CN115283175A - Alternating current electric arc spraying equipment - Google Patents
Alternating current electric arc spraying equipment Download PDFInfo
- Publication number
- CN115283175A CN115283175A CN202210137178.5A CN202210137178A CN115283175A CN 115283175 A CN115283175 A CN 115283175A CN 202210137178 A CN202210137178 A CN 202210137178A CN 115283175 A CN115283175 A CN 115283175A
- Authority
- CN
- China
- Prior art keywords
- fixed
- fixedly connected
- gear
- air
- threaded rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0207—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the work being an elongated body, e.g. wire or pipe
- B05B13/0214—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the work being an elongated body, e.g. wire or pipe the liquid or other fluent material being applied to the whole periphery of the cross section of the elongated body
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/60—Ventilation arrangements specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Nozzles (AREA)
Abstract
本发明涉及喷涂设备技术领域,尤其是涉及一种交流电弧喷涂设备,包括箱体及铰接固定在箱体前端面两侧的柜门,所述箱体的内表面底端中部固定有气泵,且气泵的上方设置有固定平台,且固定平台的两端与箱体内壁两侧固定连接,所述固定平台的上端面对称设置有固定机构,所述箱体的内表面上端对称固定连接有支架。本发明通过设计固定机构配合驱动机构,进而通过固定机构对空心柱形管道进行固定,从而利用驱动机构驱动固定机构旋转,并带动喷头左右位移对固定在固定机构上的管件表面进行喷涂,该结构固定效果优异,且无夹持喷头盲区,并使得喷涂均匀无死角,且固定机构固定管件拆卸安装方便快捷大大提高装置的工作效率及产品质量。
The invention relates to the technical field of spraying equipment, in particular to an alternating current arc spraying equipment, comprising a box body and a cabinet door hingedly fixed on both sides of the front end of the box body, an air pump is fixed in the middle of the bottom end of the inner surface of the box body, and A fixed platform is arranged above the air pump, and both ends of the fixed platform are fixedly connected to both sides of the inner wall of the box. The upper end of the fixed platform is symmetrically provided with a fixing mechanism, and the upper end of the inner surface of the box is symmetrically fixed and connected with a bracket . In the present invention, the fixing mechanism is designed to cooperate with the driving mechanism, and then the hollow cylindrical pipe is fixed by the fixing mechanism, so that the driving mechanism is used to drive the fixing mechanism to rotate, and drive the left and right displacement of the nozzle to spray the surface of the pipe fitting fixed on the fixing mechanism. The fixing effect is excellent, and there is no blind spot for clamping the nozzle, so that the spraying is even and there is no dead angle, and the fixing mechanism of the fixed pipe is convenient and quick to disassemble and install, which greatly improves the working efficiency and product quality of the device.
Description
技术领域technical field
本发明涉及喷涂设备技术领域,尤其是涉及一种交流电弧喷涂设备。The invention relates to the technical field of spraying equipment, in particular to an AC arc spraying equipment.
背景技术Background technique
随着喷涂技术的发展,追求高效化、个性化是前沿发展方向,在工程实际应用领域中,各种高精尖的表面工程如喷涂防腐等表面处理工艺上已经广泛使用电弧喷涂的办法,此类方法可以比较方便高效地使金属作为一种喷涂料均匀致密地覆盖于工件表面,达到防腐、耐磨等其他效果,而传统的喷涂工艺主要用于各种非金属材料的喷涂作业,这种方法完不同于以往的传统喷涂工艺,具有广阔的应用前景。With the development of spraying technology, the pursuit of high efficiency and personalization is the frontier development direction. In the field of practical engineering applications, arc spraying has been widely used in surface treatment processes such as spraying and anticorrosion. This kind of method can make the metal as a kind of spray paint uniformly and densely cover the surface of the workpiece more conveniently and efficiently, so as to achieve anti-corrosion, wear-resistant and other effects, while the traditional spraying process is mainly used for spraying operations of various non-metallic materials. The method is completely different from the traditional spraying process in the past, and has broad application prospects.
然而现有的交流电弧喷涂设备在使用时,不能对需要进行喷涂的工件进行有效的固定,对工件进行喷涂时,工件容易发生晃动,进而造成喷涂不均匀的情况发生,稳定性不高,残次品、返工率显著,且对工件喷涂完成后,需要将工件移动到烘干设备内对其及时进行烘干,这样来回移动工件,大大降低了工件喷涂加工工作效率,且容易导致表面喷涂漆面受损,实用性较低,尤其针对于柱形空心管件而言,该工件在喷涂时,由于其外表面为外圆面,而现有的固定方式难以实现较好的固定效果,同时还容易发生固定结构遮挡管件外圆面的情况,造成喷涂盲区,影响管件加工效率。However, when the existing AC arc spraying equipment is in use, the workpiece to be sprayed cannot be effectively fixed. When the workpiece is sprayed, the workpiece is prone to shaking, which leads to uneven spraying, low stability, and residues. The rate of defective products and rework is significant, and after the workpiece is sprayed, it is necessary to move the workpiece to the drying equipment to dry it in time. Moving the workpiece back and forth in this way greatly reduces the work efficiency of the workpiece spraying process, and it is easy to cause the surface to be sprayed with paint. The surface is damaged and the practicability is low, especially for cylindrical hollow pipe fittings. When the workpiece is sprayed, because its outer surface is an outer circular surface, it is difficult to achieve a better fixing effect with the existing fixing methods. It is easy for the fixed structure to block the outer surface of the pipe fittings, resulting in a blind area of spraying and affecting the processing efficiency of the pipe fittings.
为此,提出一种交流电弧喷涂设备。For this reason, an AC arc spraying equipment is proposed.
发明内容Contents of the invention
本发明的目的在于提供一种交流电弧喷涂设备,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an AC arc spraying equipment to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种交流电弧喷涂设备,包括箱体及铰接固定在箱体前端面两侧的柜门,所述箱体的内表面底端中部固定有气泵,且气泵的上方设置有固定平台,且固定平台的两端与箱体内壁两侧固定连接,所述固定平台的上端面对称设置有固定机构,所述箱体的内表面上端对称固定连接有支架,两个所述支架之间靠近上侧的位置固定连接有导向杆,所述导向杆的正下方设置有螺纹杆,所述螺纹杆的两端贯穿两个所述支架,并延伸至箱体两侧内壁,所述螺纹杆的两端设置有排气机构,所述导向杆与螺纹杆之间贯穿设置有固定座,且固定座与导向杆滑动连接,与螺纹杆螺纹连接,所述固定座的下端面固定连接有喷头,所述螺纹杆的左端固定连接有传动轮,且传动轮位于支架的左侧并与支架不接触,所述气泵的左侧设置有驱动机构,且气泵右端面输出端分别固定有两个软管,两个所述软管分别与两个所述固定机构连接固定。In order to achieve the above object, the present invention provides the following technical solutions: an AC arc spraying equipment, comprising a box body and cabinet doors hingedly fixed on both sides of the front end of the box body, an air pump is fixed in the bottom middle of the inner surface of the box body, In addition, a fixed platform is arranged above the air pump, and the two ends of the fixed platform are fixedly connected with both sides of the inner wall of the box. A bracket, a guide rod is fixedly connected between the two brackets near the upper side, a threaded rod is arranged directly below the guide rod, and the two ends of the threaded rod pass through the two brackets and extend to the box The inner walls on both sides of the body, the two ends of the threaded rod are provided with an exhaust mechanism, and a fixing seat is provided through the guide rod and the threaded rod, and the fixing seat is slidingly connected with the guide rod and threaded with the threaded rod. The lower end surface of the fixing seat is fixedly connected with a nozzle, the left end of the threaded rod is fixedly connected with a transmission wheel, and the transmission wheel is located on the left side of the bracket and does not contact the bracket, the left side of the air pump is provided with a driving mechanism, and the right end of the air pump Two hoses are respectively fixed at the surface output ends, and the two hoses are respectively connected and fixed with the two fixing mechanisms.
优选的,所述固定机构包括转轴、固定环、轴承、转盘、气道、烘干组件、弹性条、气囊所述固定平台的上端面一侧靠近驱动机构的位置固定连接有固定环,且固定环的内部固定连接有轴承,所述轴承的内环内表面固定连接有转盘,且转盘的左侧中部固定有转轴,右侧外表面环形固定连接有均匀分布的弹性条,所述弹性条的内部胶接固定有气囊,所述弹性条的外表面靠近转盘的位置垂直固定连接有烘干组件,所述转轴的左端固定连接有旋转接头,且转轴内部开设气道,所述旋转接头与气泵输出端软管连接。Preferably, the fixing mechanism includes a rotating shaft, a fixing ring, a bearing, a turntable, an air channel, a drying assembly, an elastic bar, and an air bag. The inside of the ring is fixedly connected with a bearing, the inner surface of the inner ring of the bearing is fixedly connected with a turntable, and the middle part of the left side of the turntable is fixed with a rotating shaft, and the outer surface of the right side is ring-shaped and fixedly connected with evenly distributed elastic strips. An air bag is glued and fixed inside, the outer surface of the elastic strip close to the position of the turntable is vertically fixedly connected with a drying assembly, the left end of the rotating shaft is fixedly connected with a rotary joint, and an air passage is provided inside the rotating shaft, and the rotary joint and the air pump Output hose connection.
优选的,所述弹性条由高韧性金属构成,且其数量至少为三组,并环形等距分布于转盘右侧,两个所述固定机构中的弹性条相向设计,且弹性条的右端固定连接有弹性网。Preferably, the elastic strips are made of high-toughness metal, and there are at least three sets of them, and they are equidistantly distributed on the right side of the turntable in a ring. The elastic strips in the two fixing mechanisms are designed to face each other, and the right ends of the elastic strips are fixed Connected with elastic mesh.
优选的,所述烘干组件包括电磁阀、通道、气管、喷气孔、电热丝、固定片,所述弹性条的外表面上端靠近转盘的位置垂直固定有韧性金属材质的固定片,且固定片的左侧面上端开设有喷气孔,且喷气孔的内部固定连接有涡状电热丝,所述固定片的内部开设有与喷气孔连接的通孔,且转盘的内部以气道为中心环形等距开设有通道,所述转盘通道与固定片通孔之间通过气管连通,所述通道与气囊连通,且两者连接处嵌入式连接有电磁阀。Preferably, the drying assembly includes a solenoid valve, a channel, an air pipe, an air jet hole, a heating wire, and a fixed piece. A fixed piece made of tough metal is vertically fixed on the outer upper end of the elastic strip close to the turntable, and the fixed piece There is an air injection hole on the left side of the upper surface, and the inside of the air injection hole is fixedly connected with a vortex-shaped heating wire. The inside of the fixed piece is provided with a through hole connected with the air injection hole, and the inside of the turntable is ring-shaped with the air channel as the center, etc. A channel is provided in the distance, and the channel of the turntable communicates with the through hole of the fixed plate through the trachea, and the channel communicates with the air bag, and a solenoid valve is embedded in the connection between the two.
优选的,所述驱动机构包括电机、齿轮一、齿轮二、皮带、皮带轮、齿轮三,所述转轴的外表面从左往右依次套接固定有齿轮三、皮带轮,所述电机的输出端固定连接有齿轮一,所述齿轮三与齿轮一之间通过齿轮二啮合传动连接,所述齿轮二通过转轴转动连接在固定平台的上端外表面开设的旋转槽中,所述皮带轮与传动轮之间通过皮带传动连接。Preferably, the drive mechanism includes a motor, gear one, gear two, belt, pulley, and gear three, the outer surface of the rotating shaft is sequentially fixed with gear three and the pulley from left to right, and the output end of the motor is fixed
优选的,所述排气机构包括净化箱、排气管口、扇叶、转动槽,所述箱体的内壁开设有转动槽,且其外表面与转动槽对应位置固定连接有净化箱,所述转动槽的内部设置有扇叶,且扇叶套接固定在螺纹杆的一端,所述净化箱的外表面固定有排气管口。Preferably, the exhaust mechanism includes a purification box, an exhaust nozzle, fan blades, and a rotating groove. The inner wall of the box body is provided with a rotating groove, and the outer surface is fixedly connected with a purification box at a position corresponding to the rotating groove. The inside of the rotating groove is provided with fan blades, and the fan blades are sleeved and fixed on one end of the threaded rod, and the outer surface of the purification box is fixed with an exhaust nozzle.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1.本发明通过设计固定机构配合驱动机构,进而通过固定机构对空心柱形管道进行固定,从而利用驱动机构驱动固定机构旋转,并带动喷头左右位移对固定在固定机构上的管件表面进行喷涂,该结构固定效果优异,且无夹持喷头盲区,并使得喷涂均匀无死角,且固定机构固定管件拆卸安装方便快捷大大提高装置的工作效率及产品质量;1. The present invention cooperates with the driving mechanism by designing the fixing mechanism, and then fixes the hollow cylindrical pipe through the fixing mechanism, thereby using the driving mechanism to drive the fixing mechanism to rotate, and drives the nozzle to move left and right to spray on the surface of the pipe fitting fixed on the fixing mechanism. The structure has an excellent fixing effect, and there is no blind area for clamping the nozzle, and makes the spraying uniform without dead angles, and the fixing mechanism and fixing pipe fittings are convenient and quick to disassemble and install, which greatly improves the working efficiency and product quality of the device;
2.本发明通过设计驱动机构及排气机构,使得在基于固定机构运行过程中同样带动排气组件运行,对箱体内部空气进行抽吸至净化箱得以净化后经过排气管口排放,减少有毒有害气体对工作环境的影响,保障工作环境安全无污染;2. The present invention designs the driving mechanism and the exhaust mechanism so that the exhaust assembly is also driven to run during the operation based on the fixed mechanism, and the air inside the box is sucked to the purification box to be purified and then discharged through the exhaust pipe port, reducing The impact of toxic and harmful gases on the working environment, to ensure that the working environment is safe and pollution-free;
3.通过在基于固定机构的基础上设计烘干组件,即能够对喷涂完成后的管件表面进行烘干作业,省去管件二次移动烘干作业的操作步骤,减少污染物附着影响管件的几率,提高产品质量。3. By designing the drying component based on the fixed mechanism, it is possible to dry the surface of the pipe fittings after spraying, save the operation steps of the second moving drying operation of the pipe fittings, and reduce the chance of pollutants attached to affect the pipe fittings ,improve product quality.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.
图1为本发明的整体结构视图;Fig. 1 is the overall structure view of the present invention;
图2为本发明的整体结构剖视图;Fig. 2 is a sectional view of the overall structure of the present invention;
图3为本发明的整体结构剖面图;Fig. 3 is a sectional view of the overall structure of the present invention;
图4为本发明的图3中B处放大视图;Fig. 4 is an enlarged view at B place among Fig. 3 of the present invention;
图5为本发明的图4中C-C处剖面图;Fig. 5 is a sectional view at C-C place among Fig. 4 of the present invention;
图6为本发明的图3中E处放大视图;Fig. 6 is an enlarged view at E place among Fig. 3 of the present invention;
图7为本发明的图3中D处放大视图。Fig. 7 is an enlarged view at D in Fig. 3 of the present invention.
附图标记说明:Explanation of reference signs:
1、箱体;11、柜门;12、支架;13、螺纹杆;14、喷头;15、传动轮;16、导向杆;17、固定座;18、固定平台;1. Box body; 11. Cabinet door; 12. Bracket; 13. Threaded rod; 14. Nozzle; 15. Drive wheel; 16. Guide rod; 17. Fixed seat; 18. Fixed platform;
2、驱动机构;21、电机;22、齿轮一;23、齿轮二;24、皮带;25、皮带轮;26、齿轮三;2. Driving mechanism; 21. Motor; 22. Gear one; 23. Gear two; 24. Belt; 25. Pulley; 26. Gear three;
3、排气机构;31、净化箱;32、排气管口;33、扇叶;34、转动槽;3. Exhaust mechanism; 31. Purification box; 32. Exhaust pipe opening; 33. Fan blade; 34. Rotation slot;
4、气泵;41、软管;42、旋转接头;4. Air pump; 41. Flexible hose; 42. Rotary joint;
5、固定机构;51、转轴;52、固定环;53、轴承;54、转盘;55、气道;56、烘干组件;57、弹性条;58、气囊;59、弹性网;5. Fixing mechanism; 51. Rotating shaft; 52. Fixed ring; 53. Bearing; 54. Turntable; 55. Airway; 56. Drying component; 57. Elastic bar;
561、电磁阀;562、通道;563、气管;564、喷气孔;565、电热丝;566、固定片。561, solenoid valve; 562, channel; 563, trachea; 564, jet hole; 565, heating wire; 566, fixed piece.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1至图7,本发明提供一种技术方案:Referring to Fig. 1 to Fig. 7, the present invention provides a technical solution:
一种交流电弧喷涂设备,包括箱体1及铰接固定在箱体1前端面两侧的柜门11,所述箱体1的内表面底端中部固定有气泵4,且气泵4的上方设置有固定平台18,且固定平台18的两端与箱体1内壁两侧固定连接,所述固定平台18的上端面对称设置有固定机构5,所述箱体1的内表面上端对称固定连接有支架12,两个所述支架12之间靠近上侧的位置固定连接有导向杆16,所述导向杆16的正下方设置有螺纹杆13,所述螺纹杆13的两端贯穿两个所述支架12,并延伸至箱体1两侧内壁,所述螺纹杆13的两端设置有排气机构3,所述导向杆16与螺纹杆13之间贯穿设置有固定座17,且固定座17与导向杆16滑动连接,与螺纹杆13螺纹连接,所述固定座17的下端面固定连接有喷头14,所述螺纹杆13的左端固定连接有传动轮15,且传动轮15位于支架12的左侧并与支架12不接触,所述气泵4的左侧设置有驱动机构2,且气泵4右端面输出端分别固定有两个软管41,两个所述软管41分别与两个所述固定机构5连接固定。An AC arc spraying equipment, comprising a
工作时,将柱形空心管件放置于对称固定设置的固定机构5之间并通过气泵4输气对管件进行固定,然后通过驱动机构2驱动固定机构5携载管件正反旋转,在此过程中驱动机构2同样驱动螺纹杆13正反转动,进而使得固定座17携载喷头14在螺纹杆13的螺纹连接配合导向杆16的滑动导向作用下左右往返位移,进而对下方固定机构5之间的管件进行喷涂,从而实现对管件表面喷涂工作,喷涂过程中可能会产生有毒有害气体,因此螺纹杆13的转动同样带动排气机构3运行对箱体1内部的气体抽吸净化。When working, the cylindrical hollow pipe fittings are placed between the symmetrically fixed
作为本发明的一种实施例,如图2与图3所示,所述固定机构5包括转轴51、固定环52、轴承53、转盘54、气道55、烘干组件56、弹性条57、气囊58所述固定平台18的上端面一侧靠近驱动机构2的位置固定连接有固定环52,且固定环52的内部固定连接有轴承53,所述轴承53的内环内表面固定连接有转盘54,且转盘54的左侧中部固定有转轴51,右侧外表面环形固定连接有均匀分布的弹性条57,所述弹性条57的内部胶接固定有气囊58,所述弹性条57的外表面靠近转盘54的位置垂直固定连接有烘干组件56,所述转轴51的左端固定连接有旋转接头42,且转轴51内部开设气道55,所述旋转接头42与气泵4输出端软管41连接。As an embodiment of the present invention, as shown in Figure 2 and Figure 3, the
工作时,使用者将柱形空心管件的两端分别套接在两侧固定机构5中的弹性条57表面,然后气泵4运行,通过软管41输气至旋转接头42,经过转轴51内部气道55进入气囊58中,气囊58则膨胀胀大,进而向外挤压扩张弹性条57,使得弹性条57向外均匀形变扩张配合气囊58抵至固定空心管件内壁实现对管件的固定,然后气泵4关闭,此时驱动机构2驱动转轴51转动,进而使得转盘54在轴承53的作用下在固定环52内部旋转,配合上方喷头14对管件表面均匀喷涂作业。When working, the user respectively sleeves the two ends of the cylindrical hollow pipe on the surface of the
作为本发明的一种实施例,如图3所示,所述弹性条57由高韧性金属构成,且其数量至少为三组,并环形等距分布于转盘54右侧,两个所述固定机构5中的弹性条57相向设计,且弹性条57的右端固定连接有弹性网59。As an embodiment of the present invention, as shown in FIG. 3 , the
弹性条57的高韧性金属材质的设计目的在于更好的辅助配合气囊58充气状态下向外扩张,使的弹性条57形变也向外扩张抵至管件内壁进而实现对管件的固定,弹性网59的设计目的在于限制气囊58横向膨胀范围,使其尽可能的向外膨胀进而挤压弹性条57向外扩张固定管件,并且弹性网59还能够一定程度的对气囊58进行防护,减少外界对其损伤的几率。The design purpose of the high-toughness metal material of the
作为本发明的一种实施例,如图7所示,所述烘干组件56包括电磁阀561、通道562、气管563、喷气孔564、电热丝565、固定片566,所述弹性条57的外表面上端靠近转盘54的位置垂直固定有韧性金属材质的固定片566,且固定片566的左侧面上端开设有喷气孔564,且喷气孔564的内部固定连接有涡状电热丝565,所述固定片566的内部开设有与喷气孔564连接的通孔,且转盘54的内部以气道55为中心环形等距开设有通道562,所述转盘54通道562与固定片566通孔之间通过气管563连通,所述通道562与气囊58连通,且两者连接处嵌入式连接有电磁阀561。As an embodiment of the present invention, as shown in FIG. 7, the drying
工作时,在管件套接固定于弹性条57的过程中,管件两端边缘抵至烘干组件56中的固定片566,然后在喷涂完成后,打开电磁阀561,此时气泵4再次运行气体由转轴51内部的气道55进入通道562中然后通过气管563进入固定片566,并由固定片566中的通孔从喷气孔564中喷射出,在此过程中涡状分布的电热丝565导电加热经过的气体,通过双侧固定机构5中多组环形分布的烘干组件56实现对喷涂后的管件表面干燥使用,省去管件二次移动烘干作业的操作步骤,减少污染物附着影响管件的几率,提高产品质量,电磁阀561的设计目的在于控制气囊58注气过程的开启关闭。During work, when the pipe fitting is socketed and fixed on the
作为本发明的一种实施例,如图3与图4所示,所述驱动机构2包括电机21、齿轮一22、齿轮二23、皮带24、皮带轮25、齿轮三26,所述转轴51的外表面从左往右依次套接固定有齿轮三26、皮带轮25,所述电机21的输出端固定连接有齿轮一22,所述齿轮三26与齿轮一22之间通过齿轮二23啮合传动连接,所述齿轮二23通过转轴51转动连接在固定平台18的上端外表面开设的旋转槽中,所述皮带轮25与传动轮15之间通过皮带24传动连接。As an embodiment of the present invention, as shown in FIG. 3 and FIG. 4 , the
工作时,电机21导电运行,进而通过输出轴带动齿轮一22转动,然后进一步通过齿轮二23带动齿轮三26旋转,使得转轴51旋转,带动固定机构5携载管件旋转运行,在此过程中同样通过皮带轮25配合皮带24带动传动轮15旋转,进而实现螺纹杆13的转动,控制与螺纹杆13螺纹连接的固定座17及喷头14左右往复位移对下方管件喷涂作业,同样的螺纹杆13的转动也会带动两端排气机构3的运行。When working, the
作为本发明的一种实施例,如图3与图6所示,所述排气机构3包括净化箱31、排气管口32、扇叶33、转动槽34,所述箱体1的内壁开设有转动槽34,且其外表面与转动槽34对应位置固定连接有净化箱31,所述转动槽34的内部设置有扇叶33,且扇叶33套接固定在螺纹杆13的一端,所述净化箱31的外表面固定有排气管口32。As an embodiment of the present invention, as shown in Figure 3 and Figure 6, the
工作时,在螺纹杆13旋转过程中扇叶33在转动槽34内部旋转,进而对箱体1内部空气进行抽吸输送至净化箱31内部完成净化后通过排气管口32排放外界,在此过程中由于螺纹杆13正反转动,因此螺纹杆13两侧扇叶33的设计不同,即螺纹杆13顺时针旋转时,左端扇叶33旋转为从左侧排气管口32抽气,输送至箱体1内部,增加箱体1内部空气流动,右端则抽气排放右侧净化箱31过滤净化,同理,螺纹杆13逆时针旋转,两侧排气机构3气体抽吸过程相反,通过设计驱动机构2及排气机构3,使得在基于固定机构5运行过程中同样带动排气组件运行,对箱体1内部空气进行抽吸至净化箱31得以净化后经过排气管口32排放,减少有毒有害气体对工作环境的影响,保障工作环境安全无污染。When working, the
工作原理:使用者将柱形空心管件的两端分别套接在两侧固定机构5中的弹性条57表面,然后气泵4运行,通过软管41输气至旋转接头42,经过转轴51内部气道55进入气囊58中,气囊58则膨胀胀大,进而向外挤压扩张弹性条57,使得弹性条57向外均匀形变扩张配合气囊58抵至固定空心管件内壁实现对管件的固定,然后气泵4关闭,电磁阀561关闭,此时电机21导电运行,进而通过输出轴带动齿轮一22转动,然后进一步通过齿轮二23带动齿轮三26旋转,使得转轴51旋转,进而使得转盘54在轴承53的作用下在固定环52内部旋转,在此过程中同样通过皮带轮25配合皮带24带动传动轮15旋转,进而实现螺纹杆13的转动,控制与螺纹杆13螺纹连接的固定座17及喷头14左右往复位移对下方管件喷涂作业,配合上方喷头14对管件表面均匀喷涂作业,在螺纹杆13旋转过程中扇叶33在转动槽34内部旋转,进而对箱体1内部空气进行抽吸输送至净化箱31内部完成净化后通过排气管口32排放外界,在此过程中由于螺纹杆13正反转动,因此螺纹杆13两侧扇叶33的设计不同,即螺纹杆13顺时针旋转时,左端扇叶33旋转为从左侧排气管口32抽气,输送至箱体1内部,增加箱体1内部空气流动,右端则抽气排放右侧净化箱31过滤净化,同理,螺纹杆13逆时针旋转,两侧排气机构3气体抽吸过程相反,通过设计驱动机构2及排气机构3,使得在基于固定机构5运行过程中同样带动排气组件运行,对箱体1内部空气进行抽吸至净化箱31得以净化后经过排气管口32排放,减少有毒有害气体对工作环境的影响,保障工作环境安全无污染,然后在喷涂完成后,打开电磁阀561,此时气泵4再次运行气体由转轴51内部的气道55进入通道562中然后通过气管563进入固定片566,并由固定片566中的通孔从喷气孔564中喷射出,在此过程中涡状分布的电热丝565导电加热经过的气体,通过双侧固定机构5中多组环形分布的烘干组件56实现对喷涂后的管件表面干燥使用,省去管件二次移动烘干作业的操作步骤,减少污染物附着影响管件的几率,提高产品质量,电磁阀561的设计目的在于控制气囊58注气过程的开启关闭。Working principle: The user connects the two ends of the cylindrical hollow pipe to the surface of the
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210137178.5A CN115283175A (en) | 2022-02-15 | 2022-02-15 | Alternating current electric arc spraying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210137178.5A CN115283175A (en) | 2022-02-15 | 2022-02-15 | Alternating current electric arc spraying equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115283175A true CN115283175A (en) | 2022-11-04 |
Family
ID=83820627
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210137178.5A Pending CN115283175A (en) | 2022-02-15 | 2022-02-15 | Alternating current electric arc spraying equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115283175A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115970940A (en) * | 2023-02-13 | 2023-04-18 | 靖江市荣成防腐设备制造有限公司 | A rotary furnace for external coating of metal pipes |
| CN118874736A (en) * | 2024-09-29 | 2024-11-01 | 安徽大盘特种装备车辆有限公司 | A CNG cylinder surface spraying device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6561260B1 (en) * | 2018-05-08 | 2019-08-21 | 臨海山衡智能科技有限公司 | New model car model processing equipment |
| CN210286179U (en) * | 2019-07-12 | 2020-04-10 | 戴瑞米克襄阳电池隔膜有限公司 | Crease-resistant winding device |
| CN112958306A (en) * | 2021-02-02 | 2021-06-15 | 吴正鑫 | Alternating current electric arc spraying equipment |
| CN215354261U (en) * | 2020-12-28 | 2021-12-31 | 廊坊联源新能源科技有限公司 | Natural gas line spraying device |
| CN215354143U (en) * | 2021-04-22 | 2021-12-31 | 郑州宇特森喷涂设备有限公司 | Metal pipe fitting outside coating spraying equipment with uniform spraying effect |
| CN215429755U (en) * | 2021-06-21 | 2022-01-07 | 苏州恒成方液压机械有限公司 | A spraying device for the production of mechanical parts |
-
2022
- 2022-02-15 CN CN202210137178.5A patent/CN115283175A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6561260B1 (en) * | 2018-05-08 | 2019-08-21 | 臨海山衡智能科技有限公司 | New model car model processing equipment |
| CN210286179U (en) * | 2019-07-12 | 2020-04-10 | 戴瑞米克襄阳电池隔膜有限公司 | Crease-resistant winding device |
| CN215354261U (en) * | 2020-12-28 | 2021-12-31 | 廊坊联源新能源科技有限公司 | Natural gas line spraying device |
| CN112958306A (en) * | 2021-02-02 | 2021-06-15 | 吴正鑫 | Alternating current electric arc spraying equipment |
| CN215354143U (en) * | 2021-04-22 | 2021-12-31 | 郑州宇特森喷涂设备有限公司 | Metal pipe fitting outside coating spraying equipment with uniform spraying effect |
| CN215429755U (en) * | 2021-06-21 | 2022-01-07 | 苏州恒成方液压机械有限公司 | A spraying device for the production of mechanical parts |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115970940A (en) * | 2023-02-13 | 2023-04-18 | 靖江市荣成防腐设备制造有限公司 | A rotary furnace for external coating of metal pipes |
| CN118874736A (en) * | 2024-09-29 | 2024-11-01 | 安徽大盘特种装备车辆有限公司 | A CNG cylinder surface spraying device |
| CN118874736B (en) * | 2024-09-29 | 2024-12-03 | 安徽大盘特种装备车辆有限公司 | A CNG cylinder surface spraying device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN115283175A (en) | Alternating current electric arc spraying equipment | |
| CN112024238B (en) | Willow basket assembly line type efficient paint spraying equipment | |
| CN111632786B (en) | Double-sided synchronous spraying system for high polymer material | |
| CN110216038A (en) | A kind of automatic spraying machine | |
| CN111729802B (en) | A kind of antirust paint spraying device for metal pipe treatment | |
| CN110238762A (en) | A kind of environmentally protective sand-blasting machine of production hair side | |
| CN111558491B (en) | A workpiece powder spraying production line | |
| CN209393493U (en) | A water-based paint drying device | |
| CN221413566U (en) | Rotary paint spraying equipment for valve machining | |
| CN210729931U (en) | Paint spraying equipment for valve machining | |
| CN219092484U (en) | a spray paint job | |
| CN116726674A (en) | An oil and gas recovery and treatment device and its use method | |
| CN211412430U (en) | Computer mainframe paint spraying apparatus | |
| CN211538306U (en) | Spraying drying device is used in aluminum alloy door and window processing | |
| CN219964242U (en) | Construction dust device | |
| CN218282237U (en) | Paint spraying device for valve production | |
| CN209287597U (en) | A kind of woodwork production multi-angle spray-painting plant | |
| CN213435181U (en) | Special equipment for spraying paint on outer surface of pump body outer pump shell | |
| CN112452617B (en) | Coating equipment capable of treating waste gas | |
| CN115921181A (en) | System and method for producing metal fittings | |
| CN210846932U (en) | Outer wall spraying device for rust prevention of engine shell | |
| CN219377697U (en) | Paint spraying and baking device for processing aviation parts | |
| CN222447018U (en) | A highly efficient and energy-saving ventilation equipment production and processing system | |
| CN223847282U (en) | External spraying device for plastic products | |
| CN207343143U (en) | A kind of electromechanical integration paint spray booth |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |
