CN115466920B - Single hole battery heat dissipation aluminum pipe electric arc galvanizing device - Google Patents
Single hole battery heat dissipation aluminum pipe electric arc galvanizing device Download PDFInfo
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- CN115466920B CN115466920B CN202211161747.6A CN202211161747A CN115466920B CN 115466920 B CN115466920 B CN 115466920B CN 202211161747 A CN202211161747 A CN 202211161747A CN 115466920 B CN115466920 B CN 115466920B
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- zinc
- seat
- fan
- box body
- galvanizing
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- 238000005246 galvanizing Methods 0.000 title claims abstract description 36
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 21
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 21
- 230000017525 heat dissipation Effects 0.000 title claims abstract description 14
- 238000010891 electric arc Methods 0.000 title claims abstract description 12
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 106
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 104
- 239000011701 zinc Substances 0.000 claims abstract description 104
- 230000007246 mechanism Effects 0.000 claims abstract description 84
- 238000005507 spraying Methods 0.000 claims abstract description 59
- 238000002844 melting Methods 0.000 claims abstract description 39
- 230000008018 melting Effects 0.000 claims abstract description 37
- 238000009423 ventilation Methods 0.000 claims abstract description 28
- 239000007921 spray Substances 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 10
- 238000007747 plating Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 8
- 238000001914 filtration Methods 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 3
- 230000002457 bidirectional effect Effects 0.000 claims description 2
- 230000036541 health Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000746 purification Methods 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 108010013296 Sericins Proteins 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/131—Wire arc spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
- C23C4/08—Metallic material containing only metal elements
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/14—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying for coating elongate material
- C23C4/16—Wires; Tubes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating By Spraying Or Casting (AREA)
- Coating With Molten Metal (AREA)
Abstract
The invention discloses an electric arc galvanizing device for a single-hole battery heat dissipation aluminum pipe, wherein a movable frame is arranged in a galvanizing box mechanism, a plurality of sections of telescopic rods are symmetrically arranged at four corners of the movable frame, zinc spraying mechanisms are arranged at telescopic ends of the plurality of sections of telescopic rods, zinc spraying seats are arranged at the telescopic ends of the plurality of sections of telescopic rods, fan-shaped atomizing nozzles are arranged at the lower ends of the zinc spraying seats, a ventilation cavity is arranged in the zinc spraying seats, and zinc melting mechanisms are arranged in the outer side walls of the ventilation cavity; according to the invention, the fan-shaped open type atomizing nozzle is designed to enable the high-pressure gas doped molten zinc to be sprayed out in a fan shape after being atomized efficiently, so that the uniformity of galvanizing and the single galvanizing area are greatly increased, the galvanizing production efficiency is increased by matching with a plurality of groups of adjustable zinc spraying seats, meanwhile, the harmful gas generated by atomized galvanizing is absorbed and purified through the arrangement of a protection and purification mechanism of a galvanizing box mechanism, and the problem that staff is inhaled due to open type atomizing zinc spraying of traditional equipment and the physical health of staff is influenced is avoided.
Description
Technical Field
The invention relates to the technical field of electric arc galvanizing of heat dissipation aluminum pipes, in particular to an electric arc galvanizing device of a single-hole battery heat dissipation aluminum pipe.
Background
In the production of the single-hole battery heat-dissipation aluminum pipe, the single-hole battery heat-dissipation aluminum pipe is also required to be galvanized, and the traditional method is to carry out the galvanizing processing through a hot dip galvanizing process, and the galvanizing process needs long-time soaking and takes a long time;
the existing hot zinc spraying technology adopts combustion flame, arc plasma arc and the like as heat sources, heats the sprayed metal zinc to a plastic state and a molten state, and simultaneously causes the metal zinc to be atomized particle beams to impact the surface of the pretreated collective body under the acceleration action of high-speed airflow, and then is chilled and continuously laminated to form a coating process. The process is generally used for the surface treatment technology of the aluminum flat tube, mainly comprises the steps of blowing the fused zinc wires to the surface of the aluminum flat tube through compressed air after the zinc wires are fused through electric arc spraying in thermal spraying, and is short in process time consumption;
the traditional arc galvanizing equipment uses an arc spraying gun, zinc wires are melted by voltage and current and then are sprayed to be galvanized, the current arc spraying gun nozzle is a straight-through point nozzle, repeated spraying is needed when zinc is sprayed to be galvanized, the efficiency is low, the uniformity is difficult to control, meanwhile, most of the current arc spraying galvanizing equipment is fully open, and harmful atomized gas generated during zinc spraying can be inhaled by staff to influence the health of staff, so that the invention provides a single-hole battery heat dissipation aluminum pipe arc galvanizing device to solve the problems in the prior art.
Disclosure of Invention
Aiming at the problems, the invention aims to provide the single-hole battery heat dissipation aluminum pipe electric arc galvanizing device, which is characterized in that a fan-shaped open type atomizing nozzle is designed to enable high-pressure gas doped molten zinc to be sprayed out in a fan shape after being atomized efficiently, so that the galvanizing uniformity and the single galvanizing area are greatly increased, the galvanizing production efficiency is increased by matching with a plurality of groups of adjustable zinc spraying seats, meanwhile, the harmful gas generated by atomizing zinc is absorbed and purified through the protection of a zinc plating box mechanism and the arrangement of a purifying mechanism, and the problem that staff is sucked due to the open type atomizing zinc spraying of traditional equipment and the health of staff is influenced is avoided.
In order to achieve the purpose of the invention, the invention is realized by the following technical scheme: the utility model provides a single hole battery heat dissipation aluminum pipe electric arc galvanizing device, includes zinc-plating box mechanism, removes frame, multistage telescopic link and zinc-spraying mechanism, the top removes in the zinc-plating box mechanism and is equipped with the removal frame, it is equipped with multistage telescopic link to remove frame four corners department symmetry, multistage telescopic link slope is the flexible setting of center in the removal frame, fixes on removing the frame, multistage telescopic link flexible end is equipped with zinc-spraying mechanism, zinc-spraying mechanism includes zinc-spraying seat, fan-shaped atomizing spout, ventilation chamber and zinc-melting mechanism, multistage telescopic link flexible end is equipped with zinc-spraying seat, and zinc-spraying seat medial surface is equipped with the connecting block, and multistage telescopic link flexible end and connecting block fixed connection and zinc-spraying seat stretch out a side removal through the connecting block and dodge zinc-spraying seat upper square pipe way, zinc-spraying seat lower extreme is equipped with fan-shaped atomizing spout, and fan-shaped atomizing spout inlays to be established at zinc-spraying seat below inner opening, be equipped with the ventilation chamber in the zinc-melting mechanism that ventilates in the chamber lateral wall.
The further improvement is that: the zinc melting mechanism comprises a zinc melting channel, zinc melting spray heads, arc electrodes, a pressurizing pipe and a wire feeding mechanism, wherein the zinc melting channel is embedded in the outer side walls of the two sides of the ventilation cavity in parallel, the zinc melting spray heads are symmetrically arranged on the inclined planes of the two sides in the fan-shaped atomizing spray nozzle and are communicated with the zinc melting channel, the axis of the zinc melting spray heads is perpendicular to the inclined planes of the fan-shaped atomizing spray heads, the arc electrodes are embedded in the zinc melting channel, the pressurizing pipe is communicated with the outer side of the zinc melting channel at the rear side of the arc electrodes, and the wire feeding mechanism is arranged at the rear side of the zinc melting channel.
The further improvement is that: wire feeding mechanism includes the end cover, send the filament rubber roll and driving motor, melt zinc channel rear end fixed be equipped with the end cover, be equipped with the zinc silk through hole on the end cover, be equipped with on the zinc spraying seat in the end cover outside and send the filament rubber roll, send the filament rubber roll symmetry to be equipped with two sets of and a set of send filament rubber roll one end to pass through driving motor drive, two sets of filament rubber rolls rotate the setting through two sets of side riser, driving motor sets up in the outside output of side riser and send the filament rubber roll to be connected the transmission, be equipped with electric control valve intercommunication outside air pressure source on the pressurization pipe, send filament rubber roll to connect outside zinc silk roll.
