CN115463839B - Slag ball magnetic separation device for shot blasting machine and shot blasting machine - Google Patents

Slag ball magnetic separation device for shot blasting machine and shot blasting machine Download PDF

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Publication number
CN115463839B
CN115463839B CN202210908017.1A CN202210908017A CN115463839B CN 115463839 B CN115463839 B CN 115463839B CN 202210908017 A CN202210908017 A CN 202210908017A CN 115463839 B CN115463839 B CN 115463839B
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China
Prior art keywords
magnetic
magnetic separation
piece
plate
shot
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CN202210908017.1A
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Chinese (zh)
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CN115463839A (en
Inventor
聂西春
聂茳泽
张立超
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Weifang Huaxing Machinery Co ltd
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Weifang Huaxing Machinery Co ltd
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Priority to CN202210908017.1A priority Critical patent/CN115463839B/en
Publication of CN115463839A publication Critical patent/CN115463839A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B15/00Combinations of apparatus for separating solids from solids by dry methods applicable to bulk material, e.g. loose articles fit to be handled like bulk material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/04Magnetic separation acting directly on the substance being separated with the material carriers in the form of trays or with tables
    • B03C1/06Magnetic separation acting directly on the substance being separated with the material carriers in the form of trays or with tables with magnets moving during operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/10Magnetic separation acting directly on the substance being separated with cylindrical material carriers
    • B03C1/12Magnetic separation acting directly on the substance being separated with cylindrical material carriers with magnets moving during operation; with movable pole pieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • B24C9/006Treatment of used abrasive material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Non-Mechanical Conveyors (AREA)

Abstract

The application relates to the field of shot blasting machines, in particular to a slag shot magnetic separation device for a shot blasting machine and the shot blasting machine, comprising a separation mechanism and a magnetic separation mechanism, wherein the separation mechanism comprises a separation cavity, a feed inlet and a discharge outlet, the feed inlet is communicated with a steel shot outlet, a plurality of groups of filter bridges are arranged in the separation cavity, each group of filter bridges is at least provided with two plastic guide rails, the distance between every two adjacent plastic guide rails is smaller than the diameter of the steel shot, one end of each filter bridge is communicated with the feed inlet to form a first end, the other end of each filter bridge is connected with the discharge outlet to form a second end, and an aggregate piece is arranged at the lower side of each filter bridge; the magnetic separation mechanism is arranged on the downside of the material collecting piece, the magnetic separation mechanism comprises a magnetic separation piece, the magnetic separation piece can move along the extension direction of the filter bridge, in a first state, the magnetic separation piece is at a first height, the magnetic separation piece provides magnetic force for the steel shot, and the magnetic separation piece moves from a first end to a second end, in a second state, the magnetic separation piece is at a second height, the magnetic separation piece releases the magnetic force for the steel shot, and the magnetic separation piece moves from the second end to the first end.

