CN115595584A - Bright water for zipper polishing, metal natural-color bright zipper and preparation method thereof - Google Patents
Bright water for zipper polishing, metal natural-color bright zipper and preparation method thereof Download PDFInfo
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- CN115595584A CN115595584A CN202110768891.5A CN202110768891A CN115595584A CN 115595584 A CN115595584 A CN 115595584A CN 202110768891 A CN202110768891 A CN 202110768891A CN 115595584 A CN115595584 A CN 115595584A
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- 238000005498 polishing Methods 0.000 title claims abstract description 96
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 88
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 38
- 239000002184 metal Substances 0.000 title claims abstract description 38
- 238000002360 preparation method Methods 0.000 title claims abstract description 31
- 239000002480 mineral oil Substances 0.000 claims abstract description 25
- 235000010446 mineral oil Nutrition 0.000 claims abstract description 25
- 239000000843 powder Substances 0.000 claims abstract description 25
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229910000423 chromium oxide Inorganic materials 0.000 claims abstract description 20
- 239000010453 quartz Substances 0.000 claims abstract description 19
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 19
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 17
- 239000000194 fatty acid Substances 0.000 claims abstract description 17
- 229930195729 fatty acid Natural products 0.000 claims abstract description 17
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 17
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 14
- 230000000694 effects Effects 0.000 claims abstract description 11
- 210000002268 wool Anatomy 0.000 claims abstract description 10
- SCWKRWCUMCMVPW-UHFFFAOYSA-N phenyl n-methylcarbamate Chemical compound CNC(=O)OC1=CC=CC=C1 SCWKRWCUMCMVPW-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000004140 cleaning Methods 0.000 claims description 28
- 239000003921 oil Substances 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 17
- 239000006185 dispersion Substances 0.000 claims description 15
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 13
- 239000010949 copper Substances 0.000 claims description 12
- 229910052802 copper Inorganic materials 0.000 claims description 12
- 238000007517 polishing process Methods 0.000 claims description 11
- 238000005282 brightening Methods 0.000 claims description 7
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 7
- 229910001369 Brass Inorganic materials 0.000 claims description 5
- 239000010951 brass Substances 0.000 claims description 5
- 239000004922 lacquer Substances 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 4
- 239000001301 oxygen Substances 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 2
- 230000003746 surface roughness Effects 0.000 abstract description 12
- 230000003993 interaction Effects 0.000 abstract description 4
- 230000000052 comparative effect Effects 0.000 description 12
- 239000002994 raw material Substances 0.000 description 7
- 239000007921 spray Substances 0.000 description 7
- 238000011068 loading method Methods 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000009713 electroplating Methods 0.000 description 4
- 238000000227 grinding Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000004134 energy conservation Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000011031 large-scale manufacturing process Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 239000010431 corundum Substances 0.000 description 1
- -1 corundum Chemical compound 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000009210 therapy by ultrasound Methods 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F3/00—Brightening metals by chemical means
-
- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B19/00—Slide fasteners
- A44B19/42—Making by processes not fully provided for in one other class, e.g. B21D53/50, B21F45/18, B22D17/16, B29D5/00
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09G—POLISHING COMPOSITIONS; SKI WAXES
- C09G1/00—Polishing compositions
- C09G1/02—Polishing compositions containing abrasives or grinding agents
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention provides a bright water for polishing zippers, a metal natural-color bright zipper and a preparation method thereof; the bright water for zipper polishing comprises the following components: 6-12 wt% of chromium oxide green; 22-26 wt% of alumina; 15-25 wt% of quartz powder; 11-21 wt% of mineral oil; 5-15 wt% of fatty acid; the balance of water; the mineral oil is phenyl methyl carbamate. Compared with the prior art, the polishing solution for polishing the zipper adopts the polishing water for polishing the zipper with specific components, can realize better integral interaction, is matched with the wool wheel for polishing, and can enable the surface of the zipper teeth to meet the requirement of smoothness on the basis of a specific preparation process to obtain the metallic natural-color bright zipper. Experimental results show that the surface roughness of the metal natural-color bright zipper provided by the invention is not more than 0.34 mu m, the surface brightness level reaches 4 levels, and the metal natural-color bright zipper achieves the metal bright effect.
Description
Technical Field
The invention relates to the technical field of zippers, in particular to a bright water and metal natural-color bright zipper for zipper polishing and a preparation method thereof.
Background
The zipper is an important part commonly used in daily life, such as clothes, bags and the like, and the technical level and functional requirements of the zipper are continuously improved and innovated along with the development of the clothes. With the development of science and technology and the continuous improvement of living standard and quality of people, people pay more attention to the product per se.
At present, the surface polishing of the metal zipper in the market is carried out on a steel wire wheel and a flap wheel. After the surface of the metal zipper is polished by the hard objects, although the burrs on the surface are not removed, the abrasion traces of the hard objects appear on the surface, and the special bright effect of the metal is lost, which is shown in figure 1. Aiming at the technical problems that the surface effect of the metal zipper teeth is rough after polishing and the brightening effect of the metal is lost, the tooth surfaces are more delicate and bright through processes such as electroplating and the like in the prior art; but the electroplating process is complicated, water and electricity are wasted, and the electroplating process is not environment-friendly.
Disclosure of Invention
In view of the above, the invention aims to provide the brightening water for polishing the zipper, the metallic natural-color brightening zipper and the preparation method thereof.
The invention provides bright water for polishing zippers, which comprises the following components:
6-12 wt% of chromium oxide green;
22-26 wt% of alumina;
15-25 wt% of quartz powder;
11-21 wt% of mineral oil;
5-15 wt% of fatty acid;
the balance of water;
the mineral oil is phenyl methyl carbamate.
Preferably, the preparation method of the bright water for polishing the zipper specifically comprises the following steps:
mixing chromium oxide green, aluminum oxide, quartz powder, mineral oil, fatty acid and water, and dispersing at high speed to obtain the bright water for polishing the zipper.
Preferably, the rotating speed of the high-speed dispersion is 1000 r/min-1200 r/min.
The invention also provides a preparation method of the metal natural-color bright zipper, which comprises the following steps:
a) After teeth are arranged, polishing by adopting the bright water for polishing the zipper in the technical scheme, and cleaning and over-lacquering to obtain the metal natural-color bright zipper;
the polishing wheel used for polishing is a wool wheel.
Preferably, the teeth in step a) are metal teeth; the metal teeth are made of one or more of brass, red copper and red copper.
Preferably, the polishing process in step a) is specifically:
polishing the surface of the tooth by a polishing wheel with the rotating speed of 23Hz to 28Hz, and spraying the bright water once every 3min to 4min in the polishing process, wherein the air pressure of the sprayed bright water is 5kg to 6kg every 0.2s to 0.3s, until the surface of the tooth presents a bright effect.
Preferably, the cleaning process in the step a) is specifically as follows:
and cleaning by adopting four-tank equipment, namely an oil removing tank, a first cleaning tank, a second cleaning tank and an ultrasonic cleaning tank in sequence to remove surface impurities and bright water residues.
Preferably, the oil removing groove removes oil by adopting oil removing liquid, washing powder and water, and the oil removing temperature is 70-75 ℃; the first cleaning tank, the second cleaning tank and the ultrasonic cleaning tank are cleaned by adopting clean water, and the cleaning temperature is 70-75 ℃.
Preferably, the process of the lacquering in the step a) is specifically as follows:
the chain tooth surface over-lacquer frame oil blocks the tooth surface, prevents the copper tooth from being oxidized by oxygen contact, and obtains the metal natural-color bright zipper.
The invention also provides a metal natural-color bright zipper which is prepared by the preparation method of the technical scheme.
The invention provides a bright water for polishing zippers, a metal natural-color bright zipper and a preparation method thereof; the bright water for zipper polishing comprises the following components: 6-12 wt% of chromium oxide green; 22-26 wt% of alumina; 15-25 wt% of quartz powder; 11-21 wt% of mineral oil; 5-15 wt% of fatty acid; the balance of water; the mineral oil is phenyl methyl carbamate. Compared with the prior art, the polishing solution for polishing the zipper adopts the polishing water for polishing the zipper with specific components, can realize better integral interaction, is matched with the wool wheel for polishing, and can enable the surface of the zipper teeth to meet the requirement of smoothness on the basis of a specific preparation process to obtain the metallic natural-color bright zipper. Experimental results show that the surface roughness of the metal natural-color bright zipper provided by the invention is not more than 0.34 mu m, the surface brightness level reaches 4 levels, and the metal natural-color bright zipper achieves the metal bright effect.
In addition, the preparation method provided by the invention has the advantages of simple process, easiness in operation, mild conditions, energy conservation, environmental friendliness, wide application prospect and suitability for large-scale production.
Drawings
FIG. 1 is a diagram showing a finished slide fastener obtained by polishing the surface of a metal slide fastener with a steel wire wheel in the prior art;
FIG. 2 is a schematic view showing a finished slide fastener obtained by an example of application of the bright water for slide fastener polishing obtained in example 1 in the polishing process of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments of the present invention, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides bright water for polishing zippers, which comprises the following components:
6-12 wt% of chromium oxide green;
22-26 wt% of alumina;
15-25 wt% of quartz powder;
11-21 wt% of mineral oil;
5-15 wt% of fatty acid;
the balance of water;
the mineral oil is phenyl methyl carbamate.
In the present invention, the bright water for zipper polishing comprises, preferably consists of, chromium oxide green, aluminum oxide, quartz powder, mineral oil, fatty acid and water. The sources of the chromium oxide green, the alumina, the quartz powder, the mineral oil and the fatty acid are not particularly limited, and commercially available products well known to those skilled in the art can be adopted; wherein, the chromium oxide green is chromium oxide, and can be sold in the market together with aluminum oxide (such as corundum, alumina, etc.); the quartz powder is silicon micro powder which is sold in the market; the mineral oil is phenyl methyl carbamate.
In the present invention, the preparation method of the bright water for zipper polishing is preferably specifically:
mixing chromium oxide green, aluminum oxide, quartz powder, mineral oil, fatty acid and water, and dispersing at high speed to obtain the bright water for polishing the zipper. The present invention is not particularly limited to the high-speed dispersing apparatus, and a dispersing machine known to those skilled in the art may be used.
In the present invention, the rotation speed of the high-speed dispersion is preferably 1000r/min to 1200r/min, and more preferably 1100r/min.
After obtaining the bright water for polishing the zipper, putting the bright water into a barrel special for a spray gun, and pressurizing to 5-6 kg for use.
The invention also provides a preparation method of the metal natural-color bright zipper, which comprises the following steps:
a) After teeth are arranged, polishing by adopting the bright water for polishing the zipper in the technical scheme, and cleaning and over-lacquering to obtain the metal natural-color bright zipper;
the polishing wheel used for polishing is a wool wheel.
In the present invention, the teeth are preferably metal teeth; the metal tooth is preferably made of one or more of brass, red copper and red copper, and more preferably made of brass, red copper or red copper.
The tooth arrangement teeth are not particularly limited, and the tooth arrangement teeth are arranged to form the zipper teeth by adopting a technical scheme well known to a person skilled in the art.
In the invention, the polishing wheel used for polishing is a wool wheel; the specific specification may be 200mm × 25mm × 25mm, which is well known to those skilled in the art. According to the invention, through the combination of the wool wheel and the bright water for polishing the zipper, the surface of the zipper teeth can meet the requirement of smoothness after polishing.
In the present invention, the polishing process is preferably embodied as follows:
polishing the surface of the tooth by adopting a polishing wheel with the rotating speed of 23Hz to 28Hz, spraying bright water once every 3min to 4min in the polishing process, wherein the time is 0.2s to 0.3s each time, and the air pressure of the sprayed bright water is 5kg to 6kg until the surface of the tooth presents a bright effect;
more preferably:
polishing the surface of the tooth by a polishing wheel with the rotating speed of 25Hz to 26Hz, and spraying the bright water once every 3min to 4min in the polishing process, wherein the air pressure of the sprayed bright water is 5kg to 6kg every 0.2s to 0.3s, until the surface of the tooth presents a bright effect.
In the present invention, the cleaning process is preferably specifically:
and cleaning by adopting four-tank equipment, namely an oil removing tank, a first cleaning tank, a second cleaning tank and an ultrasonic cleaning tank in sequence to remove surface impurities and bright water residues.
In the invention, the oil removing groove preferably removes oil by adopting oil removing liquid, washing powder and water, and the oil removing temperature is preferably 70-75 ℃; the first cleaning tank, the second cleaning tank and the ultrasonic cleaning tank are preferably cleaned by adopting clean water, and the cleaning temperature is preferably 70-75 ℃; wherein the dosage ratio of the deoiling liquid, the washing powder and the water is preferably 1000mL: (200 g-300 g): (0.3 t to 0.5 t), more preferably 1000mL:250g of: 0.4t, and the dosage of the clean water used in each of the first cleaning tank, the second cleaning tank and the ultrasonic cleaning tank is preferably 0.3 t-0.5 t, and more preferably 0.4t.
In the present invention, the rotation speed of the four-tank apparatus is preferably 45Hz to 50Hz, and more preferably 47Hz.
In the present invention, the process of the over-lacquer is preferably as follows:
the lacquer coating oil on the surface of the zipper teeth blocks the surfaces of the teeth, so that the copper teeth are prevented from being oxidized by oxygen in a contact manner, and the metal natural-color bright zipper is obtained.
The preparation method provided by the invention does not need electroplating, has the advantages of simple process, easy operation, mild conditions, more energy conservation and environmental protection, has wide application prospect, and is suitable for large-scale production.
The invention also provides a metal natural-color bright zipper prepared by the preparation method of the technical scheme. The invention adopts the brightening water for polishing the zipper with specific components, can realize better integral interaction, is matched with the wool wheel for polishing, can enable the surface of the zipper teeth to meet the requirement of smooth finish on the basis of a specific preparation process, and can obtain the metallic natural-color brightening zipper by reducing a natural-color brightening product in the process.
The invention provides a bright water for polishing zippers, a metal natural-color bright zipper and a preparation method thereof; the bright water for zipper polishing comprises the following components: 6-12 wt% of chromium oxide green; 22-26 wt% of alumina; 15-25 wt% of quartz powder; 11-21 wt% of mineral oil; 5-15 wt% of fatty acid; the balance of water; the mineral oil is phenyl methyl carbamate. Compared with the prior art, the polishing solution for polishing the zipper adopts the polishing water for polishing the zipper with specific components, can realize better integral interaction, is matched with the wool wheel for polishing, and can enable the surface of the zipper teeth to meet the requirement of smoothness on the basis of a specific preparation process to obtain the metallic natural-color bright zipper. Experimental results show that the surface roughness of the metal natural-color bright zipper provided by the invention is not more than 0.34 mu m, the surface brightness level reaches 4 levels, and the metal natural-color bright zipper achieves the metal bright effect.
In addition, the preparation method provided by the invention has the advantages of simple process, easiness in operation, mild conditions, energy conservation, environmental friendliness, wide application prospect and suitability for large-scale production.
To further illustrate the present invention, the following examples are provided for illustration. The raw materials used in the following examples of the present invention are all commercially available; wherein, the chromium oxide green is chromium sesquioxide, the quartz powder is silicon micropowder, and the mineral oil is phenyl methyl carbamate.
Comparative example 1
The formula is as follows:
27wt% of water;
12wt% of chromium oxide green;
0wt% of alumina;
25wt% of quartz powder;
21wt% of mineral oil;
15wt% of fatty acid.
The preparation process comprises the following steps:
proportionally and sequentially adding the raw materials into a dispersion machine, uniformly stirring by high-speed dispersion (the rotating speed is 1100 r/min), and preparing bright water for polishing the zipper; loading into a barrel special for a spray gun, and pressurizing to 5 kg-6 kg for use.
Example 1
The formula is as follows:
24wt% of water;
10wt% of chromium oxide green;
26wt% of alumina;
24wt% of quartz powder;
11wt% of mineral oil;
5wt% of fatty acid.
The preparation process comprises the following steps:
proportionally and sequentially adding the raw materials into a dispersion machine, uniformly stirring by high-speed dispersion (the rotating speed is 1100 r/min), and preparing bright water for polishing the zipper; loading into a barrel special for a spray gun, and pressurizing to 5 kg-6 kg for use.
Comparative example 2
The formula is as follows:
25wt% of water;
12wt% of chromium oxide green;
15wt% of alumina;
23wt% of quartz powder;
20wt% of mineral oil;
5wt% of fatty acid.
The preparation process comprises the following steps:
putting a plurality of raw materials in the proportion into a dispersion machine in no sequence, uniformly stirring by high-speed dispersion (the rotating speed is 1100 r/min), and preparing bright water for polishing zippers; loading into a barrel special for a spray gun, and pressurizing to 5 kg-6 kg for use.
Comparative example 3
The formula is as follows:
25wt% of water;
12wt% of chromium oxide green;
30wt% of alumina;
15wt% of quartz powder;
12wt% of mineral oil;
6wt% of fatty acid.
