CN115574552A - Production process of all-cotton water-soluble yarn jacquard fabric - Google Patents
Production process of all-cotton water-soluble yarn jacquard fabric Download PDFInfo
- Publication number
- CN115574552A CN115574552A CN202211270762.4A CN202211270762A CN115574552A CN 115574552 A CN115574552 A CN 115574552A CN 202211270762 A CN202211270762 A CN 202211270762A CN 115574552 A CN115574552 A CN 115574552A
- Authority
- CN
- China
- Prior art keywords
- water
- cotton
- drying box
- fabric
- yarns
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 67
- 229920000742 Cotton Polymers 0.000 title claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000001035 drying Methods 0.000 claims abstract description 66
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 49
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 238000009941 weaving Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 38
- 230000005540 biological transmission Effects 0.000 claims description 34
- 238000005192 partition Methods 0.000 claims description 26
- 238000005406 washing Methods 0.000 claims description 24
- 210000004209 hair Anatomy 0.000 claims description 18
- 238000005485 electric heating Methods 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 11
- 230000000149 penetrating effect Effects 0.000 claims description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- 238000009835 boiling Methods 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 238000005554 pickling Methods 0.000 claims description 9
- 238000007493 shaping process Methods 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 6
- 238000004043 dyeing Methods 0.000 claims description 6
- 238000009423 ventilation Methods 0.000 claims description 5
- 230000001153 anti-wrinkle effect Effects 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 3
- 239000003086 colorant Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 239000002270 dispersing agent Substances 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 238000007670 refining Methods 0.000 claims description 3
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 3
- 210000002268 wool Anatomy 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 125000004122 cyclic group Chemical group 0.000 claims 1
- 238000001125 extrusion Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 8
- 241000883990 Flabellum Species 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 125000003003 spiro group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/16—Drying solid materials or objects by processes not involving the application of heat by contact with sorbent bodies, e.g. absorbent mould; by admixture with sorbent materials
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/12—Patterned fabrics or articles characterised by thread material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
- F26B13/14—Rollers, drums, cylinders; Arrangement of drives, supports, bearings, cleaning
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/02—Applications of driving mechanisms, not covered by another subclass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/20—Rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
Abstract
The invention relates to the field of fabric production, and discloses a production process of an all-cotton water-soluble yarn jacquard fabric, which comprises the following steps: s1, preparing raw materials, and preparing all-cotton yarns and water-soluble yarns, wherein the all-cotton yarns account for 80-90% of the total amount, and the water-soluble yarns account for 10-20% of the total amount; s2, weaving, drawing the pattern in a computer according to the required pattern, and arranging the needles by using the all-cotton yarns and the water-soluble yarns according to the pattern of the computer pattern, wherein the using amounts of the all-cotton yarns and the water-soluble yarns are determined according to the pattern. According to the invention, the residual lint on the surface of the fabric can be removed while the fabric is dried, so that the production quality of the fabric is improved, meanwhile, the condensed water on the inner wall of the drying box can be continuously discharged, so that the dryness inside the drying box is ensured, and meanwhile, the condensed water can be prevented from dripping on the dried fabric, so that the continuous drying effect of the fabric is ensured.
Description
Technical Field
The invention relates to the field of fabric production, in particular to a production process of an all-cotton water-soluble yarn jacquard fabric.
Background
The production process and the production device of the all-cotton water-soluble yarn jacquard fabric are provided for the purpose that the all-cotton water-soluble yarn jacquard fabric needs to be cleaned immediately after being shaped, but the lint on the surface of the fabric cannot be cleaned completely, and the lint on the surface of the fabric can be attached to the surface of the fabric to influence the effect of a finished product of the fabric when being dried, so that the lint on the surface of the fabric needs to be cleaned synchronously when being dried.
Disclosure of Invention
The invention provides a production process of an all-cotton water-soluble yarn jacquard fabric, which aims to solve the technical problem that plush on the surface of the fabric is inconvenient to remove simultaneously in the production process.