The further improvement is that: the fan-shaped atomizing nozzle is communicated with the ventilation cavity, the communication opening of the fan-shaped atomizing nozzle and the ventilation cavity is smaller than the ventilation cavity, the inner side face of the fan-shaped atomizing nozzle is parallel to the inner inclined face of the fan-shaped atomizing nozzle, the included angle between the inner fan-shaped inclined face and the axis of the zinc spraying seat is 30-75 degrees, the rear end of the ventilation cavity is provided with an air receiving pipe, the air receiving pipe is communicated with the ventilation cavity, and the air receiving pipe is connected with an external high-pressure air source and is connected with an external air source through a telescopic hose.
The further improvement is that: the galvanized box mechanism comprises a main box body, a feeding and discharging hole, a moving mechanism, a rotating clamping mechanism and a purifying mechanism, wherein the feeding and discharging hole is formed in two sides of the main box body, the feeding and discharging hole is overlapped with the axis of the moving frame at equal height, the upper part in the main box body is connected with the moving frame through the moving mechanism, the rotating clamping mechanism is arranged at the lower part in the main box body, and the purifying mechanism is arranged at the bottom end of the main box body.
The further improvement is that: the movable mechanism comprises a movable groove, a threaded rod, a movable connecting plate seat and a driving motor, wherein the movable groove is formed in the inner top end of the main box body, the movable connecting plate seat is arranged in the movable groove through the threaded rod and is in T-shaped sliding connection with the movable groove and in threaded connection with the threaded rod, the threaded rod penetrates through the movable connecting plate seat and is positioned in the movable groove, the driving motor is arranged above the outer side of the main box body, the output end of the driving motor is connected with the threaded rod for transmission, and the movable connecting plate seat is fixedly connected with the upper end of the movable frame.
The further improvement is that: the rotary clamping mechanism comprises an inner bottom plate, guide grooves, two-way screws, moving seats, lifting rods, lifting seats, rotating motors and rotating clamping plates, wherein the inner bottom plate is fixedly arranged below the main box body, the guide grooves are formed in the inner bottom plate, the guide grooves face the direction of the guide grooves is the same as the axis direction of the feeding and discharging holes, the moving seats are symmetrically arranged in the guide grooves through the two-way screws, the moving seats are symmetrically arranged on two groups of two sides which are positioned on the two-way screws and are in different screw directions, the two groups of moving seats are in sliding guide adaptation with the guide grooves and are in threaded connection with the two-way screws, the lifting rods are arranged on the moving seats, lifting seats are arranged on the lifting rods, the guide rods are further arranged between the two sides of the lifting seats and the moving seats, the rotating clamping plates are arranged on opposite sides of the lifting seats through the rotating motors, the rotating motors are embedded between the lifting seats and the rotating clamping plates, the other side of the lifting seats are rotatably connected with the lifting seats through bearings, and the two groups of lifting seats synchronously lift.
The further improvement is that: the utility model discloses a purifying device, including main box, inner bottom plate, purifying mechanism, main box outside below is equipped with the clamp motor, clamp motor output and bi-directional screw connection drive, evenly distributed has the through-hole on the inner bottom plate, and through-hole evenly distributed has the multiunit, purifying mechanism includes connecting pipe and filtration purifier, main box below is equipped with the connecting pipe, connecting pipe intercommunication inner bottom plate below space, the connecting pipe below is connected with filtration purifier.
The further improvement is that: the front side of the main box body is provided with an opening inside, the upper side and the lower side in the opening are provided with door moving grooves, rollers are arranged in the door moving grooves, and the door moving grooves are internally provided with double-opening doors which are made of transparent acrylic materials.
The beneficial effects of the invention are as follows: according to the invention, the fan-shaped open type atomizing nozzle is designed to enable the high-pressure gas doped molten zinc to be sprayed out in a fan shape after being atomized efficiently, so that the uniformity of galvanizing and the single galvanizing area are greatly increased, the zinc plating production efficiency is increased by matching with the plurality of groups of adjustable zinc spraying seats, the defect that the columnar atomizing zinc spraying of the traditional equipment needs a plurality of times is effectively overcome, meanwhile, the harmful gas generated by atomizing zinc plating is absorbed and purified through the arrangement of the protection and purification mechanism of the zinc plating box mechanism, the problems that staff is inhaled and the physical health of staff is influenced due to the open type atomizing zinc spraying of the traditional equipment are avoided, the effect is obvious, and the popularization is worth.
