CN107514080B

CN107514080B - Integrated floor slab

Info

Publication number: CN107514080B
Application number: CN201710947538.7A
Authority: CN
Inventors: 陈星岑
Original assignee: Abo Building Material Kunshan Co ltd
Current assignee: Abo Building Material Kunshan Co ltd
Priority date: 2017-10-12
Filing date: 2017-10-12
Publication date: 2023-05-23
Anticipated expiration: 2037-10-12
Also published as: CN107514080A

Abstract

The invention belongs to the technical field of building materials, and discloses an integrated floor slab which comprises a decorative layer and a substrate for dividing a house into two layers in the vertical direction, wherein the decorative layer comprises a plurality of decorative plates and a plurality of decorative plate buckle plates which are alternately connected along a first direction, the decorative plates and the decorative plate buckle plates are all positioned below a supporting mold substrate, two sides of any decorative plate buckle plate are connected with one decorative plate, the decorative plates are all connected with the supporting mold substrate, and the lower surfaces of the decorative plates and the lower surfaces of the decorative plate buckle plates are positioned in the same plane. According to the invention, the decorative plates and the decorative plate buckle plates which are alternately connected and are positioned below the base body are arranged, and meanwhile, the lower surfaces of the decorative plate buckle plates and the lower surfaces of the decorative plates are positioned on the same plane, so that the problem of high manufacturing cost of the floor slab caused by the fact that operations such as ash scraping, paint spraying and the like are required to be performed in the later stage of the floor slab in the prior art is solved.

Description

Integrated floor slab

Technical Field

The invention relates to the technical field of building materials, in particular to an integrated floor slab.

Background

The floor slab refers to a bearing part in the floor layer, divides a house into a plurality of layers in the vertical direction, and transmits vertical loads such as people, furniture and the like and the dead weight of the floor slab to a foundation through walls, beams or columns.

The floor in the prior art generally comprises a bottom die supporting plate, the bottom die supporting plate comprises a longitudinal long supporting die and a transverse short supporting die, a foundation framework of the floor is constructed through a plurality of groups of bottom die supporting plates, after concrete is poured into the floor, the long supporting die and the short supporting die are required to be removed, but after the long supporting die and the short supporting die are removed, the surface of the concrete, which is in contact with the long supporting die and the short supporting die, is very rough, building standards are not met, working procedures such as scraping, trowelling, wall paint spraying and the like are required to be carried out, so that the post-treatment process of the floor is very complex, and the building cost is very high.

Disclosure of Invention

The invention aims to provide an integrated floor slab, which solves the problem of high cost investment caused by the need of performing operations such as ash scraping, paint spraying and the like in the later stage of the floor slab in the prior art.

To achieve the purpose, the invention adopts the following technical scheme:

an integrated floor slab comprising: the house comprises a base body for dividing the vertical direction of the house into two layers, and a decorative layer connected with the base body, wherein the decorative layer comprises a plurality of decorative plates and a plurality of decorative plate buckle plates which are alternately connected along a first direction, the decorative plates and the decorative plate buckle plates are all positioned below the base body, two sides of any decorative plate buckle plate are connected with one decorative plate, and the lower surface of each decorative plate buckle plate are positioned in the same plane.

Preferably, the end portion of the decorative layer in the first direction is connected with an outer buckle plate, the outer buckle plate is connected with the decorative plate, and the lower surface of the outer buckle plate is flush with the lower surface of the decorative plate.

Preferably, the matrix comprises concrete and a toughened framework arranged in the concrete, and a plurality of decorative plates are connected with the concrete.

Preferably, the upper surface of decorative board is equipped with a plurality of first draw-in grooves, the lower surface of concrete corresponds first draw-in groove is equipped with a plurality of first card protruding, first draw-in groove with the protruding cooperation of first card is in order to realize a plurality of decorative board all with concrete joint.

Preferably, the first clamping groove is provided with a clamping portion, and the clamping portion is used for preventing the first clamping protrusion from being separated from the first clamping groove from the inner portion of the first clamping groove through the opening end of the first clamping groove.

Preferably, a gap exists between the decorative board buckle plate and the base body.

Preferably, the two opposite sides of the buckle plate of the decorative plate are respectively provided with a second clamping protrusion, and the two opposite sides of the decorative plate are respectively provided with a second clamping groove, and the second clamping grooves can be clamped with the second clamping protrusions.

Preferably, the toughened skeleton comprises a plurality of first connecting components arranged along a first direction, a plurality of second connecting components arranged along a direction perpendicular to the first direction, and a plurality of locking pieces, wherein the locking pieces are arranged at the connecting positions of the first connecting components and the second connecting components, and the locking pieces lock the first connecting components and the second connecting components.

Preferably, the first connecting component is a truss, and the truss comprises a vertically arranged net rack and two truss steel bars respectively fixed on the upper side and the lower side of the net rack; the second connecting assembly comprises an upper steel bar and a lower steel bar, wherein the upper steel bar is arranged above the truss steel bar above the upper steel bar, the lower steel bar is arranged below the truss steel bar below the lower steel bar, and the locking piece locks the upper steel bar, the truss and the lower steel bar from top to bottom.

Preferably, the decorative plate buckle plate and the outer buckle plate are made of fireproof materials and are formed by extrusion injection molding.

The invention has the beneficial effects that: through setting up decorative board and decorative board buckle of connecting in turn and all being located the base member below, make the lower surface of decorative board buckle and the lower surface of decorative board be located the coplanar simultaneously, need not to demolish to need not to carry out the decorative board and demolish, scrape construction processes such as ash trowelling and wall paint, effectually optimized the construction technology of floor, improved the efficiency of construction, reduced construction cost.

Drawings

FIG. 1 is a schematic view of an integrated floor slab of the present invention;

FIG. 2 is a schematic view of an integrated floor trim panel of the present invention;

fig. 3 is a partial enlarged view of the decorative panel a shown in fig. 2.

FIG. 4 is a schematic view of an integrated floor trim panel gusset of the present invention;

FIG. 5 is a schematic view of an integrated floor outside gusset of the present invention;

FIG. 6 is a schematic view of a first connection assembly of an integrated floor slab according to the present invention;

FIG. 7 is a schematic view of an integrated floor clamp of the present invention;

FIG. 8 is a schematic view of a carrier mold;

FIG. 9 is a schematic illustration of an integrated floor slab manufacturing method of the present invention;

in the figure:

1. a decorative plate; 101. a first clamping groove; 102. a second clamping groove; 103. a third clamping protrusion;

2. a buckle plate of the decorative plate; 201. the second clamping protrusion;

3. an outer pinch plate;

4. a first connection assembly; 401. a net rack; 402. truss steel bars;

5. a second connection assembly; 501. an upper reinforcing bar; 502. a lower reinforcing bar;

6. a locking member; 601. a bolt; 602. a locking plate;

7. supporting a die; 701. a third clamping groove; 702. a through hole;

Detailed Description

The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.

This embodiment provides an integrated floor slab, as shown in fig. 1-9, comprising: a substrate and a decorative layer.

As shown in fig. 1, the matrix includes concrete (not shown in the drawing) and the toughened skeleton placed in the concrete, the decorative layer includes a plurality of decorative boards 1 and a plurality of decorative board buckle plates 2, a plurality of decorative boards 1 and a plurality of decorative board buckle plates 2 are connected alternately along first direction, the both sides of any one decorative board buckle plate 2 are all connected with one decorative board 1, each decorative board 1 is connected with the concrete, the lower surfaces of a plurality of decorative boards 1 and a plurality of decorative board buckle plates 2 are located the coplanar, the decorative layer is at two ends along first direction and is decorative board 1, two decorative boards 1 are connected with two outside buckle plates 3 respectively, outside buckle plates 3 are located one side of decorative board 1 originally leaving adjacent thereto, and the lower surface of outside buckle plates 3 is flush with the lower surface of decorative board 1, in this embodiment, decorative board buckle plates 2 and outside buckle plates 3 are all connected indirectly with the concrete through decorative board 1, a plurality of decorative boards 1, a plurality of decorative board 2 and two outside buckle plates 3 constitute even lower surfaces, thereby the floor slab lower surfaces need not to be processed in later stage, the floor slab lower surface is not be processed because of being uneven concrete surface, need to carry out later stage and the floor slab construction cost is high, the problem of scraping and the floor surface is high in cost is caused.

As shown in fig. 2-3, the upper surface of the decorative board 1 is provided with a plurality of first clamping grooves 101, the lower surface of the concrete is provided with a plurality of first clamping protrusions matched with the first clamping grooves 101 on each decorative board 1, the first clamping grooves 101 are provided with clamping portions (not shown in the drawing), the clamping portions are used for preventing the first clamping protrusions from separating from the first clamping grooves 101 through the opening ends of the first clamping grooves 101, and the decorative boards 1 are clamped with the concrete through the first clamping grooves 101. Specifically, in this embodiment, the projection area of the first slot 101 on the upper surface of the decorative board 1 is larger than the projection area of the opening end of the first slot 101 on the upper surface of the decorative board 1, the first slot 101 is disposed along the length direction of the decorative board 1, and a plurality of first slots 101 with dovetail cross sections are uniformly spaced in the first direction from each decorative board 1. Of course, the cross section of the first card slot 101 may be in a convex shape, a trapezoid shape, a parallelogram shape, etc. according to practical needs. The decorative board 1 is also provided with a third clamping protrusion 103.

It should be noted that the first clamping protrusion on the concrete is formed by pouring liquid concrete on the decorative board 1, the liquid concrete flows into and fills the first clamping groove 101, and the concrete is condensed, so that the first clamping protrusion is tightly matched with the first clamping groove 101, and the connection between the decorative board 1 and the concrete is very firm. Meanwhile, after the concrete is dried and fixed, the concrete and the upper surface of the decorative plate 1 are also condensed together, so that the connection strength of the concrete and the decorative plate 1 is further enhanced.

As shown in fig. 4, two opposite sides of the decorative board buckle plate 2 are respectively provided with a second clamping protrusion 201, two opposite sides of the decorative board 1 are respectively provided with a second clamping groove 102, and the two second clamping protrusions 201 on the opposite sides of the decorative board buckle plate 2 are respectively clamped with corresponding second clamping grooves 102 on two adjacent decorative boards 1, so that the decorative board 1 and the decorative board buckle plate 2 are alternately connected.

It will be appreciated that the trim panel gusset 2 and trim panel 1 may be connected by other means of connection, such as: can rivet the decorative board buckle 2 with decorative board 1 together again, also can glue, bond decorative board buckle 2 with decorative board 1 together, can also be in the same place decorative board buckle 2 with decorative board 1 threaded connection through the screw, of course, also can be through connecting device, connecting device is connected with decorative board buckle 2 and decorative board 1 simultaneously, makes decorative board buckle 2 and decorative board 1 indirectly connect together.

The gap exists between the decorative board buckle plate 2 and the base body, and the decorative board buckle plate can be used for laying wires, pipelines and the like. Specifically, in this embodiment, the thickness of decorative board buckle 2 is less than the thickness of decorative board 1, the upper surface of decorative board 1 flushes with the lower surface of concrete, thereby decorative board buckle 2 upper surface and the lower surface of concrete do not contact, there is the clearance, through decorative board buckle 2, concrete and two decorative boards 1 adjacent with decorative board buckle 2 form airtight cavity, and by decorative board buckle 2 from outside seal, can't see from the external world, not influence pleasing to the eye, still save building material simultaneously, and have certain sound insulation effect, lay the water and electricity pipeline in above-mentioned cavity, the effectual space that has utilized, need not to set up the wall groove that is used for laying the water and electricity pipeline on the floor separately simultaneously, construction process has been saved, construction efficiency has been improved, construction cost has also been reduced simultaneously.

As shown in fig. 5, the width dimension of the outer pinch plate 3 is smaller than the width of the decorative plate 1, and the specific width dimension of the outer pinch plate 3 is determined according to actual needs and can be changed. Mainly considering that the floor width of the floor varies, after a plurality of decorative plates 1 and a plurality of decorative plate buckle plates 2 are paved in the actual building process, the space between two wall surfaces opposite to the first direction on two sides of the decorative layer can not be paved with the next complete decorative plate buckle plate 2, so that the outer buckle plates 3 with corresponding widths can be installed according to the actual spacing between the decorative layer and the wall surfaces. The width of the outer pinch plate 3 can correspond to various sizes and specifications, and the wider outer pinch plate 3 can be cut according to actual needs to obtain the outer pinch plate 3 with proper width.

Preferably, the tempering skeleton includes a plurality of first coupling assembling 4 that set up along first direction, a plurality of second coupling assembling 5 that set up along perpendicular to first direction to and a plurality of retaining member 6, a plurality of first coupling assembling 4 all are provided with retaining member 6 with the junction of a plurality of second coupling assembling 5, and retaining member 6 locks first coupling assembling 4 and second coupling assembling 5. As shown in fig. 6, the first connection assembly 4 is a truss including a rack 401 vertically disposed and two truss reinforcing bars 402 respectively fixed to upper and lower sides of the rack 401. The second connection assembly 5 includes an upper bar 501 and a lower bar 502, the upper bar 501 being erected above the truss bar 402 located above, and the lower bar 502 being erected below the truss bar 402 located below. As shown in fig. 7, the locking member 6 includes four bolts 601, two locking pieces 602 disposed opposite to each other up and down and penetrating through the four bolts 601, and the upper reinforcing bar 501, the truss and the lower reinforcing bar 502 are located between the two locking pieces 602 and are pressed together from top to bottom by the two locking pieces 602.

