CN115569898A - High-efficient belt cleaning device that carbon-fibre composite goods were used - Google Patents
High-efficient belt cleaning device that carbon-fibre composite goods were used Download PDFInfo
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- CN115569898A CN115569898A CN202211174745.0A CN202211174745A CN115569898A CN 115569898 A CN115569898 A CN 115569898A CN 202211174745 A CN202211174745 A CN 202211174745A CN 115569898 A CN115569898 A CN 115569898A
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- drying plate
- drying
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- 239000002131 composite material Substances 0.000 title claims abstract description 138
- 238000004140 cleaning Methods 0.000 title claims abstract description 25
- 239000000835 fiber Substances 0.000 title claims description 6
- 238000001035 drying Methods 0.000 claims abstract description 119
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 69
- 238000010438 heat treatment Methods 0.000 claims abstract description 67
- 238000001816 cooling Methods 0.000 claims abstract description 40
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 26
- 239000004917 carbon fiber Substances 0.000 claims abstract description 26
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims description 37
- 238000005507 spraying Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 239000011324 bead Substances 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims 4
- 229920005989 resin Polymers 0.000 abstract description 18
- 239000011347 resin Substances 0.000 abstract description 18
- 230000000694 effects Effects 0.000 abstract description 10
- 238000002347 injection Methods 0.000 abstract 1
- 239000007924 injection Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 239000007921 spray Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 8
- 239000012459 cleaning agent Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 229920006253 high performance fiber Polymers 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention relates to the technical field of cleaning equipment and discloses an efficient cleaning device for a carbon fiber composite product. The invention avoids the damage to the surface of the composite material product by arranging the heating air cavity, the heating element, the closed cavity plate, the air suction pump, the drying plate and other structures, can also fully dry the surface of the composite material product, effectively enhances the adhesion degree of carbon fibers and resin on the surface of the composite material product and improves the effect of the internal structure quality of the product of the composite material product by arranging the air injection head and the drying plate while not damaging the surface structure of the composite material product, and reduces the temperature of the water pump body by arranging the air conveying cooling cavity and simultaneously improves the production efficiency of high-temperature air.
Description
Technical Field
The invention relates to the technical field of cleaning equipment, in particular to a high-efficiency cleaning device for a carbon fiber composite product.
Background
The carbon fiber is an inorganic high-performance fiber which is formed by converting organic fiber through a series of heat treatments and contains more than 90% of carbon, has the inherent characteristics of the carbon material and has the soft processability of textile fiber, so that the carbon fiber is widely applied to the fields of sports equipment, textiles, chemical machinery and medicine.
The cleaning method for the carbon fiber composite product comprises the steps of cleaning the surface of the carbon fiber composite product by using a manual washing mode, and using a manual high-pressure water gun, wherein the surface of the carbon fiber composite product is uniformly sprayed with a cleaning agent, the cleaning agent is melted by the cleaning agent, and the surface of the product is washed by using the high-pressure water gun, so that the cleaning work of the surface of the carbon fiber composite product is completed.
Disclosure of Invention
Aiming at the defects of the existing cleaning device for the carbon fiber composite product in the background technology in the using process, the invention provides the efficient cleaning device for the carbon fiber composite product, which has the advantages of comprehensively drying the surface of the product, improving the cleaning efficiency, effectively protecting the surface of the product, enhancing the bonding degree of resin and carbon fiber in the product and improving the quality of the product, and solves the technical problems in the background technology.
The invention provides the following technical scheme: the utility model provides a high-efficient belt cleaning device that carbon-fibre composite goods were used, includes the composite goods, the one end outside fixed mounting of composite goods has gas transmission cooling chamber, fixed mounting has the water pump body in the inner chamber in gas transmission cooling chamber, the top middle part fixed mounting of the water pump body has the inlet tube, the bottom middle part fixed mounting of the water pump body has the outlet pipe, and the bottom fixed mounting of outlet pipe has the sprinkler bead, the outside fixed mounting in one side of gas transmission cooling chamber has the heating chamber, the inner chamber middle part fixed mounting of heating chamber has heating element, heating element's bottom both sides fixed mounting has the closed chamber board, heating element's bottom fixed mounting has the aspiration pump, and the aspiration pump is located the inside wall department in top of closed chamber board, bottom one side fixed mounting of aspiration pump has the jet head, the inner chamber bottom movable mounting of closed chamber board has the stoving board, the both ends fixed mounting of stoving board has elastic connector.
Preferably, the shape of the gas transmission cooling cavity is omega-shaped, the inside of the gas transmission cooling cavity is hollow, an opening at one end of the gas transmission cooling cavity is fixedly connected with the gas outlet end of the existing gas pump, and an opening at the other end of the gas transmission cooling cavity is fixedly connected with the surface of one side of the heating gas cavity and communicated with the surface of the other side of the heating gas cavity.
Preferably, the number of the water pump body, the number of the water inlet pipes, the number of the water outlet pipes and the number of the water spray heads are four, the bottom ends of the water pump body and the water inlet pipes and the top ends of the water outlet pipes are uniformly distributed in the gas transmission cooling cavity in a circumferential manner, and the water spray heads are uniformly distributed on the lower side wall of the outer portion of the gas transmission cooling cavity in a circumferential manner.
Preferably, the shape of the heating air cavity is circular, the inside of the heating air cavity is hollow, the number of the heating elements is four, the four heating elements are uniformly distributed in the inner cavity of the heating air cavity in a circular shape, and the four heating elements are mutually connected in series through a lead.
Preferably, the number of the closed cavity plates is two, the closed cavity plates are in a circular ring shape, the radian of the edge of the inner side wall of each closed cavity plate is matched with the radian of the outer surface of the composite material product, slide ways matched with the outer parts of the two sides of the drying plate are arranged on the inner side wall of the bottom end of each closed cavity plate, and a pressure release valve is arranged on the surface of one side of each closed cavity plate.
Preferably, the number of the air nozzles is eight, every two air nozzles which are distributed oppositely are in one group, the number of the air nozzles is four, the air nozzles in each group are inclined downwards, the inclination angle of the air nozzles is forty-five degrees, and the range of the air flow which can be ejected by the nozzle ends of the air nozzles is in a fan shape.
Preferably, the drying plates are four in number and are uniformly distributed on the outer surface of the composite material product in a circumferential mode, the drying plates are arc-shaped, the arc values of the bending of the drying plates are matched with the arc values of the outer surface of the composite material product, the drying plates have thermal conductivity, the surfaces of the inner side walls of the drying plates are smooth, protruding sliding rods are arranged in the middle of the outer surfaces of the two sides of the drying plates, and the shape and the size of the protruding sliding rods are matched with the slide ways on the inner side walls of the bottom end of the closed cavity plate.
Preferably, the elastic connecting pieces are arc-shaped, the arc values of the elastic connecting pieces are matched with the arc values of the outer surfaces of the composite material products, the number of the elastic connecting pieces is four, the elastic connecting pieces are also uniformly distributed on the outer surfaces of the composite material products in a circumferential mode and are located in gaps between every two adjacent drying plates, and the elastic connecting pieces have elasticity.
The invention has the following beneficial effects:
1. the invention has the advantages that through the arrangement of the structures such as the heating air cavity, the heating element, the closed cavity plate, the air suction pump, the drying plate and the like, the heating element is used for heating the air in the inner cavity of the heating air cavity, so that the air is changed into high-temperature air, the high-temperature air is sucked by the air suction pump and pumped out, the air is obliquely sprayed to the surface of the drying plate through the air jet head, the surface of the drying plate is further heated, the surface of the drying plate is in a high-temperature state, the surface of the composite material product is heated and dried by the drying plate, the moisture remained on the surface of the composite material product is heated and evaporated, and the drying effect is further achieved.
2. The invention has the advantages that through arranging the air nozzles and the drying plate, the resin on the surface of the composite material product is softened by high-temperature drying of the drying plate, meanwhile, the inclined design of the air nozzles is utilized to enable the air flows sprayed by two adjacent air nozzles which are oppositely distributed to be intersected at one point, and then a larger downward pressure is generated on the drying plate, so that the drying plate moves downwards, the softened resin on the surface of the composite material product is pressed downwards, the resin and the carbon fibers are bonded more tightly, therefore, the effects of effectively enhancing the bonding degree of the carbon fibers on the surface of the composite material product and the resin and improving the internal structure quality of the product of the composite material product are achieved while the surface structure of the composite material product is not damaged.
