CN115625760A - Full-automatic planing and sawing combined all-in-one machine with self-checking mechanism - Google Patents
Full-automatic planing and sawing combined all-in-one machine with self-checking mechanism Download PDFInfo
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- CN115625760A CN115625760A CN202211305394.2A CN202211305394A CN115625760A CN 115625760 A CN115625760 A CN 115625760A CN 202211305394 A CN202211305394 A CN 202211305394A CN 115625760 A CN115625760 A CN 115625760A
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- 230000007246 mechanism Effects 0.000 title claims abstract description 47
- 239000000428 dust Substances 0.000 claims abstract description 34
- 241000220317 Rosa Species 0.000 claims abstract description 14
- 238000000605 extraction Methods 0.000 claims abstract description 10
- 238000010521 absorption reaction Methods 0.000 claims abstract description 5
- 230000009471 action Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000002023 wood Substances 0.000 abstract description 30
- 238000012545 processing Methods 0.000 description 12
- 230000033001 locomotion Effects 0.000 description 3
- 230000036541 health Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C9/00—Multi-purpose machines; Universal machines; Equipment therefor
- B27C9/04—Multi-purpose machines; Universal machines; Equipment therefor with a plurality of working spindles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/22—Measuring arrangements characterised by the use of optical techniques for measuring depth
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses a full-automatic planing and sawing combined all-in-one machine with a self-checking mechanism, which comprises a fixed base, wherein a vertical plate is fixedly arranged on one side of the top end of the fixed base, a conveyor is fixedly arranged on the other side of the top end of the fixed base, and supporting rods are fixedly arranged at four corners of the top end of the vertical plate; through setting up dust absorption mechanism, the fan produces suction to the rose box through the extraction pipeline, and the piece of collecting in the suction hood passes through the connecting tube with the dust and carries to the rose box in, and piece and dust are through stickness filter screen interception adhesion, avoid piece dust to fly upward everywhere and pollute the wood working environment and harm the staff healthy.
Description
Technical Field
The invention relates to the field of planing and sawing combined all-in-one machines, in particular to a full-automatic planing and sawing combined all-in-one machine with a self-checking mechanism.
Background
Along with the continuous development of society, the kind of the wooden product of producing is more and more various, people are more and more various to wood working's demand, traditional wood working mode mainly has sawing and planing processing, people often saw earlier in to the work piece course of working, planing processing carries out again, in order to satisfy people's demand, full-automatic planing and sawing unite all-in-one has gushed into everybody field of vision, full-automatic planing and sawing unite all-in-one is simplified the operation and is improved efficiency, people only need place the timber of waiting to process on full-automatic planing and sawing unite all-in-one machine workstation, can accomplish sawing and planing processing.
However, the conventional full-automatic integrated planing and sawing machine has the following disadvantages:
(1) The traditional full-automatic planing and sawing integrated machine only carries out planing and sawing on wood singly, and the depth of the planing and sawing of the wood cannot be detected, so that the qualification rate of the wood produced by the full-automatic planing and sawing integrated machine is reduced;
(2) When a traditional full-automatic planing and sawing integrated machine is used for processing wood, a planing saw can generate a large amount of chips and dust, the chips and the dust fly around in a wood processing place, the wood processing environment is polluted, and the health of workers is harmed.
Disclosure of Invention
The invention aims to provide a full-automatic planing and sawing combined all-in-one machine with a self-checking mechanism, which aims to solve the problems that the traditional full-automatic planing and sawing combined all-in-one machine proposed in the background technology only carries out planing and sawing on wood singly, and the depth of planing and sawing on the wood cannot be detected, so that the qualification rate of the wood produced by the full-automatic planing and sawing combined all-in-one machine is reduced; traditional full-automatic combined planing and sawing machine adds man-hour to timber, and the planing and sawing can produce a large amount of piece and dust, and piece and dust miscellaneous timber processing place flies upward everywhere, pollutes the problem that the wood working environment just endangers staff healthy.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a full-automatic planing and sawing combined machine with self-checking mechanism, includes unable adjustment base, one side fixed mounting on unable adjustment base top has the riser, the opposite side fixed mounting on unable adjustment base top has the conveyer, the equal fixed mounting in four corners on riser top has the bracing piece, four the top of bracing piece all with the bottom fixed connection of roof, the top fixed mounting of roof has dust absorption mechanism, the top fixed mounting that the riser is close to conveyer one side has two actuating mechanism, two actuating mechanism all includes locating plate, lift cylinder, travel switch, servo motor, action wheel, follows driving wheel, rotation axis and drive disk rack, two fixed mounting has saw sword and planer tool respectively in the middle part of rotation axis, fixed mounting has two self-checking mechanisms that are located actuating mechanism one side on the riser, and the timber contact on saw sword and the conveyer carries out the sawing to timber, and the planer tool carries out the planing to timber with the timber contact on the conveyer.
As a preferred technical scheme of the invention, the two self-checking mechanisms respectively comprise a connecting plate, a laser detector and a light-tight shell, the light-tight shell is fixedly installed at the bottom end of the connecting plate, the laser detector extending into the light-tight shell is fixedly installed at the top end of the connecting plate, the laser detector emits laser light after being electrified, and the laser penetrates through the light-tight shell to detect the depth generated on the surface of the sawn or planed wood.
As a preferred technical scheme of the invention, one side of each of the two connecting plates is fixedly connected with the vertical plate, and the self-checking mechanism is arranged on the vertical plate through the connecting plate.
As a preferred technical scheme of the invention, the dust collection mechanism comprises a filter box, an extraction pipeline, an exhaust pipeline, a fan, a dust hood, a connecting pipeline and a viscous filter screen, the viscous filter screen is fixedly installed inside the filter box, the connecting pipeline is fixedly communicated with the middle part of the filter box, the dust hood is fixedly communicated with one side of the connecting pipeline, the extraction pipeline extending to the inside of the filter box is fixedly communicated with an air inlet of the fan, the exhaust pipeline is fixedly communicated with an air outlet of the fan, the fan is started after being electrified, the fan generates suction force from the inside of the filter box through the extraction pipeline, under the action of the suction force, debris and dust collected in the dust hood flow into the filter box through the connecting pipeline, and are intercepted by the filter screen in the filter box, and the fan exhausts the extracted gas to the outside through the exhaust pipeline.
As a preferable technical scheme of the invention, the bottom end of the filter box and the bottom end of the fan are both fixedly connected with the top end of the top plate, the middle part of the connecting pipeline is fixedly connected with the bottom end of the top plate, and the dust collection mechanism is arranged on the top plate through the filter box and the fan.
According to a preferred technical scheme, a lifting cylinder is fixedly mounted in the middle of the positioning plate, a height table is fixedly mounted at the movable end of the lifting cylinder, a driving frame is fixedly mounted at the bottom end of the height table, a rotating shaft extending to the outside is rotatably connected inside the driving frame, a driven wheel is fixedly mounted at one end of the rotating shaft, a servo motor is fixedly mounted at one side of the top end of the height table, a driving wheel is fixedly mounted at the output end of the servo motor, a belt is connected between the driving wheel and the driven wheel in a transmission manner, a stroke switch is fixedly mounted on the surface of the lifting cylinder, an electromagnetic valve on the lifting cylinder is opened, compressed air is input into the lifting cylinder to push a piston to reciprocate in a cylinder of the lifting cylinder, the lifting cylinder stretches, the lifting cylinder pushes the height table downwards from the top to adjust the height of the driving frame, the heights of the planing tool and sawing tool are indirectly adjusted, the servo motor is started after being powered on, the servo motor drives the driving wheel to rotate, the driving wheel drives the driven wheel to rotate through the belt to drive the rotating shaft to rotate, and the planing tool and the sawing tool is driven by the rotating shaft.
