CN115562214A - Production management system and method - Google Patents
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- CN115562214A CN115562214A CN202211335666.3A CN202211335666A CN115562214A CN 115562214 A CN115562214 A CN 115562214A CN 202211335666 A CN202211335666 A CN 202211335666A CN 115562214 A CN115562214 A CN 115562214A
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4184—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
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- G—PHYSICS
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
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Abstract
The invention discloses a production management system and a method, wherein the system comprises: the information acquisition module is used for determining product information, fault information and fault reasons of fault products; the quality management module is used for determining the production information of the fault product when the responsibility stage of determining the fault information of the fault product comprises the production stage according to the product information, the fault information and the fault reason of the fault product sent by the information acquisition module; the data interaction module is used for sending the product information, the fault information and the fault reason of the fault product and the production information of the fault product to a corresponding user terminal in the production stage and sending the improvement information aiming at the fault reason received by the user terminal to the production module; and the production module is used for optimizing the production process according to the improvement information sent by the data interaction module. According to the technical scheme, the production process is optimized according to the improved information aiming at the fault reason of the fault product, and the fault rate is reduced.
Description
Technical Field
The invention relates to the technical field of industrial production, in particular to a production management system and a production management method.
Background
The production management system can monitor the operation of the production process, and optimize the production process according to the real-time operation condition of the production process and the research and development information of the product so as to reduce the fault rate of the production.
When the existing production management system optimizes the production process, after-sales data are not considered, and the optimization effect on the production process is limited.
Therefore, the production management system can optimize the production process by combining the after-sales data, and further reduces the production failure rate.
Disclosure of Invention
The invention provides a production management system and a production management method, which are used for optimizing a production process according to fault data.
According to an aspect of the present invention, there is provided a production management system characterized by comprising: the system comprises an information acquisition module, a quality management module, a data interaction module and a production module;
the information acquisition module is used for determining product information, fault information and fault reasons of a fault product;
the quality management module is used for determining the production information of the fault product when determining that the responsibility stage of the fault information of the fault product comprises a production stage according to the product information, the fault information and the fault reason of the fault product sent by the information acquisition module;
the data interaction module is used for sending the product information, the fault information and the fault reason of the fault product and the production information of the fault product with the fault information to a user terminal corresponding to the production stage, and sending the improvement information aiming at the fault reason and received by the user terminal to the production module;
the production module is used for optimizing the production process according to the improvement information sent by the data interaction module.
Further, still include: the information storage module is used for storing product information of each product, and the product information comprises identification information of each product and model information, research and development information, production information, transportation information and transaction information corresponding to the identification information.
Further, the information obtaining module is specifically configured to:
acquiring identification information of the fault product;
and determining the model information, the research and development information, the production information, the transportation information and the transaction information according to the identification information.
Further, still include: and the statistical module is used for counting a first failure rate before the optimization of the production process corresponding to the production information and a second failure rate after the optimization.
Further, the method also comprises the following steps: and the optimization evaluation module is used for determining the optimization effect of the production process corresponding to the production information according to the first failure rate and the second failure rate.
Further, the quality management module is further configured to determine that a responsibility stage of the fault information of the fault product is at least one of a research and development stage, a production stage, a transportation stage and a transaction stage according to the product information, the fault information and the fault reason of the fault product.
Further, the statistics module is further configured to: and counting the product failure rate of each product.
Further, the statistics module is further configured to: a phase failure rate for each of the responsible phases.
The system further comprises an information display module for displaying the first failure rate and the second failure rate of each production process, the product failure rate of each product and the stage failure rate of each responsibility stage.
According to another aspect of the present invention, there is provided a production management method, which is applied to the production management system according to any one of the preceding claims, the method including:
determining product information, fault information and fault reasons of fault products based on the information acquisition module;
when the quality management module determines that the responsibility stage of the fault information of the fault product comprises a production stage according to the product information, the fault information and the fault reason of the fault product sent by the information acquisition module, the production information of the fault product is determined;
based on a data interaction module, sending product information, fault information and fault reason of the fault product and production information of the fault product with the fault information to a user terminal corresponding to the production stage, and sending improvement information aiming at the fault reason and received by the user terminal to a production module;
optimizing a production process based on the improvement information sent by the data interaction module of the production module.