3. According to the invention, through arranging the gas transmission cooling cavity, when a composite material product is cleaned, if the water pump body generates heat energy due to the operation of pumping water, the gas transmission cooling cavity is utilized to enable low-temperature gas to flow circumferentially along the inner cavity of the gas transmission cooling cavity and sequentially flow around each water pump body, the heat energy at the water pump body is carried by the low-temperature gas flow, and then the water pump body is cooled, so that the problem that the water outlet of a sprinkler head is influenced due to the overheating operation of the water pump body is avoided, the water spraying efficiency of the sprinkler head is ensured, meanwhile, the low-temperature gas cools the water pump body, the gas is heated to heat up, and further the primary heating effect is achieved.
Drawings
FIG. 1 is a schematic sectional front plan view of the structure of the present invention;
FIG. 2 is a schematic cross-sectional perspective view of the present invention;
FIG. 3 is a schematic sectional view of the gas delivery cooling chamber of the present invention;
FIG. 4 is a schematic sectional view of a heating gas chamber according to the present invention.
In the figure: 1. a composite article; 2. a gas transmission cooling cavity; 3. a water pump body; 4. a water inlet pipe; 5. a water outlet pipe; 6. a sprinkler head; 7. heating the air cavity; 8. a heating element; 9. a closed cavity plate; 10. an air pump; 11. a gas showerhead; 12. drying the plate; 13. an elastic connecting piece.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, a high-efficiency cleaning device for a carbon fiber composite product comprises a composite product 1, a gas transmission cooling cavity 2 is fixedly installed on the outer side of one end of the composite product 1, a water pump body 3 is fixedly installed in the inner cavity of the gas transmission cooling cavity 2, a water inlet pipe 4 is fixedly installed in the middle of the top end of the water pump body 3, a water outlet pipe 5 is fixedly installed in the middle of the bottom end of the water pump body 3, a water spray head 6 is fixedly installed at the bottom end of the water outlet pipe 5, a heating air cavity 7 is fixedly installed on the outer portion of one side of the gas transmission cooling cavity 2, a heating element 8 is fixedly installed in the middle of the inner cavity of the heating air cavity 7, closed cavity plates 9 are fixedly installed on two sides of the bottom end of the heating element 8, an air pump 10 is fixedly installed at the bottom end of the heating element 8, the air pump 10 is located on the inner side wall of the top of the closed cavity plate 9, and an air spray head 11 is fixedly installed on one side of the bottom end of the air pump 10, a drying plate 12 is movably installed at the bottom of an inner cavity of the closed cavity plate 9, elastic connecting pieces 13 are fixedly installed at two ends of the drying plate 12, the heating element 8 is arranged to heat gas flowing into the inner cavity of the heating gas cavity 7 through the structures of the heating gas cavity 7, the heating element 8, the closed cavity plate 9, the air suction pump 10, the drying plate 12 and the like, the gas is heated to 85-100 ℃ through the heating element 8, high-temperature gas in the inner cavity of the heating gas cavity 7 is sucked and pumped out through the air suction pump 10, the gas is obliquely sprayed to the surface of the drying plate 12 through the air nozzle 11, the surface of the drying plate 12 is heated through the high temperature contained in the gas and the flow of the gas, the surface of the drying plate 12 is also provided with a temperature value of 85-100 ℃ through the heat conduction effect, and when the composite material product 1 is transmitted to the bottom end of the drying plate 12, the drying plate 12 can heat and dry the surface of the composite material product 1, the method is characterized in that residual moisture on the surface of a composite product 1 is heated and evaporated, generated steam overflows to a gap between a closed cavity plate 9 and a drying plate 12 and flows to an inner cavity of the closed cavity plate 9, a relatively sealed state is formed on the surfaces of the closed cavity plate 9 and the composite product 1, and the gas sprayed by a gas nozzle 11 is high-temperature gas, so that the inner cavity of the closed cavity plate 9 is filled with the high-temperature gas, when the steam flows to the inner cavity of the closed cavity plate 9, the gas state is maintained, secondary liquefaction does not occur, the phenomenon that the steam is secondarily liquefied and reversely drips to return to the surface of the composite product 1 is avoided, the surface of the composite product 1 still has residual moisture, the drying effect of the composite product 1 is further influenced, meanwhile, a scratch drying plate 12 is attached to the surface of the composite product 1, when the composite product 1 rotates and cleans, the surface of the composite product 1 circularly contacts with the surface of the drying plate 12, the gas sprayed by the gas nozzle 11 can maintain heating on the drying plate 12, the drying plate 12 and the drying head 11, the drying plate 12 and the composite product 1 and the drying plate 1 and the drying material 1 are heated and the drying material 12 can be heated uniformly and heated, and the existing composite product can be heated, the drying material 1 has the problem that the surface of the composite product 1 is not completely, the composite product 1 is not heated, the composite product 1 is not uniformly and the composite product 1 is not heated, the existing drying material, the drying material is not completely, the inner side wall of the composite product 1 is not easy to be heated, the high-drying roller, the drying roller 12, the drying roller has the problem that the drying roller 12, the problem that the composite product 1 is not easy to be in the roller 12, the roller is not easy to be damaged, the drying plate 12 can sufficiently dry the surface of the composite material product 1 without damaging the surface of the composite material product 1.