As a preferred technical scheme of the invention, one side of each of the two positioning plates is fixedly connected with the vertical plate, and the driving mechanism is arranged on the vertical plate through the positioning plates.
Compared with the prior art, the invention has the beneficial effects that:
1. by arranging the self-checking mechanism, the laser detector emits laser, the laser penetrates through the light-proof shell, the situation that the eyes are accidentally injured by the laser when a wood processing worker detects the self-checking mechanism is avoided, the depth of the planed or sawed wood is detected by the laser, and the qualified rate of the produced wood of the full-automatic planing and sawing combined all-in-one machine is improved;
2. through the arrangement of the dust collection mechanism, the fan generates suction force on the filter box through the suction pipeline, the scraps and dust collected in the dust collection cover are conveyed into the filter box through the connecting pipeline, and the scraps and dust are intercepted and adhered through the viscous filter screen, so that the scraps and dust are prevented from flying around to pollute the wood processing environment and harm the health of workers;
3. through setting up actuating mechanism, the high platform is promoted from the top to the lift cylinder, adjusts the machining height of saw sword and planer tool, and servo motor drives the rotation axis through the action wheel and rotates, and saw sword and planer tool saw and planing processing to timber.
Drawings
FIG. 1 is a side view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a side view of the drive mechanism of the present invention;
FIG. 4 is a side view of the self-test mechanism of the present invention;
figure 5 is a side view of the suction mechanism of the present invention.
In the figure: 1. a fixed base; 2. a vertical plate; 3. a self-checking mechanism; 31. a connecting plate; 32. a laser detector; 33. a light-tight shell; 4. a support bar; 5. a top plate; 6. a dust suction mechanism; 61. a filter box; 62. extracting a pipeline; 63. an exhaust duct; 64. a fan; 65. a dust hood; 66. connecting a pipeline; 67. a viscous filter screen; 7. a drive mechanism; 71. positioning a plate; 72. a lifting cylinder; 73. a travel switch; 74. a servo motor; 75. a driving wheel; 76. a driven wheel; 77. a rotating shaft; 78. a driving frame; 79. a height stage; 8. a conveyor; 9. sawing a cutter; 10. a planing tool.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the invention provides a full-automatic planing and sawing combined machine with a self-checking mechanism, which comprises a fixed base 1, wherein a vertical plate 2 is fixedly installed on one side of the top end of the fixed base 1, a conveyor 8 is fixedly installed on the other side of the top end of the fixed base 1, supporting rods 4 are fixedly installed on four corners of the top end of the vertical plate 2, the top ends of the four supporting rods 4 are fixedly connected with the bottom end of a top plate 5, a dust suction mechanism 6 is fixedly installed on the top end of the top plate 5, two driving mechanisms 7 are fixedly installed on the top end of the vertical plate 2 close to one side of the conveyor 8, each driving mechanism 7 comprises a positioning plate 71, a lifting cylinder 72, a travel switch 73, a servo motor 74, a driving wheel 75, a driven wheel 76, a rotating shaft 77 and a driving frame 78, a saw blade 9 and a planing blade 10 are fixedly installed at the middle parts of the two rotating shafts 77, two self-checking mechanisms 3 located on one sides of the driving mechanisms 7 are fixedly installed on the vertical plate 2, the saw blade 9 is in contact with wood on the conveyor 8 to carry out planing on the wood, and the wood on the planing the wood on the conveyor 8.
Two self-checking mechanisms 3 all include connecting plate 31, laser detector 32 and light-tight shell 33, and the bottom fixed mounting of connecting plate 31 has light-tight shell 33, and the top fixed mounting of connecting plate 31 has the laser detector 32 that extends to the inside light-tight shell 33, and laser detector 32 launches laser light after the circular telegram, and the laser passes light-tight shell 33 and detects the degree of depth that produces on the timber surface after the sawing or the planing.
One side of two connecting plates 31 all with riser 2 fixed connection, self-checking mechanism 3 passes through connecting plate 31 to be installed on riser 2.