According to a technical scheme of the present invention, there is provided a production management system, comprising: the system comprises an information acquisition module, a quality management module, a data interaction module and a production module; the information acquisition module is used for determining product information, fault information and fault reasons of fault products; the quality management module is used for determining the production information of the fault product when determining that the responsibility stage of the fault information of the fault product comprises a production stage according to the product information, the fault information and the fault reason of the fault product sent by the information acquisition module; the data interaction module is used for sending the product information, the fault information and the fault reason of the fault product and the production information of the fault product with the fault information to a user terminal corresponding to the production stage, and sending the improvement information aiming at the fault reason and received by the user terminal to the production module; and the production module is used for optimizing the production process according to the improved information sent by the data interaction module. According to the technical scheme, after the information acquisition module determines product information, fault information and fault reasons of fault products, the product information, the fault information and the fault reasons of the fault products are sent to the quality management module, the quality management module can determine responsibility stages of fault information of the fault products, and when the responsibility stages include production stages, the production information of the fault products, namely the production process of the fault information of the fault products, the data interaction module sends the product information, the fault information and the fault reasons of the fault products and the production information of the fault products to the user terminal corresponding to the production stages, the user terminal can send the received improvement information aiming at the fault reasons to the production module, and the production module can optimize the production process based on the improvement information. The fault information and fault reasons of fault products are fully considered in the optimized production process, the production process is optimized based on fault data, and the fault rate is reduced.
It should be understood that the statements in this section do not necessarily identify key or critical features of the embodiments of the present invention, nor do they necessarily limit the scope of the invention. Other features of the present invention will become apparent from the following description.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic diagram of a production management system according to a first embodiment of the present invention;
fig. 2 is a schematic diagram of a production management system according to a second embodiment of the present invention;
fig. 3 is a flowchart of a production management method according to a third embodiment of the present invention;
fig. 4 is a flowchart of a production management method according to a fourth embodiment of the present invention.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the present embodiment will be clearly and completely described below with reference to the drawings in the present embodiment, and it is obvious that the described embodiment is only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or described herein. Moreover, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Example one
Fig. 1 is a schematic diagram of a production management system provided in this embodiment, and this embodiment is applicable to a situation that a production process needs to be optimized, so as to improve an optimization effect of the production process. As shown in fig. 1, the production management system includes: the system comprises an information acquisition module, a quality management module, a data interaction module and a production module; the information acquisition module is used for determining product information, fault information and fault reasons of a fault product; the quality management module is used for determining the production information of the fault product when determining that the responsibility stage of the fault information of the fault product comprises a production stage according to the product information, the fault information and the fault reason of the fault product sent by the information acquisition module; the data interaction module is used for sending product information, fault information and fault reasons of the fault products and production information of the fault products with the fault information to a user terminal corresponding to the production stage, and sending improvement information aiming at the fault reasons received by the user terminal to the production module; and the production module is used for optimizing the production process according to the improved information sent by the data interaction module.
The information acquisition module can acquire identification information of a fault product, and after the corresponding relation table of the identification information and the model information, the research and development information, the production information, the transportation information and the transaction information is called, information matching is carried out on the identification information of the fault product in the corresponding relation table of the identification information and the model information, the research and development information, the production information, the transportation information and the transaction information, and the model information, the research and development information, the production information, the transportation information and the transaction information of the fault product are obtained.
The information acquisition module can also acquire fault information and fault reasons input by workers. After the information acquisition module determines the product information, the fault information and the fault reason of the fault product, the product information, the fault information and the fault reason of the fault product can be sent to the quality management module.
The quality management module can determine that the responsibility stage of fault information of the fault product is at least one of a research and development stage, a production stage, a transportation stage and a transaction stage according to the product information, the fault information and the fault reason of the fault product, and can also determine the production information of the fault product when the responsibility stage of fault information of the fault product comprises the production stage, namely, the production process (production line) for producing the fault product can be determined according to the product information of the fault product.
The quality management module can also send the product information, the fault information and the fault reason of the fault product and the production information of the fault product to the corresponding user terminal in the production stage based on the data interaction module.
The user terminal can display the product information, the fault information and the fault reason of the fault product and the production information of the fault product based on the preset interface, and the production personnel and/or the research personnel can input the improvement information aiming at the fault reason based on the preset interface of the user terminal.
Furthermore, the user terminal may send the improvement information for the failure cause to the production module, and the production module may optimize the production process, i.e., optimize the corresponding production line, according to the improvement information for the failure cause.