The invention is realized by adopting the following technical scheme: the method comprises the following steps:
s1, preparing raw materials, namely all-cotton yarns and water-soluble yarns, wherein the all-cotton yarns account for 80-90% of the total amount, and the water-soluble yarns account for 10-20% of the total amount;
s2, weaving, drawing a pattern in a computer according to a required pattern, and arranging needles by using all cotton yarns and water-soluble yarns according to the pattern of a computer plate, wherein the using amounts of the all cotton yarns and the water-soluble yarns are determined according to the pattern;
s3, dyeing, namely boiling and washing the raw materials for 30 minutes by using hot water at the temperature of 90-95 ℃ to fully dissolve the water-soluble yarns; pre-treating, adding anti-wrinkle agent 3G/L, refining agent 1G/L, caustic soda 1G/L and H2O25G/L, boiling and washing with hot water of 95-100 deg.C for 1 hr, heating to 105-110 deg.C, and boiling and washing for 30 min; washing with water; adding 1G of pickling solution into each liter of water to carry out pickling and impurity removal on the raw materials; adding 0.1G/L of deoxylase, 1G/L of chelating dispersant and 1G/L of leveling agent respectively, and washing for 8-12 minutes at 40-45 ℃; adding dye, and dyeing at 58-63 deg.C for 40-50 min; after-finishing, hot washing for 10-12 minutes at 58-63 ℃; washing with water; pickling for 0.5-1G/L; soaping for 2-3 times according to different colors at 90-95 ℃; hot washing with water for 3-4 times; softening; discharging the cloth;
s4, finishing and shaping, wherein the specification of an upper shaping machine is 20 yards/min at 150 ℃, the upper overfeeding is 25, the lower overfeeding is-3, the frame ratio is required to be 10cm larger, the lower machine ratio is required to be 5cm larger, and a finished product is obtained after shaping;
and S5, cleaning and drying, namely cleaning the produced finished product, circulating the fabric through a drying box for uniform drying, and removing wool.
The invention provides a production device of all-cotton water-soluble yarn jacquard fabric.
The invention is realized by adopting the following technical scheme: the drying box is characterized in that a heating mechanism, a hair removing mechanism, a drainage mechanism, a partition plate, a material guide opening and a material guide roller are arranged inside the drying box;
the heating mechanism comprises a driving shaft which is rotatably connected to the inner wall of the bottom of the drying box along the vertical direction and a wind-heat assembly which is arranged outside the driving shaft and used for blowing hot wind to the fabric;
the hair removing mechanism comprises a first fan blade arranged in the partition plate and a linkage assembly used for driving the first fan blade to rotate, and the linkage assembly is driven by a driving shaft;
the drainage mechanism comprises two water-absorbing cotton blocks fixedly connected to the inner walls of the two sides of the drying box respectively and a cotton pressing assembly used for circularly extruding the water-absorbing cotton blocks, and the cotton pressing assembly is driven by a driving shaft.
Through the technical scheme, the plush on the fabric can be absorbed and removed while the fabric is dried, and meanwhile, condensed water drops in the drying box can be continuously discharged.
As a further improvement of the scheme, the partition plate is installed on the inner wall of the drying box and is matched with the inner wall of the drying box, a ventilation opening and two material penetrating grooves are formed in the partition plate in a penetrating mode, and the two material penetrating grooves are symmetrically arranged on two sides of the ventilation opening.
Through the technical scheme, the ventilation openings are used for providing flowing space for hot air, and the material passing grooves are used for providing space for fabric to pass through the partition plates.
As a further improvement of the scheme, the wind-heat assembly comprises a second fan blade sleeved outside the driving shaft and a plurality of electric heating wires arranged on the inner wall of the drying box, and the electric heating wires are all located above the second fan blade.
Through the technical scheme, hot air can be continuously blown to the fabric, so that the fabric drying efficiency is effectively improved.
As a further improvement of the above scheme, a movable groove is formed in the partition plate, the movable groove is communicated with one of the through material grooves, the linkage assembly comprises a first transmission shaft rotatably connected to the inner wall of the ventilation opening and two first bevel gears respectively sleeved outside the first transmission shaft and the driving shaft, the two first bevel gears are engaged with each other, the first fan blade is fixedly connected to one end of the first transmission shaft extending to the inside of the movable groove, a hair removing pipe is further installed on the inner wall of the bottom of the movable groove, and the other end of the hair removing pipe extends to the outside of the drying box.
Through above-mentioned technical scheme, can drive first transmission shaft and rotate to first transmission shaft receives the drive shaft drive, and then has reduced power device's use, and then has reduced this apparatus for producing's manufacturing cost.