The bottom end of the filter box 61 and the bottom end of the fan 64 are both fixedly connected with the top end of the top plate 5, the middle part of the connecting pipeline 66 is fixedly connected with the bottom end of the top plate 5, and the dust collection mechanism 6 is installed on the top plate 5 through the filter box 61 and the fan 64.
The middle of the positioning plate 71 is fixedly provided with a lifting cylinder 72, a height table 79 is fixedly installed at the movable end of the lifting cylinder 72, a driving frame 78 is fixedly installed at the bottom end of the height table 79, a rotating shaft 77 extending to the outside is connected to the inside of the driving frame 78 in a rotating mode, a driven wheel 76 is fixedly installed at one end of the rotating shaft 77, a servo motor 74 is fixedly installed at one side of the top end of the height table 79, a driving wheel 75 is fixedly installed at the output end of the servo motor 74, a belt is connected between the driving wheel 75 and the driven wheel 76 in a transmission mode, a travel switch 73 is fixedly installed on the surface of the lifting cylinder 72, an electromagnetic valve on the lifting cylinder 72 is opened, compressed air is input into the lifting cylinder 72, a piston is pushed to reciprocate in a cylinder of the lifting cylinder 72, the lifting cylinder 72 carries out and draws back motions, the lifting cylinder 72 pushes the height table 79 downwards from the top to adjust the height of the driving frame 78, indirectly adjust the heights of the planing tool 10 and the sawing tool 9, the servo motor 74 is powered on, the driving wheel 75 drives the driving wheel 75 to rotate, the driven wheel 76 to drive the rotating shaft 77 to rotate, and the rotating shaft 77 drives the planing tool 10 and the sawing tool 9 to rotate.
One side of each of the two positioning plates 71 is fixedly connected with the vertical plate 2, and the driving mechanism 7 is installed on the vertical plate 2 through the positioning plates 71.
When the invention is used: the worker places the wood on the conveyor 8, the conveyor 8 conveys the wood, when the conveyor 8 conveys the wood to the lower part of the driving mechanism 7, an electromagnetic valve on a lifting cylinder 72 is opened, compressed air is input into the lifting cylinder 72 to push a piston to do reciprocating motion in a cylinder of the lifting cylinder 72, the lifting cylinder 72 performs telescopic motion, the lifting cylinder 72 pushes a height table 79 downwards from the top to adjust the height of a driving frame 78, the heights of a planer tool 10 and a saw tool 9 are indirectly adjusted, a servo motor 74 is started after being electrified, the servo motor 74 drives a driving wheel 75 to rotate, the driving wheel 75 drives a driven wheel 76 to rotate through a belt, the driven wheel 76 drives a rotating shaft 77 to rotate, the rotating shaft 77 drives the planer tool 10 and the saw tool 9 to rotate, the saw tool 9 is in contact with the wood on the conveyor 8 to carry out sawing processing on the wood, the conveyor 8 continues to convey the processed wood, laser emits laser after the laser detector 32 is electrified, the laser penetrates through a light-proof shell 33 to intercept the surface of the wood to carry out sawing processing on the wood, the dust is extracted from the dust through a dust suction pipe 64 and is extracted from an exhaust pipe 64 and is connected to a dust collecting box 64 in the filter box after passing through a filter box, and a dust collecting box 64, and a dust collecting box.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (7)
1. The utility model provides a full-automatic planing and sawing combined machine with self-checking mechanism, includes unable adjustment base (1), its characterized in that: one side fixed mounting on unable adjustment base (1) top has riser (2), the opposite side fixed mounting on unable adjustment base (1) top has conveyer (8), the equal fixed mounting in four corners on riser (2) top has bracing piece (4), four the top of bracing piece (4) all with the bottom fixed connection of roof (5), the top fixed mounting of roof (5) has dust absorption mechanism (6), the top fixed mounting that riser (2) are close to conveyer (8) one side has two actuating mechanism (7), two actuating mechanism (7) all include locating plate (71), lift cylinder (72), travel switch (73), servo motor (74), action wheel (75), follow driving wheel (76), rotation axis (77) and drive yoke (78), two fixed mounting respectively has saw sword (9) and planer sword (10) in the middle part of rotation axis (77), fixed mounting has two self-checking mechanism (3) that are located actuating mechanism (7) one side on riser (2).