Drawings
Fig. 1 is a side sectional view of a movable frame according to embodiment 1 of the present invention.
Fig. 2 is a front sectional view of the main casing of embodiment 1 of the present invention.
Fig. 3 is a side sectional view of the main casing of embodiment 1 of the present invention.
FIG. 4 is a cross-sectional view of a zinc spraying base according to example 1 of the present invention.
Fig. 5 is a front view of the mobile frame according to embodiment 1 of the present invention.
Fig. 6 is a sectional view of the elevating seat according to embodiment 1 of the present invention.
Fig. 7 is a side sectional view of a movable frame according to embodiment 2 of the present invention.
Wherein: 1. a moving frame; 2. a multi-section telescopic rod; 3. a zinc spraying seat; 4. a fan-shaped atomizing nozzle; 5. a ventilation chamber; 6. a zinc melting channel; 7. a zinc melting spray head; 8. an arc electrode; 9. a pressurizing tube; 10. sealing the end cover; 11. a sericin feeding roller; 12. a drive motor; 13. an electric control valve; 14. a gas receiving pipe; 15. a main case; 16. a material inlet and a material outlet; 17. a moving groove; 18. a threaded rod; 19. moving the connecting plate seat; 20. a driving motor; 21. an inner bottom plate; 22. a guide groove; 23. a bidirectional screw; 24. a movable seat; 25. a lifting rod; 26. a lifting seat; 27. a rotating motor; 28. rotating the clamping plate; 29. clamping the motor; 30. a through hole; 31. a connecting pipe; 32. a filtering purifier; 33. an opening; 34. a door moving slot; 35. a double-opening sliding door.
Detailed Description
The present invention will be further described in detail with reference to the following examples, which are only for the purpose of illustrating the invention and are not to be construed as limiting the scope of the invention.
Example 1
According to the embodiment, as shown in fig. 1-6, the electric arc galvanizing device for the single-hole battery heat dissipation aluminum pipe comprises a galvanizing box mechanism, a movable frame 1, a multi-section telescopic rod 2 and a zinc spraying mechanism, wherein the movable frame 1 is arranged at the top end in the galvanizing box mechanism in a movable manner, the multi-section telescopic rod 2 is symmetrically arranged at four corners of the movable frame 1, the multi-section telescopic rod is inclined at 45 degrees to the inner center of the movable frame in a telescopic manner, the multi-section telescopic rod 2 is fixed on the movable frame, the telescopic end of the multi-section telescopic rod 2 is provided with a zinc spraying mechanism, the zinc spraying mechanism comprises a zinc spraying seat 3, a fan-shaped atomizing nozzle 4, a ventilation cavity 5 and a zinc melting mechanism, the telescopic end of the multi-section telescopic rod 2 is provided with a zinc spraying seat 3, the inner side surface of the zinc spraying seat is provided with a connecting block, the telescopic end of the multi-section telescopic rod is fixedly connected with the connecting block, the zinc spraying seat extends out of one side surface of the movable frame through the connecting block to move away from the upper side of the zinc spraying seat, the fan-shaped atomizing nozzle 4 is arranged at the lower end of the fan-shaped atomizing nozzle, the inner opening below the zinc spraying seat 3 is internally provided with a ventilation cavity 5, and the outer side wall of the ventilation cavity 5 is internally provided with the zinc melting mechanism.
