CN115505862A

CN115505862A - Mechanical part galvanizing line

Info

Publication number: CN115505862A
Application number: CN202211241190.7A
Authority: CN
Inventors: 阳新坚
Original assignee: Jiangsu Taixiang Automation Technology Co ltd
Current assignee: Jiangsu Taixiang Automation Technology Co ltd
Priority date: 2022-10-11
Filing date: 2022-10-11
Publication date: 2022-12-23
Anticipated expiration: 2042-10-11
Also published as: CN115505862B

Abstract

The invention discloses a galvanizing processing production line for mechanical parts, which belongs to the technical field of mechanical part processing and comprises the following steps: the device comprises a processing table, a first trolley and a second trolley are sequentially arranged on one side of the processing table; the cleaning table is arranged above the processing table, support frames are symmetrically and fixedly arranged on two sides of the cleaning table, and a cleaning mechanism is arranged above the support frames; the cleaning mechanism comprises cleaning rollers symmetrically and rotatably arranged in the middle of the support frame, one side of each cleaning roller is fixedly provided with a chain wheel, and the two chain wheels are in transmission connection through a chain; the galvanizing box body is arranged on one side of the cleaning table, and a galvanizing mechanism is arranged inside the galvanizing box body; the oil spraying machine is arranged on one side of the galvanized box body, and a manipulator is arranged on one side of the processing table; the invention can improve the cleaning effect of mechanical parts, and can carry out automatic galvanizing operation on the mechanical parts through the mechanical arm, thereby improving the galvanizing efficiency.

Description

Mechanical part galvanizing line

Technical Field

The invention belongs to the technical field of machining of mechanical parts, and particularly relates to a galvanizing machining production line for the mechanical parts.

Background

Mechanical parts, also called mechanical elements, are non-detachable individual parts that make up machines and machines, which are the basic units of machines, wherein, in order to reduce the probability of rusting of the mechanical parts, galvanization is performed on the surfaces of the mechanical parts.

Publication No. CN210711697U discloses an automobile parts zinc-plating device belongs to automobile parts processing technology field, an automobile parts zinc-plating device, including the zinc-plating box, the inner diapire of zinc-plating box is provided with the galvanizing bath, tensile hole has been seted up on the top of zinc-plating box, the inside in tensile hole is pegged graft and is had the stretching post, the one end fixedly connected with unable adjustment base of stretching post, unable adjustment base's bottom fixedly connected with connecting plate. This automobile parts zinc-plating device, through setting up when carrying out the galvanizing treatment to needs automobile parts, open the box door and hang automobile parts on two-way couple, close the box door, extract the inserted bar of screens downthehole portion, tensile post lapse, observe through the glass board, it is stopped that automobile parts is buried by the galvanizing solution in the galvanizing bath to go, after a period, pull out automobile parts from the galvanizing bath, can accomplish the galvanizing, process operation is simple and convenient.

The galvanizing device mentioned in the above-mentioned content is used for galvanizing components, but before galvanizing, mechanical components need to be cleaned, so as to increase the galvanizing effect of the mechanical components.

Disclosure of Invention

The invention aims to provide a galvanizing processing production line for mechanical parts, which solves the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

a machine part galvanizing line comprising:

the device comprises a processing table, a first trolley and a second trolley are sequentially arranged on one side of the processing table;

the cleaning table is arranged above the processing table, support frames are symmetrically and fixedly arranged on two sides of the cleaning table, and a cleaning mechanism is arranged above the support frames;

the galvanized box body is arranged on one side of the cleaning table, and a galvanized mechanism is arranged inside the galvanized box body;

and the oil spraying machine is arranged on one side of the galvanized box body, and a mechanical arm is arranged on one side of the processing platform.

Preferably, the cleaning mechanism comprises cleaning rollers symmetrically and rotatably arranged in the middle of the support frame, chain wheels are fixedly arranged on one side of each cleaning roller, the two chain wheels are in transmission connection through chains, a first motor is fixedly arranged on one side of the support frame, which is far away from the chain wheels, and the output end of the first motor is fixedly connected with one cleaning roller.

Preferably, the cleaning table is provided with a sliding groove in the middle of the two cleaning rollers, a sliding rod is arranged in the sliding groove in a sliding manner, a support block is fixedly arranged at the top of the sliding rod, a clamping block is rotatably arranged at one end of the adjacent support blocks, and a linkage mechanism is arranged between the two sliding rods.

Preferably, the linkage mechanism comprises a screw rod arranged in the sliding groove, the screw rod is rotatably connected with the cleaning table, the screw rod penetrates through the sliding rod and is in threaded connection with the sliding rod, and the middle part of the cleaning table is provided with a built-in groove;

the cleaning table is characterized in that first helical gears are symmetrically arranged in the middle of the built-in groove and fixedly connected with adjacent screw rods, a second motor is fixedly arranged in the cleaning table positioned in the built-in groove, a second helical gear is fixedly arranged at the output end of the second motor, and the second helical gears are connected with the two first helical gears in a meshed mode.

Preferably, the inside of the cleaning table is hollow, a plurality of water through holes are formed in the surface of the cleaning table, water outlets are symmetrically formed in the bottom of the cleaning table, the water through holes and the water outlets are communicated with each other, and a nozzle is fixedly arranged on one side, located on the cleaning table, of the processing table.

Preferably, the galvanizing mechanism comprises a galvanizing pool arranged at the bottom of the galvanizing box body, an electric telescopic rod is fixedly arranged above the galvanizing pool of the galvanizing box body, the output end of the electric telescopic rod is fixedly connected with a connecting plate, and a net rack is fixedly arranged below the connecting plate.

Preferably, the manipulator is composed of a chassis, a first support, a second support and a third support, the first support, the second support and the third support are rotatably connected through a motor, the first support is rotatably connected with the chassis, and a rotating mechanism is arranged between the first support and the chassis.

Preferably, the rotating mechanism includes a worm wheel fixedly sleeved on the first support, a support is fixedly arranged on one side of the chassis on the first support, a worm is rotatably arranged in the middle of the support, the worm is meshed with the worm wheel, a third motor is fixedly arranged on one side of the support, and an output end of the third motor is fixedly connected with the worm.

The invention has the beneficial effects that:

1. according to the invention, the worm is driven to rotate through the output end of the third motor, so that the worm drives the worm wheel to rotate, the direction of the manipulator is adjusted through the worm wheel, the first support, the second support and the third support are controlled to rotate through the motors and used for clamping and moving mechanical parts, the mechanical parts are moved among the first trolley, the second trolley, the cleaning table, the galvanizing box body and the oil spraying machine, and cleaning, galvanizing and oil spraying operations are sequentially carried out.

2. In the invention, the output end of a second motor drives a second bevel gear to rotate, and the second bevel gear drives two first bevel gears to synchronously rotate in opposite directions, so that the first bevel gears drive two screw rods to synchronously rotate in opposite directions, the screw rods drive a slide rod to synchronously slide in opposite directions in a slide groove, and the slide rod drives a clamping block to clamp and fix mechanical parts; the first motor is started, the output end of the first motor drives the cleaning roller to rotate, one cleaning roller drives the chain wheel to rotate, the two chain wheels are driven by the chain to be in transmission connection, the two chain wheels drive the two cleaning rollers to clean the clamped mechanical parts, and the cleaning effect is improved.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic view of the cleaning station of the present invention;

FIG. 3 is an enlarged view of the structure at A in FIG. 2 according to the present invention;

FIG. 4 is a schematic cross-sectional view of the interior of the cleaning station of the present invention;

FIG. 5 is a schematic view of the structure of the galvanized tank of the present invention;

fig. 6 is a schematic view of the robot structure of the present invention.

In the figure: 1. a processing table; 2. a first cart; 3. a second cart; 4. a cleaning table; 41. a water through hole; 42. a water outlet; 43. a spray head; 5. a support frame; 6. a cleaning mechanism; 61. cleaning the roller; 62. a sprocket; 63. a chain; 64. a first motor; 7. a galvanized box body; 8. a galvanizing mechanism; 81. a galvanizing pool; 82. an electric telescopic rod; 83. a connecting plate; 84. a net frame; 9. an oil injection machine; 10. a chute; 11. a slide bar; 12. supporting a block; 13. a clamping block; 14. a linkage mechanism; 141. a screw; 142. a built-in groove; 143. a first helical gear; 144. a second motor; 145. a second helical gear; 15. a manipulator; 151. a chassis; 152. a first bracket; 153. a second bracket; 154. a third support; 16. a rotating mechanism; 161. a worm gear; 162. a support; 163. a worm; 164. a third motor.

Detailed Description

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "provided", "fitted/connected", "connected", and the like, are to be interpreted broadly, such as "connected", which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Examples

Referring to fig. 1-6, a mechanical part galvanizing line includes:

processing platform 1, one side of processing platform 1 has set gradually first shallow 2 and second shallow 3, is used for separately putting treating processing product and finished product through first shallow 2 and the second shallow 3 that set up.

Referring to fig. 1-2, a cleaning table 4 is disposed above a processing table 1, the cleaning table 4 is fixedly supported by the processing table 1, two sides of the cleaning table 4 are symmetrically and fixedly provided with supporting frames 5, and the supporting frames 5 are fixedly supported by the cleaning table 4.

Referring to fig. 2, in order to clean the surface of a mechanical part and improve the processing effect, a cleaning mechanism 6 is disposed above a support frame 5, the cleaning mechanism 6 includes a cleaning roller 61 symmetrically and rotatably disposed in the middle of the support frame 5, the cleaning roller 61 is rotatably supported by the support frame 5, the mechanical part is cleaned by the cleaning roller 61, a chain wheel 62 is fixedly disposed on one side of the cleaning roller 61, the two chain wheels 62 are in transmission connection with each other through a chain 63, a first motor 64 is fixedly disposed on one side of the support frame 5 away from the chain wheel 62, an output end of the first motor 64 is fixedly connected with one cleaning roller 61, the chain wheel 62 is fixedly supported by the cleaning roller 61, the two chain wheels 62 are in transmission connection with each other through a chain 63, the first motor 64 is fixedly supported by the support frame 5, and one cleaning roller 61 is driven to rotate by the first motor 64, so that one cleaning roller 61 drives one chain wheel 62 to rotate.

Referring to fig. 2-4, in order to enable the cleaning rollers 61 to clean the mechanical parts, the mechanical parts need to be limited, the cleaning table 4 is located in the middle of the two cleaning rollers 61 and is provided with a sliding chute 10, a sliding rod 11 is slidably arranged inside the sliding chute 10, a supporting block 12 is fixedly arranged at the top of the sliding rod 11, a clamping block 13 is rotatably arranged at one end of each of the two supporting blocks 12, the sliding rod 11 is limited by the arranged sliding chute 10, the supporting block 12 is fixedly supported by the arranged sliding rod 11, the supporting block 12 rotatably supports the clamping block 13, the mechanical parts are clamped and fixed by the arranged clamping block 13 and can rotate under the clamping of the clamping block 13, and the cleaning rollers 61 clean the mechanical parts.

Referring to fig. 3, in order to enable two clamping blocks 13 to clamp and fix mechanical parts, a linkage mechanism 14 is disposed between two sliding bars 11, the linkage mechanism 14 includes a screw 141 disposed inside a sliding slot 10, the screw 141 is rotatably connected with a cleaning platform 4, the screw 141 penetrates through the sliding bar 11 and is in threaded connection with the sliding bar 11, a built-in groove 142 is disposed in the middle of the cleaning platform 4, the screw 141 is rotatably supported by the disposed cleaning platform 4, and can drive the sliding bar 11 to slide in the sliding slot 10 through rotation of the disposed screw 141, first bevel gears 143 are symmetrically disposed in the middle of the built-in groove 142, the first bevel gears 143 are fixedly connected with adjacent screw 141, a second motor 144 is fixedly disposed inside the built-in groove 142 of the cleaning platform 4, a second bevel gear 145 is fixedly disposed at an output end of the second motor 144, the second bevel gears 145 are engaged with the two first bevel gears 143, the first bevel gears 143 are fixedly supported by the disposed screw 141, the screw 141 is driven to rotate the screw 141 through the first bevel gears 143, the second bevel gears 144 are fixedly supported by the disposed cleaning platform 4, the disposed, the second bevel gears 145 are driven by the second bevel gears 141 to synchronously drive the second bevel gears 141, the sliding bar 141, the two clamping blocks 13 to reversely rotate, and the sliding bar 13 synchronously, and the sliding bar 141 is driven by the first bevel gears.

Referring to fig. 1-2, the inside of the cleaning table 4 is hollow, a plurality of water through holes 41 are formed in the surface of the cleaning table 4, water outlets 42 are symmetrically formed in the bottom of the cleaning table 4, the water through holes 41 are communicated with the water outlets 42, a nozzle 43 is fixedly arranged on one side of the processing table 1, which is located on the cleaning table 4, the clamped parts are washed by the nozzle 43, the washed water flows to the water outlets 42 through the water through holes 41, and the water is discharged through the water outlets 42.

Referring to fig. 1 and 5, a galvanizing tank 7 is disposed on one side of the cleaning table 4, the galvanizing tank 7 is fixedly supported by the processing table 1, and a galvanizing mechanism 8 is disposed inside the galvanizing tank 7 for galvanizing machine components.

Referring to fig. 5, the galvanizing mechanism 8 includes a galvanizing bath 81 disposed at the bottom of the galvanizing box 7, the galvanizing bath 81 is fixedly supported by the set galvanizing box 7, an electric telescopic rod 82 is fixedly disposed above the galvanizing box 7 and located in the galvanizing bath 81, an output end of the electric telescopic rod 82 is fixedly connected with a connecting plate 83, a net rack 84 is fixedly disposed below the connecting plate 83, the electric telescopic rod 82 is fixedly supported by the set galvanizing box 7, the connecting plate 83 is fixed by the set electric telescopic rod 82, the net rack 84 is fixed by the set connecting plate 83, galvanized parts are placed by the set net rack 84, the net rack 84 is moved up and down by the electric telescopic rod 82, and the parts can enter the galvanizing bath 81 for galvanizing operation.

Referring to fig. 1, an oil sprayer 9 is disposed at one side of a galvanized box 7, and the oil sprayer 9 is fixedly supported by a processing table 1, so that the oil sprayer 9 sprays oil to parts of a machine to be processed.

Referring to fig. 6, a robot 15 is disposed on one side of the processing table 1, the robot 15 is composed of a chassis 151, a first support 152, a second support 153, and a third support 154, the first support 152, the second support 153, and the third support 154 are rotatably connected through a motor, the first support 152 is rotatably connected to the chassis 151, the first support 152 is rotatably supported by the chassis 151, the second support 153 and the third support 154 are rotatably supported by the first support 152, and the second support 153 and the third support 154 are controlled to rotate by the motor, so as to adjust a moving position of the robot.

Referring to fig. 6, in order to adjust the direction of the manipulator, a rotating mechanism 16 is disposed between the first bracket 152 and the chassis 151, the rotating mechanism 16 includes a worm wheel 161 fixedly sleeved on the first bracket 152, the worm wheel 161 is fixedly supported by the first bracket 152 and drives the first bracket 152 to rotate by the worm wheel 161, a support 162 is fixedly disposed on one side of the chassis 151 located on the first bracket 152, a worm 163 is rotatably disposed in the middle of the support 162, the worm 163 is engaged with the worm wheel 161, a third motor 164 is fixedly disposed on one side of the support 162, an output end of the third motor 164 is fixedly connected to the worm 163, the support 162 is fixedly supported by the chassis 151 and rotatably supports the worm 163 by the support 162, and the worm 163 is driven to rotate by the third motor 164, so that the worm 163 drives the worm wheel 161 to rotate, and the direction of the manipulator is adjusted.

The working principle is as follows:

during the use, start third motor 164, drive worm 163 through the output of third motor 164 and rotate, make worm 163 drive worm wheel 161 and rotate, adjust the direction of manipulator through worm wheel 161, and rotate through motor control first support 152, second support 153 and third support 154 for carry out the centre gripping removal to mechanical parts, make mechanical parts move between first shallow 2, second shallow 3, clean bench 4, zinc-plated box 7 and oil sprayer 9, wash in proper order, zinc-plating and oil spout operation.

The second motor 144 is started, the output end of the second motor 144 drives the second helical gear 145 to rotate, the second helical gear 145 drives the two first helical gears 143 to synchronously rotate in the reverse direction, so that the first helical gears 143 drive the two screw rods 141 to synchronously rotate in the reverse direction, the screw rods 141 drive the sliding rod 11 to synchronously slide in the reverse direction in the sliding chute 10, and the sliding rod 11 drives the clamping block 13 to clamp and fix the mechanical part; start first motor 64, drive a cleaning roller 61 through the output of first motor 64 and rotate, make a cleaning roller 61 drive a sprocket 62 and rotate, drive two sprockets 62 through chain 63 and carry out the transmission and connect, make two sprockets 62 drive two cleaning rollers 61 and wash by the mechanical parts of centre gripping, improve the cleaning performance.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims

1. A mechanical part galvanizing line, comprising:

the device comprises a processing table (1), wherein a first trolley (2) and a second trolley (3) are sequentially arranged on one side of the processing table (1);

the cleaning table (4) is arranged above the processing table (1), the two sides of the cleaning table (4) are symmetrically and fixedly provided with support frames (5), and a cleaning mechanism (6) is arranged above the support frames (5);

the galvanizing box body (7) is arranged on one side of the cleaning table (4), and a galvanizing mechanism (8) is arranged inside the galvanizing box body (7);

the oil spraying machine (9) is arranged on one side of the galvanized box body (7), and the mechanical arm (15) is arranged on one side of the processing table (1).

2. The galvanizing line for mechanical parts according to claim 1, wherein: cleaning mechanism (6) rotate including the symmetry and set up in cleaning roller (61) at support frame (5) middle part, one side of cleaning roller (61) is fixed and is provided with sprocket (62), two connect through chain (63) transmission between sprocket (62), one side that sprocket (62) were kept away from in support frame (5) is fixed and is provided with first motor (64), the output and a cleaning roller (61) fixed connection of first motor (64).

3. The mechanical component galvanizing line as claimed in claim 2, wherein: the cleaning table (4) is located at the middle part of two cleaning rollers (61) and is provided with a sliding groove (10), the inside of the sliding groove (10) is provided with a sliding rod (11) in a sliding mode, the top of the sliding rod (11) is fixedly provided with a supporting block (12), the two adjacent ends of the supporting blocks (12) are rotatably provided with clamping blocks (13) and two linkage mechanisms (14) are arranged between the sliding rods (11).

4. The mechanical part galvanizing line as claimed in claim 3, wherein: the linkage mechanism (14) comprises a screw rod (141) arranged inside the sliding chute (10), the screw rod (141) is rotatably connected with the cleaning table (4), the screw rod (141) penetrates through the sliding rod (11) and is in threaded connection with the sliding rod (11), and a built-in groove (142) is formed in the middle of the cleaning table (4);

the middle of the built-in groove (142) is symmetrically provided with first bevel gears (143), the first bevel gears (143) are fixedly connected with adjacent screw rods (141), the cleaning table (4) is positioned inside the built-in groove (142) and is fixedly provided with a second motor (144), the output end of the second motor (144) is fixedly provided with a second bevel gear (145), and the second bevel gear (145) is meshed with the two first bevel gears (143).

5. The mechanical component galvanizing line as claimed in claim 1, wherein: the inside of wash platform (4) is cavity setting, limbers (41) have been seted up on the surface of wash platform (4), just a plurality ofly have been seted up in limbers (41), delivery port (42) have been seted up to the bottom symmetry of wash platform (4), limbers (41) and delivery port (42) communicate each other, one side that processing platform (1) is located wash platform (4) is fixed and is provided with shower nozzle (43).

6. The galvanizing line for mechanical parts according to claim 1, wherein: galvanizing mechanism (8) are including setting up galvanizing bath (81) in galvanizing box (7) bottom, galvanizing box (7) are located galvanizing bath (81) the fixed electric telescopic handle (82) that is provided with in top, the output fixedly connected with connecting plate (83) of electric telescopic handle (82), fixed rack (84) that is provided with in connecting plate (83) below.

7. The mechanical component galvanizing line as claimed in claim 1, wherein: the manipulator (15) is composed of a chassis (151), a first support (152), a second support (153) and a third support (154), the first support (152), the second support (153) and the third support (154) are connected in a rotating mode through a motor, the first support (152) is connected with the chassis (151) in a rotating mode, and a rotating mechanism (16) is arranged between the first support (152) and the chassis (151).

8. The mechanical part galvanizing line as claimed in claim 7, wherein: slewing mechanism (16) are including fixed worm wheel (161) of locating on first support (152), one side that chassis (151) are located first support (152) is fixed to be provided with support (162), the middle part of support (162) is rotated and is provided with worm (163), worm (163) are connected with worm wheel (161) meshing, one side of support (162) is fixed to be provided with third motor (164), the output and worm (163) fixed connection of third motor (164).