CN115592876B - Lamination assembly line and use method - Google Patents

Lamination assembly line and use method Download PDF

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Publication number
CN115592876B
CN115592876B CN202211432973.3A CN202211432973A CN115592876B CN 115592876 B CN115592876 B CN 115592876B CN 202211432973 A CN202211432973 A CN 202211432973A CN 115592876 B CN115592876 B CN 115592876B
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China
Prior art keywords
frame
track
material receiving
power roller
layer
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CN202211432973.3A
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Chinese (zh)
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CN115592876A (en
Inventor
万小想
邓铁桥
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Suzhou Kelunte Power Supply Technology Co ltd
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Suzhou Kelunte Power Supply Technology Co ltd
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Priority to CN202211432973.3A priority Critical patent/CN115592876B/en
Publication of CN115592876A publication Critical patent/CN115592876A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/20Making multilayered or multicoloured articles
    • B29C43/203Making multilayered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • B29C2043/3405Feeding the material to the mould or the compression means using carrying means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • B29C2043/3405Feeding the material to the mould or the compression means using carrying means
    • B29C2043/3422Feeding the material to the mould or the compression means using carrying means rollers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a laminating assembly line and a using method thereof, wherein the laminating assembly line comprises a feeding machine, a multi-layer lifting material receiving frame, a multi-layer rotary conveyor, laminating machines, a first track frame arranged in the X direction and used for placing the multi-layer lifting material receiving frame, a second track arranged in the Y direction and used for placing the multi-layer rotary conveyor, the first track frame is provided with a first track and a power component used for driving the multi-layer lifting material receiving frame to move along the first track, one end of the first track corresponds to one end of the second track, the other end of the second track corresponds to the laminating machines, the number of the laminating machines is at least two, a plurality of laminating machines are distributed on two sides of the second track, and the multi-layer rotary conveyor comprises a mounting component, a material receiving component rotatably arranged on the mounting component, a second driving component arranged on the mounting component and a first driving component used for driving the material receiving component to move along the second track. The advantages are that: and the working efficiency is improved.

Description

Lamination assembly line and use method
Technical Field
The invention relates to the field of lamination, in particular to a lamination assembly line and a using method thereof.
Background
Lamination, with or without an adhesive, is a method of integrating two or more layers of the same or different materials by heat and pressure. Also known as lamination. Refers to a molding processing method for combining multiple layers of the same or different materials into a whole under the conditions of heating and pressurizing. Is commonly used for plastic processing and also for rubber processing. In plastic processing, for thermoplastics, it is common to produce artificial leather products or composite films; for thermoset plastics, it is an important method of making reinforced plastics and articles. Reinforcing materials impregnated with thermosetting resins such as paper, fabric, glass cloth, specialty fibers, etc. are laminated, heated, and pressed to obtain various laminates such as laminates. The laminated size and fabric may be laminated into tape during rubber processing. Lamination press pressure can be classified into a high pressure method (high pressure layer forming) and a low pressure method (low pressure lamination forming).
In the existing lamination production line, a material changing trolley is adopted for feeding and discharging, and because time is required for lamination forming of products, the material feeding trolley cannot rotate during feeding, so that a feeding trolley cannot timely switch angles when feeding is arranged on a laminating machine which is arranged oppositely, and the material is not convenient to take from the laminating machine on the other side after the laminating machine on one side is fed; and the feeding car can only feed and discharge once when feeding or taking materials to the laminating machine, so that the feeding and discharging efficiency is low.
In view of this, it is desirable to provide a lamination line and method of use.
Disclosure of Invention
The laminating assembly line and the application method provided by the invention effectively solve the problem that the feeding and discharging efficiency of the existing laminating assembly line is low in actual production.
The technical scheme adopted by the invention is as follows:
the utility model provides a lamination assembly line, includes material loading machine, multilayer lift connects work or material rest, multilayer rotary conveyor, laminator, is used for placing the multilayer lift and connects the work or material rest along the track frame of X direction setting and is used for placing the multilayer rotary conveyor along the track of No. two that Y direction set up, be provided with a track on the track frame and be used for driving the multilayer lift and connect the work or material rest along orbital motion's power component, track one end corresponds with No. two track one ends, no. two track other ends correspond with the laminator, laminator quantity is two at least, a plurality of laminating machine distributes in No. two orbital both sides, multilayer rotary conveyor includes installation component, rotates the receipts material subassembly that sets up on the installation component, sets up and is used for driving receipts material subassembly pivoted No. two drive assembly and drive installation component along No. two orbital motion's drive assembly on the installation component.