The zinc melting mechanism comprises a zinc melting channel 6, zinc melting spray heads 7, arc electrodes 8, a pressurizing pipe 9 and a wire feeding mechanism, wherein the zinc melting channel 6 is embedded in the outer side walls of the two sides of the ventilation cavity 5 in parallel with the outer side walls, the zinc melting spray heads 7 are symmetrically arranged on inclined planes of the two sides in the fan-shaped atomizing spray nozzle 4, the zinc melting spray heads are communicated with the zinc melting channel, the axes of the zinc melting spray heads are vertically arranged on the inclined planes of the fan-shaped atomizing spray heads, the arc electrodes 8 are embedded in the zinc melting channel 6, the pressurizing pipe 9 is communicated with the outer side of the zinc melting channel 6 at the rear side of the arc electrodes 8, and the wire feeding mechanism is arranged at the rear side of the zinc melting channel 6.
The wire feeding mechanism comprises a sealing end cover 10, wire feeding rubber rollers 11 and a driving motor 12, the rear end of a zinc melting channel 6 is fixedly provided with the sealing end cover 10, zinc wire through holes are formed in the sealing end cover, wire feeding rubber rollers 11 are arranged on a zinc spraying seat 3 on the outer side of the sealing end cover 10, two groups of wire feeding rubber rollers 11 are symmetrically arranged, one end of each group of wire feeding rubber rollers 11 is driven by the driving motor 12, the two groups of wire feeding rubber rollers are rotatably arranged through two groups of side vertical plates, the driving motor is arranged at the outer side output end of each side vertical plate and is connected with the wire feeding rubber rollers for transmission, an electric control valve 13 is arranged on a pressurizing pipe 9 to be communicated with an external air pressure source, and the wire feeding rubber rollers 11 are connected with external zinc wire winding rollers.
The fan-shaped atomizing nozzle 4 is communicated with the ventilation cavity 5, the communication port between the fan-shaped atomizing nozzle 4 and the ventilation cavity 5 is smaller than the ventilation cavity, the inner side surface of the fan-shaped atomizing nozzle 4 is parallel to the inner inclined surface of the fan-shaped atomizing nozzle 4, the included angle between the inner fan-shaped inclined edge and the axis of the zinc spraying seat is 30-75 degrees, the rear end of the ventilation cavity 5 is provided with an air receiving pipe 14, the air receiving pipe is communicated with the ventilation cavity, the air receiving pipe 14 is connected with an external high-pressure air source, and the air receiving pipe and the pressurizing pipe are both telescopic hoses and connected with an external air source.
The galvanized box mechanism comprises a main box body 15, a feeding and discharging hole 16, a moving mechanism, a rotary clamping mechanism and a purifying mechanism, wherein the feeding and discharging hole 16 is formed in two sides of the main box body 15, the feeding and discharging hole is overlapped with the axis of the moving frame at equal height, the upper part in the main box body 15 is connected with the moving frame 1 through the moving mechanism, the rotary clamping mechanism is arranged below the inside of the main box body 15, and the purifying mechanism is arranged at the bottom end of the main box body 15.
The moving mechanism comprises a moving groove 17, a threaded rod 18, a moving connecting plate seat 19 and a driving motor 20, wherein the top end in the main box body 15 is provided with the moving groove 17, the moving groove 17 is internally provided with the moving connecting plate seat 19 through the threaded rod 18, the moving connecting plate seat is in T-shaped sliding connection with the moving groove and is in threaded connection with the threaded rod, the threaded rod penetrates through the part of the moving connecting plate seat in the moving groove, the driving motor 20 is arranged above the outer side of the main box body 15, the output end of the driving motor is connected with the threaded rod for transmission, and the moving connecting plate seat 19 is fixedly connected with the upper end of the moving frame 1.
The rotary clamping mechanism comprises an inner bottom plate 21, guide grooves 22, two-way screws 23, a movable seat 24, lifting rods 25, lifting seats 26, a rotary motor 27 and a rotary clamping plate 28, wherein the inner bottom plate 21 is fixedly arranged below the inner side of the main box body 15, the guide grooves 22 are arranged on the inner bottom plate 21, the guide grooves face in the same direction as the axis direction of the feeding and discharging holes, the movable seat 24 is symmetrically arranged in the guide grooves 22 through the two-way screws 23, two groups of movable seats are symmetrically arranged on two sides of the two-way screws and are positioned on two different screw directions, the two groups of movable seats are in sliding guide fit with the guide grooves, the lower parts of the movable seats are in threaded connection with the two-way screws, the lifting rods 25 are arranged on the movable seat 24, the lifting seats 26 are arranged on the lifting rods 25, the rotary clamping plate 28 is arranged on the opposite sides of the lifting seats, the rotary motor is embedded between the lifting seats and the rotary clamping plate, and the other side rotary clamping plate is driven and is in rotary connection with the lifting seats through bearings, and the two groups of lifting seats are synchronously lifted.
The main tank body 15 outside below is equipped with the clamp motor 29, and clamp motor 29 output is connected with two-way screw 23 and is driven, and evenly distributed has through-hole 30 on the inner bottom plate 21, and through-hole evenly distributed has the multiunit, and purifying mechanism includes connecting pipe 31 and filtration purifier 32, and main tank body 15 below is equipped with connecting pipe 31, connecting pipe intercommunication inner bottom plate below space, and the connecting pipe 31 below is connected with filtration purifier 32.
The front side of the main box body 15 is provided with an opening 33 inside, a sliding door groove 34 is arranged on the upper side and the lower side in the opening 33, rollers are arranged in the sliding door groove, a double-opening sliding door 35 is arranged in the sliding door groove 34, and the double-opening sliding door is made of transparent acrylic material.
Example 2
The embodiment provides a movable frame structure of a single-hole battery heat dissipation aluminum pipe electric arc galvanizing device, which comprises a fixed upper frame 36, a rotating mechanism, a rotating connecting plate 37, a connecting mechanism and a detachable lower frame 38, wherein the fixed upper frame 36 is fixedly connected below a movable connecting plate seat 19, the rotating connecting plate 37 is symmetrically arranged on two sides of the fixed upper frame 36 through the rotating mechanism, the rotating connecting plate is arranged in a right-angle shape, a zinc spraying mechanism is arranged on the rotating connecting plate 37 through a plurality of sections of telescopic rods 2, the plurality of sections of telescopic rods and the zinc spraying mechanism are arranged on an angle bisector of the right-angle rotating connecting plate, the detachable frame 38 is arranged below the rotating connecting plate 37 through the connecting mechanism, the detachable frame is spliced with the rotating connecting plate and the fixed upper frame into a right frame, and the zinc spraying mechanism is also arranged at an edge corner below the detachable lower frame 38 through the plurality of sections of telescopic rods 2 and is also arranged on the right-angle bisector.
The rotating mechanism comprises a rotating connecting groove 39, a rotating connecting shaft 40 and a locking bolt 41, wherein the rotating connecting groove 39 is symmetrically arranged on two sides of the fixed upper frame 36, the rotating connecting shaft 40 is arranged in the rotating connecting groove 39 and is in rotating connection with the rotating connecting plate 37, one end of the rotating connecting plate is provided with a shaft hole, the rotating connecting shaft penetrates through the shaft hole and the rotating connecting groove to enable the rotating connecting plate to be in rotating connection with the fixed upper frame, one end of the rotating connecting shaft 40 extends out of the rotating connecting groove 39 and is provided with the locking bolt 41, one end of the rotating connecting shaft is provided with a thread and a locking bolt thread, the other end of the rotating connecting shaft is provided with a limiting end cap, a fastening effect is achieved, and wedge-shaped engaging teeth can be further arranged between the inner side face of the rotating connecting groove and the outer side face of the rotating connecting plate.
The connecting mechanism comprises a slot 42, a plug-in post 43, a fastening screw hole 44 and a fastening bolt 45, wherein a square slot 42 is arranged below the rotary connecting plate 37, the plug-in post 43 is arranged at the upper end of the detachable frame 38, the plug-in post is also square and is matched with the square slot, the fastening screw hole 44 is penetrated and arranged at the outer sides of the plug-in post 43 and the slot 42, the fastening bolt 45 is penetrated and arranged in the fastening screw hole 44, internal threads are arranged in the fastening screw hole 44, and the fastening bolt 45 is matched with the internal threads.
When the single-hole battery heat dissipation aluminum pipe electric arc galvanizing device is used, when continuous aluminum pipe galvanizing is produced, the zinc spraying mechanism is fixed to continuously spray zinc to produce after the aluminum pipe passes through the feed inlet and the feed outlet, when one section or a shaping coil pipe needs to be galvanized, the rotating turnover surface is clamped by the rotating clamping mechanism, and zinc spraying and galvanizing are carried out through the zinc spraying mechanism in the movable frame in the embodiment 1 or zinc spraying and galvanizing processing are carried out through the zinc spraying mechanism on the adjustable rotating connecting plate in the embodiment 2.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. An electric arc galvanizing device for a single-hole battery heat dissipation aluminum pipe is characterized in that: the zinc plating device comprises a zinc plating box mechanism, a movable frame (1), a multi-section telescopic rod (2) and a zinc spraying mechanism, wherein the movable frame (1) is arranged in the zinc plating box mechanism, the multi-section telescopic rod (2) is symmetrically arranged at four corners of the movable frame (1), the telescopic ends of the multi-section telescopic rod (2) are provided with the zinc spraying mechanism, the zinc spraying mechanism comprises a zinc spraying seat (3), a fan-shaped atomizing nozzle (4), a ventilation cavity (5) and a zinc melting mechanism, the telescopic ends of the multi-section telescopic rod (2) are provided with the zinc spraying seat (3), the lower end of the zinc spraying seat (3) is provided with the fan-shaped atomizing nozzle (4), the ventilation cavity (5) is arranged in the outer side wall of the ventilation cavity (5), the zinc plating box mechanism comprises a main box body (15), a feeding and discharging hole (16), a moving mechanism, a rotary clamping mechanism and a purifying mechanism, wherein the two sides of the main box body (15) are provided with the feeding and discharging hole (16), the upper part in the main box body (15) is connected with the movable frame (1), the main box body (15) is provided with the rotary clamping mechanism, and the lower part of the main box body (15) is provided with the rotary clamping mechanism;
the zinc melting mechanism comprises a zinc melting channel (6), zinc melting spray nozzles (7), arc electrodes (8), a pressurizing pipe (9) and a wire feeding mechanism, wherein the zinc melting channel (6) is arranged in the outer side walls of two sides of the ventilation cavity (5), the zinc melting spray nozzles (7) are symmetrically arranged on the inner sides of the fan-shaped atomizing nozzles (4), the arc electrodes (8) are arranged in the zinc melting channel (6), the pressurizing pipe (9) is communicated with the outer side of the zinc melting channel (6) on the rear side of the arc electrodes (8), and the wire feeding mechanism is arranged on the rear side of the zinc melting channel (6);
the wire feeding mechanism comprises a sealing end cover (10), wire feeding rubber rollers (11) and a driving motor (12), the rear end of the zinc melting channel (6) is provided with the sealing end cover (10), the wire feeding rubber rollers (11) are arranged on a zinc spraying seat (3) on the outer side of the sealing end cover (10), two groups of wire feeding rubber rollers (11) are symmetrically arranged, one end of each wire feeding rubber roller (11) is driven by the driving motor (12), an electric control valve (13) is arranged on a pressurizing pipe (9) and is communicated with an external air pressure source, and the wire feeding rubber rollers (11) are connected with external zinc wires;
the fan-shaped atomizing nozzle (4) is communicated with the ventilation cavity (5), a communication port between the fan-shaped atomizing nozzle (4) and the ventilation cavity (5) is smaller than the ventilation cavity, the inner side surface of the fan-shaped atomizing nozzle is parallel to the inner side inclined surface of the fan-shaped atomizing nozzle (4), the included angle between the inner side fan-shaped inclined edge and the axis of the zinc spraying seat is 30-75 degrees, the rear end of the ventilation cavity (5) is provided with an air connecting pipe (14), and the air connecting pipe (14) is connected with an external high-pressure air source;
the rotary clamping mechanism comprises an inner bottom plate (21), guide grooves (22), two-way screws (23), a movable seat (24), a lifting rod (25), a lifting seat (26), a rotary motor (27) and a rotary clamping plate (28), wherein the inner bottom plate (21) is arranged below the main box body (15), the guide grooves (22) are formed in the inner bottom plate (21), the movable seat (24) is symmetrically arranged in the guide grooves (22) through the two-way screws (23), the lifting rod (25) is arranged on the movable seat (24), the lifting seat (26) is arranged on the lifting rod (25), and the rotary clamping plate (28) is arranged on the opposite side of the lifting seat (26) through the rotary motor (27).