The decorative board 1, decorative board buckle 2 and outside buckle 3 all adopt fire-proof material, make through the extrusion moulding plastics, preferred PVC material, because PVC material has fine fire behavior to weight is lighter, still has fine heat preservation, sound insulation effect, thereby decorative board 1, decorative board buckle 2 and outside buckle 3 adopt PVC material, on the one hand can reduce the weight of integration floor, on the other hand improves the heat preservation, the sound insulation function of integration floor, still does not lose the fire behavior of integration floor simultaneously, also can be other materials such as aluminum alloy etc..

Preferably, the decorative board 1, the decorative board buckle plate 2 and the outer buckle plate 3 are all hollow structures, so that the use amount of materials can be reduced, the material cost is reduced, and the hollow structures have good heat preservation and sound insulation functions.

Preferably, the decorative board 1, the decorative board buckle plate 2 and the outer buckle plate 3 are all provided with a protection layer (not shown in the attached drawings), the protection layer is used for protecting the decorative board 1, the decorative board buckle plate 2 and the outer buckle plate 3 from being scratched in the building process, meanwhile, dust in the building process only adheres to the surface of the protection layer, after the building construction is completed, the protection layer is torn off, the novel outer surfaces of the decorative board 1, the decorative board buckle plate 2 and the outer buckle plate 3 can be leaked, and the later cleaning work can be effectively avoided. The protective layer may be a plastic film, kraft paper, fleece or other material.

The integrated floor provided by the embodiment not only can be used as a floor in horizontal arrangement, but also can be used as a wall in vertical direction.

In this embodiment, the supporting mold 7 is further used for auxiliary manufacturing in the manufacturing process of the integrated floor slab, the structure of the supporting mold 7 is shown in fig. 8, the opposite sides of the supporting mold 7 are provided with third clamping grooves 701, the third clamping grooves 701 can be clamped with the third clamping protrusions 103, the supporting mold 7 is provided with a plurality of through holes 702, wherein four through holes 702 are a group of through holes 702, each group of through holes 702 corresponds to four bolts 601 of the locking member 6, the bolts 601 are detachably connected with the supporting mold 7, and a plurality of groups of through holes 702 are arranged on the supporting mold 7 at equal intervals.

The manufacturing method comprises the following steps:

s1: as shown in fig. 9, a tempered skeleton of the integrated floor slab is constructed by a plurality of locking pieces 6, a plurality of first connecting components 4 and a plurality of second connecting components 5, and is supported by a plurality of supporting molds 7.

Wherein, step S1 comprises the following steps:

s11: mounting a supporting die 7: the plurality of holding dies 7 are arranged at equal intervals in the first direction, the interval is the width of one decoration plate 1, and the length direction of each holding die 7 is perpendicular to the first direction.

S12: mounting bolt 601: the bolts 601 pass through the through holes 702, and the bolts 601 are arranged in the through holes 702 of the plurality of brackets 7.

S13: the lower locking tab 602 is installed: the locking pieces 602 located below are respectively mounted on the four bolts 601 corresponding to each set of through holes 702.

S14: mounting a decorative board 1: the third clamping protrusions 103 on two sides of the decorative plate 1 are correspondingly clamped into the corresponding third clamping grooves 701 on the two adjacent supporting molds 7 respectively, and the decorative plate 1 is installed between all the two mutually adjacent supporting molds 7.

S15: laying a lower reinforcing steel bar 502: the lower rebar 502 is laid in a direction perpendicular to the first direction, and the lower rebar 502 is located above each locking tab 602 on the same pallet 7.

S16: paving a truss: the truss is laid in a first direction, set up above the lower rebar 502, and simultaneously above the locking tabs 602 at the same location of the plurality of pallets 7.

S17: paving an upper reinforcing steel bar 501: the upper reinforcing bars 501 are laid in the same direction as the lower reinforcing bars 502, and the upper reinforcing bars 501 are located right above the lower reinforcing bars 502 while being erected above the truss.

S18: the locking pieces 602 located above are respectively mounted on the four bolts 601 corresponding to each set of through holes 702.

S19: four bolts 601 corresponding to each group of through holes 702 are respectively fastened through four nuts, so that two locking plates 602 arranged up and down compress the upper steel bar 501, the truss and the lower steel bar 502 together.

S2: pouring concrete: and concrete is poured above the supporting molds 7 and the decorative plates 1, and the upper steel bars 501, the trusses and the lower steel bars 502 are wrapped by the concrete, meanwhile, the concrete flows into the first clamping grooves 101 on the upper surfaces of the decorative plates 1, and after the concrete is condensed, the concrete is clamped with the decorative plates 1.

