20 to move up and down, and the structure and type of the lifting element 31 are not limited herein. The pressing element 33 may be square, and when the pressing element 33 is driven to abut against the face casing 2 and fix the face casing 2, the pressure applied by the pressing element 33 to the face casing 2 only limits the movement of the face casing 2 with the bottom casing 1 in the process of driving the bottom casing 1 to move by the fixing fixture 20, so as to ensure that the second adjusting assembly 60 only adjusts the position of the base.
The pressfitting piece 33 can also be set up to the structure of profiling with the face-piece 2, when the pressfitting piece 33 is driven to butt with the face-piece 2 and when fixing the face-piece 2, at this moment, still be equipped with the negative pressure and adsorb the hole on the pressfitting piece 33, at this moment, can use the fixed mode of negative pressure absorption to replace the mode of exerting pressure to the face-piece 2 to realize fixing to the face-piece 2.
After the position adjustment to drain pan 1 is accomplished, elevating component 31 drives the pressfitting piece 33 again and applies bigger pressure to the face lid to it is fixed with face lid and drain pan 1, in order to accomplish the equipment of earphone shell.
Referring to fig. 6, the present invention further provides an assembly method of an earphone shell, including the following steps:
s10: fixing the bottom shell 1 on the fixing jig 20;
s20: pre-fixing the face shell 2 on the bottom shell 1;
s30: the adjusting mechanism moves relative to the seat 10, and sequentially moves the face shell 2 and the fixing jig 20, so that the face shell 2 is aligned with the seat 10.
In an embodiment of the present invention, in step S10, when the bottom case 1 is fixed on the fixing jig 20, the bottom case 1 may be manually placed in the fixing groove on the fixing jig 20 by a robot or a human. The shape and the drain pan 1 looks adaptation of fixed slot, when drain pan 1 and fixed tool 20 fixed back, the position of drain pan 1 can not take place to remove relatively fixed tool 20.
In step S20, the face shell 2 may be placed over the bottom shell 1 manually or by a robot, and the bottom shell 1 supports and pre-fixes the face shell 2, at this time, the position difference between the face shell 2 and the bottom shell 1 is still large.
In step S30, the adjusting mechanism is controlled to move relative to the base 10, so that the adjusting mechanism sequentially moves the face shell 2 and the fixing fixture 20, and the face shell 2 is aligned with the base 10. Wherein, the adjusting machine includes first adjusting part 50 and the second adjusting part 60 that mutually independent set up, through setting up adjustment mechanism into first adjusting part 50 and second adjusting part 60 for adjust 2 positions of face-piece and adjust the driving source of drain pan 1 and separate, avoid influencing each other between two each driving source, cause the influence to the adjustment accuracy.
In step S30, step S31 is further included, step S31 moves the first adjusting assembly 50 relative to the base 10, so that the face casing 2 is initially aligned with the bottom casing 1, and at this time, the adjusting arm 53 is in contact with the face casing 2 by abutting, so that the position of the face casing 2 is moved, and the adjusting arm and the bottom casing 1 are initially aligned.
Further, referring to fig. 7, in step S32, the level difference of the side of the primarily aligned earphone shell is detected by the detection mechanism. In this step, the detection mechanism is the image capturing unit 40, and the number of the image capturing units 40 is one, or may be plural. When adopting two image acquisition units 40, the axis mutually perpendicular of two image acquisition units 40 sets up to ensure to detect the ascending a plurality of positions of earphone shell week, promote the precision that detects. Providing a basis for subsequent adjustment of the second adjustment assembly 60.
In step S33: when the difference value is greater than the threshold value, the pressing mechanism 30 is driven to descend to fix the face casing 2, and then the second adjusting assembly 60 is driven to drive the fixing jig 20 to move relative to the base 10, so that the bottom casing 1 and the face casing 2 are aligned.
Further, in step S32, the threshold may be a preset value, or may be calculated after measurement, and the threshold is not limited herein.
The alignment between the bottom shell 1 and the face shell 2 is optimally the alignment of the edges of the bottom shell 1 and the face shell 2, i.e. the edges at the connection of the bottom shell 1 and the face shell 2 are the same size. However, since there may be tolerance in the process of machining the bottom case 1 and the face case 2, when the edge size at the connection between the bottom case 1 and the face case 2 is different due to the machining tolerance between the bottom case 1 and the face case 2, the alignment between the bottom case 1 and the face case 2 may be regarded as the alignment between the bottom case 1 and the face case 2 when the step difference values at the respective positions at the connection between the bottom case 1 and the face case 2 are the same. For example, in fig. 4, since the outer diameter of the face case 2 is smaller than the outer diameter of the bottom case 1 by 0.6mm due to the tolerance of the bottom case 1 and the face case 2 during the machining process, the center of the face case 2 is aligned with the center of the bottom case 1, and the segment difference of each position in the circumferential direction is 0.3mm, which is also considered as the alignment of the bottom case 1 with the face case 2.