The multilayer lift connects work or material rest includes No. two frames, sets up No. one gyro wheel, a plurality of layers of setting in No. two frames with a track roll connection in No. two frames and sets up the lift conveying assembly that is close to material loading machine one side in No. two frames, lift conveying assembly is including setting up in No. two frame upper ends a pivot, setting up in No. one pivot epaxial gear, setting up in No. two frame lower extreme No. two pivots, setting up in No. two epaxial gears, with a gear and No. two gear engagement driven chains, with chain fixed connection's link, set up No. two power roller transfer lines in the link and set up in No. two frame upper ends be used for driving a pivot pivoted No. four motors.
The number of the second tracks is two, the mounting assembly comprises a bottom plate, and the first driving assembly comprises a second roller which is arranged on the bottom plate and is in rolling connection with the second tracks, a first motor which is arranged on the bottom plate, a third rotating shaft which is fixedly connected with an output shaft of the first motor, a third gear which is arranged on the third rotating shaft, a fourth rotating shaft which is connected with the second roller, and a fourth gear which is arranged on the fourth rotating shaft and is in transmission connection with a third gear chain.
The second driving assembly comprises a turntable and a second motor arranged on the bottom plate and used for driving the turntable to rotate, the material collecting assembly comprises a material collecting frame arranged on the turntable, a plurality of layers of unpowered conveying rollers arranged on the material collecting frame, a linear guide rail arranged on the turntable, a straight rack parallel to the linear guide rail and a push-pull piece arranged on the linear guide rail in a sliding manner, each layer of unpowered conveying rollers comprises two groups of unpowered roller shaft conveying lines arranged at intervals, the linear guide rail and the straight rack are arranged between the two groups of unpowered roller shaft conveying lines, the push-pull piece comprises a fixing seat connected with the linear guide rail in a sliding manner, hooks which are arranged on the fixing seat and are in one-to-one correspondence with the layers of unpowered conveying rollers, and a first power source used for driving the hooks to lift, a third motor is arranged on the fixing seat, a fifth gear is fixedly arranged on an output shaft of the third motor, and the fifth gear is meshed with the straight rack.
Further is: the feeding machine comprises a first frame, a feeding table arranged on the first frame, a plurality of first cylinders arranged on the feeding table and with upward output ends, a mounting frame arranged on the output ends of the first cylinders and a plurality of third power roller conveying lines arranged on the mounting frame, wherein a material blocking cylinder is further arranged on the first frame and is arranged on one side of the first frame close to the multilayer lifting material receiving frame.
Further is: the two-stage automatic feeding device is characterized in that a limiting column used for limiting products in a plurality of first power roller shaft conveying lines is further vertically arranged on the two-stage automatic feeding device, and a four-stage air cylinder used for driving the limiting column to horizontally move is arranged on the two-stage automatic feeding device.
Further is: the power component is a No. two cylinder, and the output end of the No. two cylinder is fixedly connected with the multilayer lifting material receiving frame.
Further is: be provided with a plurality of recesses on the bottom plate, set up the decurrent No. six cylinders of output on the carousel, fixedly on the output of No. six cylinders be provided with be used for with recess adaptation bellying.
A method of using a lamination line comprising the steps of:
s1, placing a product to be laminated in a feeding machine, and positioning the product to a position capable of being connected by a multi-layer lifting material receiving frame;
s2, after the lifting conveying assembly receives the product in the feeding machine, the feeding machine continuously places the product, and meanwhile, the second power roller shaft conveying line is lifted to be horizontal to one of the first power roller shaft conveying lines through lifting of the connecting frame, and then the second power roller shaft conveying line conveys the product into the first power roller shaft conveying line; then the lifting conveying assembly is lifted to the level alignment of the second power roller conveying line and the feeding machine, the products in the feeding machine are pushed to the second power roller conveying line, then the connecting frame is lifted to the level of the second power roller conveying line and one of the first power roller conveying lines without the products, and the second power roller conveying line drives the products to move to the first power roller conveying line;
s3, after each layer of first power roller shaft conveying line in the multilayer lifting material receiving frame is provided with a product to be pressed, the power assembly drives the multilayer lifting material receiving frame to move to one side of the multilayer rotary conveyor along a first track until the multilayer rotary conveyor can be connected with the product in the multilayer lifting material receiving frame;
s4, the hooks move to one side of the multilayer lifting material receiving frame, then the hooks are respectively matched with through holes of the jig placed on the conveying line of the first power roller shaft one by one under the drive of the first power source, then the fixing seat drives the hooks to return, and a plurality of products are pulled into the multilayer rotary conveyor, so that the products are respectively placed in the unpowered conveying rollers;
s5, driving the mounting assembly to move to a position corresponding to the laminating machine along the second roller way by the first driving assembly, and continuously receiving products in the feeding machine by the multi-layer lifting material receiving frame;
s6, the hooks drive the products to move to one side of the laminating machine, so that a plurality of products synchronously move into the laminating machine;
s7, the second driving assembly drives the material receiving assembly to rotate 180 degrees, then the sixth air cylinder drives the protruding portion to extend into the groove, the material receiving assembly is fixed, then the hook extends into the laminating machine on the other side, and the product which is pressed in the laminating machine is moved to the multi-layer rotary conveyor at one time.
