CN115505862B

CN115505862B - Zinc plating processing line for mechanical parts

Info

Publication number: CN115505862B
Application number: CN202211241190.7A
Authority: CN
Inventors: 阳新坚
Original assignee: Jiangsu Taixiang Automation Technology Co ltd
Current assignee: Jiangsu Taixiang Automation Technology Co ltd
Priority date: 2022-10-11
Filing date: 2022-10-11
Publication date: 2024-03-08
Anticipated expiration: 2042-10-11
Also published as: CN115505862A

Abstract

The invention discloses a production line for zinc plating of mechanical parts, which belongs to the technical field of mechanical part processing and comprises the following steps: the processing platform, one side of which is provided with a first cart and a second cart in sequence; the cleaning table is arranged above the processing table, supporting frames are symmetrically and fixedly arranged on two sides of the cleaning table, and a cleaning mechanism is arranged above the supporting frames; the cleaning mechanism comprises cleaning rollers symmetrically and rotatably arranged in the middle of the support frame, one side of each cleaning roller is fixedly provided with a chain wheel, and the two chain wheels are connected through a chain in a transmission manner; the zinc plating box body is arranged at one side of the cleaning table, and a zinc plating mechanism is arranged in the zinc plating box body; the oil sprayer is arranged at one side of the zinc plating box body, and a manipulator is arranged at one side of the processing table; the invention can improve the cleaning effect on the mechanical parts, and can automatically galvanize the mechanical parts by the mechanical arm, thereby improving the galvanization efficiency.

Description

Zinc plating processing line for mechanical parts

Technical Field

The invention belongs to the technical field of machining of mechanical parts, and particularly relates to a production line for galvanization machining of mechanical parts.

Background

The machine part, also called machine element, is a non-separable single piece that constitutes the machine and the machine, which is the basic unit of the machine, wherein in order to reduce the probability of rust on the machine part, a galvanization operation is performed on the surface of the machine part.

Publication number CN210711697U discloses a car spare part galvanizing device, belongs to car spare part processing technology field, a car spare part galvanizing device, including the galvanizing box, the interior bottom wall of galvanizing box is provided with the galvanizing bath, tensile hole has been seted up on the top of galvanizing box, tensile post has been pegged graft to tensile hole's inside, tensile post's one end fixedly connected with unable adjustment base, unable adjustment base's bottom fixedly connected with connecting plate. This car spare part galvanizing device, through setting up when carrying out the galvanizing to needs car spare part, open box door and hang car spare part on two-way couple, close the box door, pull out the inside inserted bar of screens hole, tensile post slides downwards, observes through the glass board, to car spare part by the galvanizing bath in the galvanizing bath buries to stop, after a period of time, pulls out car spare part from the galvanizing bath, can accomplish the galvanizing, and process operation is simple convenient.

With reference to the galvanizing device mentioned in the above, the galvanizing operation is performed on the parts, but before galvanizing, the mechanical parts are cleaned, so that the galvanizing effect of the mechanical parts is increased, but the galvanizing device mentioned in the above cannot effectively clean the parts, and the galvanizing effect of the mechanical parts is affected by excessive dust.

Disclosure of Invention

The invention aims to provide a zinc plating processing production line for mechanical parts, which solves the problems in the prior art.

In order to achieve the above purpose, the present invention provides the following technical solutions:

a machine component galvanization process line comprising:

the processing platform is provided with a first cart and a second cart in sequence at one side;

the cleaning table is arranged above the processing table, supporting frames are symmetrically and fixedly arranged on two sides of the cleaning table, and a cleaning mechanism is arranged above the supporting frames;

the galvanizing box body is arranged at one side of the cleaning table, and a galvanizing mechanism is arranged in the galvanizing box body;

the oil sprayer is arranged on one side of the galvanized box body, and a manipulator is arranged on one side of the processing table.

As one preferable mode of the invention, the cleaning mechanism comprises cleaning rollers symmetrically and rotatably arranged in the middle of a supporting frame, a chain wheel is fixedly arranged on one side of each cleaning roller, two chain wheels are connected through chain transmission, a first motor is fixedly arranged on one side, far away from the chain wheel, of the supporting frame, and the output end of the first motor is fixedly connected with one cleaning roller.