And acquiring a section difference value according to the image acquired by photographing. When the segment difference value is determined, one of the face shell 2 and the bottom shell 1 is used as a reference. For example, referring to the left diagram in fig. 4, according to the acquired image, the bottom case 1 is used as a reference, wherein in the left side of the headphone case, the outer contours of the front case 2 and the bottom case 1 are aligned, and the segment difference value D1 is equal to 0; in the right side of earphone shell, the outline of face shell 2 has reduced 0.6mm to the inboard than the outline of drain pan 1, and at this moment, the right side section difference value of earphone shell is D2 and equals 0.6mm. At this time, the maximum segment difference of the earphone shell is 0.6mm. At this time, the second adjusting component 60 directly drives the fixing fixture 20 to drive the bottom case 1 to translate 0.3mm to the left side, referring to the schematic diagram of the left side in fig. 4, after the fixing fixture 20 is moved, the difference D1 between the two sides of the earphone shell is equal to D2, so as to align the face shell 2 and the bottom case 1.
It can be understood that, in step S33, when the pressing mechanism 30 is driven to descend to fix the face casing 2, and the pressing element 33 is driven to abut against the face casing 2 and fix the face casing 2, at this time, the pressure applied by the pressing element 33 on the face casing 2 only limits the face casing 2 to move with the bottom casing 1 during the process of driving the bottom casing 1 to move by the fixing fixture 20, so as to ensure that the second adjusting element 60 only adjusts the position of the base. After the position adjustment to drain pan 1 is accomplished, realize the alignment back of earphone shell, elevating component 31 drives the closure 33 again and applys bigger pressure to the face lid to it is fixed with face lid and drain pan 1, in order to accomplish the equipment of earphone shell.
In step S34, the step difference value of the side edge of the aligned earphone shell is detected again, and when the step difference value is greater than the threshold value, the second adjusting assembly is driven repeatedly to drive the fixing jig to move relative to the base until the step difference values of the two sides of the earphone shell are the same. It can be understood that, the step of detecting the aligned segment difference value of the side of the earphone shell by the detection mechanism may be multiple times, and the range of the segment difference value is determined after each detection result, and when the segment difference values of the two sides of the earphone shell are the same, the second adjusting component stops the adjusting step. When the segment difference value is greater than the threshold value, the step of driving the second adjusting component 60 to drive the fixing jig 20 to move relative to the base 10 is repeated until the segment difference values on the two sides of the earphone shell are the same, so as to ensure the alignment accuracy of the earphone shell.
Step S35 is performed after the earphone shell is aligned, and in step S35, the pressing mechanism applies a greater pressure to the front shell than in step S33, so that the front cover and the bottom shell 1 can be firmly pressed to fix the front cover and the bottom shell, thereby completing the assembly of the earphone shell.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (11)

1. The utility model provides an equipment frock of earphone shell which characterized in that includes:
a base body;
the fixing jig is arranged on the base body and used for fixing the bottom shell, and the face shell is pre-fixed above the bottom shell;
the pressing mechanism is arranged above the fixing jig in a lifting manner and is used for fixing and pressing the face shell; and
the adjusting mechanism is arranged on the base body and sequentially moves the face shell and the fixing jig so as to align the face shell and the bottom shell.
2. The earphone shell assembling tool according to claim 1, further comprising a detection mechanism, wherein the adjustment mechanism comprises a first adjustment assembly and a second adjustment assembly, the first adjustment assembly and the second adjustment assembly are both disposed on the base body, and the second adjustment assembly is connected to the fixing jig;
the first adjusting component drives the face shell to move so that the face shell and the bottom shell are aligned preliminarily, the detection mechanism is used for detecting a section difference value of the side edge of the earphone shell after the initial alignment, and the second adjusting component drives the fixed jig to move so as to drive the bottom shell to move relative to the face shell, so that the face shell and the bottom shell are aligned further.
3. The assembly tooling of earphone shells of claim 2, wherein the first adjustment assembly comprises:
the first driving structure is arranged on the seat body; and
the two adjusting arms are connected to two opposite sides of the first driving mechanism, and one end, far away from the first driving mechanism, of each adjusting arm is provided with a butting part;
the first driving structure drives the two adjusting arms to be close to each other so as to move the face shell, and the face shell is aligned with the bottom shell preliminarily.