The invention has the beneficial effects that:
1. by arranging the first track and the second track, the movement tracks of the multilayer material receiving rack and the multilayer conveyor can be preset, and the time for adjusting the direction in the transferring process is shortened; through setting up multilayer lift and connect work or material rest and multilayer rotary conveyor, can once only carry a plurality of products of waiting to press, and multilayer lift connects the work or material rest can guarantee that multilayer rotary conveyor is unloading the laminator in the product in the material loading machine and is connected, and the product of multilayer lift in the material loading machine is received and is shifted to the disposable product of multilayer rotary conveyor after accomplishing unloading. And the laminating machine is arranged on two sides of the second guide rail, so that the working efficiency can be effectively improved.
2. Through setting up the cylinder No. one, can adjust No. three power roller transfer chain and go up and down to the most suitable height of placing the product, be convenient for follow-up continuous material loading after adjusting, effectually improved work efficiency.
3. Through setting up motor drive No. two gyro wheels rotation for multilayer rotary conveyor can be independent move on No. two tracks, thereby realize rotary conveyor and independently move on No. two tracks.
Drawings
Fig. 1 is a top view of a lamination line provided by an embodiment of the present application.
Fig. 2 is a side view of a loader of a lamination line provided by an embodiment of the present application.
Fig. 3 is a side view of a multi-layer lifting pallet of a lamination line provided by an embodiment of the present application.
Fig. 4 is a front view of a multi-layer lifting pallet of a lamination line provided by an embodiment of the present application.
Fig. 5 is a top view of a multilayer rotary conveyor of a lamination line provided in an embodiment of the present application.
Fig. 6 is a front view of a multilayer rotary conveyor of a lamination line provided in an embodiment of the present application.
Fig. 7 is a side view of a multilayer rotary conveyor of a lamination line provided in an embodiment of the present application.
Fig. 8 is a schematic illustration of fig. 7 omitting the unpowered transport roller.
Fig. 9 is a schematic view of a hook, a fixture and a product mounting of a lamination assembly line according to an embodiment of the present disclosure.
Marked in the figure as: 1. a feeding machine; 2. a multi-layer lifting material receiving frame; 3. a multilayer rotary conveyor; 4. laminating machine; 5. a first track frame; 51. a first track; 52. a power assembly; 6. a second track; 31. a mounting assembly; 32. a material receiving assembly; 33. a second driving assembly; 34. a first driving assembly; 101. a first frame; 102. a feeding table; 103. a first air cylinder; 104. a mounting frame; 105. a third power roller conveyor line; 106. a material blocking cylinder; 21. a second frame; 22. a first roller; 23. a first power roller shaft conveying line; 24. lifting and conveying components; 241. a first rotating shaft; 243. a second rotating shaft; 245. a connecting frame; 246. a second power roller shaft conveying line; 247. a fourth motor; 25. a limit column; 26. a fourth air cylinder; 341. a second idler wheel; 342. a motor I; 343. a third rotating shaft; 344. a third gear; 345. a fourth rotating shaft; 346. a fourth gear; 331. a turntable; 332. a motor II; 321. a material receiving frame; 322. unpowered transport rollers; 323. a linear guide rail; 324. a straight rack; 325. a push-pull member; 3251. a fixing seat; 3252. a hook; 3255. a first power source; 3253. a third motor; 3254. a fifth gear; 311. a groove; 8. a sixth air cylinder; 001. a jig; 002. a through hole; 003. and (5) a product.
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the invention, whereby the invention is not limited to the specific embodiments disclosed below.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1, fig. 4, fig. 5 and fig. 6, the structure of the lamination assembly line provided by the embodiment of the application includes a feeding machine 1, a multi-layer lifting material receiving frame 2, a multi-layer rotary conveyor 3, a laminating machine 4, a first track frame 5 arranged along the X direction and used for placing the multi-layer lifting material receiving frame 2, and a second track 6 arranged along the Y direction and used for placing the multi-layer rotary conveyor 3, the first track frame 5 is provided with a first track 51 and a power component 52 used for driving the multi-layer lifting material receiving frame 2 to move along the first track 51, one end of the first track 51 corresponds to one end of the second track 6, the other end of the second track 6 corresponds to the laminating machine 4, the number of the laminating machine 4 is at least two, a plurality of laminating machines 4 are distributed on two sides of the second track 6, and the multi-layer rotary conveyor 3 includes a mounting component 31, a second driving component 33 rotatably arranged on the mounting component 31 and used for driving the second receiving component 32 to rotate, and a first driving component 34 for driving the mounting component 31 to move along the second track 6.
As shown in fig. 3, the multi-layer lifting receiving rack 2 includes a second rack 21, a first roller 22 disposed on the second rack 21 and in rolling connection with the first rail 51, a plurality of layers of a first power roller conveying line 23 disposed on the second rack 21, and a lifting conveying assembly 24 disposed on one side of the second rack 21 near the feeding machine 1, where the lifting conveying assembly 24 includes a first rotating shaft 241 disposed on the upper end of the second rack 21, a first gear disposed on the first rotating shaft 241, a second rotating shaft 243 disposed on the lower end of the second rack 21, a second gear disposed on the second rotating shaft 243, a chain engaged with the first gear and the second gear, a connecting frame 245 fixedly connected with the chain, a second power roller conveying line 246 disposed on the connecting frame 245, and a fourth motor 247 disposed on the upper end of the second rack 21 and used for driving the first rotating shaft 241.
As shown in fig. 6, the number of the second rails 6 is two, the mounting assembly 31 includes a bottom plate, and the first driving assembly 34 includes a second roller 341 disposed on the bottom plate and in rolling connection with the second rails 6, a first motor 342 disposed on the bottom plate, a third rotating shaft 343 fixedly connected with an output shaft of the first motor 342, a third gear 344 disposed on the third rotating shaft 343, a fourth rotating shaft 345 connected with the second roller 341, and a fourth gear 346 disposed on the fourth rotating shaft 345 and in chain transmission connection with the third gear 344.
As shown in fig. 6, 7 and 8, the second driving assembly 33 includes a turntable 331 and a second motor 332 disposed on the bottom plate and used for driving the turntable 331 to rotate, the material receiving assembly 32 includes a material receiving rack 321 disposed on the turntable 331, a plurality of layers of unpowered conveying rollers 322 disposed on the material receiving rack 321, a linear guide 323 disposed on the turntable 331, a straight rack 324 parallel to the linear guide 323, and a push-pull member 325 slidably disposed on the linear guide 323, each layer of unpowered conveying rollers 322 includes two groups of unpowered roller conveying lines disposed at intervals, the linear guide 323 and the straight rack 324 are disposed between the two groups of unpowered roller conveying lines, the push-pull member 325 includes a fixing seat 3251 slidably connected with the linear guide 323, a hook 3252 disposed on the fixing seat 3251 and in one-to-one correspondence with the plurality of layers of unpowered conveying rollers 322, a third motor 3253 is disposed on the fixing seat 3251, a fifth gear 3254 is fixedly disposed on an output shaft of the third motor 3253, and the fifth gear 3254 is meshed with the fifth gear 3254.
As shown in fig. 9, the product 003 is placed on a jig 001, and a through hole 002 is provided in the jig 001. The jig 001 moves synchronously with the product 003. The output end of the fourth motor 247 is provided with a corner device, and the first rotating shaft 241 is driven to rotate through the corner device. The gear No. one is arranged at the two ends of the rotating shaft No. one 241, and the gear No. two is arranged at the two ends of the rotating shaft No. two 243, so that the gear No. one and the gear No. two extend out of the two ends of the power roller shaft conveying line No. one 23. Through hole 002 sets up in the intermediate position of tool 001, when the tool 001 is carried by couple 3252 and is pulled in unpowered roller 322, tool 001 is wide enough so that the both sides of tool 001 roll on the unpowered roller shaft conveying line of linear guide 323 both sides respectively.
In actual use, after the feeder 1 places a product 003 to be pressed, the lifting conveying assembly 24 moves to a height to receive the product 003 in the feeder 1, specifically: the fourth motor 247 drives the first rotating shaft 241 to rotate, so that the first gear rotates and drives the chain to rotate, the second gear drives the second rotating shaft 243 to rotate, the connecting frame 245 is driven to lift through lifting of the chain, the second power roller conveying line 246 is parallel to the end face of the feeding machine 1, then the feeding machine 1 conveys a product 003 to be pressed to the second power roller conveying line 246, the first power roller conveying line 23 lifts to the first power roller conveying line 23 level of any one layer under lifting of the chain, and the product 003 is conveyed to the first power roller conveying line 23. And then the chain is lifted to enable the second roller shaft conveying line 246 to be aligned with the end face of the feeding machine 1 again, the product 003 to be pressed is received again, and the product 003 to be pressed is conveyed into any one of the first power roller shaft conveying lines 23 after the receiving is finished. Until each layer of first power roller shaft conveying line 23 in the multilayer lifting material receiving frame 2 is provided with a product to be pressed 003, the multilayer lifting material receiving frame 2 moves to a position corresponding to the multilayer rotary conveyor 3 positioned on the second track 6 along the first track 51 under the driving of the power component 52.