Description

Slag ball magnetic separation device for shot blasting machine and shot blasting machine
Technical Field
The application relates to the field of shot blasting machines, in particular to a slag ball magnetic separation device for a shot blasting machine and the shot blasting machine.
Background
The shot blasting machine is equipment for cleaning dirt such as slurry on the outer surface of a workpiece by impact and friction of a large number of steel shots with small particle sizes on the outer surface of the workpiece, and the metal steel shots in the shot blasting machine can also enable the surface of the workpiece to obtain certain roughness while cleaning the surface of the workpiece. After the outer surface of the workpiece is impacted, the steel shot in the shot blasting machine is recovered and put into use again. When the shot blasting machine works, steel shots impact the surface of a workpiece to remove impurities and rust on the surface of the workpiece, impurities, rust and broken steel shots with different shapes and specifications are doped in the steel shots discharged after the shot blasting machine finishes working and are collectively called as impurity materials, the impurity materials cannot be recovered to carry out shot blasting treatment in the next step, so that the steel shots and the impurity materials are required to be separated, as disclosed in patent CN214686056U, a shot slag separation shot blasting machine is provided with a steel shot discharge port at the bottom of the shot blasting machine, a separation mechanism is arranged below the steel shot discharge port and comprises two driving rollers, a transmission belt is sleeved between the two driving rollers and drives the transmission belt to do linear reciprocating motion along the horizontal direction, a separation surface is arranged at the top of the transmission belt, a plurality of through holes are uniformly formed in the transmission belt, the diameter of the through holes is smaller than the diameter of the steel shots, and a barrier strip is convexly arranged on the transmission belt on the front side, the rear side, the left side and the right side of the corresponding separation surface; the magnetic force generated by the magnetic attraction plate acts on the iron impurities contained in the steel shot, so that the dropping of the iron impurities can be accelerated.
However, in the above-mentioned separation structure, the steel shot and the impurity material are easily stacked together, so that the separation is incomplete during the separation, and in addition, due to the difference of the structure and the size of the impurity material, the separation is difficult to complete by using the conventional separation method.
Disclosure of Invention
In order to solve the problems, the application provides the slag ball magnetic separation device for the shot blasting machine, which improves the separation effect of the steel balls and the impurity materials, so that the problem that the steel balls and the impurity materials impact a workpiece together during shot blasting treatment to influence the integral shot blasting treatment effect of the workpiece is avoided.
Another object of the present application is to provide a shot blasting machine comprising the above device.
In order to achieve the aim, the application provides a slag ball magnetic separation device for a shot blasting machine, which comprises a separation mechanism and a magnetic separation mechanism, wherein the separation mechanism comprises a separation cavity, a feed inlet and a discharge outlet which are communicated with the separation cavity, a plurality of groups of filter bridges are arranged in the separation cavity, each group of filter bridges at least comprises two plastic guide rails, the distance between every two adjacent plastic guide rails is smaller than the diameter of a steel ball, one end of each filter bridge is communicated with the feed inlet to form a first end, the other end of each filter bridge is connected with the discharge outlet to form a second end, and an aggregate piece is arranged at the lower side of each filter bridge; the magnetic separation mechanism is arranged on the downside of the material collecting piece, the magnetic separation mechanism comprises a magnetic separation piece, the magnetic separation piece can move along the extension direction of the filter bridge so as to switch between a first state and a second state, the magnetic separation piece is positioned at a first height, the magnetic separation piece provides magnetic force for the steel shot at the first height, the magnetic separation piece moves from a first end to a second end, the magnetic separation piece is positioned at the second height, the magnetic separation piece releases the magnetic force for the steel shot at the second height, and the magnetic separation piece moves from the second end to the first end.
Further, the magnetic separation piece includes the magnetic plate and with the flexible bracing piece of magnetic plate connection, flexible bracing piece drives the magnetic plate and switches between first height and second height, and the one end that the magnetic plate was kept away from to flexible bracing piece is connected with the removal seat, removes the seat and can follow filter bridge extending direction reciprocating motion.
Further, the magnetic separation device further comprises a magnetic shielding plate, wherein the magnetic shielding plate is arranged on the lower side of the collecting piece, when the magnetic separation piece is in the first state, the magnetic shielding plate is arranged on the lower side of the magnetic plate, and when the magnetic separation piece is in the second state, the magnetic shielding plate is arranged between the magnetic plate and the filter bridge.
Further, the magnetic separation mechanism comprises a vibrating piece, the vibrating piece is arranged at the second end, the vibrating piece comprises a connecting rod, one end of the connecting rod is connected with a vibrating roller, a mounting seat is arranged in the separation cavity, a plurality of groups of filter bridges are arranged in the mounting seat, the first end of the mounting seat is hinged with the separation cavity, the other end of the connecting rod is connected with the mounting seat, a vibrating convex block is arranged on the outer side of the magnetic plate, a plurality of vibrating grooves are arranged at intervals of the vibrating convex block, the vibrating roller is contacted with or separated from the vibrating convex block, and the vibrating roller is clamped with or separated from the vibrating groove when the magnetic plate moves to the second end.
Further, be provided with the separator on the filter bridge, the separator is including the division board, the division board can be followed perpendicular filter bridge extending direction and is moved and have first position and second position, the interval of division board one end and filter bridge in first position department is less than the diameter of shot, the interval of division board one end and filter bridge in second position department is greater than the diameter of shot, magnetic plate one side is equipped with the lug, lug and division board looks butt, the magnetic plate removes and drives the division board and remove to the second position from first position.
Further, the partition piece further comprises a brush plate, the brush plate is connected with the partition plate, the brush plate extends along the extending direction of the filter bridge, a brush is arranged at one end, close to the filter bridge, of the brush plate, the brush extends downwards to the filter bridge, the brush plate is connected with the vibrating motor, and the vibrating motor drives the brush plate to vibrate relatively.
Further, the device also comprises a magnetic attraction mechanism, wherein the magnetic attraction mechanism comprises a magnetic attraction piece and a material bearing plate, the material bearing plate is arranged between the second end and the discharge hole, the magnetic attraction piece is arranged on the upper side of the material bearing plate, and the material bearing plate is provided with a damping layer.
Further, the magnetic attraction piece comprises a magnetic attraction roller and a scraping plate which is abutted with the magnetic attraction roller, and the scraping plate is communicated with the storage cavity.
Further, the material bearing plate comprises a plurality of rollers, the extending direction of the rollers is vertical to the extending direction of the filter bridge, the rollers can roll, the distance between every two adjacent rollers is smaller than the diameter of the steel shot, the plurality of rollers form a damping layer, and the filter bridge is arranged in a downward inclined mode.
The application also provides a shot blasting machine, which comprises the slag shot magnetic separation device for the shot blasting machine, a shot blasting machine main body, wherein a steel shot outlet is arranged at the bottom of the shot blasting machine main body, and the steel shot outlet is communicated with a feed inlet.
The application has the beneficial effects that: through setting up filter bridge and magnetic separation piece, carry out the step-by-step separation to steel shot and impurity material, firstly when the mixture gets into the filter bridge, some less impurity material of dispersed overall dimension is separated with the steel shot through the clearance department between two adjacent plastic guide rails, secondly, in the in-process that the magnetic separation piece drove the steel shot and remove, because the removal of steel shot makes the impurity material of adhesion on the steel shot or extrusion between a plurality of steel shots separate with the steel shot gradually, and fall through the clearance on the filter bridge, in addition, the magnetic separation piece provides the magnetic force of downward movement to the impurity material of metal, thereby accelerate the separation of impurity material and steel shot, the separation effect of steel shot and impurity material has been improved, thereby avoid because steel shot and impurity material separation are incomplete, impact the work piece together at the shot blasting treatment, influence the holistic shot blasting effect of work piece.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute a limitation on the application. In the drawings:
FIG. 1 is a schematic diagram of one embodiment of the present application;
FIG. 2 is a schematic view of a second height in a first state of an embodiment of the application;
FIG. 3 is a schematic view of a first height in a first state;
FIG. 4 is a schematic view of a first height in a second state;
FIG. 5 is a schematic view of a second height in a second state;
FIG. 6 is a schematic view of the divider plate of the present application in a second position;
fig. 7 is a schematic view of the divider plate of the present application in a first position.
Wherein: 101. a separation chamber; 102. a feed inlet; 103. a discharge port; 11. a filter bridge; 111. a plastic guide rail; 112. a mounting base; 12. a collecting member; 131. magnetic separation; 1311 magnetic plate; 1312. a telescopic support rod; 1313. a movable seat; 1314. vibrating the bump; 1315. a bump; 1316. a vibration groove; 132. a magnetic shield panel; 14. a vibrating member; 141. a connecting rod; 142. vibrating the roller; 15. a partition; 151. a partition plate; 152. a brush plate; 1521. a brush; 16. a magnetic attraction mechanism; 161. a magnetic attraction piece; 1611. a magnetic suction roller; 1612. a scraper; 1613. a storage chamber; 162. a material bearing plate; 1621. a roller; 17. a shot blasting machine body; 171. and (5) a steel shot outlet.
Detailed Description
In order to more clearly illustrate the general inventive concept, a detailed description is given below by way of example with reference to the accompanying drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application, however, the present application may be practiced in other ways than those described herein, and therefore the scope of the present application is not limited to the specific embodiments disclosed below.
In addition, in the description of the present application, it should be understood that the terms "top," "bottom," "inner," "outer," "upper," "lower," "axial," "radial," "circumferential," etc. indicate or refer to an orientation or a positional relationship based on that shown in the drawings, merely to facilitate description of the present application and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application.
In the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; the terms may be mechanically coupled, directly coupled, or indirectly coupled through an intermediate medium, and the specific meaning of the terms in the present application will be understood by those skilled in the art according to the specific circumstances.
In the description of the present specification, reference to the terms "one embodiment," "some embodiments," "one embodiment," "an example," "a particular instance," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
In the application, as shown in fig. 1 to 7, a slag ball magnetic separation device for a shot blasting machine is provided, which comprises a separation mechanism and a magnetic separation mechanism, wherein the separation mechanism comprises a separation cavity 101, a feed port 102 and a discharge port 103 which are communicated with the separation cavity 101, a plurality of groups of filter bridges 11 are arranged in the separation cavity 101, each group of filter bridges 11 at least comprises two plastic guide rails 111, the distance between every two adjacent plastic guide rails 111 is smaller than the diameter of a steel shot, one end of each filter bridge 11 is communicated with the feed port 102, the other end of each filter bridge 11 is connected with the discharge port 103 to form a second end, and the lower side of each filter bridge 11 is provided with an aggregate piece 12; the magnetic separation mechanism is arranged at the lower side of the collecting piece 12, the magnetic separation mechanism comprises a magnetic separation piece 131, the magnetic separation piece 131 can move along the extending direction of the filter bridge 11 so as to be switched between a first state and a second state, the magnetic separation piece 131 is positioned at a first height, the magnetic separation piece 131 provides magnetic force for the steel shot at the first height, the magnetic separation piece 131 moves from a first end to a second end, the magnetic separation piece 131 is positioned at the second height, the magnetic separation piece 131 releases the magnetic force for the steel shot at the second height, and the magnetic separation piece 131 moves from the second end to the first end.
In the above structure, as shown in fig. 1, 2, 3, 4 and 5, the device is installed at the downstream of the shot blasting machine, and after the shot blasting machine finishes the corresponding shot blasting treatment on the workpiece, the mixture of the steel shot and the impurity material enters the separating mechanism of the device through the feeding port 102, and the mixture enters the separating cavity 101 through the feeding port 102, so that the separating process is performed in the separating cavity 101. The separation cavity 101 is provided with a plurality of groups of filter bridges 11, the filter bridges 11 are communicated with a feed inlet 102 and a discharge outlet 103, and mixed materials can enter from the feed inlet 102 and then pass through the filter bridges 11 and then are discharged from the discharge outlet 103, wherein each group of filter bridges 11 at least comprises two plastic guide rails 111, the distance between every two adjacent plastic guide rails 111 is smaller than the diameter of a steel shot, so that when the mixed materials pass through the filter bridges 11, the steel shot cannot fall from the filter bridges 11, impurity materials with the transverse length smaller than the diameter of the steel shot fall from the filter bridges 11, in addition, aggregate pieces 12 are arranged on the lower sides of the filter bridges 11, and the impurity materials falling from the filter bridges 11 enter the aggregate pieces 12 to be collected, so that the subsequent recovery processing work is facilitated.
The magnetic separation piece 131 is further arranged on the lower side of the collecting piece 12, the magnetic separation piece 131 can move along the extending direction of the filter bridge 11, a first state and a second state exist in the magnetic separation piece 131 in the moving process, and the magnetic separation piece 131 is switched between the first state and the second state, wherein in the first state, the magnetic separation piece 131 is located at a first height, the magnetic separation piece 131 is close to the filter bridge 11 and can provide stronger magnetic force for steel shots on the filter bridge 11, the magnetic separation piece 131 moves from a position close to the first end of the feed port 102 to a position close to the second end of the discharge port 103, and the magnetic separation piece 131 drives the steel shots to move together through the magnetic force in the moving process of the magnetic separation piece 131. When the magnetic separation member 131 moves to the position of the second end, the magnetic separation member 131 is switched to the second state, and in the second state, the magnetic separation member 131 moves to the second height, and at the second height, the magnetic separation member 131 is far away from the filter bridge 11, so that the steel shots are not subjected to the magnetic force of the magnetic separation member 131, and the steel shots are discharged from the discharge hole 103, and the procedure of the next step is performed.
Wherein, when the mixture doped with impurity material and steel shot passes through filter bridge 11, the impurity material that overall dimension is less than the steel shot diameter falls into aggregate piece 12 through the clearance between two adjacent plastic guide rails 111, wait for subsequent collection processing, in addition, magnetic separation piece 131 drives the steel shot and removes to the second end from first end, at the removal in-process, the fritted impurity material that adheres to on the steel shot separates with the steel shot, afterwards fall into aggregate piece 12 from filter bridge 11, wherein, owing to the magnetic force effect of magnetic separation piece 131, also can make impurity material downwardly moving, and because the overall dimension of impurity material is less, filter bridge 11 can not play the supporting role, impurity material is under the effect of magnetic force, the separation is accelerated, thereby play the purpose of separation impurity material and steel shot.
In addition, the guide rail is set to be the plastic guide rail 111, and is not influenced by the magnetic force of the magnetic separation piece 131, so that the steel shot can not be influenced by larger resistance in the process of driving the steel shot to move by the magnetic separation piece 131, and the steel shot can be conveniently moved, collected and recycled.
In this structure, through setting up filter bridge 11 and magnetic separation piece 131, separate steel shot and impurity material step by step, firstly when the mixture gets into filter bridge 11, some less impurity material of dispersed overall dimension is separated with the shot through the clearance department between two adjacent plastic guide rails 111, secondly, in the course of magnetic separation piece 131 drive steel shot removal, because the removal of steel shot makes the impurity material that adhesion on the shot or extrusion between a plurality of steel shots separate with the shot gradually, and fall through the clearance on filter bridge 11, in addition, magnetic separation piece 131 provides the magnetic force of downward movement to the impurity material of metal, thereby accelerate the separation of impurity material and steel shot, finally discharge from discharge gate 103 with the steel shot of impurity steel shot separation, wait subsequent recovery processing, the device has improved the separation effect of steel shot and impurity material, thereby avoid because the steel shot is incomplete with impurity material separation, during the shot processing, steel shot and impurity material are together strike the work piece, influence the holistic shot processing effect of work piece.
In a preferred embodiment, as shown in fig. 2 and 3, the magnetic separation member 131 includes a magnetic plate 1311 and a telescopic support rod 1312 connected to the magnetic plate 1311, the telescopic support rod 1312 drives the magnetic plate 1311 to switch between a first height and a second height, one end of the telescopic support rod 1312 away from the magnetic plate 1311 is connected with a moving seat 1313, and the moving seat 1313 can reciprocate along the extending direction of the filter bridge 11.
In the structure of the magnetic separation member 131, the magnetic separation member 131 includes a magnetic plate 1311, a telescopic support rod 1312, and a movable seat 1313 connected to the telescopic support rod 1312 to complete the switching process of the magnetic separation member 131 between the first state and the second state. Wherein, flexible bracing piece 1312 is connected with magnetic plate 1311, and flexible bracing piece 1312 drives magnetic plate 1311 and removes the switching between first height and second height in flexible in-process, and removes seat 1313 and remove the first end of filter bridge 11 to the second end of filter bridge 11 with flexible bracing piece 1312 and magnetic plate 1311 in the removal in-process.
In a specific operation process, the magnetic plate 1311 is located at the first end, in the first state, the telescopic support rod 1312 is extended, so that the magnetic plate 1311 rises to the first height, then the telescopic support rod 1312 stops rising and keeps the rising height unchanged, so that the magnetic plate 1311 provides stable magnetic force to the steel shot on the filter bridge 11, then the moving seat 1313 moves along the extending direction of the filter bridge 11, so that the telescopic support rod 1312 and the magnetic plate 1311 are driven to move from the first end to the second end, and when the magnetic plate 1311 moves to the second end, the first state is ended. In the second state, the telescopic support rod 1312 shortens to drive the magnetic plate 1311 to move to the second height, then stops shortening, and keeps the height unchanged, and the moving seat 1313 moves reversely to drive the telescopic support and the magnetic plate 1311 to move from the second end to the first end, and the second state ends when the magnetic plate 1311 is located at the position of the first end.
In the above structure, the vertical movement transformation of the magnetic plate 1311 is completed through the telescopic support rod 1312, and the transverse movement of the magnetic plate 1311 is completed by utilizing the movable seat 1313, so that the magnetic separation device is simple in structure and convenient to operate, the magnetic separation device 131 can be conveniently switched between the first state and the second state, and the movement in different directions is completed by arranging the telescopic support rod 1312 and the movable seat 1313 due to the fact that the movement in different directions exists in the vertical movement and the transverse movement in the whole movement process, so that the movement structure is simplified.
In one embodiment, the telescopic support rod 1312 and the movable base 1313 may be provided with different power sources, so as to avoid the situation that the whole magnetic separation member 131 cannot move after the power source has a problem. The motor is arranged in the movable group seat to drive the movable seat 1313 to move, and the hydraulic telescopic device is arranged on the telescopic support rod 1312, so that the telescopic efficiency is improved.
In a preferred embodiment, as shown in fig. 2, 3, 4 and 5, the magnetic separator further comprises a magnetic shielding plate 132, wherein the magnetic shielding plate 132 is disposed at the lower side of the collecting member 12, the magnetic shielding plate 132 is disposed at the lower side of the magnetic plate 1311 when the magnetic separator 131 is in the first state, and the magnetic shielding plate 132 is disposed between the magnetic plate 1311 and the filter bridge 11 when the magnetic separator 131 is in the second state.
When the magnetic plate 1311 reaches the second end, the magnetic plate 1311 needs to descend under the driving of the telescopic supporting rod 1312, so as to be far away from the filter bridge 11, so that the magnetic force of the magnetic plate 1311 on the steel shot on the filter bridge 11 is weakened or vanished, the reverse movement of the steel shot can be effectively avoided in the reverse movement process of the magnetic plate 1311, the separation and collection of the steel shot and the magnetic plate 1311 are influenced, but the descending heights of the magnetic plate 1311 are different, and the influence on the magnetic force is also different, so that the magnetic force of the magnetic plate 1311 on the steel shot depends on the descending height of the magnetic plate 1311, and in some devices, the descending height of the magnetic plate 1311 is limited due to the size of the integral structure, so that the magnetic plate 1311 still has larger magnetic force on the steel shot on the filter bridge 11 in the second state.
Therefore, the magnetic shielding plate 132 is further arranged in the separation cavity 101, the magnetic shielding plate 132 is arranged on the lower side of the collecting piece 12, and when the magnetic separation piece 131 is in the first state, the telescopic supporting rod 1312 stretches to drive the magnetic plate 1311 to rise to the upper side of the magnetic shielding plate 132, so that magnetic force can be provided for steel shots on the filter bridge 11, and the magnetic shielding plate 132 is always arranged on the lower side of the magnetic plate 1311 in the process that the magnetic plate 1311 moves from the first end to the second end, so that the magnetic plate 1311 is convenient to drive the steel shots to move. When magnetic separation piece 131 is in the second state, flexible bracing piece 1312 drives magnetic plate 1311 and descends for magnetic plate 1311 is located magnetic shielding plate 132 downside, therefore, magnetic shielding plate 132 can effectually block magnetic force of magnetic plate 1311 and upwards transmit, thereby avoid when magnetic plate 1311 removes to first end from the second end, there is magnetic force still to act on the shot, make the shot reverse movement, influence the collection and the separation of shot, still cause the shot to pile up on filter bridge 11 easily still, further influence the separation of shot and impurity material.
Further specifically, as shown in fig. 2 and 3, the magnetic separation mechanism includes a vibrating member 14, the vibrating member 14 is disposed at the second end, the vibrating member 14 includes a connecting rod 141, one end of the connecting rod 141 is connected with a vibrating roller 142, a mounting seat 112 is disposed in the separation cavity 101, multiple groups of filter bridges 11 are disposed in the mounting seat 112, one end of the mounting seat 112 is hinged to the separation cavity 101, the other end of the connecting rod 141 is connected with the mounting seat 112, a vibrating bump 1314 is disposed on the outer side of the magnetic plate 1311, multiple vibrating grooves 1316 are disposed at intervals of the vibrating bump 1314, the vibrating roller 142 contacts with or separates from the vibrating bump 1314, and when the magnetic plate 1311 moves to the second end, the vibrating roller 142 is clamped with or separated from the vibrating groove 1316.
In the process that the steel shots and the impurity materials move along the magnetic plate 1311, some larger impurity materials are easy to clamp in the gap between two adjacent plastic guide rails 111, in addition, some smaller impurity materials are adhered to the plastic guide rails 111, so that when the next batch of steel shots pass through, the steel shots are easy to adhere to the steel shots, separation of the steel shots and the impurity materials is affected, and therefore, the vibrating piece 14 is arranged at the second end, the vibrating piece 14 comprises the connecting rod 141 and the vibrating roller 142, wherein the vibrating roller 142 is connected with the connecting rod 141, the installation seat 112 is arranged in the separation cavity 101, the filter bridge 11 is placed on the installation seat 112, the other end of the connecting rod 141 is connected with the installation seat 112, the first end of the installation seat 112 is hinged with the separation cavity 101, the vibrating convex blocks 1314 are arranged on the magnetic plate 1311, the vibrating grooves 1316 on the vibrating convex blocks 1314 are clamped with the vibrating roller 142 or separated, in the process, the vibrating roller 142 moves up and down in the clamping and separating processes of the vibrating grooves 1316 are generated, the second end is driven to move down, the installation seat 112 is further, and the filter bridge 11 is better to be installed on the separation cavity, and the filter bridge is not shaken off, and the filter bridge 11 is better to be separated.
In one embodiment, when the magnetic plate 1311 reaches the second end, the rotating rack is engaged with the rotating gear, and as the magnetic plate 1311 moves from the first height to the second height, the rotating rack drives the rotating gear to rotate, so that the vibrating rod contacts the shifting block when rotating, vibration occurs to the mounting seat, when the steel shot and the impurity material move along with the magnetic plate 1311, an initial speed is obtained, and when the magnetic plate 1311 moves from the first height to the second height, the magnetic force on the steel shot and the impurity material weakens, the steel shot and the impurity material continue to move through the obtained initial speed, but due to different mass and surface integrity of the steel shot and the impurity material, the steel shot and the impurity material are gradually separated in the moving process, and at the moment, the vibrating rod contacts the shifting block, the filter bridge vibrates, so that the impurity material separated from the steel shot falls onto the aggregate 12.
Through using filter bridge 11 to separate some sizes less and with the non-adhesion impurity material of shot, rethread magnetic separation piece 131 makes the shot produce the removal to utilize magnetic force to adsorb and produce the impurity material of adhesion with the shot, make it can accelerate with the shot separation, finally when the shot removes to the second end, vibrate filter bridge 11 through vibrating piece 14 for some cards are on filter bridge 11 or the impurity material of adhesion on filter bridge 11 trembles out to gather in the piece 12, accomplishes further separation. The steel shots and the impurity materials are separated through the multiple separating device, so that the separating effect of the device is improved.
In a preferred embodiment, as shown in fig. 6 and 7, the filter bridge 11 is provided with a partition member 15, the partition member 15 includes a partition plate 151, the partition plate 151 can move along the extending direction of the vertical filter bridge 11, and there are a first position and a second position, the distance between one end of the partition plate 151 and the filter bridge 11 is smaller than the diameter of the steel shot at the first position, the distance between one end of the partition plate 151 and the filter bridge 11 is larger than the diameter of the steel shot at the second position, a bump 1315 is arranged on one side of the magnetic plate 1311, the bump 1315 abuts against the partition plate 151, and the magnetic plate 1311 moves to drive the partition plate 151 to move from the first position to the second position.
In the above structure, since the magnetic separation member 131 needs to reciprocate in the working process, the magnetic separation member 131 can drive the steel shot to move by using the magnetic force only in the first state, and when the magnetic separation member 131 is in the second state, the magnetic separation member 131 is far away from the filter bridge 11, the magnetic force cannot be provided for the steel shot on the filter bridge 11, and the mixture can continuously enter the separation cavity 101 in the working process of the shot blasting machine, so that the separator 15 is arranged on the filter bridge 11 to separate the mixture, thereby facilitating the separation of the batch of the mixture, the separator 15 comprises the separator plate 151, the separator plate 151 extends along the direction perpendicular to the extending direction of the filter bridge 11, and the separator plate 151 can move in the first position and the second position, in the first position, the interval between one end of the separator plate 151 and the filter bridge 11 is smaller than the diameter of the steel shot, thereby blocking the movement of the steel shot, the interval is smaller than the diameter of the steel shot can allow the impurity material with the external dimension smaller than the steel shot to pass through, and the impurity material falls into the aggregate 12 through the gap on the filter bridge 11. In the second position, the gap between one end of the divider plate 151 and the filter bridge 11 is greater than the diameter of the shot, thereby facilitating the passage of the shot.
The magnetic plate 1311 is provided with the projection 1315, when the magnetic plate 1311 passes through the partition plate 151, the projection 1315 on the magnetic plate 1311 abuts against the partition plate 151, so that the partition plate 151 is lifted, the partition plate 151 is moved to the second position, and after the magnetic plate 1311 completely passes through the partition plate 151, the partition plate 151 is lowered to the first position, so that the effect of blocking steel shots is achieved.
In one embodiment, the separation plate 151 is connected to the separation chamber 101 through a connection protrusion, a guide rail is disposed in the separation chamber 101, the connection protrusion can move in the guide rail, when the protrusion abuts against the separation plate 151 to enable the separation plate 151 to move upwards, the connection protrusion moves in the guide rail, the separation plate 151 moves to the second position, and when the protrusion is separated from the separation plate 151, the separation plate 151 falls down by gravity to return to the first position to complete recovery.
The mixture is divided into a plurality of batches by the partition plate 151 to enter the filter bridge 11, so that the separation effect of the mixture is improved, and the steel shots are conveniently conveyed and discharged from the discharge hole 103, so that recovery treatment is performed.
In further detail, as shown in fig. 6, the partition 15 further includes a brush plate 152, the brush plate 152 is connected with the partition plate 151, the brush plate 152 extends along the extending direction of the filter bridge 11, a brush 1521 is disposed at one end of the brush plate 152 near the filter bridge 11, the brush 1521 extends downward to the filter bridge 11, the brush plate 152 is connected with a vibration motor, and the vibration motor drives the brush plate 152 to vibrate relatively.
In the above structure, the brush plate 152 is further provided on the partition 15, the brush 1521 is provided on the brush plate 152, the brush 1521 extends downward to the filter bridge 11, when the partition 15 is in the first position, the brush plate 152 starts vibrating under the drive of the vibrating motor to perform preliminary separation and cleaning on the mixture, and the impurity materials attached to the surface of the steel shot are removed through the brush 1521, in addition, the brush 1521 can disperse and stack the mixture together, so that the steel shot and the impurity materials can be primarily separated when the partition 15 is in the second position, thereby improving the separation effect of the device.
In a preferred embodiment, as shown in fig. 2, the magnetic attraction mechanism 16 further comprises a magnetic attraction member 161 and a material bearing plate 162, wherein the material bearing plate 162 is arranged between the second end and the discharge port 103, the magnetic attraction member 161 is arranged on the upper side of the material bearing plate 162, and the material bearing plate 162 is provided with a damping layer.
In the actual working process of the shot blasting machine, the steel shots continuously impact the workpiece with high strength, so that the steel shots are easy to break and damage, the damaged steel shots are seriously separated from the complete steel shots on the filter bridge 11, and the steel shots which are only slightly damaged are larger in overall size due to smaller damaged area and are not easy to pass through a gap on the filter bridge 11, so that the steel shots are mixed with the complete steel shots to enter the discharge port 103 for discharge. Therefore, a magnetic attraction mechanism 16 is disposed between the second end of the filter bridge 11 and the discharge port 103, the magnetic attraction mechanism 16 includes a magnetic attraction member 161 and a material bearing plate 162, the material bearing plate 162 is communicated with the filter bridge 11 and the discharge port 103, so that the mixture enters the material bearing plate 162 after passing through the filter bridge 11, a damping layer is disposed on the material bearing plate 162, the magnetic separation member 131 drives the mixture to move through magnetic force on the filter bridge 11, so that the mixture obtains an initial speed, when the mixture enters the material bearing plate 162, the mixture is subjected to the effect of the damping layer, and the complete steel shot is in a spherical structure, so that after the initial speed is obtained, the resistance of the damping layer can be overcome, the mixture moves to the discharge port 103 to complete recovery processing, the incomplete surface of the damaged steel shot is subjected to the resistance, and therefore, the mixture can stop on the material bearing plate 162, at this time, the magnetic attraction member 161 disposed on the upper side of the material bearing plate 162 adsorbs the material left on the material bearing plate 162 for subsequent processing. The damping layer on the material bearing plate 162 is utilized to generate resistance action on the mixture, so that the steel shots with damaged surfaces and impurity materials with larger volumes stay on the material bearing plate 162 due to larger resistance, the separation effect on the steel shots is further improved, the steel shots are separated more completely, and the shot blasting effect of the shot blasting machine is ensured.
In addition, in the aspect of selecting the damping size, the maximum damping device through which the complete steel shot can effectively pass is selected.
More specifically, as shown in fig. 2, the magnetic attraction member 161 includes a magnetic attraction roller 1611 and a scraper 1612 abutting against the magnetic attraction roller 1611, a magnetic attraction surface is provided on an outer surface of the magnetic attraction roller 1611, and the scraper 1612 is communicated with a storage chamber 1613.
In the above structure, the magnetic component 161 includes the magnetic roller 1611, the magnetic roller 1611 is provided with a magnetic surface, the magnetic roller 1611 rolls along with a certain speed, so that when the magnetic surface faces the material bearing plate 162, the impurity material staying on the material bearing plate 162 can be adsorbed away, and when the magnetic surface faces away from the material bearing plate 162, a new batch of the mixture passes through the material bearing plate 162, and the complete steel shot passes through the material bearing plate 162, in addition, a scraper 1612 is further provided, the scraper 1612 is abutted against the magnetic roller 1611, so that the magnetic roller 1611 rotates to the scraper 1612 after adsorbing the impurity material, and the scraper 1612 scrapes the impurity material on the magnetic roller 1611 and collects the impurity material in the storage cavity 1613, thereby facilitating the next adsorption work of the magnetic roller 1611.
Further specifically, as shown in fig. 2, the material bearing plate 162 includes a plurality of rollers 1621, the extending direction of the rollers 1621 is perpendicular to the extending direction of the filter bridge 11, the rollers 1621 are rotatable, the distance between two adjacent rollers 1621 is smaller than the diameter of the steel shot, the plurality of rollers 1621 form a damping layer, and the filter bridge 11 is inclined downward.
On the structure of the material bearing plate 162, a plurality of rollers 1621 are arranged, the extension direction of the rollers 1621 is opposite to the extension direction of the filter bridge 11, and the rollers 1621 are rotatable, so that after the mixture enters the material bearing plate 162, under the action of the rotation of the rollers 1621, the resistance is increased, the speed is slowed down, and the damping effect is effectively realized. In addition, the spacing distance between the rollers 1621 is smaller than the diameter of the steel shot, so that some small-sized impurity materials adhered to the steel shot and entering the material bearing plate 162 can fall from the gap between the two adjacent rollers 1621, thereby further separating the steel shot and the mixture and improving the separation effect.
In one embodiment, the rotation of the rollers 1621 may be accomplished by connecting motors in a direction opposite to the direction of movement of the shot and at a speed that allows the full shot to pass through at a maximum speed, and in an alternative embodiment, the rotation of adjacent rollers 1621 may be reversed to enhance the damping effect. In addition, the filter bridge 11 is arranged obliquely downwards, so that on one hand, steel shots are convenient to transport, and the efficiency of transporting the steel shots by the magnetic plate 1311 is improved through the oblique arrangement; on the other hand, through setting up the filter bridge 11 of slope to improve the speed of shot, make when the shot gets into the loading board 162, pass through more easily, improve the effect of separation, increase shot recycle's efficiency.
The application also provides a shot blasting machine, which comprises the slag shot magnetic separation device for the shot blasting machine, a shot blasting machine main body 17, wherein a steel shot outlet 171 is arranged at the bottom of the shot blasting machine main body 17, and the steel shot outlet 171 is communicated with the feed inlet 102.
The application can be realized by adopting or referring to the prior art at the places which are not described in the application.
The foregoing is merely exemplary of the present application and is not intended to limit the present application. Various modifications and variations of the present application will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the application are to be included in the scope of the claims of the present application.

Claims (10)

1. The utility model provides a sediment ball magnetic separation device for shot-blasting machine which characterized in that includes:
the separating mechanism comprises a separating cavity, a feed inlet and a discharge outlet, wherein the feed inlet and the discharge outlet are communicated with the separating cavity, a plurality of groups of filtering bridges are arranged in the separating cavity, each group of filtering bridges at least comprises two plastic guide rails, the distance between every two adjacent plastic guide rails is smaller than the diameter of a steel shot, one end of each filtering bridge is communicated with the feed inlet to form a first end, the other end of each filtering bridge is connected with the discharge outlet to form a second end, and aggregate pieces are arranged on the lower side of each filtering bridge;
the magnetic separation mechanism is arranged on the lower side of the collecting piece, the magnetic separation mechanism comprises a magnetic separation piece, the magnetic separation piece can move along the extending direction of the filtering bridge so as to be switched between a first state and a second state, the magnetic separation piece is positioned at a first height, the magnetic separation piece provides magnetic force for the steel shot at the first height, the magnetic separation piece moves from the first end to the second end, the magnetic separation piece is positioned at a second height, the magnetic separation piece releases the magnetic force for the steel shot at the second height, and the magnetic separation piece moves from the second end to the first end.
2. The slag pill magnetic separation device for a shot blasting machine according to claim 1, wherein: the magnetic separation piece comprises a magnetic plate and a telescopic supporting rod connected with the magnetic plate, the telescopic supporting rod drives the magnetic plate to be switched between the first height and the second height, one end, away from the magnetic plate, of the telescopic supporting rod is connected with a movable seat, and the movable seat can reciprocate along the extension direction of the filter bridge.
3. The slag pill magnetic separation device for a shot blasting machine according to claim 2, wherein: the magnetic separation device comprises a magnetic separation piece, a magnetic separation piece and a filter bridge, wherein the magnetic separation piece is arranged on the magnetic separation piece, and the magnetic separation piece is arranged on the magnetic separation piece.
4. The slag pill magnetic separation device for a shot blasting machine according to claim 2, wherein: the magnetic separation mechanism comprises a vibrating piece, the vibrating piece is arranged at the second end, the vibrating piece comprises a connecting rod, one end of the connecting rod is connected with a vibrating roller, an installation seat is arranged in the separation cavity, a plurality of groups of filter bridges are arranged in the installation seat, a first end of the installation seat is hinged to the separation cavity, the other end of the connecting rod is connected with the installation seat, vibrating convex blocks are arranged on the outer side of the magnetic plate, a plurality of vibrating grooves are arranged at intervals of the vibrating convex blocks, the vibrating roller is contacted with or separated from the vibrating convex blocks, and the vibrating roller is clamped with or separated from the vibrating groove when the magnetic plate moves to the second end.
5. The magnetic separation device for slag balls for a shot blasting machine according to claim 2, wherein; be provided with the separator on the filter bridge, the separator is including the division board, the division board can be followed perpendicularly filter bridge extending direction removes and has first position and second position the first position department division board one end with the interval of filter bridge is less than the diameter of shot, the second position department division board one end with the interval of filter bridge is greater than the diameter of shot, magnetic plate one side is equipped with the lug, the lug with the division board looks butt, the magnetic plate removes to drive the division board removes to the second position from first position.
6. The slag pill magnetic separation device for a shot blasting machine according to claim 5, wherein: the separating piece further comprises a brush plate, the brush plate is connected with the separating plate, the brush plate extends along the extending direction of the filter bridge, a brush is arranged at one end, close to the filter bridge, of the brush plate, the brush extends downwards to the filter bridge, the brush plate is connected with a vibrating motor, and the vibrating motor drives the brush plate to vibrate relatively.
7. The slag pill magnetic separation device for a shot blasting machine according to claim 1, wherein: the magnetic suction mechanism comprises a magnetic suction piece and a material bearing plate, the material bearing plate is arranged between the second end and the discharge hole, the magnetic suction piece is arranged on the upper side of the material bearing plate, and the material bearing plate is provided with a damping layer.
8. The slag pill magnetic separation device for a shot blasting machine according to claim 7, wherein: the magnetic attraction piece comprises a magnetic attraction roller and a scraping plate abutted with the magnetic attraction roller, and the scraping plate is communicated with a storage cavity.
9. The slag pill magnetic separation device for a shot blasting machine according to claim 7, wherein: the material bearing plate comprises a plurality of rollers, the extending direction of the rollers is perpendicular to the extending direction of the filter bridge, the rollers can roll, the distance between every two adjacent rollers is smaller than the diameter of the steel shot, the plurality of rollers form the damping layer, and the filter bridge is arranged in a downward inclined mode.
10. Shot blasting machine, its characterized in that: the slag pill separating device for the shot blasting machine comprises the shot blasting machine body, wherein a steel pill outlet is arranged at the bottom of the shot blasting machine body, and the steel pill outlet is communicated with the feeding hole.
CN202210908017.1A 2022-07-29 2022-07-29 Slag ball magnetic separation device for shot blasting machine and shot blasting machine Active CN115463839B (en)

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CN202210908017.1A CN115463839B (en) 2022-07-29 2022-07-29 Slag ball magnetic separation device for shot blasting machine and shot blasting machine

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CN115463839B true CN115463839B (en) 2023-09-01

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Publication number Priority date Publication date Assignee Title
CN205057826U (en) * 2015-10-18 2016-03-02 威斯卡特工业(中国)有限公司 Shot shot blasting equipment is joined in marriage to level
CN207696356U (en) * 2017-12-13 2018-08-07 桐乡聚业钢结构有限公司 A kind of magnetic separating device for shot-blasting machine
CN212762947U (en) * 2020-08-21 2021-03-23 重庆玛斯特机械制造股份有限公司 Steel shot treatment equipment of casting shot blasting machine
CN112844830A (en) * 2020-12-16 2021-05-28 界首市成铭塑业有限公司 Device for removing metal elements in recycled plastic bottle flakes
CN113019899A (en) * 2021-03-11 2021-06-25 徐家旺 Sand and iron separating device for casting of construction equipment
CN214686056U (en) * 2020-12-30 2021-11-12 江苏海越铸造机械科技有限公司 Shot-slag separation shot blasting machine
CN216500786U (en) * 2021-09-06 2022-05-13 山东招金新型耐磨材料有限公司 Wear-resisting steel ball screening installation

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
MX2017004940A (en) * 2016-04-15 2018-08-16 Cp Metcast Inc Automated compensating flow control assembly for a solid material separator.

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205057826U (en) * 2015-10-18 2016-03-02 威斯卡特工业(中国)有限公司 Shot shot blasting equipment is joined in marriage to level
CN207696356U (en) * 2017-12-13 2018-08-07 桐乡聚业钢结构有限公司 A kind of magnetic separating device for shot-blasting machine
CN212762947U (en) * 2020-08-21 2021-03-23 重庆玛斯特机械制造股份有限公司 Steel shot treatment equipment of casting shot blasting machine
CN112844830A (en) * 2020-12-16 2021-05-28 界首市成铭塑业有限公司 Device for removing metal elements in recycled plastic bottle flakes
CN214686056U (en) * 2020-12-30 2021-11-12 江苏海越铸造机械科技有限公司 Shot-slag separation shot blasting machine
CN113019899A (en) * 2021-03-11 2021-06-25 徐家旺 Sand and iron separating device for casting of construction equipment
CN216500786U (en) * 2021-09-06 2022-05-13 山东招金新型耐磨材料有限公司 Wear-resisting steel ball screening installation

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Denomination of invention: A slag magnetic separation device and shot blasting machine for shot blasting

Granted publication date: 20230901

Pledgee: Weifang Bank Co.,Ltd. Linqu Dongcheng Branch

Pledgor: Weifang Huaxing Machinery Co.,Ltd.

Registration number: Y2024980001427

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