The production management system provided by the embodiment comprises: the system comprises an information acquisition module, a quality management module, a data interaction module and a production module; the information acquisition module is used for determining product information, fault information and fault reasons of a fault product; the quality management module is used for determining the production information of the fault product when determining that the responsibility stage of the fault information of the fault product comprises a production stage according to the product information, the fault information and the fault reason of the fault product sent by the information acquisition module; the data interaction module is used for sending product information, fault information and fault reasons of the fault products and production information of the fault products with the fault information to a user terminal corresponding to the production stage, and sending improvement information aiming at the fault reasons received by the user terminal to the production module; and the production module is used for optimizing the production process according to the improved information sent by the data interaction module. According to the technical scheme, after the information acquisition module determines product information, fault information and fault reasons of a fault product, the product information, the fault information and the fault reasons of the fault product are sent to the quality management module, the quality management module can determine responsibility stages of fault information of the fault product, and when the responsibility stages include production stages, the production information of the fault product, namely the production process of the fault information of the fault product, is determined, the data interaction module sends the product information, the fault information and the fault reasons of the fault product and the production information of the fault product to the user terminal corresponding to the production stages, the user terminal can send received improved information aiming at the fault reasons to the production module, and the production module can optimize the production process based on the improved information. The fault information and fault reasons of fault products are fully considered in the optimized production process, the production process is optimized based on fault data, and the fault rate is reduced.
Example two
Fig. 2 is a schematic diagram of a production management system provided in the second embodiment, which is embodied on the basis of the first embodiment. As shown in fig. 2, the production management system includes: the system comprises an information storage module, an information acquisition module, a quality management module, a data interaction module, a production module, a statistical module, an optimization evaluation module and an information display module; the information storage module is used for storing product information of each product, and the product information comprises identification information of each product and model information, research and development information, production information, transportation information and transaction information corresponding to the identification information; the information acquisition module is used for determining product information, fault information and fault reasons of a fault product; the quality management module is used for determining the production information of the fault product when determining that the responsibility stage of the fault information of the fault product comprises a production stage according to the product information, the fault information and the fault reason of the fault product sent by the information acquisition module; the data interaction module is used for sending product information, fault information and fault reasons of the fault products and production information of the fault products with the fault information to a user terminal corresponding to the production stage, and sending improvement information aiming at the fault reasons received by the user terminal to the production module; the production module is used for optimizing the production process according to the improved information sent by the data interaction module; the statistical module is used for counting a first failure rate before optimizing the production process corresponding to the production information, a second failure rate after optimizing, a product failure rate of each product and a stage failure rate of each responsibility stage; the optimization evaluation module is used for determining the optimization effect of the production process corresponding to the production information according to the first failure rate and the second failure rate; the information display module is used for displaying the first failure rate and the second failure rate of each production process, the product failure rate of each product and the stage failure rate of each responsibility stage.
The research and development information comprises research and development places, research and development personnel information, information of responsible persons, research and development starting and finishing time, test data and the like; the production information comprises workshop information, production line information, production personnel information, responsible person information and the like passing through the production process of the product; the transportation information is all logistics information of the product from the product delivery to the product receiving of the user, and comprises logistics time information, vehicle information, conveying personnel information, catcher personnel information, product delivery state confirmation information and the like at each stage; the transaction information includes a transaction website, a transaction person, an after-sales question, an after-sales person, and the like.
Further, the information acquisition module is specifically configured to: acquiring identification information of the fault product; and determining the model information, the research and development information, the production information, the transportation information and the transaction information according to the identification information.
The information acquisition module can comprise an initial information acquisition module and an identification information acquisition module, wherein the initial information acquisition module comprises a scanning unit, a first input unit and a processing unit, the initial information acquisition module can acquire identification information of a fault product based on the scanning unit, the processing unit is used for calling a corresponding relation table of the identification information, model information, research and development information, production information, transportation information and transaction information from the information storage module, information matching is carried out on the identification information of the fault product in the corresponding relation table of the identification information, model information, research and development information, production information, transportation information and transaction information, the model information, the research and development information, the production information, the transportation information and the transaction information of the fault product are obtained, and the identification information, the model information, the research and development information, the production information, the transportation information and the transaction information are determined as product information of the fault product. The initial information acquisition module can also acquire initial fault information and an initial fault reason input by a website worker based on the first input unit. The authentication information acquisition module may include a display unit, a second input unit, and an authentication unit, and may display identification information, model information, research and development information, production information, transportation information, transaction information, initial failure information, and an initial failure cause of the malfunctioning product determined by the initial information acquisition module based on the display unit, and may acquire authentication failure information and an authentication failure cause input by an authentication person based on the second input unit, and may determine whether the authentication failure information is identical to the initial failure information, whether the authentication failure cause is identical to the initial failure cause, and transmit the failure information and the failure cause to the quality management module when it is determined that the authentication failure information is identical to the initial failure information, and the authentication failure cause is identical to the initial failure cause. And when the identification fault information is determined to be inconsistent with the initial fault information and/or the identification fault reason is determined to be inconsistent with the initial fault reason, acquiring the identification fault information and the identification fault reason input by the identification personnel based on the second input unit again until the identification fault information is determined to be consistent with the initial fault information and the identification fault reason is determined to be consistent with the initial fault reason.
