CN115539964A - Mobile household garbage plasma gasification melting system - Google Patents
Mobile household garbage plasma gasification melting system Download PDFInfo
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- 238000002844 melting Methods 0.000 title claims abstract description 95
- 230000008018 melting Effects 0.000 title claims abstract description 95
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- 239000000428 dust Substances 0.000 claims abstract description 33
- 239000002893 slag Substances 0.000 claims abstract description 30
- 238000002485 combustion reaction Methods 0.000 claims abstract description 29
- 238000001914 filtration Methods 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims abstract 3
- 239000010791 domestic waste Substances 0.000 claims description 22
- 230000002745 absorbent Effects 0.000 claims description 8
- 239000002250 absorbent Substances 0.000 claims description 8
- 238000006477 desulfuration reaction Methods 0.000 claims description 4
- 230000023556 desulfurization Effects 0.000 claims description 4
- 238000011084 recovery Methods 0.000 claims description 3
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/40—Portable or mobile incinerators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/033—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment comminuting or crushing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/08—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
- F23G5/085—High-temperature heating means, e.g. plasma, for partly melting the waste
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/08—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
- F23G5/14—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion
- F23G5/16—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion in a separate combustion chamber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
- F23G5/442—Waste feed arrangements
- F23G5/444—Waste feed arrangements for solid waste
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
- F23J15/022—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material for removing solid particulate material from the gasflow
- F23J15/025—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material for removing solid particulate material from the gasflow using filters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2204/00—Supplementary heating arrangements
- F23G2204/20—Supplementary heating arrangements using electric energy
- F23G2204/201—Plasma
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/12—Heat utilisation in combustion or incineration of waste
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
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- Gasification And Melting Of Waste (AREA)
Abstract
Description
技术领域technical field
本发明属于固体废物处理领域,涉及一种移动式生活垃圾等离子体气化熔融系统。The invention belongs to the field of solid waste treatment, and relates to a mobile domestic waste plasma gasification and melting system.
背景技术Background technique
随着我国经济的发展,城市生活垃圾产生量逐年上升,严重影响城市经济与环境之间的和谐发展。如何彻底及时地处理这些生活垃圾成为人们十分关注的课题。近年来,我国生活垃圾分类和处理水平的提升,使得生活垃圾的集中分类处理得到一定的发展。但不可避免地,一些社区、岛屿以及农村等偏远地区的生活垃圾处理仍面临一定的运输与处理问题。With the development of our country's economy, the amount of municipal solid waste is increasing year by year, seriously affecting the harmonious development between urban economy and environment. How to deal with these domestic garbage thoroughly and timely has become a topic of great concern. In recent years, the improvement of the classification and treatment level of domestic waste in my country has made the centralized classification and treatment of domestic waste develop to a certain extent. However, it is inevitable that some communities, islands, and remote areas such as rural areas still face certain transportation and disposal problems.
发明内容Contents of the invention
本发明为了克服现有技术的不足,提供一种移动式生活垃圾等离子体气化熔融系统。In order to overcome the deficiencies of the prior art, the present invention provides a mobile household garbage plasma gasification and melting system.
为了实现上述目的,本发明采用以下技术方案:一种移动式生活垃圾等离子体气化熔融系统,包括移动车厢和等离子体气化熔融装置,等离子体气化熔融装置设置于移动车厢,等离子体气化熔融装置包括自动进料机、破碎机、暂存箱、输送器、等离子体气化熔融炉、炉渣出料池、二燃室、气体过滤装置、除尘器以及烟囱。In order to achieve the above object, the present invention adopts the following technical solutions: a mobile household garbage plasma gasification and melting system, including a mobile compartment and a plasma gasification and melting device, the plasma gasification and melting device is arranged in the mobile compartment, and the plasma gasification and melting device The chemical melting device includes an automatic feeder, a crusher, a temporary storage box, a conveyor, a plasma gasification melting furnace, a slag discharge pool, a secondary combustion chamber, a gas filtering device, a dust collector and a chimney.
进一步的,所述移动车厢包括车厢、转轮和牵引勾位,转轮设置于车厢底部,牵引勾位设置于车厢的两端,牵引勾位用于与外置的牵引装置连接,通过牵引勾位使牵引装置与车厢连接。Further, the mobile carriage includes a carriage, a runner and a traction hook. The runner is arranged at the bottom of the carriage, and the traction hook is arranged at both ends of the carriage. The traction hook is used to connect with an external traction device. The position connects the traction device to the carriage.
进一步的,所述自动进料机包括机体、进料装置和开合装置,进料装置和开合装置分别设置于机体,机体设置机腔,进料装置设置位于机腔。Further, the automatic feeding machine includes a body, a feeding device and an opening and closing device, the feeding device and the opening and closing device are respectively arranged on the body, the body is provided with a machine chamber, and the feeding device is arranged in the machine chamber.