The preparation process comprises the following steps:
putting a plurality of raw materials in the proportion into a dispersion machine in no sequence, uniformly stirring by high-speed dispersion (the rotating speed is 1100 r/min), and preparing bright water for polishing zippers; loading into a barrel special for a spray gun, and pressurizing to 5 kg-6 kg for use.
Example 2
The formula is as follows:
26wt% of water;
11wt% of chromium oxide green;
22wt% of alumina;
23wt% of quartz powder;
13wt% of mineral oil;
5wt% of fatty acid.
The preparation process comprises the following steps:
putting a plurality of raw materials in the proportion into a dispersion machine in no sequence, uniformly stirring by high-speed dispersion (the rotating speed is 1100 r/min), and preparing bright water for polishing zippers; loading into a barrel special for a spray gun, and pressurizing to 5 kg-6 kg for use.
Example 3
The formula is as follows:
26wt% of water;
9wt% of chromium oxide green;
24wt% of alumina;
18wt% of quartz powder;
18wt% of mineral oil;
5wt% of fatty acid.
The preparation process comprises the following steps:
proportionally and sequentially adding the raw materials into a dispersion machine, uniformly stirring by high-speed dispersion (the rotating speed is 1100 r/min), and preparing bright water for polishing the zipper; loading into a barrel special for a spray gun, and pressurizing to 5 kg-6 kg for use.
Application examples
(1) Teeth are made of brass materials, and tooth arrangement is carried out.
(2) Polishing:
the polishing wheel is made of the following materials: the specification of the wool wheel is 200mm multiplied by 25mm;
the glossy water for zipper polishing obtained in the above examples and comparative examples was used in the polishing process, respectively;
the rotating speed of the polishing wheel is 25Hz, the polishing water is sprayed for 4min once, each time is 0.2s, the air pressure is 5 kg-6 kg, and the tooth surface is polished to present the polishing effect.
(3) Cleaning:
groove 1: 1000mL of deoiling liquid, 250g of washing powder and 0.4t of water → tank 2: clear water 0.4t → tank 3: clear water 0.4t → tank 4: clear water 0.4t (ultrasonic treatment);
equipment parameters: the oil removing temperature is 70-75 ℃, the cleaning temperature is 70-75 ℃, and the rotating speed is 47Hz;
removing surface impurities and bright water residues.
(4) An over-lacquer rack:
the surface of the zipper teeth is subjected to over-lacquering oil to block the surfaces of the zipper teeth, so that copper teeth are prevented from being oxidized by oxygen in a contact manner, and a finished product zipper is obtained; wherein, the practical picture of the finished product zipper obtained by the application example of the bright water for zipper polishing obtained in the embodiment 1 is shown in figure 2, and the metallic natural bright zipper is obtained.
Testing the surface roughness and the surface brightness of the finished product zipper obtained in the application embodiment; wherein, the surface roughness is tested by a surface roughness tester;
the surface roughness (Ra) values are given in table 1.
TABLE 1 surface roughness (Ra) value criteria
| Surface features | Surface roughness (Ra) value | Examples of processing methods |
| Obvious cutting mark | Ra100、Ra50、Ra25 | Rough turning, rough planing, rough milling and drilling |
| Slight cutting mark | Ra12.5、Ra6.3、Ra3.2 | Finish turning, finish planing, finish milling, coarse reaming and coarse grinding |
| No processing trace can be seen, and the processing direction can be slightly distinguished | Ra1.6、Ra0.8、Ra0.4 | Finish turning, finish grinding, finish reaming and grinding |
| Dark glossy surface | Ra0.2、Ra0.1、Ra0.05 | Grinding, honing, superfinishing, polishing |
The detection method of the surface brightness adopts an optical microscope for observation;
the brightness level was referenced to the following criteria:
level 1: the surface is provided with an oxide film and has no brightness;
and 2, stage: slightly bright and unclear in sight;
and 3, level: the brightness is good, and induction can be seen;
4, level: the surface is bright, and the induction is clearly seen;
and 5, stage: bright like a mirror.
The test results are shown in table 2.
TABLE 2 test results of surface gloss of finished slide fastener obtained in application example
Comparative example 4
The method for preparing the bright water for zipper polishing obtained in example 1 was used in the polishing process of the application examples, except that:
the polishing wheel comprises the following materials: a steel wire wheel (the diameter of the copper wire is 15 wires) with the specification of 200mm multiplied by 25mm;
the rotating speed of the polishing wheel is 25Hz, the polishing water is sprayed for 4min once, each time lasts for 0.2s, the air pressure is 5 kg-6 kg, and the tooth surface is polished.