In addition, because the drying plate 12 is dried at high temperature, a large amount of heat energy is conducted on the surface of the composite material product 1, because the surface of the composite material product 1 is composed of carbon fibers and resin, the resin used in the composite material product 1 is generally epoxy resin, the softening point of the existing epoxy resin is generally 85-95 ℃, when the drying plate 12 is attached to the surface of the composite material product 1 and the composite material product 1 is heated and dried, because the temperature of the drying plate 12 is close to the softening point of the resin, the surface resin of the composite material product 1 is softened, meanwhile, because two adjacent air nozzles 11 which are oppositely distributed are downwards inclined, and the inclination angle of the air nozzles 11 is forty-five degrees, the included angle between the two air nozzles 11 is ninety degrees, and the air flows sprayed by the two air nozzles 11 intersect at one point, when the two airflows are sprayed to the surface of the drying plate 12 together, the two airflows generate a downward inclined pressure on the drying plate 12, and according to the analysis of the force, the intersection point of the two airflows is the resultant force of the two airflows, so that a larger downward pressure is generated on the drying plate 12, and the drying plate 12 can move, when the drying plate 12 moves downward, the drying plate 12 can press down the surface of the composite material product 1, and further extrude the resin distributed on the surface of the composite material product 1, so that the resin is pressed to be more tightly bonded with the carbon fiber outwards in a softened state, because the composite material product 1 is in contact with the drying plate 12 for a period of time when the drying plate 12 is positioned, and further is uniformly pressed for a period of time, during the pressing, the composite material product 1 is in a rotating state, when the composite material product 1 rotates and moves forward, due to the heating of the drying plate 12, the resin on the surface of the composite material product 1 is softened, and then the supporting force for the drying plate 12 is reduced, so that the downward pressure of the drying plate 12 is greater than the surface supporting force of the initial composite material product 1, and then the drying plate 12 starts to downwards and uniformly press the surface of the composite material product 1, and the softened resin on the surface of the composite material product 1 is subjected to pressurization treatment, so that the adhesion degree of the carbon fiber and the resin on the surface of the composite material product 1 is effectively enhanced while the surface structure of the composite material product 1 is not damaged, and the product internal structure quality of the composite material product 1 is improved.
Referring to fig. 2-4, wherein the gas transmission cooling cavity 2 is in an omega shape, the gas transmission cooling cavity 2 is hollow, an opening at one end of the gas transmission cooling cavity 2 is fixedly connected with an air outlet end of an existing air pump, an opening at the other end of the gas transmission cooling cavity 2 is fixedly connected with and communicated with a surface of one side of the heating air cavity 7, and by arranging the gas transmission cooling cavity 2, when the composite material product 1 is cleaned, if the water pump body 3 generates heat energy due to the operation of pumping water, the gas transmission cooling cavity 2 is utilized to enable low-temperature gas to flow circumferentially along an inner cavity of the gas transmission cooling cavity 2 and sequentially flow around each water pump body 3, the heat energy at the water pump body 3 is carried, so that the water pump body 3 is cooled, thereby preventing the water pump body 3 from overheating and causing the influence on the water outlet of the water spray head 6, ensuring the water spray efficiency of the water spray head 6, and simultaneously, the low-temperature gas cools the water pump body 3, the gas is heated and further achieves the effect of primarily heating, when the gas flows to the heating position 7, the efficiency of the cleaning of the composite material product 1 is improved.
Referring to fig. 1-3, the number of the water pump body 3, the water inlet pipe 4, the water outlet pipe 5 and the water spraying heads 6 is four, the bottom ends of the water pump body 3 and the water inlet pipe 4 and the top end of the water outlet pipe 5 are uniformly distributed in the gas transmission cooling cavity 2 in a circumferential manner, and the water spraying heads 6 are uniformly distributed on the lower side wall outside the gas transmission cooling cavity 2 in a circumferential manner.