Further, the quality management module is also used for determining that the responsibility stage of the fault information of the fault product is at least one of a research and development stage, a production stage, a transportation stage and a transaction stage according to the product information, the fault information and the fault reason of the fault product.
The quality management module can also associate the responsibility stage of the fault information of the fault product with the corresponding staff, and inform the staff of supervising the corresponding responsibility stage in time.
The statistical module may determine a production process for fault information of a faulty product, a first fault rate within a preset time period before optimization, and a second fault rate within a preset time period after optimization. The optimization evaluation module may determine the optimization effect of the production process corresponding to the production information according to the second failure rate and the first failure rate, for example, when the first failure rate is greater than the second failure rate, it is determined that the optimization effect is a positive direction, and when the second failure rate is greater than the first failure rate, it is determined that the optimization effect is a negative direction. Of course, the information display module may display the first failure rate and the second failure rate of each production process within a preset time period.
The statistical module can also be used for counting the product failure rate of each product in a preset time period and the stage failure rate of each responsibility stage, and the information display module can also be used for displaying the product failure rate of each product in the preset time period and the stage failure rate of each responsibility stage.
It should be noted that the production management system may associate the production process with production staff and research and development staff, and store the production process, the production staff and the research and development staff in the information storage module correspondingly.
The data interaction module can call the production process, the production staff and the research and development staff which are correspondingly stored in the information storage module, determine the production staff and the research and development staff which are associated with the production process corresponding to the production information of the fault product, and send the product information, the fault information and the fault reason of the fault product and the production information of the fault product to the corresponding user terminal, and the user terminal can comprise a production user terminal corresponding to the production staff and/or a research and development user terminal corresponding to the research and development staff. Production improvement information for the fault reason can be input by production staff based on the production user terminal, and then the production user terminal can send the production improvement information to the data interaction module. Research and development staff can input research and development improvement information aiming at fault reasons based on the research and development user terminal, and then the research and development user terminal can send the research and development improvement information to the data interaction module. The data interaction module can receive the production improvement information and/or the development improvement information sent by the user terminal and send the production improvement information and/or the development improvement information to the production module. The production module may optimize the production process based on the production improvement information and/or the development improvement information to reduce failure rates.
In the embodiment, the production information of the fault product is determined according to the fault data, the production process corresponding to the production information is further determined to be optimized, the production process can be optimized according to the improvement information input by the staff, and the fault rate is further reduced.
Of course, the information display module of the production management system can display the first failure rate and the second failure rate of each production process, the product failure rate of each product, and the stage failure rate of each responsibility stage, and further can promote the optimization of the production process.
In practical application, the first failure rate and the second failure rate of each production process, the product failure rate of each product, and the stage failure rate of each responsibility stage can also be periodically sent to the user terminals corresponding to all the workers, so that supervision on each production stage and each responsibility stage is realized.