2. The integrated machine of claim 1, wherein the integrated machine comprises: two self-checking mechanism (3) all include connecting plate (31), laser detector (32) and light-tight shell (33), the bottom fixed mounting of connecting plate (31) has light-tight shell (33), the top fixed mounting of connecting plate (31) has laser detector (32) that extend to light-tight shell (33) inside.
3. The integrated machine of claim 2, wherein the integrated machine comprises: one side of each of the two connecting plates (31) is fixedly connected with the vertical plate (2).
4. The integrated machine of claim 1, wherein the integrated machine comprises: dust absorption mechanism (6) include rose box (61), extraction pipeline (62), exhaust duct (63), fan (64), suction hood (65), connecting tube (66) and stickness filter screen (67), the inside fixed mounting of rose box (61) has stickness filter screen (67), the fixed intercommunication in middle part of rose box (61) has connecting tube (66), the fixed intercommunication in one side of connecting tube (66) has suction hood (65), the fixed intercommunication in air inlet of fan (64) has extraction pipeline (62) that extend to rose box (61) inside, the fixed intercommunication in air outlet of fan (64) has exhaust duct (63).
5. The machine of claim 4, wherein the machine comprises: the bottom of rose box (61) and the bottom of fan (64) all with the top fixed connection of roof (5), the middle part of connecting tube (66) and the bottom fixed connection of roof (5).
6. The integrated machine of claim 1, wherein the integrated machine comprises: the middle part fixed mounting of locating plate (71) has lift cylinder (72), the expansion end fixed mounting of lift cylinder (72) has high platform (79), the bottom fixed mounting of high platform (79) has drive frame (78), the internal rotation of drive frame (78) is connected with and extends to external rotation axis (77), the one end fixed mounting of rotation axis (77) has from driving wheel (76), one side fixed mounting on high platform (79) top has servo motor (74), the output fixed mounting of servo motor (74) has action wheel (75), the transmission is connected with the belt between action wheel (75) and the driven wheel (76), travel switch (73) are installed to the fixed surface of lift cylinder (72).
7. The integrated machine of claim 1, wherein the integrated machine comprises: one side of each of the two positioning plates (71) is fixedly connected with the vertical plate (2).
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CN202211305394.2A CN115625760A (en) | 2022-10-24 | 2022-10-24 | Full-automatic planing and sawing combined all-in-one machine with self-checking mechanism |
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CN202211305394.2A CN115625760A (en) | 2022-10-24 | 2022-10-24 | Full-automatic planing and sawing combined all-in-one machine with self-checking mechanism |
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CN113500400A (en) * | 2021-07-05 | 2021-10-15 | 合肥氧创自动化科技有限公司 | Nonstandard part machining device capable of detecting grooving depth of part |
CN113523372A (en) * | 2021-07-05 | 2021-10-22 | 成都蒙德艾特自动化设备有限公司 | Can carry out nonstandard flange draw-in groove processingequipment that detects to sleeve specification |
CN215909817U (en) * | 2021-08-31 | 2022-02-25 | 邵阳学院 | A degree of depth on-line measuring device for mould carving mills |
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CN206406202U (en) * | 2017-01-09 | 2017-08-15 | 中建二局土木工程有限公司 | A kind of disk saw protecting cover with dust removal performance |
CN207736451U (en) * | 2017-12-29 | 2018-08-17 | 江西天梁红木家具有限公司 | A kind of planing device of mahogany furniture production |
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CN215909817U (en) * | 2021-08-31 | 2022-02-25 | 邵阳学院 | A degree of depth on-line measuring device for mould carving mills |
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Application publication date: 20230120 |