进一步的,所述自动进料机与破碎机连接,自动进料机接收生活垃圾并将生活垃圾自动传输至破碎机进行垃圾破碎,破碎机与暂存箱连接,已破碎的垃圾传输至暂存箱暂存,输送器位于暂存箱和等离子体气化熔融炉之间,暂存箱通过输送器与等离子体气化熔融炉连接,输送器将暂存至暂存箱的已破碎垃圾传输至等离子体气化熔融炉,等离子体气化熔融炉包括炉渣出口端和气体出口端,炉渣出口端位于等离子体气化熔融炉的底部,气体出口端位于等离子体气化熔融炉的顶部,等离子体气化熔融炉通过炉渣出口端与炉渣出料池连接,等离子体气化熔融炉通过气体出口端与二燃室连接,二燃室与气体过滤装置连接,气体过滤装置与除尘器连接,除尘器与烟囱连接,通过烟囱将经处理的气体排到大气中。Further, the automatic feeder is connected with the crusher, the automatic feeder receives domestic garbage and automatically transfers the domestic garbage to the crusher for garbage crushing, the crusher is connected with the temporary storage box, and the crushed garbage is transferred to the temporary storage box Temporary storage in the box, the conveyor is located between the temporary storage box and the plasma gasification melting furnace, the temporary storage box is connected with the plasma gasification melting furnace through the conveyor, and the conveyor transports the broken garbage temporarily stored in the temporary storage box to The plasma gasification melting furnace, the plasma gasification melting furnace includes a slag outlet port and a gas outlet port, the slag outlet port is located at the bottom of the plasma gasification melting furnace, the gas outlet port is located at the top of the plasma gasification melting furnace, the plasma gasification melting furnace The gasification and melting furnace is connected to the slag discharge pool through the slag outlet, the plasma gasification and melting furnace is connected to the second combustion chamber through the gas outlet, the second combustion chamber is connected to the gas filter device, the gas filter device is connected to the dust collector, and the dust collector It is connected with the chimney, and the treated gas is discharged into the atmosphere through the chimney.
进一步的,所述自动进料机、破碎机、暂存箱、等离子体气化熔融炉、炉渣出料池、二燃室、气体过滤装置、除尘器以及烟囱采用分体式或集成式连接。Further, the automatic feeder, crusher, temporary storage box, plasma gasification melting furnace, slag discharge pool, secondary combustion chamber, gas filtering device, dust collector and chimney are connected in split or integrated manner.
进一步的,所述输送器设置为螺旋输送器。Further, the conveyor is set as a screw conveyor.
进一步的,所述等离子体气化熔融炉设置等离子体炬。Further, the plasma gasification melting furnace is provided with a plasma torch.
进一步的,所述气体过滤装置设置多种吸收剂,包括用于脱硫、脱硝及脱酸的吸收剂。Further, the gas filter device is provided with various absorbents, including absorbents used for desulfurization, denitrification and deacidification.
进一步的,所述除尘器设置为干式滤尘装置。Further, the dust collector is set as a dry dust filter device.
进一步的,所述破碎机设置分选装置,二燃室设置热量回收装置。Further, the crusher is provided with a sorting device, and the second combustion chamber is provided with a heat recovery device.
一种移动式生活垃圾等离子体气化熔融系统的使用方法,包括以下步骤:A method for using a mobile household garbage plasma gasification melting system, comprising the following steps:
步骤1:自动进料机1的开合装置打开,进料装置启动,自动进料机1接收生活垃圾并将生活垃圾传输至破碎机2;Step 1: The opening and closing device of the automatic feeder 1 is opened, the feeding device is started, the automatic feeder 1 receives domestic waste and transmits the domestic waste to the
步骤2:破碎机2破碎垃圾并将垃圾传输至暂存箱3暂存;Step 2: The
步骤3:输送器4启动将暂存至位于暂存箱3的已破碎垃圾传输至等离子体气化熔融炉5;Step 3: The conveyor 4 starts to transfer the broken garbage temporarily stored in the temporary storage box 3 to the plasma gasification melting
步骤4:等离子体气化熔融炉5熔融垃圾;Step 4: The plasma gasification melting
步骤5:等离子体气化熔融炉5将合成气体输送至二燃室7,将炉渣输送至炉渣出料池6;Step 5: The plasma gasification melting
步骤6:二燃室7对合成气体做进一步处理;Step 6: the second combustion chamber 7 further processes the synthesis gas;
步骤7:气体过滤装置8接收经二燃室7处理的气体并进行过滤;Step 7: The gas filtering device 8 receives and filters the gas treated by the second combustion chamber 7;
步骤8:除尘器9接收经气体过滤装置8过滤的气体并除尘过滤;Step 8: The
步骤9:烟囱10将经除尘器9处理的气体排到大气中;Step 9: the
步骤10:结束步骤。Step 10: End step.
进一步的,等离子体气化熔融系统包括移动车厢和等离子体气化熔融装置,等离子体气化熔融装置设置于移动车厢,等离子体气化熔融装置包括自动进料机、破碎机、暂存箱、输送器、等离子体气化熔融炉、炉渣出料池、二燃室、气体过滤装置、除尘器以及烟囱。Further, the plasma gasification melting system includes a mobile carriage and a plasma gasification melting device, the plasma gasification melting device is arranged in the moving carriage, and the plasma gasification melting device includes an automatic feeder, a crusher, a temporary storage box, Conveyor, plasma gasification melting furnace, slag discharge pool, secondary combustion chamber, gas filtering device, dust collector and chimney.