As the further improvement of above-mentioned scheme, press cotton subassembly to include along vertical direction rotate connect at the inside lead screw of baffle, spiro union at the outside connecting block of lead screw, rigid coupling two compression rollers at connecting block both ends respectively and be used for driving the reciprocal pivoted drive disk assembly of lead screw towards the not equidirectional, the lead screw runs through the baffle setting, and the bottom of lead screw rotates to be connected on the inner wall of stoving bottom of the case portion, the compression roller with the inner wall butt of stoving case, and with the cotton piece that absorbs water cooperate.
Through above-mentioned technical scheme, can discharge the moisture circulation that the cotton piece of absorbing water was absorb, ensured the cotton piece of absorbing water's that lasts effect of absorbing water.
As a further improvement of the scheme, the water guide grooves are formed in the periphery of the top of the partition plate and communicated with one another, a drain pipe is arranged inside one of the water guide grooves and extends to the outside of the drying box.
Through above-mentioned technical scheme, can concentrate the discharge from the water that absorbs water cotton piece is extruded to the inconvenient exhaust problem of stoving incasement portion moisture has been solved.
As a further improvement of the above scheme, the transmission part includes a second transmission shaft disposed between the driving shaft and the screw rod, two second bevel gears respectively sleeved outside the second transmission shaft and outside the driving shaft, a third bevel gear fixedly connected to one end of the second transmission shaft near the screw rod, and two fourth bevel gears sleeved outside the screw rod, the outside of the second transmission shaft is rotatably connected with a supporting seat fixedly connected to the inner wall of the bottom of the drying oven, the two second bevel gears are engaged with each other, the third bevel gear is a half bevel gear, and the third bevel gear is disposed between the two fourth bevel gears and respectively matched with the two fourth bevel gears.
Through above-mentioned technical scheme, can drive the lead screw towards the direction reciprocating rotation of difference to by the drive shaft drive, and then reduced power device's use, and then reduced this apparatus for producing's manufacturing cost.
Compared with the prior art, the invention has the beneficial effects that:
1. through the cooperation of each part of the heating mechanism and the hair removing mechanism, the residual hairs on the surface of the fabric can be removed while the fabric is dried, and the production quality of the fabric is improved.
2. Through the cooperation between heating mechanism and the drainage mechanism, can be when drying to the surface fabric, the comdenstion water on the incasement wall of will drying lasts the discharge, and then has guaranteed the drying nature of stoving incasement portion, can prevent simultaneously that the comdenstion water from dripping on the surface fabric of drying, and then has ensured the effect that the surface fabric lasts the stoving.
Drawings
FIG. 1 is a schematic view of the internal structure of the present invention;
FIG. 2 is a schematic front sectional view of the internal structure of the present invention;
FIG. 3 is an enlarged view taken at A of FIG. 2 in accordance with the present invention;
fig. 4 is a schematic structural diagram of a transmission component of the present invention.
Description of the main symbols: 1. a drying box; 2. a partition plate; 3. a drive shaft; 4. a first fan blade; 5. a water absorbent cotton block; 6. a second fan blade; 7. an electric heating wire; 8. a vent; 9. a material passing groove; 10. a material guide port; 11. a material guide roller; 12. a first drive shaft; 13. a first bevel gear; 14. arranging a capillary tube; 15. a screw rod; 16. connecting blocks; 17. pressing rollers; 18. a water chute; 19. a second drive shaft; 20. a second bevel gear; 21. a third bevel gear; 22. and a fourth bevel gear.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict.
