CN110712136B - Shot blasting equipment capable of being recycled - Google Patents
Shot blasting equipment capable of being recycled Download PDFInfo
- Publication number
- CN110712136B CN110712136B CN201910968324.7A CN201910968324A CN110712136B CN 110712136 B CN110712136 B CN 110712136B CN 201910968324 A CN201910968324 A CN 201910968324A CN 110712136 B CN110712136 B CN 110712136B
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- rotating
- belt
- machine body
- rotating shaft
- recovery
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/08—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
- B24C3/10—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces for treating external surfaces
- B24C3/12—Apparatus using nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/003—Removing abrasive powder out of the blasting machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/006—Treatment of used abrasive material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
- B65G13/02—Roller-ways having driven rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
- B65G13/02—Roller-ways having driven rollers
- B65G13/06—Roller driving means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/02—Adaptations of individual rollers and supports therefor
- B65G39/04—Adaptations of individual rollers and supports therefor the rollers comprising a number of roller forming elements mounted on a single axle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2811/00—Indexing codes relating to common features for more than one conveyor kind or type
- B65G2811/09—Driving means for the conveyors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention belongs to the technical field of industrial production, and particularly relates to a shot blasting device capable of being recycled; the mounting frame is arranged on two sides of the opening of the machine body in a penetrating way, and the inner side of the mounting frame is provided with a rotating groove; a plurality of first rotating shafts are installed in the installation frame through rotating sleeves along the horizontal direction of the installation frame, and rotating rollers are sleeved on the first rotating shafts; rotating bearings are mounted at two ends of the second rotating shafts and are mounted on the conveying belt through fixed sleeves; the two ends of the second rotating shafts are provided with rotating belt wheels which are positioned on the outer sides of the rotating bearings; the plurality of rotating belt wheels are rotatably connected through a belt; the second rotating shafts are provided with rotating cylinders; a switching mechanism is arranged on the outer side of the mounting frame and used for transmitting the conveying belt and the rotating drum; the phenomenon that the rotating cylinder is broken or broken when working for a long time in the machine body is effectively prevented, and the safe operation of the rotating cylinder is further influenced.
Description
Technical Field
The invention belongs to the technical field of industrial production, and particularly relates to a shot blasting device capable of being recycled.
Background
After the castings are manufactured, the castings need to be subjected to shakeout, core removal and cleaning, the manual cleaning is low in working efficiency, the cleaning effect often cannot meet the requirement, and the overall quality of the castings is directly affected, so that more and more plants use shot blasting machines to replace the traditional manual cleaning.
Shot-blasting machines are casting machines that clean or strengthen the surface of castings by means of high-speed shots from shot-blasting machines that strike the surface of the metal with one or more grit materials, remove some of the adhering material, such as rust, from the surface of the metal, or obtain a specific surface layer by shot blasting.
When the existing shot blasting machine is used, most of the conveying devices of the shot blasting machine adopt conveying rollers for conveying operation, most of the conveying rollers adopt a fixed mounting mode, when the conveying belt drives the fixedly installed conveying roller to rotate, because the shot blasting machine can damage the rotating cylinder fixedly installed in the machine body by the ejected high-speed particle shots when the shot blasting machine is used for shot blasting, the phenomenon of fracture or damage is easily caused when the rotating cylinder is used in the machine body for a long time, further affecting the safe use of the rotary drum, and meanwhile, the conveying type shot blasting operation can cause the phenomenon that a large number of shots splash, the shots collide with each other, the shots are easy to accumulate to reduce the impact force of other units, meanwhile, the shot cannot be recovered in time, the required shot is large in quantity and not beneficial to production, the shot is retained in the conveying device for a long time, the device is clamped, and the service life of the device is influenced while the maintenance is complex.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides a recyclable shot blasting device which is mainly used for solving the problems that in the existing shot blasting operation process, shots are accumulated in the device, the number of the needed shots is increased sharply, the shots cannot be recycled in time, the device is clamped, the service life of the device is influenced, meanwhile, during shot blasting, the sprayed high-speed particle shots can damage a rotating cylinder fixedly installed in a machine body, and when the rotating cylinder is used in the machine body for a long time, the phenomenon of breakage or breakage is easily caused, and the safe use of the rotating cylinder is further influenced.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a shot blasting device capable of being recycled, which comprises a machine body, a recovery mechanism and a conveying device; the conveying device comprises an installation frame, a first rotating shaft, a rotating roller, a conveying belt, a second rotating shaft, a rotating bearing, a fixed sleeve, a rotating belt wheel and a belt; the mounting frame is arranged on two sides of the opening of the machine body in a penetrating manner, and a rotating groove is formed in the inner side of the mounting frame; a plurality of first rotating shafts are installed in the installation frame through rotating sleeves along the horizontal direction of the installation frame, and rotating rollers are sleeved on the first rotating shafts; the rotating roller is sleeved with a conveying belt; the second rotating shafts are installed along the horizontal direction of the installation frame, rotating bearings are installed at two ends of each second rotating shaft, and the rotating bearings are installed on the conveying belt through fixing sleeves; rotating belt wheels are mounted at two ends of the second rotating shafts and are positioned on the outer sides of the rotating bearings; the plurality of rotating belt wheels are rotatably connected through a belt; a plurality of second rotating shafts are respectively provided with a rotating cylinder; a switching mechanism is arranged on the outer side of the mounting frame and used for transmitting the conveying belt and the rotating drum; the distance between two adjacent rotating bearings is larger than the diameter of the projectile; the machine body is arranged in the middle of the conveying device, openings are formed in the side walls of the left side and the right side of the machine body, and the conveying belt positioned above the machine body penetrates into the machine body through the openings; the inner wall of the top of the machine body is fixedly connected with a shot blasting barrel through a fixed rod; the bottom of the shot blasting barrel is provided with a shot blasting port for carrying out shot blasting treatment on the workpiece on the conveying belt; the corners of the periphery of the inner wall of the machine body are rotatably connected with a roller, and one roller is driven by an external motor; the recovery mechanism comprises a recovery belt, a baffle plate and a bearing plate; rolling grooves are formed in the side walls of the two sides of the recovery belt; the four rollers are positioned in the corresponding rolling grooves and can drive the recovery belt to move through the rotation of the rollers; the periphery of the side surface of one side of the recovery belt, which is far away from the inner wall of the machine body, is fixedly connected with a baffle; the number of the baffles is two, and the baffles are symmetrically designed relative to the central line of the recovery belt; bearing plates which are uniformly arranged are arranged between the two baffle plates; the bearing plate is fixedly connected with the recovery belt and the surfaces of the two baffle plates; the bearing plate is inclined towards the direction far away from the machine body and towards the movement direction of the recovery belt; the baffle and the recovery belt are both made of rubber materials; when the automatic shot blasting machine works, a workpiece to be shot blasted is placed on the rotating cylinder, the controller controls the switching mechanism, the switching mechanism drives the second rotating shafts to rotate, and the plurality of second rotating shafts are in transmission connection with each other through the belt, so that one second rotating shaft can drive other second rotating shafts to synchronously rotate, and the rotating second rotating shafts drive the workpiece to be shot blasted to be conveyed into the machine body through the rotating cylinder for shot blasting operation; when the rotating cylinder is used for a long time in the machine body, the controller controls the switching mechanism to work, the driving gear of the rotating mechanism is disengaged from the driven gear arranged on the second rotating shaft in a transmission and engagement mode, meanwhile, the driven gear is engaged with the driven gear arranged on the first rotating shaft, the switching mechanism drives the first rotating shaft to rotate, the rotating first rotating shaft drives the conveying belt to rotate through the rotating roller, the second rotating shaft is arranged on the upper surface of the conveying belt through the fixing sleeve, the second rotating shaft is driven to rotate in the machine body by the rotation of the conveying belt, the rotating cylinder which is positioned in the machine body for a long time is conveyed out of the machine body under the driving of the conveying belt, meanwhile, the rotating cylinder which is positioned outside the machine body moves into the machine body, the rotating cylinder which is arranged in the machine body for a long time is replaced, and the phenomenon that the rotating cylinder is broken or crushed when the rotating cylinder works for a long time in the machine body is effectively prevented, and then influence the safe operation of a section of thick bamboo, simultaneously at peening in-process pellet through shot-blasting bucket blowout striking workpiece surface, the pellet after the use drops in the recovery area surface of bottom of the body, it removes to drive the recovery area through outside motor, the removal in-process of recovery area, through the baffle with accept the board with pellet transportation to the organism top, it changes to accept the board angle simultaneously, make the pellet on recovery area surface drop to the shot-blasting bucket in, realize the recycle of pellet, prevent when practicing thrift the pellet total amount that the pellet from piling up and cause workpiece surface peening operation not thorough, pile up too much influence the motion of conveyer belt as the value pellet simultaneously, lead to the device to damage, the maintenance is complicated, improve device life.
Preferably, the upper surfaces of the openings at the two sides of the machine body are fixedly connected with baffle strips; the barrier strip is made of soft rubber materials; the during operation, in-process in the organism is transported to the work piece, can clean workpiece surface through the blend stop, scrape out workpiece surface impurity, the work piece is when transporting out the organism simultaneously, the blend stop can scrape off workpiece surface because the impurity that the shot striking produced, make things convenient for the staff to observe workpiece surface shot-blasting treatment effect, the work piece is located the organism simultaneously and carries out the peening in-process, can prevent effectively through the blend stop that the shot from rolling out through the opening, cause the shot to retrieve the difficulty, influence work piece peening efficiency, can prevent simultaneously that the shot from flowing out the organism and causing damage and block to other parts of conveyor, improve device life.
Preferably, the conversion mechanism comprises a driving motor, a mounting plate, a guiding telescopic rod, a rotating guide sleeve, a driving gear and a driven gear; the driving motor is installed on the outer wall of the installation frame through the installation plate, and the output end of the driving motor is connected with the guiding telescopic rod; the guide telescopic rod is rotatably connected with the installation frame through a rotating guide sleeve, and the telescopic end of the guide telescopic rod penetrates through the installation frame to be connected with a driving gear; the driven gears are arranged at the end parts of the first rotating shaft and the second rotating shaft in a staggered mode respectively; the driving gear is in sliding engagement with driven gears arranged on the first rotating shaft and the second rotating shaft, and the driving gear and the driven gears are both straight gears; when the shot blasting machine works, when the rotating cylinder needs to rotate, the guiding telescopic rod is set to be an electric telescopic rod, the controller controls the electric telescopic rod to extend out, the extending electric telescopic rod can drive the driving gear to be meshed with the driven gear arranged on the second rotating shaft, the controller controls the driving motor to rotate, the driving motor can drive the driven gear to rotate through the driving gear, the second rotating shaft can drive the rotating cylinder to rotate inside and outside the machine body, and the rotating cylinder can drive a workpiece to be shot blasted to perform shot blasting operation through rotation; when the rotary drum in the machine body needs to be replaced, the driving motor stops rotating, the guiding telescopic rod drives the driving gear to be separated from the driven gear on the second rotating shaft to be meshed, meanwhile, the driving gear is driven to be meshed with the driven gear on the first rotating shaft, the first rotating shaft drives the conveying belt to rotate through the rotating roller, and the conveying belt is used for replacing the rotary drum in the machine body; after the position of the rotating cylinder is changed, the controller controls the driving motor to stop slowly, the central axis of the second rotating shaft mounted on the conveying belt is aligned with the central axis of the output shaft of the driving motor, the guiding telescopic rod extends out to drive the driving gear to be meshed with the driven gear arranged on the second rotating shaft, and the rotating cylinder rotates to operate.
Preferably, the rotating cylinder is sleeved on the second rotating shaft; the outer wall of the second rotating shaft is provided with a sliding groove; a rotating disc is slidably mounted in the sliding groove through a limiting block; the permanent magnet is arranged on the side surface of the rotating disc, and the N pole and the S pole are arranged on the end surface of the permanent magnet in a crossed mode; an electric push rod is arranged in the sliding groove, and the telescopic end of the electric push rod is connected with a limiting block; a metal disc is arranged at the end part of the rotating cylinder and corresponds to the permanent magnet; the thickness of the driving gear is larger than that of the driven gear; when the rotating drum works, when the second rotating shaft rotates, the second rotating shaft drives the rotating disc to rotate through the limiting block, the rotating disc drives the rotating drum to rotate through the permanent magnet, and then the rotating drum can be flexibly connected with the second rotating shaft; meanwhile, as the thickness of the driving gear is larger than that of the driven gear, when the driving gear is meshed with the driven gear arranged on the first rotating shaft and the driven gear arranged on the second rotating shaft simultaneously, the electric push rod contracts to drive the permanent magnet to be far away from the end part of the rotating cylinder, so that the rotating permanent magnet can slowly drive the rotating cylinder to rotate, the rotating cylinder, the first rotating shaft and the second rotating shaft realize differential rotation, and the conveying device can convey a workpiece to be shot-blasted, which has a large shot-blasting area and a slow shot-blasting speed; meanwhile, the conveyor belt and the rotating drum run in the same direction and at a different speed, so that the rotating drum can realize the function of the conveyor belt, and the rotating drum can process small batches of workpieces.
Preferably, the rotating cylinder is formed by splicing a plurality of sections of cavity rotating sleeves; one end of the cavity rotating sleeve is provided with an inserting block, and the outer wall of the inserting block is provided with a clamping block; the other end of the cavity rotating sleeve is provided with an inserting groove, and a clamping groove is formed in the inserting groove; the inserting block and the clamping block are respectively matched with the inserting groove and the clamping groove in an inserting manner; when the rotary drum is installed, firstly sleeving the cavity rotary sleeve with the metal disc at one end on the second rotary shaft, inserting the insertion block and the clamping block at the end part of the second cavity rotary sleeve into the insertion groove and the clamping groove of the previous cavity rotary sleeve, repeating the steps, and further splicing and installing the rotary drum; the rotary cylinder is spliced and installed, so that the rotary cylinder can be conveniently replaced, and the service life of the rotary cylinder can be prolonged; when the central part of the rotating cylinder is broken or damaged due to the impact of the shot sprayed at high speed, maintenance personnel can replace a single cavity rotating sleeve, and other cavity rotating sleeves with good service life can be reused.
Preferably, a rubber ring is fixedly mounted on the second rotating shaft, a magnet ring is mounted on the outer wall of the rubber ring, and the circumference of the magnet ring is half of that of the rubber ring; a swinging cavity is formed in the outer wall of the rotating cylinder, and a metal burr sheet is slidably mounted in the swinging cavity; the bottom end of the metal burr sheet is provided with a magnetic block, and the magnetic block and the magnetic ring are of the same magnetic pole; when the rotating mechanism works, when the second rotating shaft rotates, the second rotating shaft can drive the rubber ring to rotate, the rubber ring can drive the magnet ring to rotate in the rotating cylinder, the metal burr sheet is arranged on the outer wall of the rotating cylinder in a sliding mode, the metal burr sheet can extend out towards the outer wall of the rotating cylinder due to the repulsive force generated by the rotation of the magnet ring, sundries adhered to the outer wall of a workpiece to be machined can be cleaned due to the extension of the metal burr sheet, meanwhile, the rotating metal burr sheet can play a certain role in driving the workpiece, and further the running speed of the workpiece is increased; when the workpiece is shot-blasted in the machine body, the metal burr sheet can clean the scale or metal impurities adhered on the outer wall of the machined workpiece.
Preferably, the inserting block and the clamping block are both made of elastic rubber materials, the diameter of the inserting block is larger than that of the inserting groove, and the width of the clamping block is larger than that of the clamping groove; when the clamping device works, when the inserting block and the clamping block are respectively inserted into the inserting groove and the clamping groove, the inserting groove and the clamping groove can play a role in extruding and clamping the inserting block and the clamping block. The cavity rotating sleeve is prevented from rotating and separating when the cavity rotating sleeve close to one end of the rotating disc rotates at a high speed, and further stable machining operation of a workpiece is influenced.
The invention has the following beneficial effects:
1. according to the invention, the recovery mechanism is arranged, the recovery belt is driven to move by the external electrode, so that used pills fall on the surface of the recovery belt at the bottom of the machine body, the pills are conveyed to the top of the machine body through the partition plate and the bearing plate, meanwhile, the angle of the bearing plate is changed, so that the pills on the surface of the recovery belt fall into the shot blasting barrel, the recycling of the pills is realized, the total quantity of the pills is saved, the condition that the shot blasting operation on the surface of a workpiece is not thorough due to accumulation of the pills is prevented, meanwhile, the damage to the device and the maintenance are complicated due to the fact that too many pills are accumulated, and the service life of the device is prolonged.
2. According to the invention, the barrier strip is arranged, so that the surface of the workpiece can be wiped through the barrier strip, impurities on the surface of the workpiece are scraped, and meanwhile, when the workpiece is conveyed out of the machine body, the barrier strip can scrape the impurities on the surface of the workpiece due to the impact of the shots, so that workers can conveniently observe the shot blasting treatment effect on the surface of the workpiece.
3. According to the invention, through the arrangement of the switching mechanism, the second rotating shaft can be driven to rotate in the machine body by the rotation of the conveying belt, so that the rotating cylinder which is positioned in the machine body for a long time can be conveyed out of the machine body under the driving of the conveying belt, and meanwhile, the rotating cylinder which is positioned outside the machine body can move into the machine body, so that the rotating cylinder which is installed in the machine body for a long time can be replaced, and the phenomenon that the rotating cylinder is broken or crushed when working in the machine body for a long time can be effectively prevented, and further the safe operation of the rotating cylinder can be influenced.
4. According to the invention, through the matching of the permanent magnet and the rotating cylinder, the rotating permanent magnet can slowly drive the rotating cylinder to rotate, so that the rotating cylinder, the first rotating shaft and the second rotating shaft realize differential rotation, and the conveying device can convey the workpiece to be shot-blasted, which has a large shot blasting area and a slow shot blasting speed; meanwhile, the conveyor belt and the rotating drum run in the same direction and at a different speed, so that the rotating drum can realize the function of the conveyor belt, and the rotating drum can process small batches of workpieces.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a front view of the present invention;
FIG. 2 is a side sectional view of the interior of the housing and the retrieval mechanism of the present invention;
FIG. 3 is a perspective view of the delivery device of the present invention;
FIG. 4 is a side cross-sectional view of the delivery device of the present invention;
FIG. 5 is an assembly view of the rotary barrel of the present invention;
FIG. 6 is an enlarged view of a portion of the invention at A in FIG. 4;
in the figure: the shot-blasting machine comprises a machine body 1, an opening 11, a shot-blasting barrel 12, a roller 13, a barrier strip 14, a recovery mechanism 2, a recovery belt 21, a rolling groove 22, a baffle plate 23, a bearing plate 24, a conveying device 3, an installation frame 31, a rotation groove 311, a first rotation shaft 32, a rotation roller 33, a conveying belt 34, a second rotation shaft 35, a sliding groove 351, a rotation bearing 36, a fixing sleeve 37, a rotation belt pulley 38, a belt 39, a rotation cylinder 4, a metal disc 41, a cavity rotation sleeve 42, an insertion block 43, an engagement block 44, an insertion groove 45, an engagement groove 46, a swing cavity 47, a conversion mechanism 5, a driving motor 51, an installation plate 52, a guide telescopic rod 53, a rotation guide sleeve 54, a driving gear 56, a driven gear 57, a rotation disc 6, a permanent magnet 7, an electric push rod 8, a rubber ring 9, a magnet ring 10, a metal burr sheet 111 and a limiting block 112.
Detailed Description
A recyclable blasting machine according to an embodiment of the present invention will be described below with reference to fig. 1 to 6.
The invention relates to a recyclable shot blasting device, which comprises a machine body 1, a recovery mechanism 2 and a conveying device 3; the conveying device 3 comprises a mounting frame 31, a first rotating shaft 32, a rotating roller 33, a conveying belt 34, a second rotating shaft 35, a rotating bearing 36, a fixed sleeve 37, a rotating belt wheel 38 and a belt 39; the mounting frame 31 is installed on two sides of the opening of the machine body 1 in a penetrating manner, and a rotating groove 311 is formed in the inner side of the mounting frame 31; a plurality of first rotating shafts 32 are installed in the installation frame 31 along the horizontal direction of the installation frame 31 through rotating sleeves, and rotating rollers 33 are sleeved on the plurality of first rotating shafts 32; a conveying belt 34 is sleeved on the rotating roller 33; the plurality of second rotating shafts 35 are installed along the horizontal direction of the installation frame 31, and rotating bearings 36 are installed at both ends of the plurality of second rotating shafts 35, and the rotating bearings 36 are installed on the conveyor belt 34 through fixing sleeves 37; a plurality of second rotating shafts 35 are provided with rotating pulleys 38 at both ends thereof, and the rotating pulleys 38 are positioned outside the rotating bearings 36; a plurality of said rotating pulleys 38 are all rotatably connected by a belt 39; the plurality of second rotating shafts 35 are provided with rotating cylinders 4; a conversion mechanism 5 is arranged on the outer side of the mounting frame 31, and the conversion mechanism 5 is used for performing transmission action on the conveying belt 34 and the rotating drum 4; the distance between two adjacent rotating bearings 36 is larger than the diameter of the projectile; the machine body 1 is arranged in the middle of the conveying device 3, openings 11 are formed in the side walls of the left side and the right side of the machine body, and the conveying belt 34 positioned above the machine body penetrates into the machine body 1 through the openings 11; the inner wall of the top of the machine body 1 is fixedly connected with a shot blasting barrel 12 through a fixed rod; the bottom of the shot blasting barrel 12 is provided with a shot blasting opening for carrying out shot blasting treatment on the workpiece on the conveying belt 34; the corners of the periphery of the inner wall of the machine body 1 are rotatably connected with a roller 13, wherein one roller 13 is driven by an external motor; the recovery mechanism 2 comprises a recovery belt 21, a baffle plate 23 and a receiving plate 24; the side walls of the two sides of the recovery belt 21 are both provided with rolling grooves 22; the four rollers 13 are positioned in the corresponding rolling grooves 22, and the recovery belt 21 can be driven to move by the rotation of the rollers 13; the periphery of the side surface of one side of the recovery belt 21, which is far away from the inner wall of the machine body 1, is fixedly connected with a baffle 23; the number of the baffles 23 is two, and the baffles are symmetrically designed relative to the central line of the recovery belt 21; bearing plates 24 which are uniformly arranged are arranged between the two baffle plates 23; the bearing plate 24 is fixedly connected to the surfaces of the recovery belt 21 and the two baffle plates 23; the bearing plate 24 is inclined towards the movement direction of the recovery belt 21 in the direction away from the machine body 1; the baffle 23 and the recovery belt 21 are both made of rubber materials; when the shot blasting machine works, a workpiece to be shot blasted is placed on the rotating cylinder 4, the controller controls the switching mechanism 5, the switching mechanism 5 drives the second rotating shafts 35 to rotate, and as the plurality of second rotating shafts 35 are mutually connected in a transmission manner through the belt 39, one second rotating shaft 35 rotates to drive other second rotating shafts 35 to synchronously rotate, and the rotating second rotating shafts 35 drive the workpiece to be shot blasted to be conveyed into the machine body 1 through the rotating cylinder 4 for shot blasting operation; when the rotary drum 4 is used in the machine body 1 for a long time, the controller controls the switching mechanism 5 to work, the driving gear 56 of the switching mechanism is disengaged from the driven gear 57 arranged on the second rotary shaft 35, and simultaneously the driven gear 57 is engaged with the driven gear 57 arranged on the first rotary shaft 32, and the switching mechanism 5 drives the first rotary shaft 32 to rotate, the rotating first rotary shaft 32 drives the conveyer belt 34 to rotate through the rotary roller 33, because the second rotary shaft 35 is arranged on the upper surface of the conveyer belt 34 through the fixed sleeve 37, and the rotation of the conveyer belt 34 drives the second rotary shaft 35 to rotate in the machine body 1, and then the rotary drum 4 which is positioned in the machine body 1 for a long time is transported out of the machine body 1 under the driving of the conveyer belt 34, and simultaneously the rotary drum 4 which is positioned outside the machine body 1 is moved into the machine body 1, and then the rotary drum 4 which is arranged in the machine body 1 for a long time is replaced, effectively prevent to rotate section of thick bamboo 4 and produce fracture or broken phenomenon when long time work in organism 1, and then influence the safe operation of a section of thick bamboo 4, simultaneously in peening in-process projectile through peening bucket 12 blowout striking work piece surface, the projectile after the use drops on the recovery area 21 surface of organism 1 bottom, drive recovery area 21 through outside motor and remove, recovery area 21 removes the in-process, transport the projectile to organism 1 top through baffle 23 and receiving plate 24, receiving plate 24 angle changes simultaneously, make the projectile on recovery area 21 surface drop to peening bucket 12 in, realize the recycle of projectile, prevent the projectile from piling up and causing work piece surface peening operation incomplete when practicing thrift the projectile total amount, pile up too much when the value projectile and influence the motion of conveyer belt 34, lead to the device to damage, the maintenance is complicated, improve device life.
As a specific embodiment of the invention, the upper surfaces of the openings 11 on both sides of the machine body 1 are fixedly connected with barrier strips 14; the barrier strips 14 are made of soft rubber material; in operation, in-process when the work piece transports to organism 1, can clean workpiece surface through blend stop 14, scrape out workpiece surface impurity, the work piece is when transporting out organism 1 simultaneously, blend stop 14 can scrape off workpiece surface because the impurity that the shot striking produced, make things convenient for the staff to observe workpiece surface peening treatment effect, the work piece is located the peening in-process of carrying out in organism 1 simultaneously, can effectively prevent through blend stop 14 that the shot from rolling out through opening 11, cause the shot to retrieve the difficulty, influence work piece peening efficiency, can prevent simultaneously that the shot from flowing out organism 1 and cause damage and block to other parts of conveyor 3, improve device life
As an embodiment of the present invention, the conversion mechanism 5 includes a driving motor 51, a mounting plate 52, a guiding telescopic rod 53, a rotating guide sleeve 54, a driving gear 56 and a driven gear 57; the driving motor 51 is installed on the outer wall of the installation frame 31 through an installation plate 52, and the output end of the driving motor 51 is connected with a guiding telescopic rod 53; the guiding telescopic rod 53 is rotatably connected with the mounting frame 31 through a rotating guide sleeve 54, and the telescopic end of the guiding telescopic rod 53 penetrates through the mounting frame 31 to be connected with a driving gear 56; the driven gears 57 are installed at the end parts of the first rotating shaft 32 and the second rotating shaft 35 in a staggered manner; the driving gear 56 is in sliding engagement with driven gears 57 mounted on the first rotating shaft 32 and the second rotating shaft 35, and the driving gear 56 and the driven gears 57 are both straight gears; when the shot blasting machine works, when the rotating cylinder 4 needs to rotate, the guiding telescopic rod 53 is set to be an electric telescopic rod, the controller controls the electric telescopic rod to extend out, the extended electric telescopic rod can drive the driving gear 56 to be meshed with the driven gear 57 arranged on the second rotating shaft 35, the controller controls the driving motor 51 to rotate, further the driving motor can drive the driven gear 57 to rotate through the driving gear 56, the second rotating shaft 35 can drive the rotating cylinder 4 to rotate inside and outside the machine body 1, and the rotating cylinder 4 can drive a workpiece to be shot blasted to perform shot blasting operation by rotating; when the rotary drum 4 in the machine body 1 needs to be replaced, the driving motor 51 stops rotating, the guiding telescopic rod 53 drives the driving gear 56 to be disengaged from the driven gear 57 on the second rotary shaft 35, and simultaneously drives the driving gear 56 to be engaged with the driven gear 57 on the first rotary shaft 32, the first rotary shaft 32 drives the conveying belt 34 to rotate through the rotary roller 33, and the conveying belt 34 is used for replacing the rotary drum 4 in the machine body 1; after the position of the rotary drum 4 is changed, the controller controls the driving motor 51 to stop slowly, so that the central axis of the second rotating shaft 35 mounted on the conveying belt 34 is aligned with the central axis of the output shaft of the driving motor 51, the guiding telescopic rod 53 extends out to drive the driving gear 56 to be meshed with the driven gear 57 arranged on the second rotating shaft 35, and the rotary drum 4 rotates.
As a specific embodiment of the present invention, the rotary drum 4 is sleeved on the second rotary shaft 35; a sliding groove 351 is formed in the outer wall of the second rotating shaft 35; the sliding groove 351 is internally provided with a rotating disc 6 in a sliding way through a limiting block 112; the permanent magnet 7 is arranged on the side surface of the rotating disc 6, and the N pole and the S pole are arranged on the end surface of the permanent magnet 7 in a crossed mode; an electric push rod 8 is arranged in the sliding groove 351, and the telescopic end of the electric push rod 8 is connected with the limiting block 112; a metal disc 41 is arranged at the end part of the rotating cylinder 4, and the metal disc 41 is arranged corresponding to the permanent magnet 7; the thickness of the driving gear 56 is greater than that of the driven gear 57; during operation, when the second rotating shaft 35 rotates, the second rotating shaft 35 drives the rotating disc 6 to rotate through the limiting block 112, the rotating disc 6 which rotates drives the rotating cylinder 4 to rotate through the permanent magnet 7, and then the rotating cylinder 4 can be flexibly connected with the second rotating shaft 35; meanwhile, as the thickness of the driving gear 56 is greater than that of the driven gear 57, when the driving gear 56 is meshed with the driven gear 57 arranged on the first rotating shaft 32 and the driven gear 57 arranged on the second rotating shaft 35 simultaneously, the electric push rod 8 contracts to drive the permanent magnet 7 to be away from the end part of the rotating cylinder 4, so that the rotating permanent magnet 7 can slowly drive the rotating cylinder 4 to rotate, the rotating cylinder 4 can realize differential rotation with the first rotating shaft 32 and the second rotating shaft 35, and the conveying device 3 can convey workpieces to be shot-blasted, which have large shot-blasting areas and slow shot-blasting speeds; meanwhile, the conveyor belt 34 and the rotary drum 4 run in the same direction and at a different speed, so that the rotary drum 4 can realize the function of the conveyor belt 34, and the rotary drum 4 can process small batches of workpieces.
As a specific embodiment of the present invention, the rotating cylinder 4 is formed by splicing a plurality of sections of cavity rotating sleeves 42; one end of the cavity rotating sleeve 42 is provided with an inserting block 43, and the outer wall of the inserting block 43 is provided with a clamping block 44; the other end of the cavity rotating sleeve 42 is provided with an inserting groove 45, and a clamping groove 46 is formed in the inserting groove 45; the inserting block 43 and the clamping block 44 are respectively matched with the inserting groove 45 and the clamping groove 46 in an inserting manner; when the rotary drum 4 is installed, firstly, the cavity rotary sleeve 42 with the metal disc 41 at one end is sleeved on the second rotary shaft 35, the insertion block 43 and the clamping block 44 at the end part of the second cavity rotary sleeve 42 are inserted into the insertion groove 45 and the clamping groove 46 of the previous cavity rotary sleeve 42, and the steps are repeated, so that the rotary drum 4 is spliced and installed; the rotary cylinder 4 is spliced and installed, so that the rotary cylinder 4 can be conveniently replaced, and the service life of the rotary cylinder 4 can be prolonged; when the center portion of the rotary cylinder 4 is broken or damaged due to the impact of the shot ejected at a high speed, a maintenance worker can replace a single cavity rotary sleeve 42, and other cavity rotary sleeves 42 with good service lives can be reused.
As a specific embodiment of the present invention, a rubber ring 9 is fixedly mounted on the second rotating shaft 35, a magnet ring 10 is mounted on the outer wall of the rubber ring 9, and the circumference of the magnet ring 10 is half of that of the rubber ring 9; a swinging cavity 47 is formed in the outer wall of the rotating cylinder 4, and a metal burr sheet 111 is slidably mounted in the swinging cavity 47; the bottom end of the metal burr sheet 111 is provided with a magnetic block, and the magnetic block and the magnetic ring 10 are of the same magnetic pole; when the workpiece machining device works, when the second rotating shaft 35 rotates, the second rotating shaft 35 can drive the rubber ring 9 to rotate, the rubber ring 9 can drive the magnet ring 10 to rotate in the rotating cylinder 4, the metal burr sheets 111 are arranged on the outer wall of the rotating cylinder 4 in a sliding mode, the metal burr sheets 111 can extend out of the outer wall of the rotating cylinder 4 due to the repulsive force generated by the rotation of the magnet ring 10, sundries adhered to the outer wall of a workpiece to be machined can be cleaned due to the extension of the metal burr sheets 111, meanwhile, the rotating metal burr sheets 111 can play a certain role of pushing the workpiece, and further the running speed of the workpiece is increased; when the workpiece is shot-blasted in the machine body 1, the metal burr 111 can perform a cleaning operation for scale or metal impurities adhered to the outer wall of the machined workpiece.
As a specific embodiment of the present invention, the insertion block 43 and the engagement block 44 are both made of elastic rubber material, the diameter of the insertion block 43 is greater than that of the insertion groove 45, and the width of the engagement block 44 is greater than that of the engagement groove 46; when the inserting block 43 and the engaging block 44 are inserted into the inserting groove 45 and the engaging groove 46, respectively, the inserting groove 45 and the engaging groove 46 can press and engage the inserting block 43 and the engaging block 44. The phenomenon that the cavity rotating sleeve 42 far away from the rotating disc 6 rotates and breaks away when the cavity rotating sleeve 42 near one end of the rotating disc 6 rotates at a high speed is prevented, and further stable machining operation of a workpiece is influenced.
The specific working process is as follows:
during operation, a workpiece to be subjected to shot blasting is placed on the rotating cylinder 4, when the rotating cylinder 4 needs to rotate, the guiding telescopic rod 53 is set to be an electric telescopic rod, the controller controls the electric telescopic rod to extend out, the extended electric telescopic rod can drive the driving gear 56 to be meshed with the driven gear 57 arranged on the second rotating shaft 35, the controller controls the driving motor 51 to rotate, further the driving motor can drive the driven gear 57 to rotate through the driving gear 56, the second rotating shaft 35 can drive the rotating cylinder 4 to rotate inside and outside the machine body 1, and the rotating cylinder 4 can drive the workpiece to be subjected to shot blasting operation through rotation; meanwhile, in the shot blasting process, the shot is sprayed out through the shot blasting barrel 12 to impact the surface of a workpiece, the used shot falls on the surface of the recovery belt 21 at the bottom of the machine body 1, the recovery belt 21 is driven to move through an external motor, in the moving process of the recovery belt 21, the shot is conveyed to the top of the machine body 1 through the baffle 23 and the receiving plate 24, meanwhile, the angle of the receiving plate 24 is changed, so that the shot on the surface of the recovery belt 21 falls into the shot blasting barrel 12, and the shot is recycled;
when the rotary drum 4 in the machine body 1 needs to be replaced, the driving motor 51 stops rotating, the guiding telescopic rod 53 drives the driving gear 56 to be disengaged from the driven gear 57 on the second rotary shaft 35, and simultaneously drives the driving gear 56 to be engaged with the driven gear 57 on the first rotary shaft 32, the first rotary shaft 32 drives the conveying belt 34 to rotate through the rotary roller 33, and the conveying belt 34 is used for replacing the rotary drum 4 in the machine body 1; after the position of the rotary drum 4 is changed, the controller controls the driving motor 51 to stop slowly, so that the central axis of the second rotating shaft 35 mounted on the conveying belt 34 is aligned with the central axis of the output shaft of the driving motor 51, the guiding telescopic rod 53 extends out to drive the driving gear 56 to be meshed with the driven gear 57 arranged on the second rotating shaft 35, and the rotary drum 4 rotates;
when the conveyer belt 34 and the rotary drum 4 need to rotate in the same direction and at different speeds, and the driving gear 56 is meshed with the driven gear 57 arranged on the first rotary shaft 32 and the driven gear 57 arranged on the second rotary shaft 35 simultaneously, the electric push rod 8 contracts to drive the permanent magnet 7 to be far away from the end part of the rotary drum 4, so that the rotary permanent magnet 7 can slowly drive the rotary drum 4 to rotate, and the rotary drum 4, the first rotary shaft 32 and the second rotary shaft 35 realize the different-speed rotation.
In the description of the present invention, it is to be understood that the terms "center", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be taken as limiting the scope of the present invention.
While the invention has been described with reference to specific embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (7)
1. A recyclable blasting apparatus, characterized in that: comprises a machine body (1), a recovery mechanism (2) and a conveying device (3); the conveying device (3) comprises a mounting frame (31), a first rotating shaft (32), a rotating roller (33), a conveying belt (34), a second rotating shaft (35), a rotating bearing (36), a fixing sleeve (37), a rotating belt wheel (38) and a belt (39); the mounting frame (31) penetrates through two sides of the opening of the machine body (1), and a rotating groove (311) is formed in the inner side of the mounting frame (31); a plurality of first rotating shafts (32) are installed in the installation frame (31) through rotating sleeves along the horizontal direction of the installation frame (31), and rotating rollers (33) are sleeved on the first rotating shafts (32); a conveying belt (34) is sleeved on the rotating roller (33); the second rotating shafts (35) are installed along the horizontal direction of the installation frame (31), rotating bearings (36) are installed at two ends of each second rotating shaft (35), and the rotating bearings (36) are installed on the conveying belt (34) through fixing sleeves (37); rotating belt wheels (38) are mounted at two ends of the second rotating shafts (35), and the rotating belt wheels (38) are positioned on the outer sides of the rotating bearings (36); the rotating belt wheels (38) are rotationally connected through a belt (39); the second rotating shafts (35) are provided with rotating cylinders (4); a conversion mechanism (5) is arranged on the outer side of the mounting frame (31), and the conversion mechanism (5) is used for transmitting the conveying belt (34) and the rotating cylinder (4); the distance between two adjacent rotating bearings (36) is larger than the diameter of the shot; the machine body (1) is arranged in the middle of the conveying device (3), openings (11) are formed in the side walls of the left side and the right side of the machine body, and the conveying belt (34) positioned above the machine body penetrates into the machine body (1) through the openings (11); the inner wall of the top of the machine body (1) is fixedly connected with a shot blasting barrel (12) through a fixing rod; the bottom of the shot blasting barrel (12) is provided with a shot blasting port for carrying out shot blasting treatment on the workpiece on the conveying belt (34); the corners of the periphery of the inner wall of the machine body (1) are rotatably connected with a roller (13), wherein one roller (13) is driven by an external motor; the recovery mechanism (2) comprises a recovery belt (21), a baffle plate (23) and a bearing plate (24); rolling grooves (22) are formed in the side walls of the two sides of the recovery belt (21); the four rollers (13) are positioned in the corresponding rolling grooves (22) and can drive the recovery belt (21) to move through the rotation of the rollers (13); the periphery of the side surface of one side of the recovery belt (21) far away from the inner wall of the machine body (1) is fixedly connected with a baffle (23); the number of the baffles (23) is two, and the baffles are symmetrically designed relative to the central line of the recovery belt (21); bearing plates (24) which are uniformly arranged are arranged between the two baffle plates (23); the bearing plate (24) is fixedly connected to the surfaces of the recovery belt (21) and the two baffle plates (23); the bearing plate (24) is inclined towards the movement direction of the recovery belt (21) in the direction away from the machine body (1); the baffle plate (23) and the recovery belt (21) are both made of rubber materials.
2. A recycling blasting apparatus according to claim 1, wherein: the upper surfaces of the openings (11) on the two sides of the machine body (1) are fixedly connected with baffle strips (14); the barrier strip (14) is made of soft rubber material.
3. A recycling blasting apparatus according to claim 1, wherein: the conversion mechanism (5) comprises a driving motor (51), a mounting plate (52), a guiding telescopic rod (53), a rotating guide sleeve (54), a driving gear (56) and a driven gear (57); the driving motor (51) is installed on the outer wall of the installation frame (31) through an installation plate (52), and the output end of the driving motor (51) is connected with a guiding telescopic rod (53); the guide telescopic rod (53) is rotatably connected with the mounting frame (31) through a rotating guide sleeve (54), and the telescopic end of the guide telescopic rod (53) penetrates through the mounting frame (31) and is connected with a driving gear (56); the driven gears (57) are respectively installed at the end parts of the first rotating shaft (32) and the second rotating shaft (35) in a staggered mode; the driving gear (56) is in sliding engagement with driven gears (57) arranged on the first rotating shaft (32) and the second rotating shaft (35), and the driving gear (56) and the driven gears (57) are both straight gears.
4. A recycling blasting apparatus according to claim 3, wherein: the rotating cylinder (4) is sleeved on the second rotating shaft (35); a sliding groove (351) is formed in the outer wall of the second rotating shaft (35); a rotating disc (6) is slidably mounted in the sliding groove (351) through a limiting block (112); a permanent magnet (7) is arranged on the side surface of the rotating disc (6), and an N pole and an S pole are arranged on the end surface of the permanent magnet (7) in a crossed mode; an electric push rod (8) is arranged in the sliding groove (351), and the telescopic end of the electric push rod (8) is connected with the limiting block (112); a metal disc (41) is arranged at the end part of the rotating cylinder (4), and the metal disc (41) is arranged corresponding to the permanent magnet (7); the thickness of the driving gear (56) is greater than the thickness of the driven gear (57).
5. A recycling blasting apparatus according to claim 1, wherein: the rotating cylinder (4) is formed by splicing a plurality of sections of cavity rotating sleeves (42); one end of the cavity rotating sleeve (42) is provided with an inserting block (43), and the outer wall of the inserting block (43) is provided with a clamping block (44); the other end of the cavity rotating sleeve (42) is provided with an inserting groove (45), and a clamping groove (46) is formed in the inserting groove (45); the inserting block (43) and the clamping block (44) are respectively matched with the inserting groove (45) and the clamping groove (46) in an inserting manner.
6. A recycling blasting apparatus according to claim 1, wherein: a rubber ring (9) is fixedly mounted on the second rotating shaft (35), a magnet ring (10) is mounted on the outer wall of the rubber ring (9), and the perimeter of the magnet ring (10) is half of that of the rubber ring (9); a swinging cavity (47) is formed in the outer wall of the rotating cylinder (4), and a metal burr sheet (111) is arranged in the swinging cavity (47) in a sliding mode; the bottom end of the metal burr sheet (111) is provided with a magnetic block, and the magnetic block and the magnetic ring (10) are of the same magnetic pole.
7. A recycling blasting apparatus according to claim 5, wherein: the inserting block (43) and the clamping block (44) are made of elastic rubber materials, the diameter of the inserting block (43) is larger than that of the inserting groove (45), and the width of the clamping block (44) is larger than that of the clamping groove (46).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910968324.7A CN110712136B (en) | 2019-10-12 | 2019-10-12 | Shot blasting equipment capable of being recycled |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910968324.7A CN110712136B (en) | 2019-10-12 | 2019-10-12 | Shot blasting equipment capable of being recycled |
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| CN110712136A CN110712136A (en) | 2020-01-21 |
| CN110712136B true CN110712136B (en) | 2021-09-21 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112917394B (en) * | 2021-03-08 | 2023-05-02 | 四川达优机械有限公司 | Shot blasting machine |
| CN115256249B (en) * | 2022-09-29 | 2022-12-09 | 达州市全锦建材有限责任公司 | Shot blasting machine |
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