S3: disassembling the supporting die 7: the connection of the supporting mould 7 and the locking piece 6 is removed, and the supporting mould 7 is separated from the concrete.

S4: installing a decorative plate buckle plate 2: the decoration plate buckle plate 2 is arranged between two adjacent decoration plates 1, two second clamping protrusions 201 on two opposite sides of the decoration plate buckle plate 2 are respectively clamped into corresponding second clamping grooves 102 on two adjacent decoration plates 1, and the decoration plate buckle plate 2 is arranged between the two adjacent decoration plates 1.

S5: installing an outer pinch plate 3: the two outer gusset plates 3 are respectively abutted against the two decorative plates 1 located at both ends in the first direction.

According to the embodiment, the decorative plates 1 and the decorative plate buckle plates 2 which are alternately connected and located below the base body are arranged, and meanwhile, the lower surfaces of the decorative plate buckle plates 2 and the lower surfaces of the decorative plates 1 are located on the same plane, so that the problems that in the prior art, in the building process of a floor slab, construction processes such as form removal, ash scraping, paint spraying and the like are needed in the later period, and the floor slab manufacturing cost is high, the process is complex and the construction efficiency is low are solved.

It is to be understood that the above examples of the present invention are provided for clarity of illustration only and are not limiting of the embodiments of the present invention. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the invention are desired to be protected by the following claims.

Claims

1. An integrated floor slab, comprising: the house comprises a decorative layer and a substrate for dividing the vertical direction of the house into two layers, wherein the decorative layer comprises a plurality of decorative plates (1) and a plurality of decorative plate buckle plates (2) which are alternately connected along a first direction, the decorative plates (1) and the decorative plate buckle plates (2) are all positioned below the substrate, two sides of any decorative plate buckle plate (2) are connected with one decorative plate (1), the decorative plate (1) is connected with the substrate, and the lower surface of the decorative plate (1) and the lower surface of the decorative plate buckle plate (2) are positioned in the same plane;

the decorative layer is connected with an outer pinch plate (3) at the end part in the first direction, the outer pinch plate (3) is connected with the decorative plate (1), and the lower surface of the outer pinch plate (3) is flush with the lower surface of the decorative plate (1);

the matrix comprises concrete and a toughened framework arranged in the concrete, and a plurality of decorative plates (1) are connected with the concrete;

the upper surface of the decorative plate (1) is provided with a plurality of first clamping grooves (101), the lower surface of the concrete is provided with a plurality of first clamping protrusions corresponding to the first clamping grooves (101), and the first clamping grooves (101) are matched with the first clamping protrusions so as to realize the clamping connection of the decorative plate (1) and the concrete;

the first clamping groove (101) is provided with a clamping part which is used for preventing the first clamping protrusion from separating from the first clamping groove (101) from the inside of the first clamping groove (101) through the opening end of the first clamping groove (101);

and a gap exists between the decorative board buckle plate (2) and the base body.

2. An integrated floor according to claim 1, wherein the two opposite sides of the decorative board buckle (2) are provided with second clamping protrusions (201), the two opposite sides of the decorative board (1) are provided with second clamping grooves (102), and the second clamping grooves (102) can be clamped with the second clamping protrusions (201).

3. An integrated floor slab according to claim 1, characterized in that the tempered skeleton comprises a plurality of first connection assemblies (4) arranged along a first direction, a plurality of second connection assemblies (5) arranged along a direction perpendicular to the first direction, and a plurality of locking members (6), wherein the locking members (6) are arranged at the connection positions of the plurality of first connection assemblies (4) and the plurality of second connection assemblies (5), and the locking members (6) lock the first connection assemblies (4) and the second connection assemblies (5).

4. An integrated floor slab according to claim 3, wherein the first connecting component (4) is a truss, and the truss comprises a vertically arranged net frame (401) and two truss steel bars (402) respectively fixed on the upper side and the lower side of the net frame (401); the second connecting assembly (5) comprises an upper steel bar (501) and a lower steel bar (502), wherein the upper steel bar (501) is arranged above the truss steel bar (402) above, the lower steel bar (502) is arranged below the truss steel bar (402) below, and the locking piece (6) locks the upper steel bar (501), the truss and the lower steel bar (502) from top to bottom.

5. An integrated floor according to claim 1, characterized in that the decorative panels (1), the decorative panel gusset (2) and the outer gusset (3) are all made of fireproof material, all by extrusion injection moulding.