Example 1:
the production process of the all-cotton water-soluble yarn jacquard fabric comprises the following steps:
s1, preparing raw materials, namely all-cotton yarns and water-soluble yarns, wherein the all-cotton yarns account for 80-90% of the total amount, and the water-soluble yarns account for 10-20% of the total amount;
s2, weaving, drawing a pattern in a computer according to a required pattern, and arranging needles by using all cotton yarns and water-soluble yarns according to the pattern of a computer plate, wherein the using amounts of the all cotton yarns and the water-soluble yarns are determined according to the pattern;
s3, dyeing, namely boiling and washing the raw materials for 30 minutes by using hot water at the temperature of 90-95 ℃ to fully dissolve the water-soluble yarns; pre-treating, adding anti-wrinkle agent 3G/L, refining agent 1G/L, caustic soda 1G/L and H2O25G/L, boiling and washing with hot water of 95-100 deg.C for 1 hr, heating to 105-110 deg.C, and boiling and washing for 30 min; washing with water; adding 1G of pickling solution into each liter of water to carry out pickling and impurity removal on the raw materials; adding 0.1G/L of deoxylase, 1G/L of chelating dispersant and 1G/L of leveling agent respectively, and washing for 8-12 minutes at 40-45 ℃; adding dye, and dyeing at 58-63 deg.C for 40-50 min; after-finishing, hot washing for 10-12 minutes at 58-63 ℃; washing with water; pickling for 0.5-1G/L; soaping for 2-3 times according to different colors at 90-95 ℃; hot washing with water for 3-4 times; softening; discharging the cloth;
s4, finishing and shaping, wherein the specification of an upper shaping machine is 20 yards/min at 150 ℃, the upper overfeeding is 25, the lower overfeeding is-3, the frame ratio is required to be 10cm larger, the lower machine ratio is required to be 5cm larger, and a finished product is obtained after shaping;
and S5, cleaning and drying, namely cleaning the produced finished product, circulating the fabric through a drying box for uniform drying, and removing wool.
Example 2:
referring to fig. 1-3, the apparatus for producing an all-cotton water-soluble yarn jacquard fabric of this embodiment includes a drying box 1, an air outlet is formed at the top of the drying box 1, inclined planes of a right-angled triangle structure are formed on the inner walls of the tops of the two sides of the drying box 1, the inclined planes facilitate the water drops on the inner wall of the top of the drying box 1 to flow toward the inner side wall of the drying box 1, an air inlet is formed at the bottom of the drying box 1, a filter screen for filtering dust is installed inside the air inlet, column bases are installed around the bottom of the drying box 1, the drying box 1 has a certain space away from the ground due to the arrangement of the column bases, a heating mechanism, a hair removing mechanism, a drainage mechanism, a partition plate 2, material guide ports 10 and material guide rollers 11 are arranged inside the drying box 1, the number of the material guide ports 10 is two, the two material guide ports 10 are respectively arranged on the outer walls of the two sides of the drying box 1, the four material guide rollers 11 are arranged above the partition plate 2 and are arranged on one side where the two material guide slots 9 are close to each other, and the other side of the two material guide rollers 11 are far away from the material slot;
the partition plate 2 is arranged on the inner wall of the drying box 1 and is matched with the inner wall of the drying box 1, a vent hole 8 and two material penetrating grooves 9 are formed in the partition plate 2 in a penetrating mode, the two material penetrating grooves 9 are symmetrically arranged on two sides of the vent hole 8, the vent hole 8 is used for providing a flowing space for hot air, and the material penetrating grooves 9 are used for providing a space for fabric to penetrate through the partition plate 2;
the heating mechanism comprises a driving shaft 3 which is rotatably connected to the inner wall of the bottom of the drying box 1 along the vertical direction and a wind-heat assembly which is arranged outside the driving shaft 3 and used for blowing hot air to the fabric, the driving shaft 3 is in transmission connection with an external motor and used for driving the driving shaft 3 to rotate, the wind-heat assembly comprises a second fan blade 6 which is sleeved outside the driving shaft 3 and a plurality of electric heating wires 7 which are arranged on the inner wall of the drying box 1, the plurality of electric heating wires 7 are all positioned above the second fan blade 6, firstly, the electric heating wires 7 are electrified to enable the electric heating wires 7 to generate heat, the driving shaft 3 is driven to rotate through the external motor, and then the second fan blade 6 is driven to synchronously rotate, so that the heat generated by the electric heating wires 7 is blown to the fabric, and then the fabric is dried in a circulating mode in a low-speed rightward moving process;
the hair removing mechanism comprises a first fan blade 4 arranged inside a partition plate 2 and a linkage assembly used for driving the first fan blade 4 to rotate, the linkage assembly is driven by a driving shaft 3, a movable groove is formed inside the partition plate 2 and is communicated with one of the through material grooves 9, the linkage assembly comprises a first transmission shaft 12 rotatably connected to the inner wall of a vent 8 and two first bevel gears 13 respectively sleeved outside the first transmission shaft 12 and outside the driving shaft 3, the two first bevel gears 13 are meshed with each other, the first fan blade 4 is fixedly connected to one end, extending to the inside of the movable groove, of the first transmission shaft 12, a hair removing pipe 14 is further mounted on the inner wall of the bottom of the movable groove, the other end of the hair removing pipe 14 extends to the outside of the drying box 1, the driving shaft 3 drives the first transmission shaft 12 to rotate through the meshing effect between the two first bevel gears 13 in the rotating process, the first fan blade 4 is further driven to rotate, hairs on the fabric inside the through material grooves 9 are sucked into the inside of the through the negative pressure suction force in the rotating process and are discharged through the hair removing pipe 14, and the hair on the fabric is continuously circulated, so that the hair on the fabric is removed, and the quality of the fabric is improved;