The production management system provided by the embodiment comprises: the system comprises an information storage module, an information acquisition module, a quality management module, a data interaction module, a production module, a statistical module, an optimization evaluation module and an information display module; the information storage module is used for storing product information of each product, and the product information comprises identification information of each product and model information, research and development information, production information, transportation information and transaction information corresponding to the identification information; the information acquisition module is used for determining product information, fault information and fault reasons of fault products; the quality management module is used for determining the production information of the fault product when determining that the responsibility stage of the fault information of the fault product comprises a production stage according to the product information, the fault information and the fault reason of the fault product sent by the information acquisition module; the data interaction module is used for sending the product information, the fault information and the fault reason of the fault product and the production information of the fault product with the fault information to a user terminal corresponding to the production stage, and sending the improvement information aiming at the fault reason and received by the user terminal to the production module; the production module is used for optimizing the production process according to the improved information sent by the data interaction module; the statistical module is used for counting a first failure rate of the production process corresponding to the production information before optimization of the production process, a second failure rate of the production process corresponding to the production information after optimization of the production process, a product failure rate of each product and a stage failure rate of each responsibility stage; the optimization evaluation module is used for determining the optimization effect of the production process corresponding to the production information according to the first failure rate and the second failure rate; the information display module is used for displaying the first failure rate and the second failure rate of each production process, the product failure rate of each product and the stage failure rate of each responsibility stage. According to the technical scheme, after the information acquisition module acquires the identification information of the fault product, the corresponding relation table of the identification information and the model information, the research and development information, the production information, the transportation information and the transaction information can be called from the information storage module, the model information, the research and development information, the production information, the transportation information and the transaction information of the fault product are determined according to the identification information of the fault product in the corresponding relation table of the identification information and the model information, the research and development information, the production information, the transportation information and the transaction information of the fault product, and the identification information, the model information, the research and development information, the production information, the transportation information and the transaction information are determined as the product information of the fault product. The information acquisition module can also acquire fault information and fault reasons input by workers and send product information, fault information and fault reasons of fault products to the quality management module. The quality management module can determine that the responsibility stage of the fault information of the fault product is at least one of a research and development stage, a production stage, a transportation stage and a transaction stage, and when the responsibility stage comprises the production stage, determine the production information of the fault product, namely the production process of the fault information of the fault product. After the data interaction module sends the product information, the fault information and the fault reason of the fault product and the production information of the fault product to the user terminal corresponding to the production stage, the user terminal can send the received improved information aiming at the fault reason to the production module, and the production module can optimize the production process based on the improved information. The fault information and the fault reason of the fault product are fully considered in the optimized production process, the production process is optimized based on fault data, and the fault rate is reduced. The statistical module can determine a first failure rate before optimization and a second failure rate after optimization of the production process corresponding to the production information in a preset time period, a product failure rate of each product, and a stage failure rate of each responsibility stage. The optimization evaluation module can determine the optimization effect of the production process corresponding to the production information according to the first failure rate and the second failure rate. The information display module can display the first failure rate and the second failure rate of each production process, the product failure rate of each product and the stage failure rate of each responsibility stage. Supervision of each production stage and each responsibility stage is achieved, and optimization of at least one of a research process, a production information process, a transportation process and a trading process is further facilitated.
EXAMPLE III
Fig. 3 is a flowchart of a production management method according to a third embodiment of the present invention, where this embodiment is applicable to a situation that a production process needs to be optimized, and an optimization effect of the production process is improved, and the method may be executed by the production management system according to any one of the embodiments, and specifically includes the following steps:
s310, determining product information, fault information and fault reasons of fault products based on the information acquisition module.
S320, determining production information of the fault product when the responsibility stage of the fault information of the fault product is determined to comprise a production stage based on the quality management module according to the product information, the fault information and the fault reason of the fault product sent by the information acquisition module.
S330, sending product information, fault information and fault reasons of the fault products and production information of the fault products with the fault information to a user terminal corresponding to the production stage based on a data interaction module, and sending improvement information aiming at the fault reasons received by the user terminal to the production module.
S340, optimizing the production process based on the improved information sent by the data interaction module by the production module.
The production management method provided by the embodiment can be executed based on the production management system provided by any embodiment of the invention, and has corresponding beneficial effects of the production management system.
Example four
Fig. 4 is a flowchart of a production management method according to a fourth embodiment of the present invention, which is embodied on the basis of the foregoing embodiments. As shown in fig. 4, the method specifically includes the following steps:
and S410, storing the product information of each product based on the information storage module.
The product information includes identification information of each product, and model information, research and development information, production information, transportation information, and transaction information corresponding to the identification information.
And S420, calling a product information table from the information storage module based on the information acquisition module, determining model information, research and development information, production information, transportation information and transaction information corresponding to the identification information of the fault product in the product information table, and determining the identification information, the model information, the research and development information, the production information, the transportation information and the transaction information as the product information of the fault product.
The product information table is a corresponding relation table of identification information of products, model information, research and development information, production information, transportation information and transaction information.
And S430, acquiring the fault information and the fault reason based on the information acquisition module.