Referring to fig. 2-4, the heating air cavity 7 is circular, the inside of the heating air cavity 7 is hollow, four heating elements 8 are uniformly distributed in the inner cavity of the heating air cavity 7 in a circular shape, and the four heating elements 8 are connected in series through wires.
Referring to fig. 1-4, there are two closed cavity plates 9, the closed cavity plates 9 are circular, the edge radian of the inner side wall of each closed cavity plate 9 is matched with the outer surface radian of the composite material product 1, a slide way matched with the outer parts of the two sides of the drying plate 12 is formed on the inner side wall of the bottom end of each closed cavity plate 9, a pressure relief valve is arranged on the surface of one side of each closed cavity plate 9, and when the air pressure in the inner cavity of each closed cavity plate 9 is too high, the pressure can be timely relieved through the pressure relief valve, so that the influence of the too high air pressure in the closed cavity plates 9 on the normal cleaning of the composite material product 1 is avoided.
Referring to fig. 1 to 4, eight air jets 11 are provided, and each two air jets 11 distributed oppositely are in a group, and each air jet 11 has four groups, the air jet 11 in each group is inclined downward, and the inclination angle of the air jet 11 is forty-five degrees, the range of the air flow that can be ejected by the nozzle end of the air jet 11 is fan-shaped, the fan-shaped air flow can uniformly heat the surface of the drying plate 12, and simultaneously, the air flow is prevented from being too concentrated and impacting the drying plate 12 at one point, so that a uniform air curtain is formed and impacts the surface of the drying plate 12, so that the drying plate 12 is uniformly pressed, and further, the drying plate 12 is uniformly pressed and the composite material product 1 is uniformly dried.
Referring to fig. 1-4, four drying plates 12 are uniformly distributed on the outer surface of the composite material product 1 in a circumferential manner, the drying plates 12 are arc-shaped, the curvature of the drying plates 12 is adapted to the curvature of the outer surface of the composite material product 1, the drying plates 12 have thermal conductivity, the surface of the inner side wall of the drying plates 12 is smooth, protruding sliding rods are arranged in the middle of the outer surfaces of the two sides of the drying plates 12, and the protruding sliding rods are adapted to the sliding ways on the inner side wall of the bottom end of the closed cavity plate 9 in shape and size.
Referring to fig. 1-4, the elastic connecting members 13 are circular arcs, the arc value of the elastic connecting members 13 is adapted to the arc value of the outer surface of the composite material product 1, four elastic connecting members 13 are provided, the elastic connecting members 13 are also circumferentially and uniformly distributed on the outer surface of the composite material product 1 and are located in the gaps between adjacent drying plates 12, the elastic connecting members 13 have elasticity, and by providing the elastic connecting members 13, when the drying plates 12 are pressed and moved downward, the elastic connecting members 13 can elastically contract along with the downward movement of the drying plates 12, so that the drying plates 12 maintain a circular structure and maintain the same and uniform fit degree with the surface of the composite material product 1, thereby not only ensuring the uniform drying effect of the drying plates 12 on the composite material product 1, but also avoiding the problem that the surface structure of the composite material product 1 is damaged due to the non-uniform structure of the drying plates 12 when the drying plates 12 pressurize the surface of the composite material product 1, so that the drying plates 12 have a certain elastic variability.