in embodiment 2 of the application, the production device of the all-cotton water-soluble yarn jacquard fabric has the following implementation principle: firstly, the fabric passes through a left material guide opening 10 to enter a drying box 1, sequentially passes through the bottom of a left lower material guide roller 11, passes through a left material passing groove 9 upwards, continues to pass through the top of the material guide roller 11 above the material passing groove 9 upwards, passes through the top of a right material guide roller 11 above the material passing groove 9 rightwards, passes through a right material passing groove 9 downwards, continues to pass through the bottom of the right material passing groove 9 below the material guide roller 11 downwards, finally passes out of the right material guide opening 10 and is connected with a cloth rolling machine, the fabric is driven to move horizontally rightwards at a lower uniform speed, when the drying box works, the electric heating wire 7 is electrified to generate heat, and then an external motor drives a driving shaft 3 to rotate, and then drive the synchronous rotation of second flabellum 6, and then blow the heat that electric heating wire 7 produced to the surface fabric, and then circulate and carry out drying process to it at the surface fabric low-speed removal in-process right, drive shaft 3 is when the pivoted, through the effect of meshing between two first bevel gears 13, drive first transmission shaft 12 and rotate, and then drive first flabellum 4 and rotate, first flabellum 4 will be through wearing the inside pile on the inside surface fabric of silo 9 to inhale the activity inslot through negative pressure suction in the rotation process, and discharge through row's hollow billet 14, with this circulation, it clears away to last the pile on the surface fabric, and then improved the quality of this surface fabric production.
Example 3:
with reference to fig. 1, fig. 2 and fig. 4, the present embodiment is further improved on the basis of embodiment 2 in that: the drainage mechanism comprises two water absorption cotton blocks 5 fixedly connected to the inner walls of two sides of the drying box 1 respectively and a cotton pressing assembly for circularly extruding the water absorption cotton blocks 5, the cotton pressing assembly is driven by a driving shaft 3, the cotton pressing assembly comprises a screw rod 15 rotatably connected to the inner part of the partition plate 2 along the vertical direction, a connecting block 16 screwed to the outer part of the screw rod 15, two press rollers 17 fixedly connected to two ends of the connecting block 16 respectively and a transmission component for driving the screw rod 15 to rotate in different directions in a reciprocating manner, the screw rod 15 penetrates through the partition plate 2, the bottom end of the screw rod 15 is rotatably connected to the inner wall of the bottom of the drying box 1, the press rollers 17 are abutted to the inner wall of the drying box 1 and matched with the water absorption cotton blocks 5, water guide grooves 18 are formed in the periphery of the top of the partition plate 2 and communicated with the water guide grooves 18, a drainage pipe is installed inside one water guide groove 18, and extends to the outer part of the drying box 1, the transmission part comprises a second transmission shaft 19 arranged between the driving shaft 3 and the screw rod 15, two second bevel gears 20 respectively sleeved outside the second transmission shaft 19 and outside the driving shaft 3, a third bevel gear 21 fixedly connected to one end of the second transmission shaft 19 close to the screw rod 15 and two fourth bevel gears 22 sleeved outside the screw rod 15, the outside of the second transmission shaft 19 is rotatably connected with a supporting seat fixedly connected with the inner wall of the bottom of the drying box 1, the two second bevel gears 20 are engaged with each other, the third bevel gear 21 is a half bevel gear, the third bevel gear 21 is positioned between the two fourth bevel gears 22 and respectively matched with the two fourth bevel gears 22, the driving shaft 3 drives the second bevel gears 20 outside the driving shaft to synchronously rotate in the rotating process, the second transmission shaft 19 is driven to synchronously rotate through the engagement effect between the two second bevel gears 20, and further drives the third bevel gears 21 outside the second transmission shaft 19 to rotate, when the third bevel gear 21 meshes with one of the fourth bevel gears 22, the screw rod 15 is driven to rotate positively, when the third bevel gear 21 rotates to mesh with the other fourth bevel gear 22, the screw rod 15 is driven to rotate reversely, the screw rod 15 is driven to rotate positively and negatively in a reciprocating manner, the connecting block 16 is driven to move up and down in a reciprocating manner, the two pressing rollers 17 are driven to move up and down in a reciprocating manner along the outer walls of the two sides of the drying box 1, the two pressing rollers 17 continuously extrude the absorbent cotton blocks 5 in the reciprocating up and down movement process, and water extruded from the absorbent cotton blocks 5 slides to the inside of the water guide groove 18 along the inner wall of the drying box 1 and is discharged to the outside of the drying box 1 through the water discharge pipe.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.