4. The assembly tooling for earphone shells according to claim 3, wherein the first adjustment assembly comprises two pairs of adjustment arms, and the four adjustment arms are uniformly arranged along the first driving mechanism.
5. The assembly tooling of earphone shells of claim 3, wherein the adjustment arm comprises:
the fixed section is connected with the first driving structure at one end, and extends towards the direction departing from the first driving structure at the other end; and
adjust the section, adjust the section connect in the canned paragraph is kept away from the one end of first drive structure, and with the canned paragraph is the contained angle setting, it keeps away from to adjust the section the one end of canned paragraph is equipped with butt portion, butt portion with at least partial looks adaptation of face-piece.
6. The assembly fixture of earphone shells of claim 3, wherein the first driving structure comprises:
the rotating shaft is rotatably connected with the seat body; and
the linear module is connected with the rotating shaft, and each adjusting arm is in driving connection with the linear module.
7. The assembly fixture of earphone shells according to any of claims 2-6, wherein the detection mechanism comprises:
the central axis of the image acquisition unit is positioned on a plane at the joint of the face shell and the bottom shell, and the image acquisition units respectively acquire the section difference values of the side edges of the face shell and the bottom shell after the initial alignment;
the second adjusting component comprises at least one translation mechanism, the translation mechanism is arranged on the base body and connected with the fixed jig, and the translation mechanism drives the bottom shell to move along the direction perpendicular to the central axis of the image acquisition unit through the fixed jig.
8. The assembly fixture of earphone shells according to claim 7, wherein the detection mechanism comprises two image acquisition units, and central axes of the two image acquisition units are perpendicular to each other;
the second adjusting assembly comprises two translation mechanisms, and the motion directions of the two translation mechanisms are perpendicular to each other.
9. The assembly fixture for earphone shells according to claim 7, wherein the pressing mechanism comprises:
the lifting component is arranged on the seat body; and
the pressing piece is connected with the lifting assembly, and the surface of the pressing piece, facing the fixed jig, is used for abutting against the face shell.
10. An assembly method of an earphone shell, comprising the steps of:
fixing the bottom shell on a fixing jig;
pre-fixing a face shell on the bottom shell;
the adjusting mechanism moves relative to the seat body, and the face shell and the fixing jig are sequentially moved to enable the face shell to be aligned with the seat body.
11. The method for assembling an earphone shell according to claim 10, wherein the step of moving the adjustment mechanism relative to the base to sequentially move the face shell and the fixing jig to align the face shell with the bottom shell comprises:
driving a first adjusting component to move relative to the seat body, so that the face shell and the bottom shell are aligned preliminarily;
detecting a section difference value of the side edge of the earphone shell after the initial alignment;
when the section difference value is larger than the threshold value, the pressing mechanism is driven to descend to fix the face shell, and then the second adjusting assembly is driven to drive the fixing jig to move relative to the base body, so that the bottom shell and the face shell are aligned;
detecting the segment difference value of the side edge of the earphone shell after alignment again, and repeatedly driving the second adjusting assembly to drive the fixed jig to move relative to the base body when the segment difference value is larger than the threshold value until the segment difference values of the two sides of the earphone shell are the same;
the driving pressing mechanism firmly presses the face shell and the bottom shell.
CN202211262680.5A 2022-10-14 2022-10-14 Earphone shell assembling tool and earphone shell assembling method Pending CN115625903A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211262680.5A CN115625903A (en) 2022-10-14 2022-10-14 Earphone shell assembling tool and earphone shell assembling method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211262680.5A CN115625903A (en) 2022-10-14 2022-10-14 Earphone shell assembling tool and earphone shell assembling method

Publications (1)

Publication Number Publication Date
CN115625903A true CN115625903A (en) 2023-01-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116228831A (en) * 2023-05-10 2023-06-06 深圳市深视智能科技有限公司 Method and system for measuring section difference at joint of earphone, correction method and controller
CN116600227A (en) * 2023-07-17 2023-08-15 深圳市丽耳科技有限公司 Earphone shell assembling method and earphone shell assembling device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116228831A (en) * 2023-05-10 2023-06-06 深圳市深视智能科技有限公司 Method and system for measuring section difference at joint of earphone, correction method and controller
CN116228831B (en) * 2023-05-10 2023-08-22 深圳市深视智能科技有限公司 Method and system for measuring section difference at joint of earphone, correction method and controller
CN116600227A (en) * 2023-07-17 2023-08-15 深圳市丽耳科技有限公司 Earphone shell assembling method and earphone shell assembling device
CN116600227B (en) * 2023-07-17 2023-10-27 深圳市丽耳科技有限公司 Earphone shell assembling method and earphone shell assembling device

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