CN115589715A - SMT double-process production method - Google Patents

SMT double-process production method Download PDF

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Publication number
CN115589715A
CN115589715A CN202211323181.2A CN202211323181A CN115589715A CN 115589715 A CN115589715 A CN 115589715A CN 202211323181 A CN202211323181 A CN 202211323181A CN 115589715 A CN115589715 A CN 115589715A
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smt
solder paste
pad
red glue
printing
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黄森村
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Weisen Electronics Zhuhai Co ltd
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Weisen Electronics Zhuhai Co ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/046Surface mounting
    • H05K13/0465Surface mounting by soldering

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  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)

Abstract

本发明公开了一种SMT双工艺的生产方法,包括以下步骤:S1:在零件焊盘上印锡膏,将定量的锡膏印刷涂覆在焊盘上方;S2:在焊盘中间印红胶,将定量的红胶印刷涂覆在焊盘上方中间位置;S3:制作半刻红胶钢网;S4:贴片,将多组电子元件按照图纸要求进行贴片作业;S5:过回焊炉。该SMT双工艺的生产方法,在SMT生产时在焊盘上先印锡膏将锡膏钢网上固定锡膏,再在焊盘中间印红胶,红胶钢网做半刻避开印好的锡膏,再将电子元件的焊脚端部与PCB板上的焊盘进行贴片,将完成贴片的PCB板通过回焊炉加工,从而使得红胶固化固定SMT零件,锡膏熔化焊接SMT零件,由于SMT生产时零件已经上锡焊接,插件过锡炉时SMT零件就不会出现空焊现象。The invention discloses a SMT double-process production method, which comprises the following steps: S1: printing solder paste on the component pad, printing and coating a quantitative amount of solder paste on the pad; S2: printing red glue in the middle of the pad , apply a certain amount of red glue printing on the middle position above the pad; S3: make a half-engraved red glue steel mesh; S4: SMT, carry out the SMT operation of multiple groups of electronic components according to the requirements of the drawing; S5: pass the reflow oven . This SMT double-process production method, in the SMT production, print solder paste on the pad first, fix the solder paste on the solder paste stencil, and then print red glue in the middle of the pad, and the red glue stencil is half-cut to avoid the printed Solder paste, and then attach the end of the solder leg of the electronic component to the pad on the PCB board, and process the completed PCB board through a reflow furnace, so that the red glue is solidified and fixed to the SMT parts, and the solder paste is melted to weld the SMT Parts, since the parts have been tinned and welded during SMT production, the SMT parts will not appear empty welding when the plug-in passes through the tin furnace.

Description

一种SMT双工艺的生产方法A kind of production method of SMT double process

技术领域technical field

本发明涉及SMT生产技术领域,具体为一种SMT双工艺的生产方法。The invention relates to the technical field of SMT production, in particular to an SMT double-process production method.

背景技术Background technique

SMT是一种将无引脚或短引线表面组装元器件安装在的表面或其它基板的表面上,通过再流焊或浸焊等方法加以焊接组装的电路装连技术。SMT是电子组装行业里最流行的一种技术和工艺,是目前电子组装行业中较为普及的技术。在将多种电子元件按照图纸需求贴片焊接在PCB板上时需要通过SMT工艺进行焊接加工。SMT is a circuit assembly technology that mounts non-lead or short-lead surface mount components on the surface of a substrate or the surface of other substrates, and solders and assembles them by reflow soldering or dip soldering. SMT is the most popular technology and process in the electronic assembly industry, and it is a relatively popular technology in the electronic assembly industry. When various electronic components are patch-welded on the PCB board according to the requirements of the drawings, it is necessary to perform welding processing through the SMT process.

SMT制程一般采用单一红胶或锡膏工艺,在红胶制程生产过程中,产品过锡炉后,会出现SMT零件空焊的现象,从而使得上的电子元件焊接不稳定,无法达到的使用要求。The SMT process generally adopts a single red glue or solder paste process. In the production process of the red glue process, after the product passes through the tin furnace, there will be a phenomenon of empty soldering of the SMT parts, which makes the soldering of the electronic components on the board unstable and cannot meet the use requirements. .

发明内容Contents of the invention

本发明的目的在于提供一种SMT双工艺的生产方法,以解决上述背景技术提出的SMT制程一般采用单一红胶或锡膏工艺,在红胶制程生产过程中,产品过锡炉后,会出现SMT零件空焊的问题。The purpose of the present invention is to provide a kind of SMT double-process production method, to solve the SMT process that the above-mentioned background technology proposes generally adopts single red glue or solder paste process, in the production process of red glue process, after the product passes tin furnace, can appear The problem of empty welding of SMT parts.

为实现上述目的,本发明提供如下技术方案:一种SMT双工艺的生产方法,包括以下步骤:In order to achieve the above object, the present invention provides the following technical solutions: a production method of SMT double process, comprising the following steps:

S1:在零件焊盘上印锡膏,将定量的锡膏印刷涂覆在焊盘上方;S1: Print solder paste on the pad of the part, and print and apply a certain amount of solder paste on the pad;

S2:在焊盘中间印红胶,将定量的红胶印刷涂覆在焊盘上方中间位置;S2: Print red glue in the middle of the pad, and apply a certain amount of red glue to the middle position above the pad;

S3:制作半刻红胶钢网;S3: Making half engraved red plastic steel mesh;

S4:贴片,将多组电子元件按照图纸要求进行贴片作业;S4: SMT, multiple groups of electronic components are placed in accordance with the requirements of the drawing;

S5:过回焊炉,将完成贴片的PCB板通过回焊炉加工。S5: Through the reflow furnace, process the finished PCB board through the reflow furnace.

优选的,步骤S1中所述的锡膏在零件焊盘的上方表面印刷厚度为0.12mm。Preferably, the solder paste described in step S1 is printed with a thickness of 0.12mm on the upper surface of the component pad.

优选的,步骤S2中所述的红胶在零件焊盘的上方中间位置印刷厚度为0.35mm。Preferably, the red glue described in step S2 is printed with a thickness of 0.35 mm at the upper middle position of the component pad.

优选的,步骤S3中所述的钢网分为锡膏钢网和红胶钢网,将锡膏钢网上固定锡膏,并且设置红胶钢网为半刻结构来避开印刷好的锡膏。Preferably, the stencil described in step S3 is divided into a solder paste stencil and a red glue stencil, the solder paste is fixed on the solder paste stencil, and the red glue stencil is set as a half-cut structure to avoid the printed solder paste .

优选的,步骤S4中所述贴片是将电子元件的焊脚端部与PCB板上的焊盘进行贴片对应。Preferably, the patching in step S4 is to patch and correspond the soldering leg ends of the electronic components to the pads on the PCB.

优选的,步骤S5中所述过回焊炉通过高温加工使焊盘上的红胶固化固定电子元件,锡膏熔化焊接电子元件。Preferably, in step S5, the red glue on the pad is solidified and the electronic components are fixed by high-temperature processing in a reflow furnace, and the electronic components are welded by melting the solder paste.

与现有技术相比,本发明的有益效果是:该SMT双工艺的生产方法,在SMT生产时在焊盘上先印锡膏将锡膏钢网上固定锡膏,再在焊盘中间印红胶,红胶钢网做半刻避开印好的锡膏,再将电子元件的焊脚端部与PCB板上的焊盘进行贴片,将完成贴片的PCB板通过回焊炉加工,从而使得红胶固化固定SMT零件,锡膏熔化焊接SMT零件,由于SMT生产时零件已经上锡焊接,插件过锡炉时SMT零件就不会出现空焊现象。Compared with the prior art, the beneficial effect of the present invention is: the production method of the SMT double process, first print solder paste on the pad during SMT production, fix the solder paste on the solder paste stencil, and then print red in the middle of the pad Glue, red glue stencil to avoid the printed solder paste for half a moment, and then attach the end of the solder leg of the electronic component to the pad on the PCB board, and process the completed PCB board through a reflow furnace. In this way, the red glue is solidified to fix the SMT parts, and the solder paste is melted to weld the SMT parts. Since the parts have been tinned and welded during SMT production, the SMT parts will not be empty-welded when the plug-in passes through the tin furnace.

附图说明Description of drawings

图1为本发明流程示意图;Fig. 1 is a schematic flow chart of the present invention;

图2为本发明原理示意图;Fig. 2 is a schematic diagram of the principle of the present invention;

图3为本发明主视结构示意图;Fig. 3 is a schematic diagram of the main view structure of the present invention;

图4为本发明右视截面结构示意图。Fig. 4 is a schematic diagram of a right-side cross-sectional structure of the present invention.

图中:1、PCB板;2、电子元件;3、焊盘;4、第一钢网;5、锡膏;6、第二钢网;7、凹槽;8、红胶。In the figure: 1. PCB board; 2. Electronic components; 3. Solder pad; 4. First stencil; 5. Solder paste; 6. Second stencil; 7. Groove; 8. Red glue.

具体实施方式detailed description

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

请参阅图1-2,本发明提供一种技术方案:一种SMT双工艺的生产方法,包括以下步骤:Please refer to Fig. 1-2, the present invention provides a kind of technical scheme: a kind of production method of SMT double process, comprises the following steps:

S1:在零件焊盘3上印锡膏5,在SMT生产时,将定量的锡膏5印刷涂覆在焊盘3上方,所述的锡膏5在零件焊盘3的上方表面印刷厚度为0.12mm,;S1: Print solder paste 5 on the pad 3 of the part. During SMT production, print and coat a certain amount of solder paste 5 on the pad 3. The thickness of the solder paste 5 printed on the surface above the pad 3 of the part is 0.12mm,;

S2:在焊盘3中间印红胶8,将定量的红胶8印刷涂覆在焊盘3上方中间位置,所述的红胶8在零件焊盘3的上方中间位置印刷厚度为0.35mm;S2: Print red glue 8 in the middle of the pad 3, print and coat a certain amount of red glue 8 on the middle position above the pad 3, and the printing thickness of the red glue 8 on the middle position above the pad 3 of the part is 0.35mm;

S3:制作半刻红胶钢网,所述的钢网分为锡膏钢网和红胶钢网,将锡膏钢网上固定锡膏5,并且设置红胶钢网为半刻结构来避开印刷好的锡膏5;S3: Make a half engraved red glue stencil, the stencil is divided into solder paste stencil and red glue stencil, fix solder paste 5 on the solder paste stencil, and set the red glue stencil as a half engraved structure to avoid Printed solder paste 5;

S4:贴片,将多组电子元件2按照图纸要求进行贴片作业,所述贴片是将电子元件2的焊脚端部与PCB板1上的焊盘3进行贴片对应;S4: patching, multiple groups of electronic components 2 are placed according to the requirements of the drawing, and the patching is to match the end of the soldering leg of the electronic component 2 with the pad 3 on the PCB board 1;

S5:过回焊炉,将完成贴片的PCB板1通过回焊炉加工,所述过回焊炉通过高温加工使焊盘3上的红胶8固化固定电子元件2,锡膏5熔化焊接电子元件2。S5: Pass the reflow furnace, process the PCB board 1 that has been patched through the reflow furnace, and the reflow furnace cures the red glue 8 on the pad 3 to fix the electronic component 2 through high temperature processing, and the solder paste 5 melts and welds electronic components2.