Comparative example 5
The method for preparing the bright water for zipper polishing obtained in example 1 was used in the polishing process in the application examples, except that:
the polishing wheel comprises the following materials: thousand impellers, the specification is 200mm multiplied by 25mm;
the rotating speed of the polishing wheel is 25Hz, the polishing water is sprayed for 4min once, each time lasts for 0.2s, the air pressure is 5 kg-6 kg, and the tooth surface is polished.
Comparative example 6
The method for preparing the bright water for zipper polishing obtained in example 1 was used in the polishing process of the application examples, except that:
the polishing wheel comprises the following materials: the titanium fiber wheel has the specification of 200mm multiplied by 25mm;
the rotating speed of the polishing wheel is 25Hz, the polishing water is sprayed for 4min once, each time lasts for 0.2s, the air pressure is 5 kg-6 kg, and the tooth surface is polished.
The surface roughness and surface brightness of the finished zippers of comparative examples 4 to 6 were measured, and the results are shown in Table 3.
TABLE 3 test results of surface roughness and surface brightness of finished slide fasteners obtained in comparative examples 4 to 6
| Item | Comparative example 4 | Comparative example 5 | Comparative example 6 |
| Surface roughness (Ra)/μm | 3.29 | 2.49 | 1.82 |
| Brightness level | Level 1 | Stage 2 | Stage 2 |
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. A brightening water for polishing zippers comprises the following components:
6-12 wt% of chromium oxide green;
22-26 wt% of alumina;
15-25 wt% of quartz powder;
11-21 wt% of mineral oil;
5-15 wt% of fatty acid;
the balance of water;
the mineral oil is phenyl methyl carbamate.
2. The lustering water for zipper polishing as claimed in claim 1, wherein the preparation method of the lustering water for zipper polishing is specifically:
mixing chromium oxide green, aluminum oxide, quartz powder, mineral oil, fatty acid and water, and dispersing at high speed to obtain the bright water for polishing the zipper.
3. The polishing solution for the zipper polishing as set forth in claim 1, wherein the high speed dispersion is rotated at 1000 to 1200r/min.
4. A preparation method of a metal natural-color bright zipper comprises the following steps:
a) After tooth arrangement, polishing by using the bright water for polishing the zippers as claimed in any one of claims 1 to 3, and cleaning and over-lacquering to obtain the metal natural-color bright zipper;
the polishing wheel used for polishing is a wool wheel.
5. The method for producing according to claim 4, wherein the teeth in step a) are metal teeth; the metal teeth are made of one or more of brass, red copper and red copper.
6. The method according to claim 4, wherein the polishing step a) is carried out by:
polishing the surface of the tooth by a polishing wheel with the rotating speed of 23Hz to 28Hz, and spraying the bright water once every 3min to 4min in the polishing process, wherein the air pressure of the sprayed bright water is 5kg to 6kg every 0.2s to 0.3s, until the surface of the tooth presents a bright effect.
7. The preparation method according to claim 4, wherein the cleaning process in step a) is specifically:
and cleaning by adopting four-tank equipment, namely an oil removing tank, a first cleaning tank, a second cleaning tank and an ultrasonic cleaning tank in sequence to remove surface impurities and bright water residues.
8. The preparation method of claim 7, wherein the oil removing tank removes oil by using deoiling liquid, washing powder and water, and the temperature for removing oil is 70-75 ℃; the first cleaning tank, the second cleaning tank and the ultrasonic cleaning tank are cleaned by adopting clean water, and the cleaning temperature is 70-75 ℃.
9. The preparation method according to claim 4, wherein the process of the lacquering in step a) is specifically as follows:
the lacquer coating oil on the surface of the zipper teeth blocks the surfaces of the teeth, so that the copper teeth are prevented from being oxidized by oxygen in a contact manner, and the metal natural-color bright zipper is obtained.
10. A metallic natural-color luminous zipper produced by the production method according to any one of claims 4 to 9.
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| CN202110768891.5A CN115595584A (en) | 2021-07-07 | 2021-07-07 | Bright water for zipper polishing, metal natural-color bright zipper and preparation method thereof |
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| CN202110768891.5A CN115595584A (en) | 2021-07-07 | 2021-07-07 | Bright water for zipper polishing, metal natural-color bright zipper and preparation method thereof |
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