2. The single-hole battery heat-dissipating aluminum pipe arc galvanizing device as defined in claim 1, wherein: the movable mechanism comprises a movable groove (17), a threaded rod (18), a movable connecting plate seat (19) and a driving motor (20), wherein the movable groove (17) is formed in the inner top end of the main box body (15), the movable connecting plate seat (19) is arranged in the movable groove (17) through the threaded rod (18), the driving motor (20) is arranged above the outer side of the main box body (15), and the movable connecting plate seat (19) is fixedly connected with the upper end of the movable frame (1).
3. The single-hole battery heat-dissipating aluminum pipe arc galvanizing device as defined in claim 1, wherein: a clamping motor (29) is arranged below the outer side of the main box body (15), the output end of the clamping motor (29) is connected with a bidirectional screw rod (23) for driving, through holes (30) are uniformly distributed on the inner bottom plate (21), the purifying mechanism comprises a connecting pipe (31) and a filtering purifier (32), wherein the connecting pipe (31) is arranged below the main box body (15), and the filtering purifier (32) is connected below the connecting pipe (31).
4. The single-hole battery heat-dissipating aluminum pipe arc galvanizing device as defined in claim 1, wherein: the front side of the main box body (15) is provided with an opening (33) inside, the upper side and the lower side in the opening (33) are provided with a sliding door slot (34), and a double-opening sliding door (35) is arranged in the sliding door slot (34).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211161747.6A CN115466920B (en) | 2022-09-23 | 2022-09-23 | Single hole battery heat dissipation aluminum pipe electric arc galvanizing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211161747.6A CN115466920B (en) | 2022-09-23 | 2022-09-23 | Single hole battery heat dissipation aluminum pipe electric arc galvanizing device |
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| Publication Number | Publication Date |
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| CN115466920A CN115466920A (en) | 2022-12-13 |
| CN115466920B true CN115466920B (en) | 2024-01-23 |
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| CN202211161747.6A Active CN115466920B (en) | 2022-09-23 | 2022-09-23 | Single hole battery heat dissipation aluminum pipe electric arc galvanizing device |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201801572U (en) * | 2010-10-14 | 2011-04-20 | 江苏中矿大正表面工程技术有限公司 | High-efficiency multi-atomization arc pistol |
| CN211726241U (en) * | 2019-12-31 | 2020-10-23 | 广东黑旋风日用制品有限公司 | Aerosol body surface spraying device |
| CN113351394A (en) * | 2020-03-02 | 2021-09-07 | 浙江源生制冷技术有限责任公司 | Zinc spraying equipment for front and rear frames of refrigerator |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08182947A (en) * | 1994-12-28 | 1996-07-16 | Tokyo Seiko Co Ltd | Rope coating and oil coating device |
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2022
- 2022-09-23 CN CN202211161747.6A patent/CN115466920B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201801572U (en) * | 2010-10-14 | 2011-04-20 | 江苏中矿大正表面工程技术有限公司 | High-efficiency multi-atomization arc pistol |
| CN211726241U (en) * | 2019-12-31 | 2020-10-23 | 广东黑旋风日用制品有限公司 | Aerosol body surface spraying device |
| CN113351394A (en) * | 2020-03-02 | 2021-09-07 | 浙江源生制冷技术有限责任公司 | Zinc spraying equipment for front and rear frames of refrigerator |
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| Publication number | Publication date |
|---|---|
| CN115466920A (en) | 2022-12-13 |
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Denomination of invention: A single hole battery heat dissipation aluminum tube arc galvanizing device Granted publication date: 20240123 Pledgee: Quanjiao enterprise financing Company limited by guarantee Pledgor: ANHUI JINSANHUAN METAL SCIENCE & TECHNOLOGY CO.,LTD. Registration number: Y2024980008952 |
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