CN115676422A - Honing machine sweeps hoisting device - Google Patents
Honing machine sweeps hoisting device Download PDFInfo
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- CN115676422A CN115676422A CN202211293912.3A CN202211293912A CN115676422A CN 115676422 A CN115676422 A CN 115676422A CN 202211293912 A CN202211293912 A CN 202211293912A CN 115676422 A CN115676422 A CN 115676422A
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- 239000002699 waste material Substances 0.000 claims abstract description 70
- 230000005484 gravity Effects 0.000 claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 230000001680 brushing effect Effects 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 11
- 239000010977 jade Substances 0.000 claims description 2
- 238000000926 separation method Methods 0.000 abstract description 16
- 238000007664 blowing Methods 0.000 abstract description 5
- 238000011084 recovery Methods 0.000 abstract description 3
- 238000004140 cleaning Methods 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 description 34
- 230000009471 action Effects 0.000 description 18
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 239000003350 kerosene Substances 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 239000000110 cooling liquid Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The technical field of machine tool processing equipment, in particular to a honing machine scrap lifting device, which comprises a support, a conveying belt, a collecting trolley and a vibration unit, wherein the vibration unit comprises a rotating shaft, a vibration arm and a shaft pulley, the rotating shaft is fixedly connected with the inner wall of the support, the vibration arm is rotatably connected onto the rotating shaft, the side wall of the shaft pulley is fixedly connected with a rocker arm, two ends of the vibration arm are rotatably connected with rubber rollers, the self gravity of one end, close to the shaft pulley, of the vibration arm is larger than that of the other end of the vibration arm, one end, far away from the pulley, of the rocker arm is rotatably connected with the rubber rollers, the inner wall of the support is fixedly connected with a piston cylinder, a piston rod in the piston cylinder is hinged with the vibration arm through a connecting rod, a plurality of groups of air outlets are uniformly arranged below the piston cylinder, the aperture of each air outlet is gradually reduced from the inside of the piston cylinder, an external fan is arranged on the support, a scrap brushing mechanism is fixedly connected below one end, far away from a discharge port of a honing machine, and a baffle is arranged on the conveying belt; the invention separates the waste chips by various means such as vibration, chip blowing, chip brushing and the like, improves the separation efficiency and the recovery rate of the waste chips, and reduces the cost of cleaning and re-separating.
Description
Technical Field
The invention relates to the technical field of machine tool machining equipment, in particular to a honing machine scrap lifting device.
Background
The honing machine is a grinding machine which utilizes a honing head to hone the finish machining surface of a workpiece. The honing tool is mainly used for honing holes of workpieces in the manufacturing industries of automobiles, tractors, hydraulic parts, bearings, aviation and the like, and has two types of vertical type and horizontal type; the honing machine lifting device is mainly used for separating the waste liquid and the waste scraps produced in the working process of the honing machine and recovering the waste scraps, and the main components of the honing machine lifting device are provided with a support and a conveying belt. The waste liquid and the waste chips are discharged from a waste outlet of the honing machine and then fall onto a conveying belt of the lifting device, the waste liquid permeates into a waste liquid pool below the lifting device from a gap between the conveying belts under the action of gravity, and the waste chips are lifted upwards along with the conveying belt and enter a collecting vehicle below the rotating end part of the conveying belt, so that the waste liquid and the waste chips are separated.
However, in the honing machine lifting device in the prior art, when in use, the waste liquid and the waste chips are separated only by gravity, and the separation degree is low, so that part of the waste liquid enters the collecting vehicle along with the waste chips; honing machine hoisting device among the prior art, the used conveyer belt roughness is not level, there are a large amount of gaps, when sweeps and waste liquid mix together, be certain humidity, easily adhere to conveyer belt surface or block between the gap of conveyer belt, when the sweeps passes through the drive belt gyration tip, when the sweeps is greater than the sweeps gravity to the adhesive force of conveyer belt, the sweeps will not fall into the collection vehicle, finally fall into the subaerial outside the support, the clearance difficulty, or get into the waste liquid pond, cause the secondary of iron fillings and waste liquid to mix, the separation efficiency is reduced, and the cost is increased.
In view of the above, the present invention provides a honing machine scrap lifting device, which solves the above problems.
Disclosure of Invention
In order to make up for the defects of the prior art, the problem that the separation is incomplete due to the fact that separation is carried out only by means of gravity and the adhesion force of scrap iron to a conveying belt is larger than the gravity of the scrap iron in the prior art is solved, and the scrap iron does not fall into a collecting vehicle; the invention provides a scrap lifting device of a honing machine.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a honing machine sweeps hoisting device, includes, support, conveyer belt and collection vehicle, the conveyer belt sets up the interior jade of support, and the conveyer belt moves through the motor that sets up on the support, the collection vehicle is located support one end downside, the collection vehicle is used for collecting the waste material, its characterized in that: also comprises a step of adding a new type of additive,
the vibration unit is positioned in a gap between the upper part and the lower part of the conveyor belt and is positioned at one end, close to the collecting vehicle, of the conveyor belt; the vibration unit is used for realizing the vibration of the conveyor belt.
Preferably, the vibration unit includes a vibration unit,
the rotating shaft is fixedly connected with the inner wall of the bracket;
the vibration arm is rotationally connected to the rotating shaft, and one end, close to the collecting vehicle, of the vibration arm is in contact with the inner wall of the conveying belt;
and the side wall of the shaft belt wheel is fixedly connected with a rocker arm, and one end of the rocker arm, which is far away from the shaft belt wheel, is in contact with the vibration arm through a deflector rod arranged on the vibration wall.
Preferably, both ends of the vibration arm are rotatably connected with rubber rollers.
Preferably, the self-gravity of one end of the vibration arm close to the shaft belt wheel is larger than that of the other end of the vibration arm.
Preferably, one end of the rocker arm, which is far away from the belt wheel, is rotatably connected with a rubber roller, and the deflector rod is cylindrical.
Preferably, the inner wall of the bracket is fixedly connected with a piston cylinder, the piston cylinder is positioned below two sides of one end, close to the shaft belt wheel, of the vibration arm, and the friction force of the inner wall of the piston cylinder is smaller than the gravity of the vibration arm; and a piston rod in the piston cylinder is hinged with the vibration arm through a connecting rod.
Preferably, a plurality of groups of air outlets are uniformly arranged below the piston cylinder, and the aperture of each air outlet is gradually reduced from the inside of the piston cylinder to the outside.
Preferably, the piston cylinder is characterized by further comprising an external fan, wherein the external fan is arranged on the support and is connected with the piston cylinder.
Preferably, a scrap brushing mechanism is fixedly connected to the lower portion of one end, far away from the discharge port of the honing machine, of the support, and the scrap brushing mechanism is a soft brush.
Preferably, the conveying belt is provided with a baffle plate to prevent the scraps from sliding off in the lifting process.
The invention has the following beneficial effects:
1. according to the honing machine waste scrap lifting device, waste scraps are separated through various means such as vibration, scrap blowing, scrap brushing and the like, so that the waste scraps are separated from waste liquid more thoroughly, the waste scraps can be separated from a conveying belt more conveniently, and the separation efficiency and the waste scrap recovery rate are improved.
2. The honing machine waste scrap lifting device prevents waste scraps from falling into the bottom surface outside the collecting vehicle or entering the waste liquid collecting tank to be secondarily mixed with waste liquid, and reduces the cleaning and re-separating cost.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a view showing the structure of the inside of the conveyor belt according to the present invention;
FIG. 3 is a structural view of the vibration unit of the present invention;
FIG. 4 is a structural view of the piston mechanism of the present invention;
in the figure: 1; a bracket and 2; a conveyor belt 3; a collection vehicle 4; a motor 5; a vibration unit 6; a rotating shaft 7; a vibration arm 8; a shaft pulley 9; a rocker arm 10; a deflector rod 11; rubber rollers, 12; a piston cylinder 13; a piston rod, 14; a connecting rod 15; an air outlet 16; an external fan 17; a chip brushing mechanism 18; and a baffle plate.
Detailed Description
In order to make the objects, technical means and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention provides a waste scrap lifting device of a planting honing machine, and solves the problems that the lifting device in the prior art separates waste liquid and waste scrap only by gravity when in use, and the separation degree is low, so that part of the waste liquid enters a collecting vehicle along with the waste scrap; honing machine hoisting device among the prior art, when the sweeps passed through the drive belt gyration tip, when the sweeps was greater than the sweeps gravity to the adhesive force of drive belt, the sweeps will not fall into the collection vehicle, finally falls into subaerial outside the support, and the clearance difficulty, or get into the waste liquid pond, cause the secondary of iron fillings and waste liquid to mix, reduce separation efficiency, promoted the technical problem of cost.
In order to solve the technical problems, the technical scheme in the embodiment of the invention has the following general idea: the vibration unit is designed between the upper conveying belt and the lower conveying belt, the rocker arm fixed on the side wall of the shaft belt wheel is driven to rotate by the rotation of the shaft belt wheel, so that the vibration arm is pushed to impact the upper conveying belt and the lower conveying belt, the scraps on the surface of the conveying belts are vibrated, the scraps are separated from the surfaces of the conveying belts, the adhesive force disappears, and the scraps fall into the collecting vehicle under the action of gravity when passing over the collecting vehicle; the vibration of the vibration arm is utilized to drive the piston mechanism to generate wind power, and the scraps on the surface of the conveyor belt are blown to the collecting vehicle; the friction force of the brush is utilized to brush the scraps, so that the scraps are prevented from continuously moving forwards and falling into the bottom surface outside the collecting vehicle or a waste liquid pool.
In order to better understand the technical scheme, the technical scheme is described in detail in the following with reference to the attached drawings of the specification and specific embodiments.
As shown in fig. 1 to 4, a honing machine sweeps hoisting device, includes, support 1, conveyer belt 2 and collection vehicle 3, conveyer belt 2 sets up the interior wall of support 1, and conveyer belt 2 moves through motor 4 that sets up on the support 1, collection vehicle 3 is located support 1 one end downside, collection vehicle 3 is used for collecting the waste material, its characterized in that: also comprises the following steps of (1) preparing,
the vibration unit 5 is positioned in a gap between the upper part and the lower part of the conveyor belt 2, and the vibration unit 5 is positioned at one end, close to the collection vehicle 3, of the conveyor belt 2; the vibrating unit 5 is used to realize the vibration of the conveyor belt 2.
The vibration unit 5 comprises a rotating shaft 6, and the rotating shaft 6 is fixedly connected to the inner wall of the support 1;
the vibration arm 7 is rotationally connected to the rotating shaft 6, and one end, close to the collecting vehicle 3, of the vibration arm 7 is in contact with the inner wall of the conveying belt 2;
and the shaft belt wheel 8 is positioned at one end close to the collecting vehicle 3, the side wall of the shaft belt wheel 8 is fixedly connected with the rocker arm 9, and one end, far away from the shaft belt wheel 8, of the rocker arm 9 is in contact with the vibration arm 7 through a driving lever 10 arranged on the vibration wall.
When the honing machine is used, the honing machine can use kerosene as cooling liquid in the process of processing a workpiece, the used kerosene and waste scraps generated in the grinding process enter a waste bin below the honing machine together, the used kerosene and the waste scraps are mixed and discharged from a discharge port and fall onto the conveying belt 2 positioned right below the discharge port, the conveying belt 2 is of a grid structure, the waste liquid seeps out of a grid under the action of gravity and falls into a waste liquid pool positioned below the conveying belt 2 at one end close to the discharge port, the waste scraps stay on the conveying belt 2, the shaft belt wheel 8 starts to rotate clockwise under the driving of the motor 4 to drive the conveying belt 2 to move forward, the waste scraps are lifted to the rotary end of the conveying belt 2 to the inclined upper part along with the conveying of the conveying belt 2, and the waste scraps fall into the collecting vehicle 3 positioned right below the conveying belt 2 under the action of gravity at the rotary end; the motor 4 drives the shaft belt wheel 8 to rotate clockwise, the rocker arm 9 fixedly connected to the side wall of the shaft belt wheel 8 rotates along with the shaft belt wheel 8, when the rocker arm 9 rotates to a certain position, the rubber roller 11 at the front end of the rocker arm 9 is in contact with the deflector rod 10 fixedly connected to two sides of the vibrating arm 7 at one end close to the shaft belt wheel 8, the vibrating arm 7 is stirred to rotate anticlockwise around the shaft 6, one end of the vibrating arm 7 close to the shaft belt wheel 8 moves upwards, the other end of the vibrating arm collides with the upper and lower conveying belts 2 respectively, and vibrates the conveying belts 2, waste scraps above the upper conveying belt 2 are vibrated upwards to be separated from the surfaces of the conveying belts 2 and then fall back to the surfaces of the conveying belts 2, adhesive force between the waste scraps and the conveying belts 2 is eliminated, finally the waste scraps easily fall into the collecting vehicle 3 at the rotation section of the conveying belts 2, the waste scraps still attached to the lower conveying belt 2 are vibrated downwards after being vibrated, the waste scraps separated from the surfaces of the conveying belts 2 directly fall into the collecting vehicle 3 under the action of gravity, the separation degree of the waste scraps and the conveying belt 2 are greatly improved, the separation degree of the conveying belt 2 far away from one end of the collecting vehicle 3, light vibration is still, a small amount of the waste scraps attached to be separated from a waste liquid pool, and the waste liquid is also is improved, and the waste liquid is separated from the waste liquid pool; along with the clockwise rotation of axle band pulley 8, when rocking arm 9 continued to rotate to a certain position, the rubber gyro wheel 11 of rocking arm 9 front end breaks away from with driving lever 10 of vibrations arm 7 side, and vibrations arm 7 no longer receives the thrust of driving lever 10, and vibrations arm 7 is close to axle band pulley 8 one end whereabouts under the action of gravity, and the other end rises, and the secondary takes place the striking with conveyer belt 2, has further promoted the efficiency of sweeps and conveyer belt 2, waste liquid separation.
And both ends of the vibrating arm 7 are rotatably connected with rubber rollers 11.
When the mechanism is used, the shaft belt wheel 8 rotates to drive the rocker arm 9 to rotationally shift the shifting lever 10 located on the side of the vibrating arm 7, when the shifting lever 10 rotates to a certain position, the shifting lever 10 is driven by the thrust of the rocker arm 9 to drive the vibrating arm 7 to press on the conveying belt 2 and keeps short-time contact with the conveying belt 2, the surface of the conveying belt 2 is of a grid structure and uneven, one end of the vibrating arm 7 may be embedded into a gap between the conveying belts due to a traditional rectangular structure, the operation of the conveying belt is influenced, the separation of the vibrating arm 7 from the surface of the conveying belt 2 is optimized due to the curved surface structure of the rubber idler wheels 11 at two ends of the vibrating arm 7, and the normal operation of the mechanism is ensured; when the vibration arm 7 is in contact with the surface of the conveyor belt 2, the conveyor belt 2 is driven forwards, the rubber rollers 11 at two ends of the vibration arm 7 roll relative to the conveyor belt 2, sliding friction is changed into rolling friction, friction loss is reduced, and the service life of the device is prolonged; the rubber idler wheels 11 arranged at the two ends of the vibration arm 7 are made of rubber materials, are soft in texture, and elastically deform when the idler wheels collide with the conveyor belt 2, so that the buffer effect is achieved, the damage to the vibration arm 7 and the conveyor belt 2 in the collision process is reduced, and the service life of the device is further prolonged.
And the self gravity of one end of the vibration arm 7 close to the shaft belt wheel 8 is larger than that of the other end.
When the device is used, the shaft belt wheel 8 rotates to drive the rocker arm 9 to rotate to be separated from the push rod on the side of the vibration arm 7, the thrust borne by the vibration arm 7 disappears, under the action of gravity, one end of the vibration arm 7, which is close to the shaft belt wheel 8, rapidly falls, the other end of the vibration arm rapidly rises, and respectively impacts the lower conveying belt 2 and the upper conveying belt 2 for the second time, and the gravity of one end of the vibration arm 7, which is close to the shaft belt wheel 8, is larger than that of the other end of the vibration arm, so that the falling speed and the impact effectiveness are ensured; after the shaft belt wheel 8 rotates to drive the rocker arm 9 to rotate to be separated from the push rod on the side of the vibration arm 7, the gravity of one end, close to the shaft belt wheel 8, of the vibration arm 7 is larger than that of the other end, so that the vibration arm 7 is guaranteed to be finally balanced, and then the vibration arm 7 is reset to the initial state that one end, close to the shaft belt wheel 8, of the vibration arm 7 is in contact with the lower conveying belt 2, the rocker arm 9 is waited to rotate to a specific position again, and the operation periodicity of the device is guaranteed.
One end of the rocker arm 9, which is far away from the belt wheel, is rotatably connected with a rubber roller 11, and the deflector rod 10 is cylindrical.
When the vibration arm is used, the shaft belt wheel 8 rotates clockwise to drive the rocker arm 9 to rotate until the rocker arm is contacted with the deflector rod 10 on the vibration arm 7, if the traditional design is adopted, a larger sliding friction force can be generated, the rubber roller 11 at the front end of the rocker arm 9 is contacted with the cylindrical surface of the push rod to roll relatively, and the friction loss is reduced; when the rubber roller 11 generates thrust to the push rod, the rubber roller is pressed to generate elastic deformation, so that damage caused by contact extrusion is reduced; if the driving lever 10 adopts a prismatic design, vibration is easy to generate in the movement process to cause adverse effects, and the columnar design ensures the continuity and stability of the movement.
A piston cylinder 12 is fixedly connected to the inner wall of the bracket 1, the piston cylinder 12 is positioned below two sides of one end of the vibration arm 7 close to the shaft belt wheel 8, and the friction force of the inner wall of the piston cylinder 12 is smaller than the gravity of the vibration arm 7; and a piston rod 13 in the piston cylinder 12 is hinged with the vibrating arm 7 through a connecting rod 14.
When the vibration arm is used, the rotary motion of one end, close to the shaft belt wheel 8, of the vibration arm 7 around the rotating shaft 6 is converted into the vertical up-and-down motion of the piston in the piston cylinder 12 through the crank slider mechanism, when one end, close to the shaft belt wheel 8, of the vibration arm 7 is stirred by the rocker arm 9 to move upwards, the piston moves upwards in the piston cylinder 12 through the connecting belt of the connecting rod 14, at the moment, the air inlet valve is opened, the air outlet valve is closed, and air enters the piston cylinder 12 from the outside; after one end of the vibration arm 7 close to the shaft pulley 8 is separated from the rocker arm 9, the vibration arm moves downwards under the action of self gravity, the piston moves downwards in the piston cylinder 12 through the connecting belt of the connecting rod 14, at the moment, the air inlet valve is closed, the air outlet valve is opened, and air in the piston cylinder 12 is discharged outwards.
A plurality of groups of air outlets 15 are uniformly arranged below the piston cylinder 12, and the aperture of each air outlet 15 is gradually reduced from the inside of the piston cylinder 12 to the outside.
When the device is used, the vibration arm 7 falls under the action of gravity, the connecting rod 14 drives the piston to move downwards to press the gas in the piston cylinder 12 into the gas outlet 15, the aperture of the gas outlet is gradually reduced from the inside of the piston cylinder 12 to the outside after the gas enters the gas outlet 15, the gas flow rate is increased and the wind power is increased under the action of the narrow tube effect, and the efficiency of the chip blowing mechanism is improved.
The scrap blowing mechanism further comprises an external fan 16, the external fan 16 is arranged on the support 1, and the external fan 16 is connected with the air outlet 15 of the piston cylinder 12.
During the use, gaseous behind the gas outlet 15 outflow through the hose get into external fan 16, external fan 16 angularly adjustable blows gas to 2 surfaces of conveyer belt, and the sweeps that are attached to 2 surfaces of last conveyer belt receive the air current to blow the back and break away from 2 surface adhesion of conveyer belt and disappear, receive in 2 gyration ends of conveyer belt fall into the collection vehicle 3 of below by the action of gravity, or by the fan directly blow in below collection vehicle 3 in, make the recovery of sweeps more thorough.
The lower part of one end of the support 1, which is far away from the discharge port of the honing machine, is fixedly connected with a scrap brushing mechanism 17, and the scrap brushing mechanism 17 is a soft brush.
When the honing machine is used, the soft brush is positioned below one end, far away from a discharge port of the honing machine, of the support 1, the bristles are upwards installed and attached to the surface of the conveying belt 2, the shaft belt wheel 8 drives the conveying belt 2 to drive the conveying belt 2 to move forwards, the bristles are kept static and slide relative to the conveying belt 2, scraps which are still not separated from the surface of the conveying belt 2 after vibration and blowing are swept into the collecting vehicle 3 below the brush under the action of friction force of the soft brush to be subjected to last gravity separation, and the phenomenon that the scraps further move forwards to enter a waste liquid pool to cause secondary mixing of the scraps and waste liquid is avoided.
The conveyor belt 2 is provided with a baffle 18 to prevent the scraps from sliding off during the lifting process.
During the use, baffle 18 equidistant distribution is on conveyer belt 2, and baffle 18 surface is smooth, is difficult for adhering to the sweeps, and at the sweeps along with the transmission of conveyer belt 2 to the in-process that the top promoted to one side, the sweeps receives action of gravity and the vibrations that come from vibrations unit 5 conduction, and the easy in-process landing downwards at conveyer belt 2 upward movement, baffle 18 can guarantee that the sweeps of landing downwards falls on baffle 18, and in the waste liquid pond of non-slip to support 1 below, when the drive belt was held through the gyration, the collecting vehicle 3 was gone into in the action of gravity to accumulational sweeps on baffle 18, improves sweeps collection efficiency.
The specific working process is as follows
When a honing machine processes a workpiece, kerosene is used as cooling liquid, the used kerosene and scraps generated in the grinding process enter a scrap bin below the honing machine together, the kerosene and the scraps are mixed and discharged from a discharge port and fall onto a conveyor belt 2 positioned right below the discharge port, the conveyor belt 2 is in a grid structure, the waste liquid seeps out of a grid under the action of gravity and falls into a waste liquid pool positioned below the conveyor belt 2 close to one end of the discharge port, the scraps stay on the conveyor belt 2, a shaft belt wheel 8 starts to rotate clockwise under the driving of a motor 4 to drive the conveyor belt 2 to move forward, the scraps are lifted to the inclined upper part along with the conveying of the conveyor belt 2 to the rotary end of the conveyor belt 2, and the scraps fall into a collecting vehicle 3 positioned right below the conveyor belt 2 under the action of gravity at the rotary end; the motor 4 drives the shaft belt wheel 8 to rotate clockwise, the rocker arm 9 fixedly connected to the side wall of the shaft belt wheel 8 rotates along with the shaft belt wheel 8, when the rocker arm 9 rotates to a certain position, the rubber roller 11 at the front end of the rocker arm 9 is contacted with the deflector rod 10 fixedly connected to two sides of the vibrating arm 7 at one end close to the shaft belt wheel 8, the vibrating arm 7 is stirred to rotate anticlockwise around the shaft 6, one end of the vibrating arm 7 close to the shaft belt wheel 8 moves upwards, the other end of the vibrating arm collides with the upper and lower conveying belts 2 respectively, vibration is generated on the conveying belts 2, the scraps above the upper conveying belt 2 are vibrated upwards to be separated from the surfaces of the conveying belts 2 and then fall back to the surfaces of the conveying belts 2 after being vibrated, the adhesive force between the scraps and the conveying belts 2 is eliminated, finally the scraps easily fall into the collecting vehicle 3 at the rotation section of the conveying belts 2, the scraps still attached to the lower conveying belt 2 are vibrated downwards after being vibrated, the scraps separated from the surfaces of the conveying belts 2 directly fall into the collecting vehicle 3 under the action of gravity, the separation degree of the scraps and the waste liquid separated from the waste liquid pool is greatly improved, and the separation efficiency of the waste liquid is also improved; along with the clockwise rotation of axle band pulley 8, when rocking arm 9 continued to rotate to a certain position, the rubber gyro wheel 11 of rocking arm 9 front end breaks away from with driving lever 10 of vibrations arm 7 side, and vibrations arm 7 no longer receives the thrust of driving lever 10, and vibrations arm 7 is close to axle band pulley 8 one end whereabouts under the action of gravity, and the other end rises, and the secondary takes place the striking with conveyer belt 2, has further promoted the efficiency of sweeps and conveyer belt 2, waste liquid separation.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A scrap lifting device of a honing machine,
including, support (1), conveyer belt (2) and collection vehicle (3), conveyer belt (2) set up the jade interior of support (1), and conveyer belt (2) move through motor (4) that set up on support (1), collection vehicle (3) are located support (1) one end downside, collection vehicle (3) are used for collecting the waste material, its characterized in that: also comprises the following steps of (1) preparing,
the vibration unit (5) is positioned in a gap between the upper part and the lower part of the conveyor belt (2), and the vibration unit (5) is positioned at one end, close to the collection vehicle (3), of the conveyor belt (2); the vibration unit (5) is used for realizing vibration of the conveyor belt (2).
2. The vibrating unit (5) comprises a vibrating body,
the rotating shaft (6), the said rotating shaft (6) is fixedly connected to the inner wall of the support (1);
the vibration arm (7) is rotationally connected to the rotating shaft (6), and one end, close to the collecting vehicle (3), of the vibration arm (7) is in contact with the inner wall of the conveying belt (2);
the shaft belt wheel (8), the lateral wall of the shaft belt wheel (8) is fixedly connected with a rocker arm (9), and one end, far away from the shaft belt wheel (8), of the rocker arm (9) is in contact with the vibration arm (7) through a driving lever (10) arranged on the vibration wall.
3. The honing machine scrap lifting device according to claim 2, wherein: and both ends of the vibrating arm (7) are rotatably connected with rubber rollers (11).
4. The honing machine scrap lifting device according to claim 3, wherein: and the gravity of one end of the vibration arm (7) close to the shaft belt wheel (8) is larger than that of the other end.
5. The honing machine scrap lifting device according to claim 4, wherein: one end of the rocker arm (9) far away from the belt wheel is rotatably connected with a rubber roller (11), and the deflector rod (10) is cylindrical.
6. The honing machine scrap lifting device according to claim 1, wherein: the inner wall of the bracket (1) is fixedly connected with a piston cylinder (12), the piston cylinder (12) is positioned below two sides of one end, close to the shaft belt wheel (8), of the vibration arm (7), and the friction force of the inner wall of the piston cylinder (12) is smaller than the gravity of the vibration arm (7); and a piston rod (13) in the piston cylinder (12) is hinged with the vibration arm (7) through a connecting rod (14).
7. The honing machine scrap lifting device of claim 6, wherein: a plurality of groups of air outlets (15) are uniformly arranged below the piston cylinder (12), and the aperture of each air outlet (15) is gradually reduced from the inside of the piston cylinder (12) to the outside.
8. The honing machine scrap lifting device of claim 7, wherein: the piston cylinder is characterized by further comprising an external fan (16), wherein the external fan (16) is arranged on the support (1), and the external fan (16) is connected with the inside of the piston cylinder (12).
9. The honing machine scrap lifting device according to claim 1, wherein: and a scrap brushing mechanism (17) is fixedly connected to the lower part of one end, far away from the discharge port of the honing machine, of the support (1), and the scrap brushing mechanism (17) is a soft brush.
10. The honing machine scrap lifting device according to claim 1, wherein: the conveying belt (2) is provided with a baffle (18) to prevent the scraps from sliding off in the lifting process.
Priority Applications (1)
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| CN202211293912.3A CN115676422A (en) | 2022-10-21 | 2022-10-21 | Honing machine sweeps hoisting device |
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| CN202211293912.3A CN115676422A (en) | 2022-10-21 | 2022-10-21 | Honing machine sweeps hoisting device |
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