Claims (8)
1. A production process of an all-cotton water-soluble yarn jacquard fabric is characterized by comprising the following steps:
s1, preparing raw materials, namely preparing all-cotton yarns and water-soluble yarns, wherein the all-cotton yarns account for 80-90% of the total amount, and the water-soluble yarns account for 10-20% of the total amount;
s2, weaving, drawing a pattern in a computer according to a required pattern, and arranging needles by using all cotton yarns and water-soluble yarns according to the pattern of the computer pattern, wherein the using amounts of the all cotton yarns and the water-soluble yarns are determined according to the pattern;
s3, dyeing, namely boiling and washing the raw materials for 30 minutes by using hot water at the temperature of 90-95 ℃ to fully dissolve the water-soluble yarns; pre-treating, adding anti-wrinkle agent 3G/L, refining agent 1G/L, caustic soda 1G/L and H2O25G/L, boiling and washing with hot water of 95-100 deg.C for 1 hr, heating to 105-110 deg.C, and boiling and washing for 30 min; washing with water; adding 1G of pickling solution into each liter of water to carry out pickling and impurity removal on the raw materials; adding 0.1G/L of deoxylase, 1G/L of chelating dispersant and 1G/L of leveling agent respectively, and washing for 8-12 minutes at 40-45 ℃; adding dye, and dyeing at 58-63 deg.C for 40-50 min; after-finishing, hot washing for 10-12 minutes at 58-63 ℃; washing with water; pickling for 0.5-1G/L; soaping for 2-3 times according to different colors at 90-95 ℃; hot washing with water for 3-4 times; softening; discharging the cloth;
s4, finishing and shaping, wherein the specification of an upper shaping machine is 20 yards/min at 150 ℃, the upper overfeeding is 25, the lower overfeeding is-3, the frame ratio is required to be 10cm larger, the lower machine ratio is required to be 5cm larger, and a finished product is obtained after shaping;
and S5, cleaning and drying, namely cleaning the produced finished product, circulating the fabric through a drying box for uniform drying, and removing wool.
2. A production device of all-cotton water-soluble yarn jacquard fabric comprises a drying box (1), and is characterized in that a heating mechanism, a hair removing mechanism, a drainage mechanism, a partition plate (2), a material guide opening (10) and a material guide roller (11) are arranged inside the drying box (1);
the heating mechanism comprises a driving shaft (3) which is rotatably connected to the inner wall of the bottom of the drying box (1) along the vertical direction and a wind-heat assembly which is arranged outside the driving shaft (3) and used for blowing hot air to the fabric;
the hair removing mechanism comprises a first fan blade (4) arranged in the partition plate (2) and a linkage assembly for driving the first fan blade (4) to rotate, and the linkage assembly is driven by the driving shaft (3);
drainage mechanism, including respectively two cotton piece (5) of absorbing water of rigid coupling on stoving case (1) both sides inner wall and be used for absorbing water cotton piece (5) and carry out the cotton subassembly of pressure of cyclic extrusion, and press cotton subassembly to be driven by drive shaft (3).
3. The production device of the all-cotton water-soluble yarn jacquard fabric as claimed in claim 2, wherein the partition plate (2) is installed on the inner wall of the drying box (1) and is matched with the inner wall of the drying box (1), a vent (8) and two material penetrating grooves (9) are formed in the partition plate (2) in a penetrating mode, and the two material penetrating grooves (9) are symmetrically arranged on two sides of the vent (8).