The push-pull member 325 of the multi-layer rotary conveyor 3 then pulls the product 003 in the multi-layer lifting carriage 2 into the unpowered transport roller 322, specifically as: the first motor 342 rotates to enable the third gear 344 to be meshed with the straight rack 324, so that the fixing base 3251 moves to one side of the multi-layer lifting material receiving frame 2 along the linear guide rail 323, when the hooks 3252 are driven to a position corresponding to the first power roller conveying line 23 in the multi-layer lifting material receiving frame 2, the hooks 3252 are opposite to the through holes 002, then the first power source 3255 drives the hooks 3252 to ascend, a plurality of products 003 to be pressed in the multi-layer lifting material receiving frame 2 are matched with one hook 3252, namely, the hooks 3252 are inserted into the through holes 002 of each jig 001, then the third motor 3253 drives the fixing base 3251 to reset, and the hooks 3252 synchronously pull products 003 in the multi-layer lifting material receiving frame 2 into the multi-layer rotary conveyor 3 at one time. When the multilayer rotary conveyor 3 moves along the second track 6 to correspond to the laminator 4, and the hook 3252 does not correspond to the feeding port of the laminator 4 in charge of lamination, the second motor 332 drives the turntable 331 to rotate, so that the hook 3252 is opposite to the feeding port of the laminator 4, then the third motor 3253 drives the fixed seat 3251 to move towards one side of the feeding port of the laminator 4, so that the hook 3252 drives the product 003 to be conveyed into the laminator 4 from the unpowered roll shaft conveying line, the first power source 3255 drives the hook 3252 to be separated from the through hole 002 of the jig 001, the third motor 3253 drives the fixed seat 3251 to reset, and then the multilayer lifting receiving frame 2 receives materials again.
The motor 342 rotates when the multi-layer lifting material receiving frame 2 receives materials again, the rotating shaft 343 drives the gear 344 to rotate, the gear 346 connected with the chain of the gear 344 rotates synchronously, the roller 341 rolls on the track 6, then the push-pull piece 325 feeds the product 003 in the multi-layer rotary conveyor 3 into one laminating machine 4 at a time, and when the product 003 after connection needs to be conveyed to the laminating machine 4 on the other side, the driving component 33 of the multi-layer rotary conveyor 3 drives the turntable 331 to rotate 180 degrees, so that the multi-layer rotary conveyor 3 is convenient to align with the laminating machine 4 on the other side. The finished laminated product 003 is then removed from the laminator 4 in one go and transferred to an external receiving mechanism. And after the transfer is finished, the products 003 in the multi-layer lifting material receiving frame 2 are received again.
In the design, the movement tracks of the multilayer lifting material receiving frame 2 and the multilayer rotary conveyor 3 can be preset by arranging the first track 51 and the second track 6, so that the time for adjusting the direction in the transferring process is shortened; through setting up multilayer lift and connect work or material rest 2 and multilayer rotary conveyor 3, can once only carry a plurality of products 003 that wait to press, and multilayer lift and connect work or material rest 2 can guarantee that multilayer rotary conveyor 3 is unloading to laminator 4 in product 003 in the material loading machine 1, and the product 003 of multilayer lift in the work or material rest 2 is received and is shifted to the disposable product 003 of being convenient for of multilayer rotary conveyor 3 after the completion of unloading. And the laminating machine 4 is arranged on two sides of the second track 6, so that the working efficiency can be effectively improved. The structural design of the multi-layer lifting material receiving frame 2 can enable the multi-layer lifting material receiving frame 2 to be capable of placing a plurality of products 003 to be pressed, so that the multi-layer rotary conveyor 3 can be used for rapidly feeding after discharging is finished. The first motor 342 is arranged to drive the second roller 341 to rotate, so that the multilayer rotary conveyor 3 can independently move on the second track 6, and the multilayer rotary conveyor 3 can independently move on the second track 6. The structure of No. two drive assembly 33 and receipts material subassembly 32 can make the disposable connection of a plurality of layers of product 003 in the multilayer lift material receiving frame 2 to can carry the product 003 after connection to laminator 4 once only, whole transfer process is fast, efficient. Meanwhile, the turntable 331 of the second driving component 33 is arranged to rotate, so that the material receiving frame 321 can conveniently correspond to the feeding port of the laminating machine 4.