The using method of the invention has the following working principle:
when the surface of the composite material product 1 needs to be cleaned, the water pump body 3, the heating element 8, the air pump 10 and the existing air pump equipment are started firstly, so that the water pump body 3 is pre-rotated, the heating element 8 is preheated, at the moment, external air is pumped into the air transmission cooling cavity 2 by the air pump equipment, so that the air flows along the inner cavity of the air transmission cooling cavity 2 and flows into the inner cavity of the heating air cavity 7, the air in the heating air cavity 7 is heated by the heating element 8, the heated air is sucked and pumped out by the air pump 10, the air is sprayed to the surface of the drying plate 12 by the air nozzle 11, so that the surface of the drying plate 12 is heated, after the air flows for a period, the surface of the drying plate 12 is heated to a certain degree, at the moment, the whole device is preheated, and air supply is suspended, then the composite material product 1 is installed on the existing fixed clamping device, after the composite material product 1 is installed, the existing fixed clamping device is started to drive the composite material product 1 to rotate and move forwards, the composite material product 1 rotates at a non-high speed and rotates at a slow speed at a relatively constant speed, the fixed clamping device drives the composite material product 1 to move forwards at a constant speed, the composite material product 1 moves forwards at a constant speed and is firstly moved to a device for spraying a cleaning agent, the existing spraying device sprays the cleaning agent uniformly on the surface of the composite material product 1, the composite material product 1 continuously moves forwards and then moves forwards to the middle part of the inner side of the air transmission cooling cavity 2, at the moment, water is pumped into the water spray head 6 through the water outlet pipe 5 and is sprayed on the surface of the composite material product 1 through the water spray head 6, the effect of the cleaning agent is achieved through water washing, and after the cleaning, the composite material product 1 is continuously conveyed outwards, at the moment, the air supply of the air pump device is recovered, so that the air starts to circulate in the air conveying and cooling cavity 2, the heating air cavity 7 and the closed cavity plate 9, the surface of the drying plate 12 keeps a certain high temperature due to the continuous spraying of high-temperature air, when the composite material product 1 rotates to the inner side of the drying plate 12, the drying plate 12 surrounds and wraps the surface of the composite material product 1 and is tightly attached to the composite material product 1, after the composite material product 1 and the drying plate 12 are tightly attached, the high temperature on the surface of the drying plate 12 dries the composite material product 1, so that the moisture on the surface of the composite material product 1 is evaporated, the steam generated after evaporation overflows from the edge of the drying plate 12 and overflows to the gap between the closed cavity plate 9 and the drying plate 12, and then flows upwards to the inner cavity of the closed cavity plate 9, because the two structures of the closed cavity plate 9 and the composite material product 1 are in a relatively sealed state, and because the gas sprayed by the gas nozzle 11 is high-temperature gas, the inner cavity of the closed cavity plate 9 is filled with the high-temperature gas, so that when the steam flows to the inner cavity of the closed cavity plate 9, secondary liquefaction can not occur due to temperature reduction, and the gas can be kept in a gas state all the time, thereby avoiding the secondary liquefaction of the steam and the reverse dripping to return to the surface of the composite material product 1, further influencing the drying effect of the composite material product 1, when the gas content in the inner cavity of the closed cavity plate 9 reaches a certain degree, namely when the inside reaches a certain air pressure value, the pressure relief valve on the surface of the closed cavity plate 9 can be automatically opened, thereby carrying out pressure relief, and preventing the device from being incapable of normally operating.
Meanwhile, due to the high-temperature drying of the drying plate 12, the surface of the composite material product 1 is affected by the heating and drying, the resin contained in the surface of the composite material product 1 is softened, and due to the intersecting air jet acting force of the air jet heads 11, the drying plate 12 can downwardly press the surface of the composite material product 1, when the surface of the initial composite material product 1 is not softened, the pressing force of the drying plate 12 on the composite material product 1 and the supporting force given by the rigidity of the surface of the composite material product 1 to the drying plate 12 are balanced, but when the surface of the composite material product 1 is softened, the surface rigidity of the composite material product 1 at the moment of the composite material product 1 positioned at the inner side of the drying plate 12 is reduced, the pressure of the drying plate 12 at the moment is greater than the rigid supporting force given by the composite material product 1, the drying plate 12 can inwardly shrink and press the surface of the composite material product 1, the resin distributed on the surface of the composite material product 1 is uniformly pressed, the resin is pressed outwards and the carbon fiber is more tightly adhered to the surface of the composite material product 1, and the quality of the composite material product 1 is improved.
And after the composite material product 1 is completely cleaned from beginning to end and completely dried, closing the water pump body 3, the heating element 8 and the air pump 10.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A high-efficient belt cleaning device that carbon-fibre composite goods used, includes composite goods (1), its characterized in that: the composite material product comprises a composite material product (1), wherein a gas transmission cooling cavity (2) is fixedly mounted on the outer side of one end of the composite material product (1), a water pump body (3) is fixedly mounted in an inner cavity of the gas transmission cooling cavity (2), a water inlet pipe (4) is fixedly mounted on the middle of the top end of the water pump body (3), a water outlet pipe (5) is fixedly mounted on the middle of the bottom end of the water pump body (3), a water spraying head (6) is fixedly mounted on the bottom end of the water outlet pipe (5), a heating air cavity (7) is fixedly mounted on the outer side of one side of the gas transmission cooling cavity (2), a heating element (8) is fixedly mounted in the middle of the inner cavity of the heating air cavity (7), a closed cavity plate (9) is fixedly mounted on two sides of the bottom end of the heating element (8), an air suction pump (10) is fixedly mounted on the bottom end of the heating element (8), the top inner side wall of the air suction pump (10) is located on the closed cavity plate (9), an air spraying head (11) is fixedly mounted on one side of the bottom of the air pump (10), a drying plate (12) is movably mounted on the inner cavity bottom of the drying plate (9), and an elastic connecting piece (13) is fixedly mounted on two ends of the drying plate (12).
2. The efficient cleaning device for carbon fiber composite products as recited in claim 1, wherein: the shape of the gas transmission cooling cavity (2) is in an omega shape, the inside of the gas transmission cooling cavity (2) is hollow, an opening at one end of the gas transmission cooling cavity (2) is fixedly connected with the gas outlet end of an existing gas pump, and an opening at the other end of the gas transmission cooling cavity (2) is fixedly connected with the surface of one side of the heating gas cavity (7) and communicated with the surface of the other side of the heating gas cavity.
3. The efficient cleaning device for the carbon fiber composite product as recited in claim 1, wherein: the water pump body (3), the inlet tube (4), the outlet pipe (5) and the sprinkler bead (6) all have four, and the bottom of the water pump body (3) and the inlet tube (4) and the top of outlet pipe (5), all are the inside of circumference shape evenly distributed at gas transmission cooling chamber (2), and sprinkler bead (6) then are circumference shape evenly distributed at the outside downside wall department in gas transmission cooling chamber (2).
4. The efficient cleaning device for carbon fiber composite products as recited in claim 1, wherein: the heating air cavity (7) is in a circular ring shape, the inside of the heating air cavity (7) is hollow, the number of the heating elements (8) is four, the heating elements are uniformly distributed in the inner cavity of the heating air cavity (7) in a circular shape, and the four heating elements (8) are mutually connected in series through wires.
5. The efficient cleaning device for carbon fiber composite products as recited in claim 1, wherein: the utility model discloses a composite material drying device, including closed chamber board (9), closed chamber board (9) are total two, the shape of closed chamber board (9) is the ring shape, and the outer surface radian looks adaptation of the inside wall edge radian of closed chamber board (9) and composite material goods (1), set up the slide with the outside looks adaptation in drying plate (12) both sides on the bottom inside wall of closed chamber board (9), a side of closed chamber board (9) is equipped with the relief valve on the surface.
6. The efficient cleaning device for carbon fiber composite products as recited in claim 1, wherein: the air jet head structure is characterized in that the number of the air jet heads (11) is eight, every two air jet heads (11) which are distributed oppositely are in one group, the number of the air jet heads (11) is four, the air jet heads (11) in each group are inclined downwards, the inclination angle of the air jet heads (11) is forty-five degrees, and the air flow range which can be ejected by the nozzle ends of the air jet heads (11) is in a fan shape.
7. The efficient cleaning device for carbon fiber composite products as recited in claim 1, wherein: the utility model discloses a composite material drying device, including drying plate (12), and be the outer surface of circumference shape evenly distributed at combined material goods (1), drying plate (12) is the arc, and the radian value adaptation of the crooked radian value of drying plate (12) and combined material goods (1) surface, drying plate (12) have the heat conductivity, and the inside wall surface of drying plate (12) is smooth, the both sides surface middle part of drying plate (12) is equipped with the protrusion slide bar, and the shape size of this protrusion slide bar and the slide looks adaptation on closed cavity board (9) bottom inside wall.
8. The efficient cleaning device for carbon fiber composite products as recited in claim 7, wherein: the elastic connecting pieces (13) are arc-shaped, the radian values of the elastic connecting pieces (13) are matched with the radian values of the outer surfaces of the composite material products (1), the number of the elastic connecting pieces (13) is four, the elastic connecting pieces (13) are also uniformly distributed on the outer surfaces of the composite material products (1) in a circumferential mode and are located in gaps between every two adjacent drying plates (12), and the elastic connecting pieces (13) have elasticity.
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| CN202211174745.0A CN115569898B (en) | 2022-09-26 | 2022-09-26 | High-efficient belt cleaning device that carbon fiber composite material goods was used |
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