4. The production device of the all-cotton water-soluble yarn jacquard fabric, according to claim 2, wherein the wind-heat assembly comprises a second fan blade (6) sleeved outside the driving shaft (3) and a plurality of electric heating wires (7) arranged on the inner wall of the drying box (1), and the plurality of electric heating wires (7) are all positioned above the second fan blade (6).
5. The production device of the all-cotton water-soluble yarn jacquard fabric as claimed in claim 3, wherein a movable groove is formed in the partition plate (2), the movable groove is communicated with one material passing groove (9), the linkage assembly comprises a first transmission shaft (12) rotatably connected to the inner wall of the ventilation opening (8) and two first bevel gears (13) respectively sleeved on the outer portions of the first transmission shaft (12) and the driving shaft (3), the two first bevel gears (13) are meshed with each other, the first fan blade (4) is fixedly connected to one end, extending to the inner portion of the movable groove, of the first transmission shaft (12), a hair removing pipe (14) is further installed on the inner wall of the bottom of the movable groove, and the other end of the hair removing pipe (14) extends to the outer portion of the drying box (1).
6. The production device of the all-cotton water-soluble yarn jacquard fabric, according to claim 2, is characterized in that the cotton pressing assembly comprises a screw rod (15) rotatably connected to the inside of the partition board (2) in the vertical direction, a connecting block (16) screwed on the outside of the screw rod (15), two pressing rollers (17) fixedly connected to two ends of the connecting block (16) respectively, and a transmission component for driving the screw rod (15) to rotate in a reciprocating manner in different directions, wherein the screw rod (15) penetrates through the partition board (2), the bottom end of the screw rod (15) is rotatably connected to the inner wall of the bottom of the drying box (1), and the pressing rollers (17) abut against the inner wall of the drying box (1) and are matched with the water absorbing cotton blocks (5).
7. The production device of the all-cotton water-soluble yarn jacquard fabric, according to claim 2, is characterized in that water chutes (18) are formed in the periphery of the top of the partition board (2), the water chutes (18) are communicated with each other, a drain pipe is installed inside one of the water chutes (18), and the drain pipe extends to the outside of the drying box (1).
8. The production device of the all-cotton water-soluble yarn jacquard fabric, according to claim 6, wherein the transmission component comprises a second transmission shaft (19) arranged between the driving shaft (3) and the screw rod (15), two second bevel gears (20) respectively sleeved outside the second transmission shaft (19) and outside the driving shaft (3), a third bevel gear (21) fixedly connected to one end of the second transmission shaft (19) close to the screw rod (15) and two fourth bevel gears (22) sleeved outside the screw rod (15), a support base fixedly connected to the inner wall of the bottom of the drying box (1) is rotatably connected to the outside of the second transmission shaft (19), the two second bevel gears (20) are engaged with each other, the third bevel gear (21) is a half bevel gear, and the third bevel gear (21) is arranged between the two fourth bevel gears (22) and is respectively matched with the two fourth bevel gears (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211270762.4A CN115574552A (en) | 2022-10-18 | 2022-10-18 | Production process of all-cotton water-soluble yarn jacquard fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211270762.4A CN115574552A (en) | 2022-10-18 | 2022-10-18 | Production process of all-cotton water-soluble yarn jacquard fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115574552A true CN115574552A (en) | 2023-01-06 |
Family
ID=84585560
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211270762.4A Pending CN115574552A (en) | 2022-10-18 | 2022-10-18 | Production process of all-cotton water-soluble yarn jacquard fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115574552A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103485205A (en) * | 2013-09-10 | 2014-01-01 | 南通田野服装有限公司 | Shell fabric process of all cotton water soluble yarn figured cloth |