Specifically: as shown in fig. 2, the feeding machine 1 includes a first frame 101, a feeding table 102 disposed on the first frame 101, a plurality of first cylinders 103 disposed on the feeding table 102 and having an output end set up upwards, a mounting frame 104 disposed on the output end of the first cylinders 103, and a plurality of third power roller conveying lines 105 disposed on the mounting frame 104, a material blocking cylinder 106 is further disposed on the first frame 101, and the material blocking cylinder 106 is disposed on one side of the first frame 101 close to the multilayer lifting receiving frame 2.
In actual use, the first cylinder 103 drives the mounting frame 104 to be lifted to a proper height, so that the third power roller conveying line 105 is lifted to a height convenient for placing products 003 along with the mounting frame 104. The output end of the material blocking cylinder 106 then extends upwards, an external device or an operator places the product 003 to be pressed on the third power roller conveying line 105, the output end of the material blocking cylinder 106 then descends, and after the second power roller conveying line 246 is aligned with the third power roller conveying line 105, the third power roller conveying line 105 conveys the product 003 to move into the multi-layer lifting material receiving frame 2.
In the above-mentioned design, through setting up cylinder 103, can adjust No. three power roller transfer chain 105 and go up and down to the most suitable height of placing product 003, be convenient for follow-up continuous material loading after adjusting, the effectual work efficiency that has improved.
Specifically: as shown in fig. 3, a limiting column 25 for limiting the product 003 in the first power roller shaft conveying line 23 is further vertically arranged on the second frame 21, and a fourth air cylinder 26 for driving the limiting column 25 to horizontally move is arranged on the second frame 21.
When in actual use, when the multi-layer lifting receiving frame 2 receives a product 003 to be pressed from the feeding machine 1, the fourth air cylinder 26 drives the limit column 25 to move from one side of the second frame 21 to horizontally move to the middle of the second frame 21, so that the limit column 25 stays at the tail end of the conveying direction of the first power roller shaft conveying line 23, and when the multi-layer rotary conveyor 3 transfers the product 003 to be pressed in the multi-layer lifting receiving machine, the fourth air cylinder 26 drives the limit column 25 to move to one side of the second frame 21, so that the first power roller shaft conveying line 23 cannot interfere with the limit column 25 when the product 003 to be pressed is conveyed.
In the above-mentioned design, through setting up spacing post 25 and No. four cylinder 26, can utilize spacing post 25 to play spacing effect to waiting to press product 003 in the multilayer lift connects work or material rest 2, prevent to wait to press product 003 to drive out No. one power roller transfer chain 23 under the connection state that does not have multilayer rotary conveyor 3.
Specifically: as shown in fig. 3, the power assembly 52 is a No. two air cylinders, and the output end of the No. two air cylinders is fixedly connected with the multi-layer lifting material receiving frame 2.
When the multi-layer lifting material receiving rack is actually used, the output end of the second air cylinder stretches out, and the second air cylinder drives the multi-layer lifting material receiving rack 2 to move to the side of the second track 6 along the first track 51; when the output end of the second air cylinder contracts, the second air cylinder drives the multilayer lifting material receiving frame 2 to move to one side of the feeding machine 1 along the first track 51.
In the design, the multi-layer lifting material receiving frame 2 is driven to move on the first track 51 by the second air cylinder, so that the multi-layer lifting material receiving frame 2 moves fast, stably and efficiently.
Specifically: as shown in fig. 6 and 7, the bottom plate is provided with a plurality of grooves 311, the turntable 331 is provided with a sixth air cylinder 8 with a downward output end, and a protruding portion adapted to the grooves 311 is fixedly arranged on the output of the sixth air cylinder 8.
In actual use, when the turntable 331 rotates, the sixth cylinder 8 drives the protrusion to descend, so that the protrusion is disposed in the groove 311.
In the above design, after the setting of No. six cylinder 8 and recess 311 can make carousel 331 rotate, utilize No. six cylinder 8 drive bellying and recess 311 cooperation to fix carousel 331, prevent carousel 331 from rotating by oneself.
A method of using a lamination line comprising the steps of:
s1, placing the product 003 to be laminated in the feeder 1, and positioning the product 003 to a position where it can be docked by the multi-layer lifting and lowering rack 2.
S2, after the lifting conveying component 24 receives the product 003 in the feeding machine 1, the feeding machine 1 continues to place the product 003, meanwhile, the second power roller shaft conveying line 246 is lifted to be horizontal to one of the first power roller shaft conveying lines 23 through lifting of the connecting frame 245, and then the second power roller shaft conveying line 246 conveys the product 003 into the first power roller shaft conveying line 23; the lifting and conveying assembly 24 is then lifted to the second power roller conveying line 246 to be horizontally aligned with the feeding machine 1, products 003 in the feeding machine 1 are pushed into the second power roller conveying line 246, then the connecting frame 245 is lifted to the second power roller conveying line 246 to be horizontally aligned with one of the first power roller conveying lines 23 where the products 003 are not placed, and the second power roller conveying line 246 drives the products 003 to move into the first power roller conveying line 23.
And S3, after each layer of first power roller conveying line 23 in the multilayer lifting material receiving frame 2 is provided with a product 003 to be pressed, the power assembly 52 drives the multilayer lifting material receiving frame 2 to move to one side of the multilayer rotary conveyor 3 along the first track 51 until the multilayer rotary conveyor 3 can be connected with the product 003 in the multilayer lifting material receiving frame 2.
S4, the hooks 3252 move to one side of the multilayer lifting receiving frame 2, then the hooks 3252 are respectively matched with through holes 002 of the jig 001 placed on the first power roller shaft conveying line 23 one by one under the driving of the first power source 3255, then the fixing seat 3251 drives the hooks 3252 to return, and a plurality of products 003 are pulled into the multilayer rotary conveyor 3, so that the products 003 are placed in the unpowered conveying rollers 322.
S5, the first driving component 34 drives the mounting component 31 to move to a position corresponding to the laminating machine 4 along the second roller way, and at the moment, the multi-layer lifting material receiving frame 2 continuously receives the product 003 in the feeding machine 1.
S6, the hooks 3252 drive the products 003 to move to one side of the laminating machine 4, so that a plurality of products 003 synchronously move into the laminating machine 4.
And S7, the second driving assembly 33 drives the material receiving assembly 32 to rotate 180 degrees, then the sixth air cylinder 8 drives the protruding part to extend into the groove 311, so that the material receiving assembly 32 is fixed, then the hook 3252 extends into the laminating machine 4 on the other side, and the product 003 which is pressed in the laminating machine 4 is moved into the multi-layer rotary conveyor 3 at one time.
It should be understood that the foregoing description is only illustrative of the present invention and is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.

Claims (6)

1. A lamination line, characterized by: the multi-layer lifting material receiving frame comprises a feeding machine (1), a multi-layer lifting material receiving frame (2), a multi-layer rotary conveyor (3), a laminating machine (4), a first track frame (5) used for placing the multi-layer lifting material receiving frame (2) and a second track (6) used for placing the multi-layer rotary conveyor (3) and arranged along the Y direction, wherein a first track (51) and a power component (52) used for driving the multi-layer lifting material receiving frame (2) to move along the first track (51) are arranged on the first track frame (5), one end of the first track (51) corresponds to one end of the second track (6), the other end of the second track (6) corresponds to the laminating machine (4), the number of the laminating machine (4) is at least two, a plurality of laminating machines (4) are distributed on two sides of the second track (6), and the multi-layer rotary conveyor (3) comprises a mounting component (31), a second material receiving component (32) which is rotatably arranged on the mounting component (31), and a driving component (33) which is rotatably arranged on the mounting component (31) and is used for driving the second track (33) to move along the first track (34);
the multi-layer lifting material receiving frame (2) comprises a second frame (21), a first roller (22) arranged on the second frame (21) and in rolling connection with a first track (51), a plurality of layers of first power roller shaft conveying lines (23) arranged on the second frame (21) and lifting conveying components (24) arranged on one side, close to the feeding machine (1), of the second frame (21), wherein the lifting conveying components (24) comprise a first rotating shaft (241) arranged at the upper end of the second frame (21), a first gear arranged on the first rotating shaft (241), a second rotating shaft (243) arranged at the lower end of the second frame (21), a second gear arranged on the second rotating shaft (243), a chain meshed with the first gear and the second gear, a connecting frame (245) fixedly connected with the chain, a second power roller shaft conveying line (246) arranged on the connecting frame (245) and a fourth motor (247) arranged at the upper end of the second frame (21) and used for driving the first rotating shaft (241);
the number of the second rails (6) is two, the mounting assembly (31) comprises a bottom plate, the first driving assembly (34) comprises a second roller (341) which is arranged on the bottom plate and is in rolling connection with the second rails (6), a first motor (342) which is arranged on the bottom plate, a third rotating shaft (343) which is fixedly connected with an output shaft of the first motor (342), a third gear (344) which is arranged on the third rotating shaft (343), a fourth rotating shaft (345) which is connected with the second roller (341), and a fourth gear (346) which is arranged on the fourth rotating shaft (345) and is in chain transmission connection with the third gear (344);
the second driving component (33) comprises a rotary table (331) and a second motor (332) which is arranged on a bottom plate and used for driving the rotary table (331) to rotate, the material collecting component (32) comprises a material collecting frame (321) which is arranged on the rotary table (331), a plurality of layers of unpowered conveying rollers (322) which are arranged on the material collecting frame (321), a linear guide rail (323) which is arranged on the rotary table (331), a straight rack (324) which is parallel to the linear guide rail (323) and a push-pull piece (325) which is arranged on the linear guide rail (323) in a sliding manner, each layer of unpowered conveying rollers (322) comprises two groups of unpowered roller shafts which are arranged at intervals, the linear guide rail (323) and the straight rack (324) are arranged between the two groups of unpowered roller shafts, the push-pull piece (325) comprises a fixing seat (3251) which is in sliding connection with the linear guide rail (323), a hook (3252) which is arranged on the fixing seat (3251) and is in one-to-one correspondence with the plurality of layers of unpowered conveying rollers (322) and a first motor (3255) which is used for driving the hook (3252) to move down, and the first motor (3255) is meshed with the first motor (3254) which is arranged on the first motor (3254) and the second motor (3254).