S440, determining that the responsibility stage of fault information of the fault product is at least one stage of a research and development stage, a production stage, a transportation stage and a transaction stage based on the product information, the fault information and the fault reason of the fault product sent by the quality management module according to the information acquisition module.
S450, determining the production information of the fault product when the responsibility stage of determining the fault information of the fault product based on the quality management module comprises the production stage.
And S460, sending the product information, the fault reason of the fault product and the production information of the fault product to a corresponding user terminal in the production stage based on the data interaction module.
And S470, receiving improvement information aiming at the fault reason input by the staff based on the user terminal.
And S480, the improvement information aiming at the fault reason and sent by the user terminal is sent to the production module based on the data interaction module.
And S490, optimizing the production process based on the improved information sent by the data interaction module.
The production management method provided by the embodiment can be executed based on the production management system provided by any embodiment of the invention, and has corresponding beneficial effects of the production management system.
It should be understood that various forms of the flows shown above, reordering, adding or deleting steps, may be used. For example, the steps described in the present invention may be executed in parallel, sequentially, or in different orders, and are not limited herein as long as the desired results of the technical solution of the present invention can be achieved.
The above-described embodiments should not be construed as limiting the scope of the invention. It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and substitutions may be made in accordance with design requirements and other factors. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A production management system, comprising: the system comprises an information acquisition module, a quality management module, a data interaction module and a production module;
the information acquisition module is used for determining product information, fault information and fault reasons of fault products;
the quality management module is used for determining the production information of the fault product when determining that the responsibility stage of the fault information of the fault product comprises a production stage according to the product information, the fault information and the fault reason of the fault product sent by the information acquisition module;
the data interaction module is used for sending product information, fault information and fault reasons of the fault products and production information of the fault products with the fault information to a user terminal corresponding to the production stage, and sending improvement information aiming at the fault reasons received by the user terminal to the production module;
the production module is used for optimizing the production process according to the improvement information sent by the data interaction module.
2. The production management system according to claim 1, further comprising: the information storage module is used for storing product information of each product, and the product information comprises identification information of each product and model information, research and development information, production information, transportation information and transaction information corresponding to the identification information.
3. The production management system according to claim 2, wherein the information acquisition module is specifically configured to:
acquiring identification information of the fault product;
and determining the model information, the research and development information, the production information, the transportation information and the transaction information according to the identification information.
4. The production management system according to claim 1, further comprising: and the statistical module is used for counting a first failure rate before the optimization of the production process corresponding to the production information and a second failure rate after the optimization.
5. The production management system according to claim 4, further comprising: and the optimization evaluation module is used for determining the optimization effect of the production process corresponding to the production information according to the first failure rate and the second failure rate.
6. The production management system according to claim 4, wherein the quality management module is further configured to determine that a responsibility stage of the fault product for the fault information is at least one of a research and development stage, a production stage, a transportation stage and a transaction stage according to the product information, the fault information and the fault reason of the fault product.
7. The production management system of claim 6, wherein the statistics module is further configured to: and counting the product failure rate of each product.
8. The production management system of claim 7, wherein the statistics module is further configured to: a phase failure rate for each of the responsible phases.
9. The production management system according to claim 8, further comprising an information display module for displaying the first failure rate and the second failure rate of each production process, the product failure rate of each product, and the stage failure rate of each responsibility stage.
10. A production management method applied to the production management system according to any one of claims 1 to 9, the method comprising:
determining product information, fault information and fault reasons of a fault product based on an information acquisition module;
when the quality management module determines that the responsibility phase of the fault information of the fault product comprises the production phase according to the product information, the fault information and the fault reason of the fault product sent by the information acquisition module, the production information of the fault product is determined;
sending product information, fault information and fault reasons of the fault products and production information of the fault products with the fault information to a user terminal corresponding to the production stage based on a data interaction module, and sending improvement information aiming at the fault reasons received by the user terminal to the production module;
optimizing a production process based on the improvement information sent by the data interaction module of the production module.
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| CN202211335666.3A CN115562214A (en) | 2022-10-28 | 2022-10-28 | Production management system and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116703041A (en) * | 2023-08-07 | 2023-09-05 | 宁德时代新能源科技股份有限公司 | Fault analysis method, device, equipment and storage medium |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116703041A (en) * | 2023-08-07 | 2023-09-05 | 宁德时代新能源科技股份有限公司 | Fault analysis method, device, equipment and storage medium |
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