具体实施时,在SMT生产时在零件焊盘3上先印锡膏5,再在焊盘3中间印红胶8,红胶钢网做半刻避开印好的锡膏5,再进行贴片,过回焊炉后红胶8固化固定SMT零件,锡膏5熔化焊接SMT零件,由于SMT生产时零件已经上锡焊接,插件过锡炉时SMT零件就不会出现空焊现象,进而减少维修率,提高整个焊接工艺的品质和生产效率。In specific implementation, during SMT production, first print solder paste 5 on the pad 3 of the part, and then print red glue 8 in the middle of the pad 3. The red glue stencil is used for half a moment to avoid the printed solder paste 5, and then paste After passing through the reflow furnace, the red glue 8 solidifies and fixes the SMT parts, and the solder paste 5 melts and welds the SMT parts. Since the parts have been tinned and welded during SMT production, the SMT parts will not have empty soldering when the plug-in passes through the tin furnace, thereby reducing Maintenance rate, improve the quality and production efficiency of the whole welding process.

实施例Example

参阅图3-4可知,一种SMT双工艺的生产方法,包括PCB板1和焊盘3,所述PCB板1的上表面固定设有多个电子元件2,所述PCB板1靠近电子元件2的对应位置设置有焊盘3,所述焊盘3的上端设置有第一钢网4,所述第一钢网4的上端固定设有锡膏5,所述第一钢网4的上端还设置有第二钢网6,所述第二钢网6的下端开设有与锡膏5对应的凹槽7,所述第二钢网6的上端固定设有红胶8。Referring to Figures 3-4, it can be seen that a production method of SMT double process includes a PCB board 1 and a pad 3, the upper surface of the PCB board 1 is fixed with a plurality of electronic components 2, and the PCB board 1 is close to the electronic components 2 is provided with a pad 3, the upper end of the pad 3 is provided with a first stencil 4, the upper end of the first stencil 4 is fixed with solder paste 5, and the upper end of the first stencil 4 A second stencil 6 is also provided, the lower end of the second stencil 6 is provided with a groove 7 corresponding to the solder paste 5 , and the upper end of the second stencil 6 is fixed with red glue 8 .

所述第一钢网4为锡膏钢网,所述第二钢网6为红胶阶梯钢网,且第二钢网6的厚度大于第一钢网4的厚度,所述凹槽7的深度大于锡膏5的印刷厚度,所述锡膏5的印刷厚度为0.12mm,所述红胶8的印刷厚度为0.35mm。The first stencil 4 is a solder paste stencil, the second stencil 6 is a red glue stepped stencil, and the thickness of the second stencil 6 is greater than the thickness of the first stencil 4, and the groove 7 The depth is greater than the printing thickness of the solder paste 5, the printing thickness of the solder paste 5 is 0.12 mm, and the printing thickness of the red glue 8 is 0.35 mm.

在印刷时先印红胶8,再印锡膏5,可以避免印刷好的锡膏5遭到破坏,SMT生产贴片过回焊炉,红胶8固化固定零件,锡膏5熔化焊接零件,DIP工位完成封装后过波峰焊设备,从而SMT电子零件焊点无空焊不良的现象,从而有效提高产品的品质及人员效率。When printing, print the red glue 8 first, and then print the solder paste 5, which can prevent the printed solder paste 5 from being damaged. The SMT production patch goes through the reflow furnace, the red glue 8 solidifies and fixes the parts, and the solder paste 5 melts and welds the parts. After the DIP station completes the packaging, it passes through the wave soldering equipment, so that the solder joints of the SMT electronic parts are free from poor soldering, thereby effectively improving product quality and personnel efficiency.

综上所述,在SMT生产时,将0.12mm的锡膏5印刷涂覆在焊盘3上方,将0.35mm的红胶8印刷涂覆在焊盘3上方中间位置,将锡膏钢网上固定锡膏5,并且设置红胶钢网为半刻结构来避开印刷好的锡膏5,通过将电子元件2的焊脚端部与PCB板1上的焊盘3进行贴片对应,将完成贴片的PCB板1通过回焊炉加工,使得回焊炉通过高温加工使焊盘3上的红胶8固化固定电子元件2,并通过熔化锡膏5来焊接电子元件2,从而SMT零件进行稳定焊接,避免出现空焊现象,该SMT双工艺的生产方法通过红胶加锡膏双工艺技术是为了解决现行标准在生产过程中采用单一红胶制程过锡炉后会出现零件空焊现象,红胶加锡膏双工艺技术可以解决过锡空焊的不良现象,提升产品品质,本说明中未作详细描述的内容属于本领域专业技术人员公知的现有技术。To sum up, during SMT production, print and apply 0.12mm solder paste 5 on the pad 3, print and apply 0.35mm red glue 8 on the middle position above the pad 3, and fix the solder paste stencil Solder paste 5, and set the red plastic stencil as a half-engraved structure to avoid the printed solder paste 5. By matching the end of the soldering leg of the electronic component 2 with the pad 3 on the PCB board 1, it will be completed The PCB board 1 of the chip is processed through the reflow furnace, so that the reflow furnace can cure the red glue 8 on the pad 3 to fix the electronic component 2 through high-temperature processing, and solder the electronic component 2 by melting the solder paste 5, so that the SMT parts are processed Stable welding, avoiding the phenomenon of empty soldering, the SMT dual-process production method uses red glue plus solder paste dual-process technology to solve the current standard in the production process that uses a single red glue process to pass through the tin furnace, and there will be empty welding of parts. The dual-process technology of red glue and solder paste can solve the undesirable phenomenon of over-tin and empty soldering and improve product quality. The content not described in detail in this specification belongs to the prior art known to those skilled in the art.

尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the present invention, any modifications, equivalent replacements, improvements, etc., shall be included in the protection scope of the present invention.

Claims (6)

1. The production method of the SMT dual process is characterized by comprising the following steps:
s1: printing solder paste (5) on the part bonding pad (3), and printing and coating a certain amount of solder paste (5) above the bonding pad (3);
s2: printing red glue (8) in the middle of the bonding pad (3), and printing and coating quantitative red glue (8) at the middle position above the bonding pad (3);
s3: manufacturing a semi-red glue etching steel mesh;
s4: the method comprises the following steps of (1) pasting, wherein multiple groups of electronic elements (2) are pasted according to the drawing requirements;
s5: and (4) passing through a reflow oven, and processing the PCB (1) with the surface mounted by the reflow oven.
2. An SMT dual process production method according to claim 1, wherein: and (2) printing the solder paste (5) with the thickness of 0.12mm on the upper surface of the part bonding pad (3) in the step (S1).
3. An SMT dual process production method according to claim 1, wherein: and the printing thickness of the red glue (8) in the step S2 is 0.35mm at the middle position above the part bonding pad (3).
4. An SMT dual process production method according to claim 1, wherein: and the steel mesh in the step S3 is divided into a solder paste steel mesh and a red glue steel mesh, solder paste (5) is fixed on the solder paste steel mesh, and the red glue steel mesh is arranged to be of a half-etching structure to avoid the printed solder paste (5).
5. An SMT dual process production method according to claim 1, wherein: and in the step S4, the end part of the welding leg of the electronic element (2) is pasted and corresponds to the welding pad (3) on the PCB (1).
6. An SMT dual process production method according to claim 1, wherein: and in the step S5, the reflow furnace solidifies the red glue (8) on the bonding pad (3) through high-temperature processing to fix the electronic element (2), and the solder paste (5) melts and welds the electronic element (2).
CN202211323181.2A 2022-10-27 2022-10-27 SMT double-process production method Pending CN115589715A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117160814A (en) * 2023-08-28 2023-12-05 遂宁百芳电子有限公司 Glue overflow preventing dispensing method for grooved bonding pad

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CN204168608U (en) * 2014-10-20 2015-02-18 深圳市海和电子有限公司 A kind of circuit board efficient quality guaranteeing printing ladder steel mesh
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CN117160814A (en) * 2023-08-28 2023-12-05 遂宁百芳电子有限公司 Glue overflow preventing dispensing method for grooved bonding pad

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Application publication date: 20230110