进一步的,所述移动车厢包括车厢、转轮和牵引勾位,转轮设置于车厢底部,牵引勾位设置于车厢的两端,牵引勾位用于与外置的牵引装置连接,通过牵引勾位使牵引装置与车厢连接。Further, the mobile carriage includes a carriage, a runner and a traction hook. The runner is arranged at the bottom of the carriage, and the traction hook is arranged at both ends of the carriage. The traction hook is used to connect with an external traction device. The position connects the traction device to the carriage.
进一步的,所述自动进料机包括机体、进料装置和开合装置,进料装置和开合装置分别设置于机体,机体设置机腔,进料装置设置位于机腔。Further, the automatic feeding machine includes a body, a feeding device and an opening and closing device, the feeding device and the opening and closing device are respectively arranged on the body, the body is provided with a machine chamber, and the feeding device is arranged in the machine chamber.
进一步的,所述自动进料机与破碎机连接,自动进料机接收生活垃圾并将生活垃圾自动传输至破碎机进行垃圾破碎,破碎机与暂存箱连接,已破碎的垃圾传输至暂存箱暂存,输送器位于暂存箱和等离子体气化熔融炉之间,暂存箱通过输送器与等离子体气化熔融炉连接,输送器将暂存至暂存箱的已破碎垃圾传输至等离子体气化熔融炉,等离子体气化熔融炉包括炉渣出口端和气体出口端,炉渣出口端位于等离子体气化熔融炉的底部,气体出口端位于等离子体气化熔融炉的顶部,等离子体气化熔融炉通过炉渣出口端与炉渣出料池连接,等离子体气化熔融炉通过气体出口端与二燃室连接,二燃室与气体过滤装置连接,气体过滤装置与除尘器连接,除尘器与烟囱连接,通过烟囱将经处理的气体排到大气中。Further, the automatic feeder is connected with the crusher, the automatic feeder receives domestic garbage and automatically transfers the domestic garbage to the crusher for garbage crushing, the crusher is connected with the temporary storage box, and the crushed garbage is transferred to the temporary storage box Temporary storage in the box, the conveyor is located between the temporary storage box and the plasma gasification melting furnace, the temporary storage box is connected with the plasma gasification melting furnace through the conveyor, and the conveyor transports the broken garbage temporarily stored in the temporary storage box to The plasma gasification melting furnace, the plasma gasification melting furnace includes a slag outlet port and a gas outlet port, the slag outlet port is located at the bottom of the plasma gasification melting furnace, the gas outlet port is located at the top of the plasma gasification melting furnace, the plasma gasification melting furnace The gasification and melting furnace is connected to the slag discharge pool through the slag outlet, the plasma gasification and melting furnace is connected to the second combustion chamber through the gas outlet, the second combustion chamber is connected to the gas filter device, the gas filter device is connected to the dust collector, and the dust collector It is connected with the chimney, and the treated gas is discharged into the atmosphere through the chimney.
进一步的,所述自动进料机、破碎机、暂存箱、等离子体气化熔融炉、炉渣出料池、二燃室、气体过滤装置、除尘器以及烟囱采用分体式或集成式连接。Further, the automatic feeder, crusher, temporary storage box, plasma gasification melting furnace, slag discharge pool, secondary combustion chamber, gas filtering device, dust collector and chimney are connected in split or integrated manner.
进一步的,所述输送器设置为螺旋输送器。Further, the conveyor is set as a screw conveyor.
进一步的,所述等离子体气化熔融炉设置等离子体炬。Further, the plasma gasification melting furnace is provided with a plasma torch.
进一步的,所述气体过滤装置设置多种吸收剂,包括用于脱硫、脱硝及脱酸的吸收剂。Further, the gas filter device is provided with various absorbents, including absorbents used for desulfurization, denitrification and deacidification.
综上所述,本发明的有益之处在于:In summary, the benefits of the present invention are:
1)本发明的自动进料机、破碎机、暂存箱、等离子体气化熔融炉、炉渣出料池、二燃室、气体过滤装置、除尘器以及烟囱采用分体式或集成式连接,相比同规模的焚烧系统更紧凑,体积更小,有效解决碎片化社区、偏远地区以及应急时候的生活垃圾处理问题,通过等离子体气化熔融炉、二燃室、气体过滤装置、以及除尘器对合成气体进一步处理,保证排出气体的洁净度。1) The automatic feeder, crusher, temporary storage box, plasma gasification melting furnace, slag discharge pool, secondary combustion chamber, gas filtering device, dust collector and chimney of the present invention are connected in a split or integrated manner. It is more compact and smaller than the incineration system of the same scale, and effectively solves the problem of domestic waste disposal in fragmented communities, remote areas and emergency situations. The synthesis gas is further processed to ensure the cleanliness of the exhaust gas.
2)本发明设置牵引勾位,牵引勾位用于与外置的牵引装置连接,通过牵引勾位使牵引装置与车厢连接,牵引装置通过驱动等离子体气化熔融系统移动实现本申请可移动式的效果,对于一些社区、岛屿以及农村等偏远地区的生活垃圾处理更加灵活、便捷和高效。2) The present invention is equipped with a traction hook, which is used to connect with an external traction device. The traction device is connected to the carriage through the traction hook. The traction device drives the plasma gasification melting system to move to realize the mobile type of this application. It is more flexible, convenient and efficient for domestic waste disposal in remote areas such as some communities, islands and rural areas.
3)本发明将交流电源设为多相交流等离子体炬的动力电源,多相电极组件的各电极之间交替作为阴极与阳极,从而使电极之间的腐蚀更为平均,能够有效缓解炉内高温环境和有害离子对阳极端面的腐蚀,从而大大延长了阳极以及阴极的使用寿命,延长了整个等离子体炬的使用寿命;通过交流电源在多相电极组件的阴极与阳极之间设置交流高电压,进气组件通入等离子体气,从而在高压电极最小间距处形成等离子体射流,从而无需交直流转换装置,使用交流电减少了电流转换设备,可应用更简单的变压器,提高系统可靠性和扩展性;在不增加重量和成本的情况下增加了电弧中的电压降;交流电弧运动更加强烈,使等离子体的对流传输更强,综合热效率也更高。3) In the present invention, the AC power supply is set as the power supply of the multi-phase AC plasma torch, and the electrodes of the multi-phase electrode assembly are alternately used as the cathode and the anode, so that the corrosion between the electrodes is more even, and the corrosion in the furnace can be effectively alleviated. The high temperature environment and harmful ions corrode the anode end surface, thus greatly prolonging the service life of the anode and cathode, and prolonging the service life of the entire plasma torch; an AC high voltage is set between the cathode and anode of the multiphase electrode assembly through an AC power supply , the air inlet component is fed into the plasma gas, so that the plasma jet is formed at the minimum distance between the high-voltage electrodes, so that no AC-DC conversion device is required, and the use of AC reduces the current conversion equipment, and a simpler transformer can be applied to improve system reliability and expansion. It increases the voltage drop in the arc without increasing the weight and cost; the AC arc movement is more intense, which makes the convective transmission of the plasma stronger and the overall thermal efficiency is higher.
4)本发明的多相电极组件由多组电机构成,多组电极呈环形分布,因而形成彼此相交的多电弧通道,从而使等离子体区域更大,增大了高温面积,形成了更大的高温区域,同时在较低等离子体温度也能达到较好的工作效果。4) The multi-phase electrode assembly of the present invention is composed of multiple sets of motors, and the multiple sets of electrodes are distributed in a ring shape, thus forming multiple arc channels intersecting each other, thereby making the plasma area larger, increasing the high-temperature area, and forming a larger In the high temperature area, it can also achieve better working results at lower plasma temperatures.
5)本发明设置冷却组件为等离子体炬降温,保证等离子体炬处于正常的工作环境。5) The present invention sets the cooling assembly to cool down the plasma torch to ensure that the plasma torch is in a normal working environment.
附图说明Description of drawings
图1为本发明的移动式生活垃圾等离子体气化熔融系统示意图。Fig. 1 is a schematic diagram of the mobile household garbage plasma gasification melting system of the present invention.
图2为本发明的自动进料机示意图一。Fig. 2 is a schematic diagram 1 of the automatic feeder of the present invention.
图3为本发明的自动进料机示意图二。Fig. 3 is the second schematic diagram of the automatic feeder of the present invention.
图4为本发明实施例二的多相交流等离子体炬示意图一。Fig. 4 is a first schematic diagram of a multi-phase AC plasma torch according to
图5为本发明实施例二的多相交流等离子体炬示意图二。Fig. 5 is a second schematic diagram of the multi-phase AC plasma torch in the second embodiment of the present invention.
具体实施方式detailed description
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。需说明的是,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that, in the case of no conflict, the following embodiments and features in the embodiments can be combined with each other.
需要说明的是,以下实施例中所提供的图示仅以示意方式说明本发明的基本构想,遂图式中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。It should be noted that the diagrams provided in the following embodiments are only schematically illustrating the basic ideas of the present invention, and only the components related to the present invention are shown in the diagrams rather than the number, shape and shape of the components in actual implementation. Dimensional drawing, the type, quantity and proportion of each component can be changed arbitrarily during actual implementation, and the component layout type may also be more complicated.
本发明实施例中所有方向性指示(诸如上、下、左、右、前、后、横向、纵向……)仅用于解释在某一特定姿态下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。All directional indications (such as up, down, left, right, front, back, horizontal, vertical...) in the embodiments of the present invention are only used to explain the relative positional relationship and movement situation between the various components in a certain posture etc., if the specific posture changes, the directional indication also changes accordingly.
因安装误差等原因,本发明实施例中所指的平行关系可能实际为近似平行关系,垂直关系可能实际为近似垂直关系。Due to installation errors and other reasons, the parallel relationship referred to in the embodiments of the present invention may actually be an approximately parallel relationship, and the vertical relationship may actually be an approximately vertical relationship.
实施例一:Embodiment one:
如图1-3所示,一种移动式生活垃圾等离子体气化熔融系统,包括移动车厢和等离子体气化熔融装置,等离子体气化熔融装置设置于移动车厢,等离子体气化熔融装置包括自动进料机1、破碎机2、暂存箱3、输送器4、等离子体气化熔融炉5、炉渣出料池6、二燃室7、气体过滤装置8、除尘器9以及烟囱10。As shown in Figure 1-3, a mobile household garbage plasma gasification melting system includes a mobile carriage and a plasma gasification melting device, the plasma gasification melting device is arranged in the moving carriage, and the plasma gasification melting device includes Automatic feeder 1,
移动车厢包括车厢11、转轮13和牵引勾位12,车厢11设置为常规的厢体,转轮13设置于车厢11底部,牵引勾位12设置于车厢11的两端,牵引勾位12用于与外置的牵引装置连接,通过牵引勾位12使牵引装置与车厢11连接,牵引装置通过驱动等离子体气化熔融系统移动实现本申请可移动式的效果,对于一些社区、岛屿以及农村等偏远地区的生活垃圾处理更加灵活、便捷和高效。The mobile compartment includes a
自动进料机1包括机体1-1、进料装置和开合装置,进料装置和开合装置分别设置于机体1-1,机体1-1设置机腔1-10,进料装置设置位于机腔1-10,进料装置包括进料电机1-20、进料板1-24和若干进料驱动组件,进料板1-24位于进料驱动组件的上方,进料驱动组件驱动进料板1-24上下移动,进料电机1-20设置于机体1-1,进料电机1-20的输出轴横跨机腔1-10并与机体1-1转动连接,进料装置设置于输出轴,进料电机1-20将运动通过输出轴传递至进料装置。The automatic feeder 1 includes a body 1-1, a feeding device and an opening and closing device, the feeding device and the opening and closing device are respectively arranged on the body 1-1, the body 1-1 is provided with a machine chamber 1-10, and the feeding device is arranged on The machine cavity 1-10, the feed device includes a feed motor 1-20, a feed plate 1-24 and several feed drive components, the feed plate 1-24 is located above the feed drive component, and the feed drive component drives the The material plate 1-24 moves up and down, the feeding motor 1-20 is set on the body 1-1, the output shaft of the feeding motor 1-20 spans the machine cavity 1-10 and is connected to the body 1-1 in rotation, and the feeding device is set On the output shaft, the feeding motor 1-20 transmits the motion to the feeding device through the output shaft.
本实施例中进料驱动组件设置为由若干进料组件构成的集成组件,进料组件包括偏心轮1-21、传动杆1-22和推块1-23,偏心轮1-21设置于输出轴,机腔1-10还设置固定板1-25,传动杆1-22的一端与偏心轮1-21活动连接,传动杆1-22的另一端贯穿固定板1-25并与固定板1-25滑动连接,推块1-23设置于传动杆1-22的另一端,推块1-23与进料板1-24接触,本实施例中,相邻进料组件的偏心轮1-21长边和短边对应,即一组偏心轮1-21长边与传动杆1-22接触,相邻的偏心轮1-21短边与传动杆1-22接触,进料电机1-20持续运行,若干进料组件间歇性推动进料板1-24并使进料板1-24发生震颤,便于垃圾传输。In this embodiment, the feeding drive assembly is set as an integrated assembly composed of several feeding assemblies. The feeding assembly includes an eccentric wheel 1-21, a transmission rod 1-22 and a push block 1-23. The eccentric wheel 1-21 is arranged on the output Shaft, machine chamber 1-10 is also provided with fixed plate 1-25, and one end of transmission rod 1-22 is flexibly connected with eccentric wheel 1-21, and the other end of transmission rod 1-22 runs through fixed plate 1-25 and is connected with fixed plate 1 -25 is slidingly connected, and the push block 1-23 is arranged on the other end of the transmission rod 1-22, and the push block 1-23 is in contact with the feed plate 1-24. In this embodiment, the eccentric wheel 1-24 of the adjacent feed assembly 21 The long side corresponds to the short side, that is, the long side of a group of eccentric wheels 1-21 is in contact with the transmission rod 1-22, the short side of the adjacent eccentric wheel 1-21 is in contact with the transmission rod 1-22, and the feed motor 1-20 Continuously running, several feeding components intermittently push the feeding plate 1-24 and make the feeding plate 1-24 vibrate, which is convenient for garbage transmission.
本实施例中,若干进料组件的传动杆1-22长度不同,如图2所示,自动进料机1的进料端设为图示中A端,自动进料机1的出料端设为图示中B端,沿A端向B端传动杆1-22长度逐渐缩短,从而使进料板1-24倾斜设置,在重力以及震颤作用下便于垃圾传输至破碎机2。In the present embodiment, the transmission rods 1-22 of several feeding assemblies have different lengths, as shown in Figure 2, the feeding end of the automatic feeder 1 is set as end A in the figure, and the discharge end of the automatic feeder 1 It is set as end B in the figure, and the length of the transmission rod 1-22 is gradually shortened from end A to end B, so that the feeding plate 1-24 is arranged obliquely, which facilitates the transportation of garbage to the
开合装置包括第一合板1-31、第二合板1-32和开合机构,第一合板1-31和第二合板1-32铰接,第一合板1-31和机体1-1转动连接,开合机构连接第一合板1-31、第二合板1-32以及机体1-1,开合机构启动控制第一合板1-31和第二合板1-32折叠,且向外翻转,实现开合,垃圾进料时,开合装置开启,垃圾进入自动进料机1并落在进料板1-24上,完成进料后,开合装置复位。The opening and closing device includes a first plywood 1-31, a second plywood 1-32 and an opening and closing mechanism, the first plywood 1-31 and the second plywood 1-32 are hinged, and the first plywood 1-31 is rotationally connected to the body 1-1 , the opening and closing mechanism connects the first plywood 1-31, the second plywood 1-32 and the body 1-1, the opening and closing mechanism starts to control the folding of the first plywood 1-31 and the second plywood 1-32, and turns outwards to realize Opening and closing, when the garbage is fed, the opening and closing device is opened, and the garbage enters the automatic feeder 1 and falls on the feed plate 1-24. After the feeding is completed, the opening and closing device resets.
自动进料机1还包括清洁装置,清洁装置对进料板1-24进行自动清理,清洁装置包括喷水头1-40、水管以及水箱1-41,喷水头1-40设置在第一合板1-31和第二合板1-32,水管连接喷水头1-40和水箱1-41,水箱1-41可拆卸安装在水管,需要清洁时,水箱1-41与水管连接,水箱1-41的水泵启动,喷水头1-40向外喷水,从而实现对进料板1-24的清洁。Automatic feeder 1 also comprises cleaning device, and cleaning device carries out automatic cleaning to feeding plate 1-24, and cleaning device comprises water spray head 1-40, water pipe and water tank 1-41, and water spray head 1-40 is arranged on the first The plywood 1-31 and the second plywood 1-32, the water pipe connects the sprinkler head 1-40 and the water tank 1-41, the water tank 1-41 is detachably installed in the water pipe, when cleaning is required, the water tank 1-41 is connected with the water pipe, the water tank 1 The water pump at -41 starts, and the water spray head 1-40 sprays water outwards, thereby realizing the cleaning of the feeding plate 1-24.
车厢11底部固设转动电机1-51,转动电机1-51的输出轴与自动进料机1固设连接,车厢11还固设导向杆1-52,机体1-1底部设置滑槽,导向杆1-52顶部设置于滑槽,导向杆1-52一方面用于支撑自动进料机1,另一方面为自动进料机1的转动进行导向。The bottom of the
本实施例自动进料机1实施过程中,首先开合装置的开合机构启动控制第一合板1-31和第二合板1-32折叠,且向外翻转,实现开合,垃圾进入自动进料机1并落在进料板1-24上,进料电机1-20启动,若干进料组件间歇性推动进料板1-24并使进料板1-24发生震颤,使垃圾传输至破碎机2,垃圾进料完成后,开合装置的开合机构关闭,第一合板1-31和第二合板1-32复位,此时若需要对自动进料机1清洁时,转动电机1-51启动,使自动进料机1翻转180°,水箱1-41与水管连接,水箱1-41的水泵启动,喷水头1-40向进料板1-24喷水,从而实现对进料板1-24的清洁,自动进料机1外置废水箱,水沿进料板1-24清洁后落入废水箱,清洁完成后转动电机1-51启动使自动进料机1复位。In the implementation process of the automatic feeder 1 of this embodiment, firstly, the opening and closing mechanism of the opening and closing device starts to control the folding of the first plywood 1-31 and the second plywood 1-32, and flips outwards to realize opening and closing, and the garbage enters the automatic feeder. The feeder 1 falls on the feed plate 1-24, the feed motor 1-20 starts, and several feed components intermittently push the feed plate 1-24 and make the feed plate 1-24 vibrate, so that the garbage is transported to the
自动进料机1与破碎机2连接,自动进料机1接收生活垃圾并将生活垃圾自动传输至破碎机2进行垃圾破碎,破碎机2与暂存箱3连接,已破碎的垃圾传输至暂存箱3暂存,输送器4位于暂存箱3和等离子体气化熔融炉5之间,暂存箱3通过输送器4与等离子体气化熔融炉5连接,输送器4设置为螺旋输送器,输送器4将暂存至暂存箱3的已破碎垃圾传输至等离子体气化熔融炉5,等离子体气化熔融炉5用于垃圾熔融,等离子体气化熔融炉5包括炉渣出口端51和气体出口端52,等离子体气化熔融炉5设置等离子体炬50,本实施例等离子体炬50采用直流等离子体炬,且设置为两支,两支等离子体炬50斜入式设置于等离子体气化熔融炉5。The automatic feeder 1 is connected with the
炉渣出口端51位于等离子体气化熔融炉5的底部,气体出口端52位于等离子体气化熔融炉5的顶部,等离子体气化熔融炉5通过炉渣出口端51与炉渣出料池6连接,等离子体气化熔融炉5通过气体出口端52与二燃室7连接,合成气体经二燃室7进一步处理,将有害气体转化为无害气体,二燃室7与气体过滤装置8连接,本实施例的气体过滤装置8设置多种吸收剂,包括分别用于脱硫、脱硝及脱酸的吸收剂,从而保证气体的洁净度,气体过滤装置8与除尘器9连接,除尘器9设置为干式滤尘装置,如布袋除尘器,经气体过滤装置8过滤的气体再经除尘器9过滤气体中的水汽,从而不产生废水,除尘器9与烟囱10连接,通过烟囱10将经处理的洁净气体排到大气中,本实施例自动进料机1、破碎机2、暂存箱3、等离子体气化熔融炉5、炉渣出料池6、二燃室7、气体过滤装置8、除尘器9以及烟囱10采用分体式或集成式连接,相比同规模的焚烧系统更紧凑,体积更小,有效解决碎片化社区、偏远地区以及应急时候的生活垃圾处理问题,通过等离子体气化熔融炉5、二燃室7、气体过滤装置8、以及除尘器9对合成气体进一步处理,保证排出气体的洁净度。The
优选的,为方便进料,自动进料机1可延伸至车厢11外部。Preferably, for the convenience of feeding, the automatic feeder 1 can be extended to the outside of the
优选的,破碎机2内可设置分选装置,通过分选装置实现破袋及大物件分选功能。Preferably, a sorting device can be installed in the
优选,二燃室7设置热量回收装置,热量回收装置回收热量,提高了能量的利用率。Preferably, the second combustion chamber 7 is provided with a heat recovery device, which recovers heat and improves the utilization rate of energy.
实施例二:Embodiment two:
如图4-5所示,本实施例与实施例一的区别在于,实施例一中,等离子体气化熔融炉5设置直流等离子体炬50,而本实施例中,等离子体气化熔融炉5设置为多相交流等离子体炬。As shown in Figures 4-5, the difference between this embodiment and Embodiment 1 is that in Embodiment 1, the plasma
多相交流等离子体炬包括主体50-0、多相电极组件50-1、进气组件、冷却组件和电源组件,多相电极组件50-1、进气组件、冷却组件和电源组件分别与主体50-0连接。The multiphase AC plasma torch includes a main body 50-0, a multiphase electrode assembly 50-1, an air intake assembly, a cooling assembly, and a power supply assembly, and the multiphase electrode assembly 50-1, an air intake assembly, a cooling assembly, and a power supply assembly are respectively connected to the main body 50-0 connections.
主体50-0设置连接法兰50-2,连接法兰50-2与等离子体炉连接,进而实现多相交流等离子体炬与等离子体炉连接,多相电极组件50-1设置于连接法兰50-2。The main body 50-0 is provided with a connecting flange 50-2, and the connecting flange 50-2 is connected to the plasma furnace, thereby realizing the connection between the multiphase AC plasma torch and the plasma furnace, and the multiphase electrode assembly 50-1 is arranged on the connecting flange 50-2.
多相电极组件50-1由多组电机构成,本实施例中多相电极组件50-1包括12件电极,如图5所示,12件电极呈环形分布,相邻电极间形成30°夹角,因而形成彼此相交的多电弧通道,从而使等离子体区域更大,增大了高温面积,形成了更大的高温区域,同时在较低等离子体温度也能达到较好的工作效果。The multiphase electrode assembly 50-1 is composed of multiple groups of motors. In this embodiment, the multiphase electrode assembly 50-1 includes 12 electrodes. As shown in FIG. Therefore, multiple arc channels intersecting each other are formed, so that the plasma area is larger, the high-temperature area is increased, and a larger high-temperature area is formed. At the same time, a better working effect can be achieved at a lower plasma temperature.
连接法兰50-2固设绝缘体50-3,绝缘体50-3连接在等离子体炉与连接法兰50-2之间,不仅起到绝缘作用,同时对多相电极组件50-1起到进一步的支撑作用。The connecting flange 50-2 is fixed with an insulator 50-3, and the insulator 50-3 is connected between the plasma furnace and the connecting flange 50-2, which not only plays an insulating role, but also plays a further role in the multiphase electrode assembly 50-1. supporting role.
进气组件包括进气口50-4和进气通道(图未显示),进气通道位于主体50-0的内部,进气口50-4连通进气通道,进气通道与多电弧通道连通,等离子体气依次通过进气口50-4和进气通道通入多电弧通道,本实施例的等离子体气依据固体废物性质和使用的工艺而定,可采用空气、氧气、氮气、氩气等。The intake assembly includes an intake port 50-4 and an intake channel (not shown in the figure), the intake channel is located inside the main body 50-0, the intake port 50-4 communicates with the intake channel, and the intake channel communicates with the multi-arc channel , the plasma gas passes through the gas inlet 50-4 and the gas inlet channel into the multi-arc channel in turn. The plasma gas in this embodiment depends on the nature of the solid waste and the process used, and air, oxygen, nitrogen, and argon can be used. Wait.
冷却组件包括循环水入口50-5、循环水通道(图未显示)和循环水出口50-6,循环水通道位于主体50-0的内部,循环水通道分别与循环水入口50-5和循环水出口50-6连通,循环水依次沿循环水入口50-5、循环水通道和循环水出口50-6流通,循环水为等离子体炬降温,保证等离子体炬处于正常的工作环境。The cooling assembly includes a circulating water inlet 50-5, a circulating water channel (not shown) and a circulating water outlet 50-6. The circulating water channel is located inside the main body 50-0, and the circulating water channel is connected to the circulating water inlet 50-5 and the circulating water channel respectively. The water outlet 50-6 is connected, and the circulating water circulates along the circulating water inlet 50-5, the circulating water channel and the circulating water outlet 50-6 in turn, and the circulating water cools the plasma torch to ensure that the plasma torch is in a normal working environment.
电源组件包括电缆线出口50-7和电缆线通道(图未显示),电缆线通道设置电缆(图未显示),电缆分别连接多相电极组件50-1的电极和交流电源,交流电源为多相交流等离子体炬的动力电源。The power supply assembly includes a cable outlet 50-7 and a cable channel (not shown), the cable channel is provided with a cable (not shown), and the cables are respectively connected to the electrodes of the multiphase electrode assembly 50-1 and the AC power supply, and the AC power supply is multiple The power supply of the alternating current plasma torch.
本实施例中,交流电源为多相交流等离子体炬的动力电源,因而多相电极组件50-1的各电极之间交替作为阴极与阳极,从而使电极之间的腐蚀更为平均,能够有效缓解炉内高温环境和有害离子对阳极端面的腐蚀,从而大大延长了阳极以及阴极的使用寿命,延长了整个等离子体炬的使用寿命;通过交流电源在多相电极组件50-1的阴极与阳极之间设置交流高电压,进气组件通入等离子体气,从而在高压电极最小间距处形成等离子体射流,从而无需交直流转换装置,使用交流电减少了电流转换设备,可应用更简单的变压器,提高系统可靠性和扩展性;在不增加重量和成本的情况下增加了电弧中的电压降;交流电弧运动更加强烈,使等离子体的对流传输更强,综合热效率也更高。In this embodiment, the AC power supply is the power supply of the multi-phase AC plasma torch, so the electrodes of the multi-phase electrode assembly 50-1 are alternately used as cathodes and anodes, so that the corrosion between the electrodes is more even and can effectively Relieve the corrosion of the anode end surface by the high temperature environment and harmful ions in the furnace, thereby greatly prolonging the service life of the anode and cathode, and prolonging the service life of the entire plasma torch; AC high voltage is set between them, and the air inlet component is fed with plasma gas, so that a plasma jet is formed at the minimum distance between the high-voltage electrodes, so that no AC-DC conversion device is required, and the use of AC reduces the current conversion equipment, and a simpler transformer can be applied. Improve system reliability and scalability; increase the voltage drop in the arc without increasing weight and cost; AC arc movement is more intense, making the convection transmission of the plasma stronger and the overall thermal efficiency higher.
本申请还提供一种移动式生活垃圾等离子体气化熔融系统的使用方法,包括以下步骤:The present application also provides a method for using a mobile domestic waste plasma gasification melting system, including the following steps:
步骤1:自动进料机1的开合装置打开,进料装置启动,自动进料机1接收生活垃圾并将生活垃圾传输至破碎机2;Step 1: The opening and closing device of the automatic feeder 1 is opened, the feeding device is started, the automatic feeder 1 receives domestic waste and transmits the domestic waste to the
步骤2:破碎机2破碎垃圾并将垃圾传输至暂存箱3暂存;Step 2: The
步骤3:输送器4启动将暂存至位于暂存箱3的已破碎垃圾传输至等离子体气化熔融炉5;Step 3: The conveyor 4 starts to transfer the broken garbage temporarily stored in the temporary storage box 3 to the plasma
步骤4:等离子体气化熔融炉5熔融垃圾;Step 4: The plasma
步骤5:等离子体气化熔融炉5将合成气体输送至二燃室7,将炉渣输送至炉渣出料池6;Step 5: The plasma
步骤6:二燃室7对合成气体做进一步处理;Step 6: the second combustion chamber 7 further processes the synthesis gas;
步骤7:气体过滤装置8接收经二燃室7处理的气体并进行过滤;Step 7: The gas filtering device 8 receives and filters the gas treated by the second combustion chamber 7;
步骤8:除尘器9接收经气体过滤装置8过滤的气体并除尘过滤;Step 8: The
步骤9:烟囱10将经除尘器9处理的气体排到大气中;Step 9: the
步骤10:结束步骤。Step 10: End step.
显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
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