CN1155609A - Glass fiber board for construction and manufacture thereof - Google Patents

Glass fiber board for construction and manufacture thereof Download PDF

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Publication number
CN1155609A
CN1155609A CN96105126A CN96105126A CN1155609A CN 1155609 A CN1155609 A CN 1155609A CN 96105126 A CN96105126 A CN 96105126A CN 96105126 A CN96105126 A CN 96105126A CN 1155609 A CN1155609 A CN 1155609A
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CN
China
Prior art keywords
plate
glass wool
lower plate
mentioned
building structure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN96105126A
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Chinese (zh)
Other versions
CN1074079C (en
Inventor
姜京锡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KYUNG SOK KANG
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KYUNG SOK KANG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KYUNG SOK KANG filed Critical KYUNG SOK KANG
Publication of CN1155609A publication Critical patent/CN1155609A/en
Application granted granted Critical
Publication of CN1074079C publication Critical patent/CN1074079C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B43/00Operations specially adapted for layered products and not otherwise provided for, e.g. repairing; Apparatus therefor
    • B32B43/003Cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B32B2037/243Coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00Walls, panels

Landscapes

  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Laminated Bodies (AREA)
  • Panels For Use In Building Construction (AREA)
  • Building Environments (AREA)

Abstract

A glass wool board for building structure can reinforce strength against shearing stress and compression stress, reduce the rate of deformation against various kinds of external force, prevente permanent deformation, reduce a peeling phenomenon between constitutional members and improve the structural strength. The present invention is made by applying an adhesive on an upper surface of a lower plate molded into a specified shape , laminating a glass wool board on an upper surface of this lower plate, inputting a flame retardant material into the glass wool board , applying the adhesive on a lower surface of an upper plate molded into a specified shape and laminating the lower plate on the glass wool board, pressurizing and adhering this laminated lower plate, the glass wool board and the upper plate , Thereafter, it is constituted by cutting this continuous glass wool panel in a specified size.