2. The lamination line of claim 1, wherein: the feeding machine (1) comprises a first frame (101), a feeding table (102) arranged on the first frame (101), a plurality of first cylinders (103) arranged on the feeding table (102) and with upward output ends, a mounting frame (104) arranged on the output ends of the first cylinders (103) and a plurality of third power roller conveying lines (105) arranged on the mounting frame (104), a material blocking cylinder (106) is further arranged on the first frame (101), and the material blocking cylinder (106) is arranged on one side, close to the multilayer lifting material receiving frame (2), of the first frame (101).
3. The lamination line of claim 1, wherein: the two-stage automatic feeding device is characterized in that a limiting column (25) for limiting products in a plurality of first power roller shaft conveying lines (23) is further vertically arranged on the two-stage automatic feeding device, and a four-stage air cylinder (26) for driving the limiting column (25) to move horizontally is arranged on the two-stage automatic feeding device (21).
4. The lamination line of claim 1, wherein: the power assembly (52) is a second air cylinder, and the output end of the second air cylinder is fixedly connected with the multilayer lifting receiving rack (2).
5. The lamination line of claim 1, wherein: be provided with a plurality of recesses (311) on the bottom plate, set up six number cylinders (8) with the output decurrent on carousel (331), fixedly on the output of six number cylinders (8) be provided with be used for with recess (311) adaptation bellying.
6. A method of using a lamination line comprising the lamination line of claim 2, wherein: the method comprises the following steps:
s1, placing a product to be laminated in a feeding machine (1), and positioning the product to a position capable of being connected by a multi-layer lifting material receiving frame (2);
s2, after the lifting conveying component (24) receives the product in the feeding machine (1), the feeding machine (1) continuously places the product, and meanwhile, the second power roller shaft conveying line (246) is lifted to be horizontal with one of the first power roller shaft conveying lines (23) through lifting of the connecting frame (245), and then the second power roller shaft conveying line (246) conveys the product into the first power roller shaft conveying line (23); then the lifting conveying assembly (24) is lifted to be horizontally aligned with the feeding machine (1), products in the feeding machine (1) are pushed into the second power roller conveying line (246), then the connecting frame (245) is lifted to be horizontally aligned with one of the first power roller conveying lines (23) without the products, and the second power roller conveying line (246) drives the products to move into the first power roller conveying line (23);
s3, after each layer of first power roller shaft conveying line (23) in the multilayer lifting material receiving frame (2) is provided with a product to be pressed, the power assembly (52) drives the multilayer lifting material receiving frame (2) to move to one side of the multilayer rotary conveyor (3) along the first track (51) until the multilayer rotary conveyor (3) can be connected with the product in the multilayer lifting material receiving frame (2);
s4, the hooks (3252) move to one side of the multilayer lifting material receiving frame (2), then the hooks (3252) are respectively matched with through holes (002) of a jig (001) placed on a first power roller shaft conveying line (23) one by one under the drive of a first power source (3255), then the fixing base (3251) drives the hooks (3252) to return, and a plurality of products are pulled into the multilayer rotary conveyor (3) so that the products are respectively placed in a plurality of unpowered conveying rollers (322);
s5, a first driving assembly (34) drives the mounting assembly (31) to move to a position corresponding to the laminating machine (4) along a second roller way, and the multi-layer lifting material receiving frame (2) continuously receives products in the feeding machine (1);
s6, the hooks (3252) drive the products to move to one side of the laminating machine (4), so that a plurality of products synchronously move into the laminating machine (4);
s7, a second driving assembly (33) drives the material receiving assembly (32) to rotate 180 degrees, then a sixth air cylinder (8) drives the protruding portion to extend into the groove (311) so that the material receiving assembly (32) is fixed, then a hook (3252) extends into the laminating machine (4) on the other side, and the products which are pressed in the laminating machine (4) are moved into the multi-layer rotary conveyor (3) at one time.
CN202211432973.3A 2022-11-16 2022-11-16 Lamination assembly line and use method Active CN115592876B (en)

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