As one preferable mode of the invention, the cleaning table is provided with a sliding groove at the middle part of the two cleaning rollers, a sliding rod is arranged in the sliding groove in a sliding way, a supporting block is fixedly arranged at the top of the sliding rod, clamping blocks are rotatably arranged at one ends of the two adjacent supporting blocks, and a linkage mechanism is arranged between the two sliding rods.

As one preferable mode of the invention, the linkage mechanism comprises a screw rod arranged in the chute, the screw rod is rotationally connected with the cleaning table, the screw rod penetrates through the slide rod and is in threaded connection with the slide rod, and a built-in groove is formed in the middle of the cleaning table;

the middle part symmetry in built-in groove is provided with first helical gear, first helical gear and adjacent screw rod fixed connection, the cleaning table is located the inside fixed second motor that is provided with in built-in groove, the output of second motor is fixed to be provided with the second helical gear, second helical gear and two first helical gears meshing are connected.

As one preferable mode of the invention, the cleaning table is arranged in a hollow mode, the surface of the cleaning table is provided with water holes, a plurality of water holes are formed, the bottom of the cleaning table is symmetrically provided with water outlets, the water holes are communicated with the water outlets, and a spray head is fixedly arranged on one side of the processing table, which is positioned on the cleaning table.

As one preferable choice of the invention, the galvanizing mechanism comprises a galvanizing tank arranged at the bottom of a galvanizing box, an electric telescopic rod is fixedly arranged above the galvanizing tank, the output end of the electric telescopic rod is fixedly connected with a connecting plate, and a net rack is fixedly arranged below the connecting plate.

As one preferable mode of the invention, the manipulator is composed of a chassis, a first bracket, a second bracket and a third bracket, wherein the first bracket, the second bracket and the third bracket are connected in a rotating way through a motor, the first bracket is connected with the chassis in a rotating way, and a rotating mechanism is arranged between the first bracket and the chassis.

As one preferable mode of the invention, the rotating mechanism comprises a worm wheel fixedly sleeved on the first bracket, a support is fixedly arranged on one side of the chassis, which is positioned on the first bracket, a worm is rotatably arranged in the middle of the support, the worm is meshed with the worm wheel, a third motor is fixedly arranged on one side of the support, and the output end of the third motor is fixedly connected with the worm.

The invention has the beneficial effects that:

1. according to the invention, the worm is driven to rotate through the output end of the third motor, so that the worm drives the worm wheel to rotate, the direction of the manipulator is regulated through the worm wheel, and the first bracket, the second bracket and the third bracket are controlled to rotate through the motor and are used for clamping and moving mechanical parts, so that the mechanical parts move among the first trolley, the second trolley, the cleaning table, the galvanization box body and the oil spraying machine, and cleaning, galvanization and oil spraying operations are sequentially carried out.

2. According to the invention, the output end of the second motor drives the second bevel gear to rotate, and the second bevel gear drives the two first bevel gears to synchronously and reversely rotate, so that the first bevel gear drives the two screws to synchronously and reversely rotate, the screws drive the slide bar to synchronously and reversely slide in the slide groove, and the slide bar drives the clamping block to clamp and fix mechanical parts; the first motor is started, the output end of the first motor drives one cleaning roller to rotate, one cleaning roller drives one chain wheel to rotate, two chain wheels are driven to be in transmission connection through the chain, the two chain wheels drive the two cleaning rollers to clean clamped mechanical parts, and the cleaning effect is improved.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic view of a cleaning table according to the present invention;

FIG. 3 is an enlarged schematic view of the structure A in FIG. 2 according to the present invention;

FIG. 4 is a schematic view of the internal cross-sectional structure of the cleaning station of the present invention;

FIG. 5 is a schematic view of the structure of the zinc plating tank of the present invention;

fig. 6 is a schematic view of a manipulator structure according to the present invention.

In the figure: 1. a processing table; 2. a first cart; 3. a second cart; 4. a cleaning table; 41. a water through hole; 42. a water outlet; 43. a spray head; 5. a support frame; 6. a cleaning mechanism; 61. a cleaning roller; 62. a sprocket; 63. a chain; 64. a first motor; 7. a zinc plating box body; 8. a galvanization mechanism; 81. a galvanization pool; 82. an electric telescopic rod; 83. a connecting plate; 84. a net rack; 9. an oil spraying machine; 10. a chute; 11. a slide bar; 12. a support block; 13. clamping blocks; 14. a linkage mechanism; 141. a screw; 142. a built-in groove; 143. a first helical gear; 144. a second motor; 145. a second helical gear; 15. a manipulator; 151. a chassis; 152. a first bracket; 153. a second bracket; 154. a third bracket; 16. a rotating mechanism; 161. a worm wheel; 162. a support; 163. a worm; 164. and a third motor.

Detailed Description

In the description of the present invention, it should be noted that the positional or positional relationship indicated by the terms such as "upper", "lower", "inner", "outer", "top/bottom", etc. are based on the positional or positional relationship shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "configured to," "engaged with," "connected to," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.

Examples

Referring to fig. 1-6, a machine part galvanization processing line includes:

the processing bench 1, one side of processing bench 1 has set gradually first shallow 2 and second shallow 3, and the first shallow 2 and the second shallow 3 that are used for treating processing product and finished product through setting up are put separately.

Referring to fig. 1-2, a cleaning table 4 is disposed above a processing table 1, the cleaning table 4 is fixedly supported by the disposed processing table 1, supporting frames 5 are symmetrically and fixedly disposed on two sides of the cleaning table 4, and the supporting frames 5 are fixedly supported by the disposed cleaning table 4.

Referring to fig. 2, in order to clean the surface of the mechanical parts and improve the machining effect, a cleaning mechanism 6 is arranged above the support frame 5, the cleaning mechanism 6 comprises cleaning rollers 61 symmetrically and rotatably arranged in the middle of the support frame 5, the cleaning rollers 61 are rotatably supported by the support frame 5, the mechanical parts are cleaned by the cleaning rollers 61, a chain wheel 62 is fixedly arranged on one side of each cleaning roller 61, the two chain wheels 62 are in transmission connection through a chain 63, a first motor 64 is fixedly arranged on one side, far away from the chain wheel 62, of the support frame 5, the output end of each first motor 64 is fixedly connected with one cleaning roller 61, the chain wheel 62 is fixedly supported by the cleaning rollers 61, the two chain wheels 62 are in transmission connection through a chain 63, the first motor 64 is fixedly supported by the support frame 5, one cleaning roller 61 is driven to rotate by the first motor 64, and the one cleaning roller 61 is driven to rotate by the first motor 64.

Referring to fig. 2-4, in order to enable the cleaning rollers 61 to clean mechanical parts, the cleaning table 4 is provided with a sliding chute 10 in the middle of the two cleaning rollers 61, a sliding rod 11 is slidably disposed in the sliding chute 10, a supporting block 12 is fixedly disposed at the top of the sliding rod 11, a clamping block 13 is rotatably disposed at one end of the two supporting blocks 12 adjacent to each other, the sliding rod 11 is slidably limited through the disposed sliding chute 10, the supporting block 12 is fixedly supported through the disposed sliding rod 11, the supporting block 12 rotatably supports the clamping block 13, the mechanical parts are fixedly clamped through the disposed clamping block 13, and the mechanical parts can be rotated under the clamping of the clamping block 13, so that the cleaning rollers 61 clean the mechanical parts.

Referring to fig. 3, in order to make two clamping blocks 13 clamp and fix mechanical parts, a linkage mechanism 14 is disposed between two slide bars 11, the linkage mechanism 14 includes a screw rod 141 disposed in the chute 10, the screw rod 141 is rotationally connected with the cleaning table 4, the screw rod 141 penetrates through the slide bar 11 and is in threaded connection with the slide bars 11, a built-in groove 142 is formed in the middle of the cleaning table 4, the screw rod 141 is rotationally supported by the cleaning table 4, and the slide bars 11 can be driven to slide in the chute 10 through the rotation of the set screw rod 141, a first helical gear 143 is symmetrically disposed in the middle of the built-in groove 142, the first helical gear 143 is fixedly connected with the adjacent screw rod 141, a second motor 144 is fixedly disposed in the built-in groove 142, the output end of the second motor 144 is fixedly provided with a second helical gear 145, the second helical gear 145 is in meshed connection with the two first helical gears 143, the first helical gear 141 is fixedly supported by the set screw rod 141, the first helical gear 141 is driven to rotate by the first helical gear 143, the second helical gear 141 is fixedly supported by the set cleaning table 4, the second helical gear 144 can be driven to slide in the position inside the chute 10 by the set helical gear 141, the two helical gears are reversely rotated by the set helical gears, the second helical gear 141 are driven to rotate synchronously, and the two helical gears 11 are driven to rotate synchronously, and the two 13 are driven synchronously, and the two 13 are synchronously rotated, and the two 13 are synchronously driven to rotate, and the two 13 are synchronously.

Referring to fig. 1-2, the cleaning table 4 is hollow, water holes 41 are formed in the surface of the cleaning table 4, a plurality of water outlets 42 are symmetrically formed in the bottom of the cleaning table 4, the water holes 41 are communicated with the water outlets 42, a spray head 43 is fixedly arranged on one side of the processing table 1, which is located on the cleaning table 4, the clamped parts are washed through the spray head 43, and the washed water flows to the water outlets 42 through the water holes 41, and is discharged through the water outlets 42.

Referring to fig. 1 and 5, a galvanizing box 7 is disposed at one side of the cleaning table 4, the galvanizing box 7 is fixedly supported by the disposed processing table 1, and a galvanizing mechanism 8 is disposed in the galvanizing box 7 for galvanizing mechanical components.

Please refer to fig. 5, wherein the galvanizing mechanism 8 includes a galvanizing bath 81 disposed at the bottom of the galvanizing box 7, the galvanizing bath 81 is fixedly supported by the galvanizing box 7, an electric telescopic rod 82 is fixedly disposed above the galvanizing bath 81, an output end of the electric telescopic rod 82 is fixedly connected with a connecting plate 83, a grid 84 is fixedly disposed below the connecting plate 83, the electric telescopic rod 82 is fixedly supported by the galvanizing box 7, the connecting plate 83 is fixed by the electric telescopic rod 82, the grid 84 is fixed by the connecting plate 83, the galvanized part is placed by the grid 84, and the grid 84 moves up and down by the electric telescopic rod 82, so that the part can enter the galvanizing bath 81 for galvanizing operation.

Referring to fig. 1, an oil sprayer 9 is disposed at one side of a zinc plating box 7, and the oil sprayer 9 is fixedly supported by a processing table 1, so that the oil sprayer 9 performs oil spraying operation on mechanical parts to be processed.

Referring to fig. 6, a manipulator 15 is disposed on one side of the processing table 1, the manipulator 15 is composed of a chassis 151, a first support 152, a second support 153 and a third support 154, the first support 152, the second support 153 and the third support 154 are rotatably connected through a motor, the first support 152 is rotatably connected with the chassis 151, the first support 152 is rotatably supported through the set chassis 151, the second support 153 and the third support 154 are rotatably supported through the set first support 152, and the second support 153 and the third support 154 are controlled to rotate through the set motor, so that the moving position of the manipulator is adjusted.

Referring to fig. 6, in order to adjust the direction of the manipulator, a rotation mechanism 16 is disposed between the first bracket 152 and the chassis 151, the rotation mechanism 16 includes a worm wheel 161 fixedly sleeved on the first bracket 152, the worm wheel 161 is fixedly supported by the first bracket 152, the first bracket 152 is driven to rotate by the first bracket 152, a support 162 is fixedly disposed on one side of the chassis 151, a worm 163 is rotatably disposed in the middle of the support 162, the worm 163 is engaged with the worm wheel 161, a third motor 164 is fixedly disposed on one side of the support 162, an output end of the third motor 164 is fixedly connected with the worm 163, the support 162 is fixedly supported by the chassis 151, the worm 163 is rotatably supported by the support 162, the worm 163 is driven to rotate by the third motor 164, the worm 163 is driven to rotate by the worm 161, and the direction of the manipulator is adjusted.

Working principle:

when the novel zinc plating machine is used, the third motor 164 is started, the worm 163 is driven to rotate through the output end of the third motor 164, the worm 163 drives the worm wheel 161 to rotate, the direction of the manipulator is regulated through the worm wheel 161, the first support 152, the second support 153 and the third support 154 are controlled by the motors to rotate, and the novel zinc plating machine is used for clamping and moving mechanical parts, so that the mechanical parts move among the first trolley 2, the second trolley 3, the cleaning table 4, the zinc plating box 7 and the oil spraying machine 9, and cleaning, zinc plating and oil spraying operations are sequentially carried out.

Starting a second motor 144, driving a second bevel gear 145 to rotate through the output end of the second motor 144, driving two first bevel gears 143 to synchronously and reversely rotate through the second bevel gear 145, enabling the first bevel gears 143 to drive two screw rods 141 to synchronously and reversely rotate, enabling the screw rods 141 to drive a slide rod 11 to synchronously and reversely slide in the chute 10, and enabling the slide rod 11 to drive a clamping block 13 to clamp and fix mechanical parts; the first motor 64 is started, one cleaning roller 61 is driven to rotate through the output end of the first motor 64, one cleaning roller 61 drives one chain wheel 62 to rotate, two chain wheels 62 are driven to be in transmission connection through the chain 63, the two chain wheels 62 drive the two cleaning rollers 61 to clean clamped mechanical parts, and the cleaning effect is improved.

Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present invention.

Claims

1. A machine part galvanization processing line, comprising: a first cart (2) and a second cart (3) are sequentially arranged on one side of the processing table (1); the cleaning table (4) is arranged above the processing table (1), supporting frames (5) are symmetrically and fixedly arranged on two sides of the cleaning table (4), and a cleaning mechanism (6) is arranged above the supporting frames (5); a zinc plating box body (7) which is arranged at one side of the cleaning table (4), wherein a zinc plating mechanism (8) is arranged in the zinc plating box body (7); the oil sprayer (9) is arranged on one side of the galvanization box body (7), one side of the processing table (1) is provided with a manipulator (15), the cleaning mechanism (6) comprises cleaning rollers (61) symmetrically arranged in the middle of the supporting frame (5) in a rotating mode, one side of each cleaning roller (61) is fixedly provided with a chain wheel (62), two chain wheels (62) are connected through a chain (63) in a transmission mode, one side, far away from each chain wheel (62), of each supporting frame (5) is fixedly provided with a first motor (64), the output end of each first motor (64) is fixedly connected with one cleaning roller (61), the cleaning table (4) is located in the middle of each cleaning roller (61) and provided with a sliding groove (10), sliding rods (11) are arranged in the sliding grooves (10) in a sliding mode, support blocks (12) are fixedly arranged at the top of each sliding rod (11), one ends, adjacent to each support block (12) are rotatably provided with clamping blocks (13), a mechanism (14) is arranged between each two support blocks (11), the linkage mechanism (14) comprises a linkage (10) and is connected with the sliding rods (141) in a threaded mode, the sliding rods (141) are connected with the sliding rods (141), a built-in groove (142) is formed in the middle of the cleaning table (4); the middle part symmetry of built-in groove (142) is provided with first helical gear (143), first helical gear (143) and adjacent screw rod (141) fixed connection, wash platform (4) are located the inside fixed second motor (144) that is provided with of built-in groove (142), the output of second motor (144) is fixedly provided with second helical gear (145), second helical gear (145) are connected with two first helical gear (143) meshing, the inside of wash platform (4) is the cavity setting, water hole (41) have been seted up on the surface of wash platform (4), just water hole (41) have been seted up a plurality of, delivery port (42) have been seted up to the bottom symmetry of wash platform (4), water hole (41) and delivery port (42) intercommunication each other, one side that processing platform (1) are located wash platform (4) is fixedly provided with shower nozzle (43), zinc plating mechanism (8) are including being provided with zinc bath (81) in zinc plating box (7) bottom, zinc box (7) are located electric motor-driven side (82), flexible connection board (82) are provided with flexible connection board (82), flexible connection board (82) are provided with by fixed flexible connection board (82), flexible connection board (82) is provided with flexible connection (82), flexible connection board (83) First support (152), second support (153) and third support (154) are constituteed, be connected through the motor rotation between first support (152), second support (153) and the third support (154), first support (152) are connected with chassis (151) rotation, just be provided with slewing mechanism (16) between first support (152) and chassis (151), slewing mechanism (16) are including fixed cover worm wheel (161) of locating on first support (152), chassis (151) are located one side of first support (152) fixedly and are provided with support (162), the middle part rotation of support (162) is provided with worm (163), worm (163) are connected with worm wheel (161) meshing, one side of support (162) is fixedly provided with third motor (164), the output and worm (163) fixed connection of third motor (164).