Description

Glass fiber board for construction and method for making thereof
The present invention relates to the assembly type glass fiber board for construction, particularly relate to the building structure plate that a kind of compressive strength, bending strength and transverse strength have strengthened, also relate to the manufacture method of making this plate easily and simply.
At first glass fiber board for construction and manufacture method thereof in the prior art are described referring to figs. 1 through Fig. 2.
As shown in Figure 1, the continuous band shape of the block of glass wool 10 in the cotton plate of existing building structural glass, its fiber cave is stacked along its length.The assortment of this fiber hole is at the block of glass wool 10 of length direction, and the shear stress strength of length direction and width is all very low.If intactly use this block of glass wool 10, when making block of glass wool with following direct bonding iron plate in the above, when applying the vertical direction load on the block of glass wool plane or applying torsion load, can not bear by the moment of flexure of this load generation or the shear stress of moment of torsion, glass wool is easy to deform from changing plate disengaging or plate.
Therefore, in existing glass fiber board for construction and manufacture method thereof, the block of glass wool of supplying with from supply source (figure do not show) 10 is put into production before the line, cut off at certain interval as shown in Figure 2, then the sheet 14 of this block of glass wool 10 that has cut off is rotated about 90 degree respectively, make the fiber hole be erected to marshalling and connect airtight mutually and form the form of block of glass wool 12, drops into production line shown in Figure 3, the block of glass wool that manufacturing building structure is used towards the thickness of slab direction.
In existing production line shown in Figure 3, deliver to forming rolls 21,22 from the iron lower plate of extracting out as the 1st uncoiler 20 of lower plate supply source, after being shaped as predetermined shape, coat bonding agent above the lower plate at this, the above-mentioned block of glass wool 12 that the fiber hole is fitted in the thickness of slab direction is stacked on the above-mentioned lower plate that is positioned on stacked 23 continuously again.
The 2nd uncoiler 24 as the upper plate supply source is located at production line top, extracts upper plates out from the 2nd uncoiler 24, coat bonding agent after, be stacked on the above-mentioned block of glass wool 12.
The lower plate that is stacked to like this, block of glass wool 12 and upper plate thereon by pressurizeing, after bonding together mutually, transfer, use cutting off machine 27 cut-outs, stow to automatic stow machine 29 with transporter 28 by press 25.
But, in the above-mentioned existing manufacture method, block of glass wool 10 is put into production before the line, cut off at certain intervals, make about 90 degree of sheet 14 rotations of the block of glass wool 10 of this cut-out the fiber hole be erected to marshalling towards the thickness of slab direction, this is pretty troublesome.Not only on operation, make troubles, but also improved the expense of apparatus for production line.
In addition, in the block of glass wool with this existing manufacture method manufacturing, still not too high with the compressive strength of sandwich clevis block of glass wool therein itself.
The present invention makes in view of the above problems, and its purpose is to provide a kind of shear stress strength and longitudinal compressive stress intensity that can strengthen length direction and width, reduce because of deformation rate that various external force produce, prevent permanent deformation, reduce break-off between parts, improve the building structure plate of structural strength.
Another object of the present invention provides the manufacture method of the building structure usefulness plate that a kind of manufacturing process is simple, cost is low, efficient is high, and the product of Zhi Zaoing can improve compressive strength, bending strength and transverse strength in this way.
To achieve these goals, building structure of the present invention includes the higher lower plate of Material Strength, is bonded in the lower filling component of Material Strength on this lower plate stackedly and is bonded in the higher upper plate of this Material Strength above filling component with bonding agent stackedly with bonding agent with plate; It is characterized in that, in above-mentioned filling component, at its length direction and width, across certain intervals be inserted with a plurality of enhancing cores that constitute by the flame retardancy material, these cores insert along the thickness of slab direction.
In addition, building structure of the present invention is with in the plate, above-mentioned enhancing strengthens length direction and the shearing stress intensity of width and the incompressible stress intensity of thickness of slab direction with core, even the low-down material of intensity also can be as the filling component of building structure with plate.
Manufacturing building structure of the present invention has following operation with the manufacture method of plate: the lower plate of supplying with from the 1st supply source is configured as predetermined shape by forming machine, is supplied with to horizontal direction through guide roller on one side by adhesive applicating machine one side adhesive-applying; Filling part is supplied with and is stacked on the above-mentioned lower plate through conveyer continuously; Directly over the above-mentioned filling part of horizontal normality, a plurality of nozzles of the aqueous firing-difficult matter matter that can harden by the core implanter are injected into the filling part along the thickness of slab direction; Be located at after upper plate that the 2nd supply source of production line top supplies with is configured as reservation shape by the 2nd forming machine, adhesive-applying and level are transferred below upper plate, be stacked in above-mentioned filling part above; To above-mentioned lower plate, filling part and upper plate heating pressurization, make it become continuous, bonding all-in-one-piece plate at stacked state; Above-mentioned continuous all-in-one-piece plate is cut into predetermined length.
In addition, with in the formation operation of core, also can in filling part, wear a plurality of circles or slotted eye in advance, the above-mentioned firing-difficult matter matter of aqueous or solid shape is put into these holes every certain intervals in above-mentioned enhancing.
Fig. 1 is the partial perspective view of the existing building structure of expression with the continuous block of glass wool that is adopted in the plate.
Fig. 2 is the stereogram of fiber hole towards the existing block of glass wool of thickness of slab direction assembly.
Fig. 3 is the process chart of existing glass fiber board for construction of explanation and manufacture method thereof.
Fig. 4 is the fragmentary perspective cross sectional view of the glass fiber board for construction of one embodiment of the invention, shows the fiber hole direction of the block of glass wool that is used for wherein and strengthens the direction of using core.
Fig. 5 is the process chart of explanation glass fiber board for construction manufacture method shown in Figure 4.
Below, glass fiber board for construction that present invention will be described in detail with reference to the accompanying and manufacture method thereof.
Fig. 4 represents the glass fiber board for construction 100 of the embodiment of the invention, and Fig. 5 roughly represents to be used to make the production line of block of glass wool shown in Figure 4.
As shown in Figure 4, glass fiber board for construction 100 of the present invention, in this example, comprise lower plate 110 that iron plate makes, be bonded in the cotton plate 120 of lower plate 110 upper glass stackedly and be bonded in the top iron upper plate 130 of block of glass wool 120 stackedly with bonding agent with bonding agent; Above-mentioned block of glass wool 120 is cotton plates of ribbon glass as shown in Figure 1, that fiber hole 124 only is stacked to towards length direction, in this block of glass wool, inserted a plurality of enhancings core 122 that flame retardancy material be made of every certain intervals along the thickness of slab direction at its length direction and width, above-mentioned firing-difficult matter matter is inorganic matters such as synthesis of organic substance or gypsum.
In above-mentioned glass fiber board for construction 100, bonding with lower plate 110 and upper plate 130 securely along a plurality of enhancings that the thickness of slab direction is inserted in the block of glass wool 120 with cores 122, so, also be not easy to break away from or distortion at length direction or width generation shear stress when external force acts on this glass fiber board for construction 100.In addition, above-mentioned firing-difficult matter mass-energy opposing compressive stress of having hardened also can be resisted the compressive stress of the plate face vertical direction of glass fiber board for construction 100, has durability.
Below, with reference to the manufacture method of the process chart of Fig. 5 explanation building structure with plate.This method has following operation: while extract out from the one-tenth roll bending of the 1st uncoiler 111 after lower plate 110 is configured as reservation shape by the 1st forming machine 112, with adhesive applicating machine 113 adhesive-applyings, supply with to horizontal direction through guide roller 114,115; Block of glass wool 120 is supplied with continuously and is stacked on the lower plate 110 through conveyer 140; Firing-difficult matter matter is injected in the block of glass wool 120 along its thickness direction every certain intervals ground at the length direction and the width of block of glass wool 120 by a plurality of nozzles 147 of core implanter 142; From the one-tenth roll bending of the 2nd uncoiler 131, after extract upper plate 130 out and be configured as reservation shape,, be stacked on the block of glass wool 120 through guide roller 134,135 with adhesive applicating machine 113 adhesive-applyings by the 2nd forming machine 132; Heat pressurization with lower plate 110, block of glass wool 120 and the upper plate 130 of press-connection machine 150 by such stacked state; The bonding continuous slab of finishing 160 is carried by conveyer 165, is cut into the building structure plate 100 of Len req by cutting off machine 170; The block of glass wool 100 that cuts off transfer by conveyer 175 and stow on stow platform 190.
When adopting organic matters such as polyurethane, polyester, epoxy resin or phenolic resins to use the material of core 122 as enhancing, core drops into machine 142 and is provided with the 1st storage tube 143 of storage main material and the 2nd storage tube 145 of storage hardener, also comprises mixer 146 and is located at a plurality of nozzles 147 at certain intervals places below the mixer 146.Above-mentioned mixer is used in the input process above-mentioned main material and hardener being mixed in certain proportion and forms aqueous flame retardancy organic matter.
When adopting flame retardancy inorganic matter gypsum to use core 122 as enhancing, storage land plaster in above-mentioned the 1st storage tube 143, storage water in above-mentioned the 2nd storage tube 145, in the input process, an amount of land plaster and water are supplied with mixer 146, and the gypsum of the form of will mixing drops into by a plurality of nozzles 147.
In above-mentioned input operation, when being stacked in the below of the cotton plate 120 of lower plate upper glass by nozzle 147,, inject block of glass wool 120 at each the above-mentioned flame retardancy material of chien shih compression injection regularly.Under the organic situation of flame retardancy, after this difficulty combustion organic matter is injected block of glass wool 120 forcibly, with foamed state sclerosis or directly harden and become and strengthen with core 122, under the situation of gypsum of mixing, dry solidification after injecting and becoming strengthens with core 122.
In other embodiments of the invention, not aqueous flame retardancy material to be injected block of glass wool 120 forcibly make it sclerosis or fixed, but in block of glass wool 120, wear circle or slotted eye, above-mentioned aqueous firing-difficult matter matter or solid-state core are inserted in these holes, formed enhancing core 122 with certain intervals.
In addition, the material of upper plate and lower plate can not adopt from the 1st with the 2nd uncoiler 111,131 on the iron plate that becomes roll bending to obtain, and adopt plate shaped gypsum plank, green silimanite plate or aluminium sheet etc.In addition, thermal insulation material also can not be the block of glass wool that adopts in the foregoing description, and adopts rock cotton board.
In glass fiber board for construction manufacture method of the present invention, save block of glass wool has been cut off also miscellaneous operation of vertical arrangement at certain intervals, compare with existing method, can raise the efficiency and reduce cost.
According to glass fiber board for construction of the present invention, not only shearing stress intensity is arranged at length direction and width, in the thickness of slab direction very big incompressible stress intensity is arranged also.

Claims (3)

1. a building structure plate includes the higher lower plate of Material Strength (110), is bonded in the lower filling component (120) of the top Material Strength of this lower plate (110) stackedly and is bonded in the top higher upper plate (130) of Material Strength of this filling component (120) with bonding agent stackedly with bonding agent; It is characterized in that, in above-mentioned filling component (120), at its length direction and width, across certain intervals be inserted with a plurality of enhancings that constitute by the flame retardancy material with cores (122), these cores (122) insert along the thickness of slab direction.
2. a building structure is with the manufacture method of plate, have following operation: the lower plate of supplying with from the 1st supply source (113) (110) is configured as predetermined shape by the 1st forming machine (112), by adhesive applicating machine (113) on one side adhesive-applying passes through guide roller (114) on one side, (115) are supplied with to horizontal direction; Filling part (120) is supplied with continuously and is stacked on the above-mentioned lower plate (110) through conveyer (140); Aqueous firing-difficult matter matter is injected in the filling part (120) along the thickness of slab direction with certain interval at the length direction and the width of filling part (120) by a plurality of nozzles (147) of core implanter (142); After the upper plate (130) that the 2nd supply source (131) is supplied with is configured as reservation shape by the 2nd forming machine (132), by adhesive applicating machine (133) on one side on one side adhesive-applying pass through guide roller (134), (135) be stacked in above-mentioned filling part (120) above; Lower plate (110), filling part (120) and the upper plate (130) of press-connection machine (150) by stacked like this state heats pressurization makes it bonding; The above-mentioned bonding continuous slab of finishing (160) is transferred and is cut into cutting off machine (170) the building structure plate (100) of suitable length with conveyer (165); The building structure of having cut off transferred with conveyer (175) with plate (100) and stow to the stow platform (190).
3. the building structure as claimed in claim 2 manufacture method of plate, it is characterized in that, it is to wear a plurality of circle or slotted eyes across a certain distance in filling part (122) in advance that above-mentioned enhancing forms operation with core, and aqueous or solid-state flame retardancy material is put in these holes.
CN96105126A 1996-01-24 1996-05-14 Glass fiber board for construction and manufacture thereof Expired - Fee Related CN1074079C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
KR1019960001551A KR100192130B1 (en) 1996-01-24 1996-01-24 Glass wool panel for building construction and manufacturing method thereof
KR961551 1996-01-24
KR96-1551 1996-01-24

Publications (2)

Publication Number Publication Date
CN1155609A true CN1155609A (en) 1997-07-30
CN1074079C CN1074079C (en) 2001-10-31

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CN96105126A Expired - Fee Related CN1074079C (en) 1996-01-24 1996-05-14 Glass fiber board for construction and manufacture thereof

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JP (1) JP2927730B2 (en)
KR (1) KR100192130B1 (en)
CN (1) CN1074079C (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102644334A (en) * 2011-02-21 2012-08-22 环球水泥股份有限公司 Preparation method and structure of gypsum board core attaching surface layer
CN113308795A (en) * 2021-05-14 2021-08-27 安徽吉曜玻璃微纤有限公司 Online continuous production system and method for glass microfiber dry-process insulation board core material

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100317110B1 (en) * 1999-01-26 2001-12-22 윤응균 Manufacturing device for construction furring materials
KR100472734B1 (en) * 2002-02-04 2005-03-08 주식회사 휴먼텍코퍼레이션 rockwool panel and manufacturing method of the same
KR100870418B1 (en) * 2007-05-14 2008-11-25 주식회사 동서테크 panel production for specially-equipped vehicle
KR101018043B1 (en) * 2008-06-12 2011-03-02 주식회사 스페이스맥스 Manufactured method of flush panel
JP5210139B2 (en) * 2008-12-15 2013-06-12 日鉄住金鋼板株式会社 Thermal insulation panel
KR101508989B1 (en) * 2013-07-02 2015-04-06 이종택 Honeycomb module for fire door
KR101922940B1 (en) 2018-03-28 2019-02-27 정현석 Molding system using quasi-noncombustible heat insulator and construction method therefor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102644334A (en) * 2011-02-21 2012-08-22 环球水泥股份有限公司 Preparation method and structure of gypsum board core attaching surface layer
CN113308795A (en) * 2021-05-14 2021-08-27 安徽吉曜玻璃微纤有限公司 Online continuous production system and method for glass microfiber dry-process insulation board core material

Also Published As

Publication number Publication date
JPH10306542A (en) 1998-11-17
JP2927730B2 (en) 1999-07-28
CN1074079C (en) 2001-10-31
KR970059124A (en) 1997-08-12
KR100192130B1 (en) 1999-06-15

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