| CN208366013U (en) * | 2018-05-09 | 2019-01-11 | 晋江赛乐鞋业有限公司 | A kind of textile process cloth drying device |
| CN211171209U (en) * | 2019-12-22 | 2020-08-04 | 江西鑫星家纺有限公司 | Drying and shaping device for carpet production |
| CN212006598U (en) * | 2020-05-14 | 2020-11-24 | 杭州立超金属制品有限公司 | Production equipment for processing electric galvanized steel strand |
| CN112050603A (en) * | 2020-09-08 | 2020-12-08 | 王姗姗 | Textile fabric's drying equipment |
| DE212021000013U1 (en) * | 2021-02-24 | 2021-05-06 | Suzhou Wang Yongheng Silk Science And Technology Culture Co., Ltd. | A textile oven for reciprocating and continuous drying of fabrics |
| CN113981667A (en) * | 2021-12-03 | 2022-01-28 | 安徽职业技术学院 | Textile hair removal device with dust collection function based on spinning |
| CN114507922A (en) * | 2022-03-11 | 2022-05-17 | 杭州天晨新材料科技有限公司 | Yarn with fireproof function and preparation device thereof |
| CN217357525U (en) * | 2022-02-17 | 2022-09-02 | 杭州依科空气净化科技有限公司 | Drying and sterilizing device of air conditioning unit |
-
2022
- 2022-10-18 CN CN202211270762.4A patent/CN115574552A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103485205A (en) * | 2013-09-10 | 2014-01-01 | 南通田野服装有限公司 | Shell fabric process of all cotton water soluble yarn figured cloth |
| CN208366013U (en) * | 2018-05-09 | 2019-01-11 | 晋江赛乐鞋业有限公司 | A kind of textile process cloth drying device |
| CN211171209U (en) * | 2019-12-22 | 2020-08-04 | 江西鑫星家纺有限公司 | Drying and shaping device for carpet production |
| CN212006598U (en) * | 2020-05-14 | 2020-11-24 | 杭州立超金属制品有限公司 | Production equipment for processing electric galvanized steel strand |
| CN112050603A (en) * | 2020-09-08 | 2020-12-08 | 王姗姗 | Textile fabric's drying equipment |
| DE212021000013U1 (en) * | 2021-02-24 | 2021-05-06 | Suzhou Wang Yongheng Silk Science And Technology Culture Co., Ltd. | A textile oven for reciprocating and continuous drying of fabrics |
| CN113981667A (en) * | 2021-12-03 | 2022-01-28 | 安徽职业技术学院 | Textile hair removal device with dust collection function based on spinning |
| CN217357525U (en) * | 2022-02-17 | 2022-09-02 | 杭州依科空气净化科技有限公司 | Drying and sterilizing device of air conditioning unit |
| CN114507922A (en) * | 2022-03-11 | 2022-05-17 | 杭州天晨新材料科技有限公司 | Yarn with fireproof function and preparation device thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112663305A (en) | Conveying and impurity-absorbing device for melt-blown fabric production | |
| CN113668158A (en) | Novel cleaning and drying device before dyeing of textile fabric | |
| CN115637539B (en) | Production process of gold and silver yarn weft elastic forging fabric | |
| CN218707689U (en) | Surface lint removing equipment for knitted fabric processing | |
| CN112709059A (en) | Pretreatment device for textile fabric printing and dyeing and use method thereof | |
| CN113186673A (en) | Safety protection textile material washing unit is used in weaving | |
| CN111926484A (en) | Textile fabric surface treatment device with drying function | |
| CN112176577A (en) | Carding and cleaning device for textile fabric processing | |
| CN113737436B (en) | Production process and production device of tencel bamboo fiber shirt fabric | |
| CN215104021U (en) | Terylene warp-knitted super-soft fabric setting machine capable of heating uniformly | |
| CN211171209U (en) | Drying and shaping device for carpet production | |
| CN115574552A (en) | Production process of all-cotton water-soluble yarn jacquard fabric | |
| CN216845538U (en) | Drying device for textile processing | |
| CN113930915A (en) | Textile cloth wetting device for spinning | |
| CN212505366U (en) | Drying device for textile fabric | |
| CN112323282B (en) | Textile fabric washes drying device | |
| CN113201880B (en) | Non-woven fabric production dyeing process | |
| CN212247472U (en) | Uniform sizing and shaping equipment for textile yarns | |
| CN112281287B (en) | Equipment for absorbing and treating textile dust of textile machine | |
| CN212000189U (en) | Polyester yarn dyeing production equipment | |
| CN218722902U (en) | Drying mechanism for silk processing | |
| CN112064259A (en) | Effectual grey cloth processing cooling device of antibiotic | |
| CN220339002U (en) | Non-woven fabrics stoving water trap | |
| CN112501823A (en) | Cloth washing and drying integrated device for spinning | |
| CN219731343U (en) | Drying device is used in grey cloth surface fabric processing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |