CN205057826U - Shot shot blasting equipment is joined in marriage to level - Google Patents

Shot shot blasting equipment is joined in marriage to level Download PDF

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CN205057826U
CN205057826U CN201520808105.XU CN201520808105U CN205057826U CN 205057826 U CN205057826 U CN 205057826U CN 201520808105 U CN201520808105 U CN 201520808105U CN 205057826 U CN205057826 U CN 205057826U
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shot
shot blasting
conveyor belt
shell
storage bin
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陈扬
高志合
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Wes Carter (china) Industrial Co Ltd
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Wes Carter (china) Industrial Co Ltd
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Abstract

本实用新型公开了一种级配钢丸抛丸设备,包括壳体、悬链输送带、抛丸机,所述壳体内部穿置有悬链输送带,壳体内壁两侧的顶部和底部交错设置有抛丸机;壳体底部设置有倾斜的出丸斗,出丸斗通过管道与除尘器的进料口连接,除尘器的出料口与螺旋提升机底部的进料侧连接,螺旋提升机顶部的出料侧与振动分选机连接;振动分选机末端设置有磁选装置;振动分选机、磁选装置分别通过管道与储丸仓连接,储丸仓底部设置有混料室,混料室底部设置有两个进料管,进料管分别与壳体顶部的抛丸机、壳体底部的抛丸机连接。该级配钢丸抛丸设备,将现有的单一钢丸改成合金钢砂、钝化钢丸的组合,细化粒度,提高清理效率。

The utility model discloses a shot blasting equipment for graded steel shot, which comprises a casing, a catenary conveyor belt, and a shot blasting machine. Shot blasting machines are arranged staggeredly; the bottom of the shell is provided with an inclined shot hopper, which is connected to the feed port of the dust collector through a pipeline, and the discharge port of the dust collector is connected to the feed side at the bottom of the screw elevator, and the spiral The discharge side on the top of the hoist is connected to the vibrating separator; the end of the vibrating separator is equipped with a magnetic separation device; the vibrating separator and the magnetic separating device are respectively connected to the pill storage bin through pipelines, and the bottom of the pill storage bin is equipped with a mixing There are two feeding pipes at the bottom of the mixing chamber, which are respectively connected to the shot blasting machine on the top of the shell and the shot blasting machine on the bottom of the shell. This graded steel shot blasting equipment changes the existing single steel shot into a combination of alloy steel grit and passivated steel shot to refine the particle size and improve cleaning efficiency.

Description

级配钢丸抛丸设备Graded steel shot blasting equipment

技术领域 technical field

本实用新型涉及一种抛丸设备,尤其是涉及一种级配钢丸抛丸设备。 The utility model relates to a shot blasting equipment, in particular to a shot blasting equipment with graded steel shots.

背景技术 Background technique

抛丸是利用高速旋转的叶轮或压缩空气把小钢丸或者小铁丸抛掷出去高速撞击零件表面,去除零件表面氧化层,同时钢丸或铁丸高速撞击零件表面,造成零件表面的晶格扭曲变形,表面硬度增高。抛丸常用于铸件表面的清理或者对零件表面的强化处理。目前,大部分工厂使用的抛丸机,其钢丸为单一型号(直径φ1.0),抛丸效率较低,抛丸后零件表面粗糙度较差,常常需要返工,造成人工和原材料的浪费,降低了企业的经济效益。 Shot blasting is the use of high-speed rotating impellers or compressed air to throw small steel shots or small iron shots out to hit the surface of the part at high speed to remove the oxide layer on the surface of the part. At the same time, the steel shot or iron shot hits the surface of the part at high speed, causing the lattice distortion on the surface of the part Deformation, increased surface hardness. Shot blasting is often used to clean the surface of castings or strengthen the surface of parts. At present, the shot blasting machines used in most factories have a single type of steel shot (diameter φ1.0), the shot blasting efficiency is low, the surface roughness of the parts after shot blasting is poor, and rework is often required, resulting in waste of labor and raw materials , reducing the economic benefits of the enterprise.

实用新型内容 Utility model content

本实用新型的目的是提供一种级配钢丸抛丸设备,抛丸设备大多采用一种型号的钢丸,抛丸效率低、零件表面处理质量较差、需要返工、耗费大量人力和物资,降低企业经济效益等技术问题。 The purpose of this utility model is to provide a shot blasting equipment with graded steel shot. Most of the shot blasting equipment adopts one type of steel shot. The shot blasting efficiency is low, the surface treatment quality of parts is poor, rework is required, and a lot of manpower and materials are consumed. Reduce technical issues such as economic benefits of enterprises.

为了解决上述技术问题,本实用新型采用的技术方案是:一种级配钢丸抛丸设备,包括壳体、悬链输送带、抛丸机,所述壳体内部穿置有悬链输送带,壳体内壁两侧的顶部和底部交错设置有抛丸机;壳体底部设置有倾斜的出丸斗,出丸斗通过管道与除尘器的进料口连接,除尘器的出料口与螺旋提升机底部的进料侧连接,螺旋提升机顶部的出料侧与振动分选机连接;振动分选机末端设置有磁选装置;振动分选机、磁选装置分别通过管道与储丸仓连接,储丸仓底部设置有混料室,混料室底部设置有两个进料管,进料管分别与壳体顶部的抛丸机、壳体底部的抛丸机连接。 In order to solve the above technical problems, the technical solution adopted by the utility model is: a shot blasting equipment for graded steel shot, including a shell, a catenary conveyor belt, and a shot blasting machine, and a catenary conveyor belt is inserted inside the shell , the top and bottom of both sides of the inner wall of the shell are alternately provided with shot blasting machines; the bottom of the shell is provided with an inclined shot hopper, which is connected to the feed port of the dust collector through a pipeline, and the discharge port of the dust collector is connected to the spiral The feed side at the bottom of the elevator is connected, and the discharge side at the top of the spiral elevator is connected with the vibration separator; the end of the vibration separator is equipped with a magnetic separation device; the vibration separator and the magnetic separation device pass through the pipeline and the pellet storage bin respectively Connection, the bottom of the shot storage bin is provided with a mixing chamber, and the bottom of the mixing chamber is provided with two feed pipes, which are respectively connected to the shot blasting machine on the top of the shell and the shot blasting machine on the bottom of the shell.

作为优选,所述振动分选机,包括机架,机架顶部设置有筛板,筛板末端设置有一级导料槽,筛板底部设置有二级导料槽,机架上设置有振动电机,机架底部设置有减震弹簧;一级导料槽末端通过管道与储丸仓连接,二级导料槽末端通过管道与磁选装置连接; As a preference, the vibrating separator includes a frame, a sieve plate is arranged on the top of the frame, a primary material guide groove is provided at the end of the sieve plate, a secondary material guide groove is provided at the bottom of the sieve plate, and a vibrating motor is provided on the frame , There is a shock absorbing spring at the bottom of the frame; the end of the first-level material guide tank is connected to the pellet storage warehouse through a pipeline, and the end of the second-level material guide tank is connected to the magnetic separation device through a pipeline;

所述磁选装置,包括水平设置的输送带,输送带末端设置有收集槽,收集槽通过管道与储丸仓连接;输送带上方设置有与输送带运行方向正交的磁选传送辊,磁选传送辊上套设有磁性吸板,磁性吸板末端设置有刮板,刮板下方设置有收集管,收集管与储丸仓连接。 The magnetic separation device comprises a conveyor belt arranged horizontally, the end of the conveyor belt is provided with a collection tank, and the collection tank is connected with the pellet storage bin through a pipeline; the conveyor belt is provided with a magnetic separation transfer roller orthogonal to the running direction of the conveyor belt, and the magnetic A magnetic suction plate is set on the selection conveying roller, a scraper is arranged at the end of the magnetic suction plate, and a collecting tube is arranged under the scraper, and the collecting tube is connected with the pill storage bin.

作为优选,所述储丸仓包括第一储丸室、第二储丸室、第三储丸室,各储丸室通过隔板隔开,各储丸室底部分别通过卸料管与混料室连接。 As preferably, the pill storage bin includes a first pill storage chamber, a second pill storage chamber, and a third pill storage chamber, each pill storage chamber is separated by a partition, and the bottom of each pill storage chamber is respectively connected to the mixing chamber through a discharge pipe. room connection.

作为优选,所述悬链输送带外侧还设置有防护挡板。 Preferably, a protective baffle is also provided on the outside of the catenary conveyor belt.

该级配钢丸抛丸设备,将现有的单一钢丸改成合金钢砂、钝化钢丸的组合,细化粒度,提高清理效率,振动分选机和磁选装置可以对回收的钢丸进行二级分离,钢砂和钢丸分别储存,随后进行级配混料,混料后的钢砂、钢丸通过抛丸机抛出,钢砂、钢丸因直径和质量不同,所拥有的初速度和抛射角度也各不相同,可覆盖更大的清理范围,提高抛丸清理质量和清理效率,节省工艺中的等待时间。本实用新型改善了现有抛丸设备钢丸型号单一、抛丸效率低、零件表面处理质量较差、需要返工、耗费大量人力和物资,不足,具有很好的实用价值。 This graded steel shot blasting equipment changes the existing single steel shot into a combination of alloy steel grit and passivated steel shot to refine the particle size and improve cleaning efficiency. The vibration separator and magnetic separation device can clean the recovered steel Shots are subjected to secondary separation, steel grit and steel shot are stored separately, and then graded and mixed. The mixed steel grit and steel shot are thrown out by shot blasting machine. Steel grit and steel shot are different in diameter and quality. The initial velocity and projection angle are also different, which can cover a larger cleaning range, improve the quality and efficiency of shot blasting cleaning, and save waiting time in the process. The utility model improves the shortcomings of the existing shot blasting equipment, such as single type of steel shot, low shot blasting efficiency, poor surface treatment quality of parts, need for rework, consuming a lot of manpower and materials, and has good practical value.

附图说明 Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。 In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1是本实用新型的结构示意图; Fig. 1 is a structural representation of the utility model;

图2是悬链输送带的结构示意图; Fig. 2 is the structural representation of catenary conveyor belt;

图3是振动分选机的结构示意图; Fig. 3 is the structural representation of vibration separator;

图4磁选装置的结构示意图。 Fig. 4 is a schematic structural diagram of a magnetic separation device.

具体实施方式 detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

图1是本实用新型的结构示意图,图2是悬链输送带的结构示意图,图3是振动分选机的结构示意图,图4磁选装置的结构示意图。 Fig. 1 is a schematic structural view of the utility model, Fig. 2 is a schematic structural view of a catenary conveyor belt, Fig. 3 is a schematic structural view of a vibration separator, and Fig. 4 is a schematic structural view of a magnetic separation device.

由图可知,该级配钢丸抛丸设备,包括壳体1、悬链输送带2、抛丸机3、振动分选机、磁选装置等。壳体1内部穿置有悬链输送带2,悬链输送带2外侧还设置有防护挡板21。壳体1内壁两侧的顶部和底部交错设置有抛丸机3。壳体1底部设置有倾斜的出丸斗11,出丸斗11通过管道与除尘器4的进料口连接,除尘器4的出料口与螺旋提升机5底部的进料侧连接,螺旋提升机5顶部的出料侧与振动分选机6连接;振动分选机6末端设置有磁选装置7。 It can be seen from the figure that the graded steel shot blasting equipment includes a shell 1, a catenary conveyor belt 2, a shot blasting machine 3, a vibration separator, a magnetic separation device, etc. A catenary conveyor belt 2 is inserted inside the casing 1 , and a protective baffle 21 is provided outside the catenary conveyor belt 2 . Shot blasting machines 3 are alternately arranged on the top and bottom of both sides of the inner wall of the housing 1 . The bottom of the housing 1 is provided with an inclined pill discharge hopper 11, which is connected to the feed port of the dust collector 4 through a pipe, and the discharge port of the dust collector 4 is connected to the feed side of the bottom of the screw elevator 5, and the spiral lift The discharge side at the top of the machine 5 is connected with the vibration separator 6; the end of the vibration separator 6 is provided with a magnetic separation device 7.

振动分选机6、磁选装置7分别通过管道与储丸仓8连接,储丸仓8底部设置有混料室9。储丸仓8包括第一储丸室81、第二储丸室82、第三储丸室83,各储丸室通过隔板84隔开,各储丸室底部分别通过卸料管85与混料室9连接。混料室9底部设置有两个进料管91,进料管91分别与壳体1顶部的抛丸机3、壳体1底部的抛丸机3连接。 The vibration separator 6 and the magnetic separation device 7 are respectively connected to the pill storage bin 8 through pipelines, and a mixing chamber 9 is arranged at the bottom of the pill storage bin 8 . The pill storage bin 8 comprises the first pill storage chamber 81, the second pill storage chamber 82, and the third pill storage chamber 83, each pill storage chamber is separated by a partition plate 84, and the bottom of each pill storage chamber is separated from the mixing chamber by a discharge pipe 85 respectively. Material chamber 9 is connected. The bottom of the mixing chamber 9 is provided with two feed pipes 91, and the feed pipes 91 are respectively connected to the shot blasting machine 3 on the top of the shell 1 and the shot blasting machine 3 on the bottom of the shell 1.

上述振动分选机6,包括机架61,机架顶部设置有筛板62,筛板62末端设置有一级导料槽63,筛板62底部设置有二级导料槽64,机架61上设置有振动电机65,机架61底部设置有减震弹簧66;一级导料槽63末端通过管道与第一储丸室81连接,二级导料槽64末端通过管道与磁选装置7连接。 Above-mentioned vibratory separator 6 comprises frame 61, and frame top is provided with sieve plate 62, and the end of sieve plate 62 is provided with primary material guide groove 63, and the bottom of sieve plate 62 is provided with secondary material guide groove 64, and on frame 61 A vibrating motor 65 is provided, and a shock-absorbing spring 66 is provided at the bottom of the frame 61; the end of the primary material guide trough 63 is connected with the first pellet storage chamber 81 through a pipeline, and the end of the secondary material guide trough 64 is connected with the magnetic separation device 7 through a pipeline .

磁选装置7,包括水平设置的输送带71,输送带71末端设置有收集槽72,收集槽72通过管道与第三储丸室83连接;输送带71上方设置有与输送带71运行方向正交的磁选传送辊73,磁选传送辊73上套设有磁性吸板74,磁性吸板74末端设置有刮板75,刮板75下方设置有收集管76,收集管76与第二储丸室82连接。 Magnetic separation device 7, comprises the conveyer belt 71 that horizontal setting is arranged, and conveyer belt 71 end is provided with collection tank 72, and collection groove 72 is connected with the 3rd pellet storage chamber 83 by pipeline; The magnetic separation transfer roller 73 handed over, the magnetic separation transfer roller 73 is covered with a magnetic suction plate 74, the end of the magnetic suction plate 74 is provided with a scraper 75, the scraper 75 below is provided with a collection pipe 76, the collection pipe 76 is connected to the second storage Pill room 82 is connected.

本实施例中,选用的级配钢丸为合金钢砂(φ0.6,20%),钝化钢丸(φ0.6,30%)、钝化钢丸(φ0.8,50%)。 In this embodiment, the selected graded steel shot is alloy steel grit (φ0.6, 20%), passivated steel shot (φ0.6, 30%), and passivated steel shot (φ0.8, 50%).

该级配钢丸抛丸设备,将现有的单一钢丸改成合金钢砂、钝化钢丸的组合,细化粒度,提高清理效率,振动分选机和磁选装置可以对回收的钢丸进行二级分离,钢砂和钢丸分别储存,随后进行级配混料,混料后的钢砂、钢丸通过抛丸机抛出,钢砂、钢丸因直径和质量不同,所拥有的初速度和抛射角度也各不相同,可覆盖更大的清理范围,提高抛丸清理质量和清理效率,节省工艺中的等待时间。 This graded steel shot blasting equipment changes the existing single steel shot into a combination of alloy steel grit and passivated steel shot to refine the particle size and improve cleaning efficiency. The vibration separator and magnetic separation device can clean the recovered steel Shots are subjected to secondary separation, steel grit and steel shot are stored separately, and then graded and mixed. The mixed steel grit and steel shot are thrown out by shot blasting machine. Steel grit and steel shot are different in diameter and quality. The initial velocity and projection angle are also different, which can cover a larger cleaning range, improve the quality and efficiency of shot blasting cleaning, and save waiting time in the process.

最后,应当指出,以上具体实施方式仅是本实用新型较有代表性的例子。显然,本实用新型不限于上述具体实施方式,还可以有许多变形。凡是依据本实用新型的技术实质对以上具体实施方式所作的任何简单修改、等同变化与修饰,均应认为属于本实用新型的保护范围。 Finally, it should be pointed out that the above specific embodiments are only representative examples of the present invention. Apparently, the utility model is not limited to the above-mentioned specific embodiments, and many variations are possible. Any simple modifications, equivalent changes and modifications made to the above specific implementation methods based on the technical essence of the present invention shall be deemed to belong to the protection scope of the present invention.

Claims (4)

1.一种级配钢丸抛丸设备,包括壳体、悬链输送带、抛丸机,其特征是所述壳体内部穿置有悬链输送带,壳体内壁两侧的顶部和底部交错设置有抛丸机;壳体底部设置有倾斜的出丸斗,出丸斗通过管道与除尘器的进料口连接,除尘器的出料口与螺旋提升机底部的进料侧连接,螺旋提升机顶部的出料侧与振动分选机连接;振动分选机末端设置有磁选装置;振动分选机、磁选装置分别通过管道与储丸仓连接,储丸仓底部设置有混料室,混料室底部设置有两个进料管,进料管分别与壳体顶部的抛丸机、壳体底部的抛丸机连接。1. A graded steel shot blasting equipment, comprising a housing, a catenary conveyor belt, and a shot blasting machine, is characterized in that a catenary conveyor belt is inserted inside the housing, and the top and bottom sides of the housing inner wall Shot blasting machines are arranged staggeredly; the bottom of the shell is provided with an inclined shot blasting hopper, which is connected to the feed port of the dust collector through a pipeline, and the discharge port of the dust collector is connected to the feed side at the bottom of the screw elevator, and the spiral The discharge side on the top of the elevator is connected to the vibrating separator; the end of the vibrating separator is equipped with a magnetic separation device; the vibrating separator and the magnetic separating device are respectively connected to the pellet storage bin through pipelines, and the bottom of the pellet storage bin is equipped with a mixing There are two feed pipes at the bottom of the mixing chamber, which are respectively connected to the shot blasting machine on the top of the shell and the shot blasting machine on the bottom of the shell. 2.根据权利要求1所述的级配钢丸抛丸设备,其特征是所述振动分选机,包括机架,机架顶部设置有筛板,筛板末端设置有一级导料槽,筛板底部设置有二级导料槽,机架上设置有振动电机,机架底部设置有减震弹簧;一级导料槽末端通过管道与储丸仓连接,二级导料槽末端通过管道与磁选装置连接;2. The graded steel shot blasting equipment according to claim 1, characterized in that the vibratory separator comprises a frame, the top of the frame is provided with a sieve plate, and the end of the sieve plate is provided with a primary guide groove, and the sieve plate The bottom of the plate is provided with a secondary guide trough, the frame is provided with a vibration motor, and the bottom of the frame is provided with a shock-absorbing spring; Magnetic separation device connection; 所述磁选装置,包括水平设置的输送带,输送带末端设置有收集槽,收集槽通过管道与储丸仓连接;输送带上方设置有与输送带运行方向正交的磁选传送辊,磁选传送辊上套设有磁性吸板,磁性吸板末端设置有刮板,刮板下方设置有收集管,收集管与储丸仓连接。The magnetic separation device comprises a conveyor belt arranged horizontally, the end of the conveyor belt is provided with a collection tank, and the collection tank is connected with the pellet storage bin through a pipeline; the conveyor belt is provided with a magnetic separation transfer roller orthogonal to the running direction of the conveyor belt, and the magnetic A magnetic suction plate is set on the selection conveying roller, a scraper is arranged at the end of the magnetic suction plate, and a collecting tube is arranged under the scraper, and the collecting tube is connected with the pill storage bin. 3.根据权利要求1所述的级配钢丸抛丸设备,其特征是所述储丸仓包括第一储丸室、第二储丸室、第三储丸室,各储丸室通过隔板隔开,各储丸室底部分别通过卸料管与混料室连接。3. The graded steel shot blasting equipment according to claim 1, characterized in that the shot storage bin includes a first shot storage room, a second shot storage room, and a third shot storage room, and each shot storage room passes through a partition The bottom of each pill storage chamber is connected to the mixing chamber through the discharge pipe. 4.根据权利要求1所述的级配钢丸抛丸设备,其特征是所述悬链输送带外侧还设置有防护挡板。4. The shot blasting equipment for graded steel shot according to claim 1, characterized in that a protective baffle is also provided on the outside of the catenary conveyor belt.
CN201520808105.XU 2015-10-18 2015-10-18 Shot shot blasting equipment is joined in marriage to level Expired - Lifetime CN205057826U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106216337A (en) * 2016-07-25 2016-12-14 芜湖诚拓汽车零部件有限公司 The orientation method for cleaning of hydraulic valve runner
CN106733664A (en) * 2016-12-27 2017-05-31 重庆市青蓝机械制造有限公司 Shot screening plant
CN107953271A (en) * 2017-11-30 2018-04-24 无锡市日升机械厂 The quartz sand formula sand-blasting machine of classification recycling
CN115463839A (en) * 2022-07-29 2022-12-13 潍坊华星机械有限公司 Slag ball magnetic separation device for shot blasting machine and shot blasting machine
CN117226719A (en) * 2023-09-06 2023-12-15 安徽永庆建筑工程有限公司 Steel construction preprocessing device for municipal highway engineering

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106216337A (en) * 2016-07-25 2016-12-14 芜湖诚拓汽车零部件有限公司 The orientation method for cleaning of hydraulic valve runner
CN106733664A (en) * 2016-12-27 2017-05-31 重庆市青蓝机械制造有限公司 Shot screening plant
CN106733664B (en) * 2016-12-27 2018-10-12 重庆市青蓝机械制造有限公司 Shot screening plant
CN107953271A (en) * 2017-11-30 2018-04-24 无锡市日升机械厂 The quartz sand formula sand-blasting machine of classification recycling
CN115463839A (en) * 2022-07-29 2022-12-13 潍坊华星机械有限公司 Slag ball magnetic separation device for shot blasting machine and shot blasting machine
CN115463839B (en) * 2022-07-29 2023-09-01 潍坊华星机械有限公司 Slag ball magnetic separation device for shot blasting machine and shot blasting machine
CN117226719A (en) * 2023-09-06 2023-12-15 安徽永庆建筑工程有限公司 Steel construction preprocessing device for municipal highway engineering
CN117226719B (en) * 2023-09-06 2025-09-09 安徽永庆建筑工程有限公司 Steel construction preprocessing device for municipal highway engineering

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