CN115446910B - Workbench, processing equipment and in-place detection method for to-be-processed workpiece - Google Patents
Workbench, processing equipment and in-place detection method for to-be-processed workpiece Download PDFInfo
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- CN115446910B CN115446910B CN202210315387.4A CN202210315387A CN115446910B CN 115446910 B CN115446910 B CN 115446910B CN 202210315387 A CN202210315387 A CN 202210315387A CN 115446910 B CN115446910 B CN 115446910B
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- 238000012545 processing Methods 0.000 title claims abstract description 282
- 238000001514 detection method Methods 0.000 title claims abstract description 26
- 238000003754 machining Methods 0.000 claims abstract description 85
- 230000007246 mechanism Effects 0.000 claims description 108
- 238000000034 method Methods 0.000 claims description 45
- 230000008569 process Effects 0.000 claims description 38
- 230000001960 triggered effect Effects 0.000 claims description 17
- 238000012790 confirmation Methods 0.000 claims 1
- 238000007689 inspection Methods 0.000 claims 1
- 230000002159 abnormal effect Effects 0.000 abstract description 43
- 238000012797 qualification Methods 0.000 abstract description 36
- 238000012546 transfer Methods 0.000 description 34
- 238000004519 manufacturing process Methods 0.000 description 20
- 230000005540 biological transmission Effects 0.000 description 10
- 230000007704 transition Effects 0.000 description 9
- 238000004140 cleaning Methods 0.000 description 4
- 238000005553 drilling Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/20—Cutting beds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/20—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
- B26D5/26—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed wherein control means on the work feed means renders the cutting member operative
- B26D5/28—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed wherein control means on the work feed means renders the cutting member operative the control means being responsive to presence or absence of work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machine Tool Sensing Apparatuses (AREA)
Abstract
The invention discloses a workbench, processing equipment and an in-place detection method of a to-be-processed workpiece, wherein the processing platform comprises a clamping device, a guiding device, a first sensor and a second sensor, and the clamping device, the guiding device and the second sensor are arranged on the processing platform; the to-be-machined piece is suitable for being conveyed to the machining platform along a first direction under the guidance of the guide device and is suitable for clamping the positioning piece through the clamping device so as to clamp and position the to-be-machined piece; the first sensor is arranged on the guide device and used for detecting whether the positioning piece passes through the guide device; the second sensor is used for detecting whether the to-be-machined piece is located at a preset position on the machining platform and/or the distance between the lower surface of the to-be-machined piece and the upper surface of the machining platform. According to the workbench of the processing equipment, the processing equipment can be prevented from processing the to-be-processed workpiece in the abnormal state, the processing precision of the to-be-processed workpiece is ensured, and the qualification rate and the quality of products are improved.
Description
Technical Field
The invention relates to the field of processing equipment, in particular to a workbench, processing equipment and an in-place detection method for a workpiece to be processed.
Background
In the related technical means, the PCB automatic feeding and discharging drilling machine operates under the unmanned condition, and if the anomalies such as oversized foreign matters on the surface of the platform, falling pins on the PCB, not in-place PCB and the like are not handled in time, the accuracy of the plate can be reduced or scrapped when the drilling machine is started.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, an object of the present invention is to provide a workbench of a processing device, which can detect whether a positioning member falls off from a workpiece to be processed by arranging a first sensor, and can detect whether the workpiece to be processed reaches a preset position or whether the workpiece to be processed is warped or whether a large-size foreign matter exists between the lower surface of the workpiece to be processed and a processing platform by arranging a second sensor, so that the processing device can be prevented from processing the workpiece to be processed in an abnormal state, the processing precision of the workpiece to be processed is ensured, and the qualification rate and quality of products are improved.
The invention further provides processing equipment with the workbench.
The invention also provides an in-place detection method of the workpiece to be processed.
A table of a processing apparatus according to an embodiment of the first aspect of the present invention includes: the processing platform is used for placing a to-be-processed workpiece, and a positioning piece is arranged on the to-be-processed workpiece; the clamping device is arranged on the processing platform; the guide device is arranged on the processing platform, and the to-be-processed workpiece is suitable for being conveyed to the processing platform along a first direction under the guidance of the guide device and is suitable for clamping the positioning piece through the clamping device so as to clamp and position the to-be-processed workpiece; the first sensor is arranged on the guide device and used for detecting whether a positioning piece passes through the guide device; the second sensor is arranged on the processing platform and used for detecting whether the to-be-processed workpiece is positioned at a preset position on the processing platform and/or the distance between the lower surface of the to-be-processed workpiece and the upper surface of the processing platform.
According to the workbench of the processing equipment, whether the positioning piece falls off from the to-be-processed workpiece can be detected by arranging the first sensor, whether the to-be-processed workpiece reaches a preset position or whether the to-be-processed workpiece is warped or whether a large foreign object exists between the lower surface of the to-be-processed workpiece and the processing platform can be detected by arranging the second sensor, so that the processing equipment can be prevented from processing the to-be-processed workpiece in an abnormal state, the processing precision of the to-be-processed workpiece is ensured, and the qualification rate and quality of products are improved.
According to some embodiments of the invention, the guiding device comprises a guiding plate, a guiding groove is formed in the guiding plate along the first direction, the first sensor is arranged at the side wall of the guiding groove, and the first sensor is an opposite-emission photoelectric sensor or a reflection type photoelectric sensor.
According to some embodiments of the invention, the processing platform has a first end and a second end opposite to each other along the first direction, the guide device is provided at the first end, the second sensor is provided at the second end, and when the workpiece to be processed is at the preset position, an end of the workpiece to be processed adjacent to the second end is opposite to the second sensor in an up-down direction.
According to some embodiments of the invention, the second sensor is provided in plurality, the second sensors are located on opposite sides of the clamping device in a second direction, and the second direction is perpendicular to the first direction.
According to some embodiments of the invention, the processing platform is further provided with at least one third sensor for detecting a distance between a lower surface of the workpiece to be processed and an upper surface of the processing platform.
According to some embodiments of the invention, the third sensor is provided in plurality, the third sensors are located on opposite sides of the clamping device in a second direction, and the second direction is perpendicular to the first direction.
According to some embodiments of the invention, the second sensors and the third sensors are all multiple, wherein at least one second sensor is used for detecting a distance between a lower surface of the workpiece to be processed and an upper surface of the processing platform, an area of a graph surrounded by connecting lines of the positions of the third sensors and the at least one second sensor is not less than half of a plane area of the workpiece to be processed, and the plane area of the workpiece to be processed refers to a projected area of the workpiece to be processed on a horizontal plane.
According to some alternative embodiments of the invention, the stage of the processing apparatus further comprises: and the fourth sensor is arranged on the clamping device and used for detecting whether the locating piece in the clamping device reaches a preset position and/or whether foreign matters exist in the clamping device.
In some optional embodiments of the present invention, the processing platform has a first end and a second end opposite to each other along the first direction, the clamping device includes a first clamping assembly, the first clamping assembly is disposed near the second end, the first clamping assembly includes a first base, a first driving mechanism, a first movable clamping block and a first fixed block, the first driving mechanism, the first movable clamping block and the first fixed block are all disposed on the first base, and the first driving mechanism is connected with the first movable clamping block to drive the first movable clamping block to move so as to clamp the positioning member between the first movable clamping block and the first fixed block, and the fourth sensor is disposed on the first fixed block.
In some optional embodiments of the present invention, the first base is provided with a guide groove that can be slidably matched with the positioning piece, the guide groove extends along the first direction, the first fixing block is provided with a clamping groove, the clamping groove is located at the downstream side of the guide groove and is communicated with the guide groove, the first movable clamping block is used for supporting the positioning piece in the clamping groove, a side wall of the clamping groove is provided with the fourth sensor, and the fourth sensor is used for detecting whether the positioning piece reaches the clamping groove and/or whether foreign matters exist in the clamping groove.
In some optional embodiments of the present invention, the clamping device further includes a second clamping assembly that is abutted with the first clamping assembly in the first direction, the second clamping assembly is located at a side of the first clamping assembly adjacent to the first end, the second clamping assembly includes a second base, a second driving mechanism, a second movable clamping block, and a second fixed block, the second driving mechanism, the second movable clamping block, and the second fixed block are all disposed on the second base, and the second driving mechanism is connected with the second movable clamping block to drive the second movable clamping block to move so as to clamp the positioning member between the second movable clamping block and the second fixed block;
The first driving mechanism is further provided with a first position sensor, the first position sensor is used for detecting the stroke position of the first driving mechanism, and before the to-be-machined workpiece is conveyed to the machining platform, when the first clamping assembly is in a closed state, if the first driving mechanism is not in a first preset stroke position, the first clamping assembly is indicated to contain foreign matters; after the to-be-machined piece is conveyed to the machining platform, when the first clamping assembly is in a closed state, if the first driving mechanism is in the first preset stroke position, the fact that the positioning piece is not arranged in the first clamping assembly is indicated;
the second driving mechanism is further provided with a second position sensor, the second position sensor is used for detecting the stroke position of the second driving mechanism, and before the to-be-machined piece is conveyed to the machining platform, when the second clamping assembly is in a closed state, if the second driving mechanism is not in a second preset stroke position, the existence of foreign matters in the second clamping assembly is indicated; after the to-be-machined piece is conveyed to the machining platform, when the second clamping assembly is in a closed state, if the second driving mechanism is in a second preset stroke position, the fact that the locating piece is not arranged in the first clamping assembly and the second clamping assembly is indicated.
The processing apparatus according to the embodiment of the second aspect of the present invention includes: a table according to an embodiment of the first aspect of the invention.
According to the processing equipment provided by the embodiment of the invention, the processing equipment can be prevented from processing the to-be-processed workpiece in the abnormal state by arranging the workbench, so that the processing precision of the to-be-processed workpiece is ensured, and the qualification rate and the quality of products are improved.
According to an embodiment of the third aspect of the present invention, the in-place detection method for a workpiece to be machined, which is machined by using the machining apparatus according to the above embodiment of the second aspect of the present invention, includes the following steps:
Confirming that the to-be-machined piece is provided with a preset number of positioning pieces when conveyed through the guide device;
Conveying the to-be-machined piece to the machining platform;
Confirming that the to-be-machined piece is positioned at a preset position on the machining platform;
and the processing equipment starts to process the to-be-processed workpiece.
According to the in-place detection method for the to-be-machined parts, whether the positioning parts on the to-be-machined parts fall off or not can be detected by utilizing the processing equipment, and after the fact that the to-be-machined parts are provided with the preset number of positioning parts when conveyed through the guide device is confirmed, the to-be-machined parts are conveyed to the processing platform; after the to-be-machined workpiece is conveyed to the machining platform, the in-place detection method of the to-be-machined workpiece can detect whether the to-be-machined workpiece is at the preset position or not by utilizing the machining equipment, and after confirming that the to-be-machined workpiece is at the preset position on the machining platform, the machining equipment starts to machine the to-be-machined workpiece, so that the machining equipment can be prevented from machining the to-be-machined workpiece in an abnormal state, the machining precision of the to-be-machined workpiece is guaranteed, and the qualification rate and quality of products are improved.
According to some embodiments of the invention, the second sensors are located on opposite sides of the clamping device in a second direction, the second direction being perpendicular to the first direction, the processing platform has opposite first and second ends along the first direction, the guiding device is located at the first end, the second sensor is located at the second end, and the determining that the workpiece to be processed is located at a preset position on the processing platform includes:
confirming that the second sensors located on both sides of the clamping device are triggered.
According to some embodiments of the invention, the transferring the workpiece to be machined onto the machining platform further includes: detecting the current conveying time of the workpiece to be processed in real time, and confirming that the current conveying time is not more than the preset time.
According to some embodiments of the invention, after confirming that the workpiece to be machined is at a preset position on the machining platform and before the machining device starts machining the workpiece to be machined, the method further comprises: and confirming that the distance between at least two parts of the lower surface of the to-be-machined piece and the upper surface of the machining platform is not larger than a preset value.
According to some embodiments of the invention, after the workpiece to be machined is transferred onto the machining platform and before the machining device starts machining the workpiece to be machined, the method further comprises: and confirming whether the positioning piece on the workpiece to be processed moves to a preset position in the clamping device.
According to some embodiments of the invention, before the confirming that the workpiece has a preset number of positioning pieces, the in-place detection method for the workpiece further includes: and confirming that no foreign matter exists in the clamping device.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
FIG. 1 is a front view of a table on which a workpiece to be machined is placed, according to some embodiments of the invention;
FIG. 2 is a bottom view of the workpiece to be machined of FIG. 1;
FIG. 3 is a side view of the workpiece to be machined of FIG. 1;
FIG. 4 is a front view of the second clamp assembly, guide and first sensor of FIG. 1, the second clamp assembly not closed, with two locating members disposed in the guide slots and the pinch seams, respectively;
FIG. 5 is a front view of the second clamp assembly, guide and first sensor of FIG. 1, the second clamp assembly having a foreign object therein, the second clamp assembly being in a closed state and the second drive mechanism not being in a second preset travel position;
FIG. 6 is a front view of the second clamp assembly, guide and first sensor of FIG. 1, the second clamp assembly being clear of foreign objects, the second clamp assembly being in a closed condition and the second drive mechanism being in a second preset travel position;
FIG. 7 is a front view of the second clamp assembly, guide and first sensor of FIG. 1, the second clamp assembly having a detent therein, the second clamp assembly being in a closed condition and the second drive mechanism not being in a second preset travel position;
FIG. 8 is a bottom view of the second clamp assembly and guide of FIG. 1;
FIG. 9 is a front view of the first clamp assembly of FIG. 1, with no foreign object therein, the first clamp assembly in a closed state and the first drive mechanism not in a first predetermined travel position;
FIG. 10 is a front view of the first clamp assembly of FIG. 1 with a foreign object therein, the first clamp assembly being in a closed state and the first drive mechanism not being in a first predetermined travel position;
FIG. 11 is a front view of the first clamp assembly of FIG. 1 with a retainer therein, the first clamp assembly not being in a closed position;
FIG. 12 is a bottom view of the first clamp assembly of FIG. 1;
FIG. 13 is a partial cross-sectional view of the table of FIG. 1 with foreign objects between the lower surface of the workpiece to be machined and the upper surface of the machining table;
FIG. 14 is a front view of the relay mechanism and the work table, the relay mechanism not delivering a work piece to be processed to the processing table;
FIG. 15 is a front view of the relay mechanism and the table with the work piece to be processed being transferred to a predetermined position of the table;
FIG. 16 is a perspective view of a processing apparatus according to some embodiments of the invention;
FIG. 17 is a perspective view of the processing apparatus of FIG. 16 without a protective cover installed;
FIG. 18 is a perspective view of the work table and machine tool of FIG. 17 with a work piece to be machined positioned thereon;
Fig. 19 is a perspective view of the table of fig. 17.
Reference numerals:
A processing apparatus 100;
a work table 10; a drive bracket 101;
a processing platform 1;
A clamping device 2;
A first clamping assembly 21; a first base 211; a guide groove 2111; a first drive mechanism 212; a first movable clamp block 213; a first fixed block 214; a card slot 2141; a first transmission 215;
A second clamping assembly 22; a second base 221; a transition groove 2211; a second drive mechanism 222; a second movable clamp block 223; a second fixed block 224; a second transmission 225; a nip 226;
A guide 3; a guide plate 31; a guide groove 32;
a first conveying device 4; a first conveyor belt 41;
A first sensor 51; a second sensor 52; a third sensor 53; a first position sensor 54; a second position sensor 55; a fourth sensor 56;
A machine 60; a slide rail 601;
A cross beam 70; a feed/discharge port 701;
A processing mechanism 80; a main shaft 801;
A protective cover 90;
a workpiece 200; a positioning member 201;
a transfer mechanism 300; a second conveyor belt 301;
foreign matter 400.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
A table 10 of a processing apparatus 100 according to an embodiment of the present invention is described below with reference to the accompanying drawings.
Referring to fig. 1 and 2, a table 10 of a processing apparatus 100 according to an embodiment of the first aspect of the present invention includes: the machining platform 1, the clamping device 2, the guiding device 3, the first sensor 51 and the second sensor 52, wherein the machining platform 1 is used for placing a to-be-machined workpiece 200, and a positioning piece 201 is arranged on the to-be-machined workpiece 200. The clamping device 2 is arranged on the processing platform 1, the guiding device 3 is arranged on the processing platform 1, the to-be-processed workpiece 200 is suitable for being conveyed to the processing platform 1 along a first direction (refer to the front-back direction in the figure) under the guidance of the guiding device 3, and is suitable for clamping the positioning piece 201 by the clamping device 2 so as to clamp and position the to-be-processed workpiece 200, and the first direction can be parallel to the horizontal direction.
For example, the workpiece 200 may be a PCB board, and the positioning member 201 may be a pin; the machining apparatus 100 may be a drilling apparatus, for example, the machining apparatus 100 may be a PCB drill, and the machining apparatus 100 may drill the workpiece 200. Before the processing device 100 processes the workpiece 200, the clamping device 2 can clamp the positioning piece 201 to reliably position the workpiece 200 at a preset position, so that the workpiece 200 is prevented from rotating during processing to reduce the processing precision or discard the workpiece, the processing precision is improved, and the qualification rate and quality of products are improved.
For example, the guide device 3 is provided with a guide groove 32 extending in a first direction (refer to the front-rear direction in the drawing), and the positioning member 201 may be accommodated in the guide groove 32. The workbench 10 is further provided with a first conveying device 4, the first conveying device 4 comprises first conveying belts 41 arranged on two sides of the clamping device 2, and the first conveying belts 41 can drive the workpiece 200 to be processed to move in a first direction. The first transfer device 4 can be used for transferring the workpiece 200 from outside the machining table 1 onto the machining table 1 and for transferring the workpiece 200 from above the machining table 1 to outside the machining table 1.
For example, referring to fig. 16 to 19, the processing apparatus 100 includes a machine table 60, a table 10, a beam 70, a processing mechanism 80, and a protective cover 90, the table 10 is disposed on an upper surface of the machine table 60, the table 10 further includes a driving bracket 101, a plurality of processing platforms 1 are disposed on the driving bracket 101, a sliding rail 601 is disposed between the driving bracket 101 and the upper surface of the machine table 60, and the driving bracket 101 can move in a first direction (refer to a front-rear direction in the drawing) through the sliding rail 601 to drive the processing platforms 1 to move in the first direction. The beam 70 is disposed on the machine 60 and is located at the rear end of the machine 60, a space for the table 1 to move in the first direction is defined between the lower side of the beam 70 and the upper surface of the machine 60, and a material inlet/outlet 701 is formed between the lower side of the beam 70 and the machine 60. The machining mechanism 80 is provided on the cross member 70, and the machining mechanism 80 is movable in the left-right direction along the cross member 70. The processing mechanism 80 includes a spindle 801, and the spindle 801 is movable in the up-down direction relative to the cross member 70. The protection cover 90 is arranged above the machine 60 in a covering manner, so that the cross beam 70, the workbench 10 and the processing mechanism 80 can be covered, and therefore, scraps generated during the operation of the processing equipment 100 can be prevented from splashing, and the personal safety of operators is ensured.
For example, referring to fig. 14 to 19, the processing apparatus 100 is a ring in a production line of the to-be-processed workpiece 200, and the production line of the to-be-processed workpiece 200 further includes a relay mechanism 300, the relay mechanism 300 is disposed at a rear side of the processing apparatus 100, and the relay mechanism 300 is configured to interface with the workbench 10 of the processing apparatus 100. The transfer mechanism 300 is further provided with a second conveying device comprising a second conveyor belt 301 abutting against the first conveyor belt 41, the first conveyor belt 41 and the second conveyor belt 301 being capable of driving the workpiece 200 to be processed in a first direction for conveying the workpiece 200 to the table 10 and for transferring processed workpieces on the table 10 to the transfer mechanism 300.
For example, the production line of the workpiece 200 may further include a transport mechanism and a magazine adapted to store the workpiece 200, the transport mechanism being capable of transporting the workpiece 200 from the magazine to the transfer mechanism 300. When the workpiece 200 needs to be processed, the workpiece 200 can be conveyed to the transfer mechanism 300 by the conveying mechanism from the stock bin, the workbench can move to the rear of the processing equipment 100 in the first direction, the guide device 3 of the workbench passes through the feeding and discharging hole 701, the second conveyor 301 on the transfer mechanism 300 is abutted with the first conveyor 41 on the workbench 10, and therefore the workpiece 200 can be transferred to the processing platform 1, and during transfer, the workpiece 200 is guided at the guide device 3 first, namely the positioning piece 201 enters the guide groove 32 and moves towards a preset position along the guide groove 32 in the first direction (front-rear direction in the reference drawing). After the workpiece 200 is transferred onto the processing platform 1, the first conveying device 4 may convey the workpiece 200 to a preset position of the processing platform 1. By providing the guide groove 32, the workpiece 200 can be prevented from tilting during the transfer process, so that the workpiece 200 can be more accurately transferred to the preset position of the processing table 1.
The first sensor 51 is provided to the guide 3 for detecting whether the positioning member 201 passes through the guide 3; for example, the first sensor 51 may detect the positioning member 201 and transmit a detection signal to the control system of the processing apparatus 100 when the positioning member 201 passes through the guide device 3, so that the control system may record the number of positioning members 201 passing through the guide device 2. When the workpiece 200 is transferred from the transfer mechanism 300 to the preset position of the processing platform 1, the control system records that the number of positioning members 201 passing through the guiding device 2 is equal to the preset number of positioning members 201 on the workpiece 200.
After the workpiece 200 moves onto the processing platform 1, if the control system determines that the number of the positioning pieces 201 is normal, the clamping device 2 is controlled to clamp the positioning pieces 201 so as to position the workpiece 200 at a preset position. When the control system records that the number of the positioning pieces 201 passing through the guiding device 2 is smaller than the preset number of the positioning pieces 201 on the to-be-processed workpiece 200, the control system judges that the positioning pieces 201 fall off from the to-be-processed workpiece 200, and the to-be-processed workpiece 200 is abnormal, the control system controls the alarm device to give an alarm, such as giving a warning light or giving a warning bell, so as to remind an operator of processing the abnormal to-be-processed workpiece 200, such as replacing the preset number of the positioning pieces 201 to-be-processed workpiece 200 with normal number.
After the control system judges that the number of the positioning pieces 201 on the workpiece 200 is normal, the control system controls the clamping device 1 to clamp the positioning pieces 201, so that the clamping device 2 can not clamp and position the workpiece 200 through the clamping positioning pieces 201, the workpiece 200 is prevented from rotating during processing to reduce the processing precision or discard the workpiece, the workpiece 200 can be reliably and accurately positioned at a preset position, and thereafter, the control system controls the processing equipment 100 to process the workpiece 200, so that the processing precision of the workpiece 200 can be ensured, and the qualification rate and quality of products are improved.
The second sensor 52 is provided on the processing platform 1, and the second sensor 52 may be used to detect whether the workpiece 200 is at a predetermined position on the processing platform 1, and/or the second sensor 52 may be used to detect a distance H between a lower surface of the workpiece 200 and an upper surface of the processing platform 1. For example, the second sensor 52 may be used only for detecting whether the workpiece 200 to be machined is at a preset position on the machining table 1. The machining platform 1 has a first end and a second end opposite to each other along a first direction, the guiding device 3 is arranged at the first end, the second sensor 52 is arranged at the second end, when the workpiece 200 is at a preset position, an end of the workpiece 200 adjacent to the second end is opposite to the second sensor 52 in an up-down direction, after the end of the workpiece 200 adjacent to the second end covers the second sensor 52, the second sensor 52 is triggered, the second sensor 52 can transmit a detection signal to a control system of the machining device 100, and the control system determines that the workpiece 200 is at the preset position.
After the clamping device 2 clamps the positioning member 201, if the control system does not receive the detection signal of the second sensor 52, the control system determines that the workpiece 200 is in an abnormal state, for example, the workpiece 200 is askew, the workpiece 200 does not reach the preset position, and the control system controls the alarm device to alarm, for example, to emit a warning light or a warning bell, so as to remind the operator to process the workpiece 200 in the abnormal state. After the operator returns the workpiece 200 in the normal state to the processing platform, the second sensor 52 detects whether the workpiece 200 is at a preset position on the processing platform 1, and after the control system determines that the workpiece 200 is at the preset position, the control system controls the processing apparatus 100 to process the workpiece 200. Thus, the machining precision of the workpiece 200 to be machined can be ensured, and the quality and the qualification rate of products can be improved.
For another example, the second sensor 52 may be used only to detect the distance H between the lower surface of the workpiece 200 and the upper surface of the processing table 1. For example, when the workpiece 200 is at the preset position, the workpiece 200 may cover the second sensor 52 such that the second sensor 52 may detect a distance between the lower surface of the workpiece 200 and the upper surface of the processing table 1.
For example, when the foreign matter 400 exists between the workpiece 200 and the processing platform 1, the workpiece 200 may warp, and when the distance H between the lower surface of the workpiece 200 and the upper surface of the processing platform 1 is greater than a certain value, the processing precision of the workpiece 200 may be affected, or even the product may be scrapped. The control system may set the value to a preset value, and detect the distance H between the lower surface of the workpiece 200 and the upper surface of the processing table 1 using the second sensor 52 and compare the detected distance H with the preset value before the processing apparatus 100 processes the workpiece 200. Wherein the preset value may be 0.5mm.
If the distance H between the lower surface of the workpiece 200 and the upper surface of the processing platform 1 is not greater than the preset value, it indicates that the workpiece 200 is relatively flat, and then the control system controls the processing device 100 to process the workpiece 200, so that the processing precision can be ensured, and the quality and qualification rate of the product can be improved.
If the distance between the lower surface of the workpiece 200 and the upper surface of the processing platform 1 is greater than the preset value, it is possible that the workpiece 200 is warped, or that the workpiece 200 is inclined due to the foreign matter 400 existing between the workpiece 200 and the processing platform 1, the control system controls the alarm device to alarm, so as to remind the operator of timely handling the abnormal state. For example, when the workpiece 200 is warped, the operator can replace the workpiece 200 with a new one; when the workpiece 100 is tilted due to the presence of the foreign matter 400 between the workpiece 200 and the processing table 1, the operator cleans the processing table 1.
After the operator finishes the abnormal state processing, the second sensor 52 is used for detecting the distance H between the lower surface of the workpiece 200 and the upper surface of the processing platform 1, and after the second sensor 52 detects that the distance H between the lower surface of the workpiece 200 and the upper surface of the processing platform 1 is not greater than a preset value, the control system controls the processing equipment 100 to process the workpiece 200. The workbench 10 can avoid the processing of the workpiece 200 in a warping state or an inclined state by the processing equipment 100 by arranging the second sensor 52 to detect the distance H between the lower surface of the workpiece 200 and the upper surface of the processing platform 1, ensure the processing precision of the workpiece 200 and improve the quality and qualification rate of products.
For another example, the second sensor 52 may be used to detect not only whether the workpiece 200 is at a preset position on the processing table 1, but also the distance H between the lower surface of the workpiece 200 and the upper surface of the processing table 1. For example, when the workpiece 200 is at the preset position, an end portion of the workpiece 200 adjacent to the second end is opposite to the second sensor 52 in the up-down direction, the workpiece 200 may cover the second sensor 52 such that the second sensor 52 may detect the distance H between the lower surface of the workpiece 200 and the upper surface of the processing table 1. If the workpiece 200 is not at the preset position, the workpiece 200 cannot be covered by the second sensor 52, and the second sensor 52 cannot detect the distance H between the lower surface of the workpiece 200 and the upper surface of the processing table 1.
In this way, after the second sensor 52 detects that the workpiece 200 is at the preset position, the distance H between the lower surface of the workpiece 200 and the upper surface of the processing platform 1 is detected, so that the control system can determine whether the surface of the workpiece 200 is flat or whether the foreign matter 400 exists between the workpiece 200 and the processing platform 1, thereby avoiding the workpiece 200 with uneven processing surface by the processing equipment 100, ensuring the processing precision of the workpiece 200, improving the quality and qualification rate of the product, and reducing the production cost. The number of second sensors 52 used can also be reduced, reducing the cost of manufacturing the table 10.
According to the workbench 10 of the processing apparatus 100 of the embodiment of the present invention, by setting the first sensor 51, it is possible to detect whether the positioning member 201 on the workpiece 200 falls off, by setting the second sensor 52, it is possible to detect whether the workpiece 200 reaches a preset position or whether the workpiece 200 is warped or whether there is a large foreign object between the lower surface of the workpiece 200 and the processing platform 1, thereby preventing the processing apparatus 100 from processing the workpiece 200 in an abnormal state, ensuring the processing precision of the workpiece 200, and improving the yield and quality of products.
Referring to fig. 1, 4-8, according to some embodiments of the present invention, the guiding device 3 includes a guiding plate 31, a guiding groove 32 is formed on the guiding plate 31 along a first direction (referring to a front-rear direction in the drawing), a first sensor 51 is disposed at a side wall of the guiding groove 32, and the first sensor 51 is an opposite-emitting photoelectric sensor or a reflective photoelectric sensor. The first sensor 51 may also be a proximity sensor or a metal sensor, for example.
For example, when the workpiece 200 is transferred from the transfer mechanism 300 to the processing table 1 and the workpiece 200 is transferred from the processing table 1 to the transfer mechanism 300, the positioning member 201 may move in the guide groove 32 in the first direction so that the photoelectric signal of the first sensor 51 changes, so that the control system may determine that the positioning member 201 passes through the guide groove 32 and record information that the positioning member 201 passes through the guide groove 32, so that the control system determines whether the positioning member 201 falls off according to the number of times the photoelectric signal of the first sensor 51 changes.
For example, two positioning members 201 on the workpiece 200 may be provided, in the process that the workpiece 200 is transferred from the transfer mechanism 300 to the preset position of the processing platform 1, both positioning members 201 will pass through the guide groove 32, so that the photoelectric signal of the first sensor 51 changes twice, so that the control system may record information that the two positioning members 201 pass through the guide groove 32, the preset number of the positioning members 201 is the same as the number of times that the positioning members 201 pass through the guide groove 32, and the control system determines that no positioning member 201 falls off. After the second sensor 52 is triggered, if the photoelectric signal of the first sensor 51 changes only once, the number of times that the positioning piece 201 passes through the guide groove 32 is smaller than the preset number of the positioning pieces 201, the control system judges that the positioning pieces 201 fall off, the to-be-processed workpiece 200 is abnormal, the control system controls the alarm device to alarm, reminds an operator to timely process the to-be-processed workpiece 200, prevents the processing equipment 100 from processing the to-be-processed workpiece 200 in an abnormal state, improves the processing precision, and improves the qualification rate and the quality of products.
When the processing of the workpiece 200 is completed, the workpiece 200 is transferred from the processing platform 1 to the transfer mechanism 300, both positioning pieces 201 pass through the guide groove 32, so that the photoelectric signal of the first sensor 51 changes twice, the control system can record the information that the positioning pieces 201 pass through the guide groove 32 twice, the number of the positioning pieces 201 is the same as the number of times that the positioning pieces 201 pass through the guide groove 32, and the control system judges that no positioning piece 201 falls off. If the photoelectric signal of the first sensor 51 changes only once, the number of times that the positioning piece 201 passes through the guide groove 32 is smaller than the number of the positioning pieces 201, the control system determines that the positioning pieces 201 fall off, the to-be-machined piece 200 is abnormal, and the control system controls the alarm device to alarm, so that an operator is reminded of timely treating the to-be-machined piece 200, and the falling of the positioning pieces 201 is prevented, so that the to-be-machined piece 200 is influenced in the next machining process, and the machining precision of the part is reduced.
Referring to fig. 1, 14 and 15, according to some embodiments of the present invention, the processing platform 1 has opposite first and second ends along a first direction (referring to a front-rear direction in the drawings), the guide 3 is provided at the first end, the second sensor 52 is provided at the second end, and when the workpiece 200 is at a preset position, an end of the workpiece 200 adjacent to the second end is opposite to the second sensor 52 in an up-down direction. For example, when the workpiece 200 is at the preset position, this may enable the second sensor 52 to detect that the workpiece 200 is at the preset position; when the workpiece 200 is skewed and the workpiece 200 is not at the preset position, the second sensor 52 is made unable to detect that the workpiece 200 is at the preset position. The second sensor 52 is arranged at the second end of the processing platform 1 in the workbench 10, so that the end, adjacent to the second end, of the workpiece 200 is opposite to the second sensor 52 in the up-down direction, and the second sensor 52 can accurately detect whether the workpiece 200 is at the preset position, so that the detection accuracy of the second sensor 52 is improved.
Referring to fig. 1, 14 and 15, according to some embodiments of the present invention, the second sensors 52 are plural, and the plural second sensors 52 are located on opposite sides of the clamping device 2 in a second direction (refer to a left-right direction in the drawing), the second direction may be parallel to the horizontal direction, and the second direction (refer to the left-right direction in the drawing) is perpendicular to the first direction (refer to the front-rear direction in the drawing). For example, the plurality of second sensors 52 are arranged at intervals in the direction in which the end portion of the workpiece 200 adjacent to the second end is located. Therefore, the to-be-machined workpiece 200 can be covered by all the second sensors 52 only when being positioned at the preset position, and when the to-be-machined workpiece 200 is less askew, at least one second sensor 52 cannot be covered by the to-be-machined workpiece 200, so that whether the to-be-machined workpiece 200 is positioned at the preset position can be accurately detected, the to-be-machined workpiece 200 which is not positioned at the preset position is prevented from being machined by the machining equipment 100, the machining precision of the to-be-machined workpiece 200 is ensured, the quality and the qualification rate of products are improved, and the production cost is reduced.
For example, referring to fig. 1, 14 and 15, the two second sensors 52 are provided on opposite sides of the holding device 2 in the second direction (right-left direction in the drawing), and an end portion of the workpiece 200 adjacent to the second end is opposite to the second sensor 52 in the up-down direction. Therefore, the control system can more accurately detect whether the workpiece 200 to be processed is at the preset position, the number of the second sensors 52 can be reduced, and the manufacturing cost of the workbench 10 is reduced.
It should be noted that in the description of the present invention, "a plurality" means two or more.
Referring to fig. 1, 14 and 15, according to some embodiments of the present invention, at least one third sensor 53 is further provided on the processing platform 1, and the third sensor 53 is configured to detect a distance between a lower surface of the workpiece 200 to be processed and an upper surface of the processing platform 1. For example, the distance between the lower surface of the workpiece 200 and the upper surface of the processing table 1 is generally not more than 0.5mm, and the control system may set the preset value to 0.5mm. When the third sensor 53 detects that the distance between the lower surface of the workpiece 200 and the upper surface of the processing platform 1 is greater than 0.5mm, the control system determines that the workpiece 200 is in an abnormal state, and the control system controls the alarm device to alarm, so as to remind an operator of timely processing the abnormal state, such as cleaning the processing platform 1. When the third sensor 53 detects that the distance between the lower surface of the workpiece 200 and the upper surface of the processing platform 1 is not greater than 0.5mm, the control system controls the processing device 100 to process the workpiece 200, so that the processing device 100 can be prevented from processing the workpiece 200 in a warped state or an inclined state, the processing precision of the workpiece 200 is ensured, and the qualification rate and quality of products are improved.
Referring to fig. 1, 14 and 15, according to some embodiments of the present invention, the third sensors 53 are plural, and the plural third sensors 53 are located on opposite sides of the clamping device 2 in a second direction (refer to a left-right direction in the drawing), and the second direction (refer to the left-right direction in the drawing) is perpendicular to the first direction (refer to a front-rear direction in the drawing). For example, when the workpiece 200 is at the preset position, the workpiece 200 may cover the plurality of third sensors 53, and the plurality of third sensors 53 may be disposed at intervals. The plurality of third sensors 53 may detect data of distances between the lower surfaces of the plurality of workpieces 200 and the upper surface of the processing table 1 before the processing apparatus 100 processes the workpieces 200, and the control system may perform an averaging process on the plurality of data.
If the average value of the data is not greater than the preset value, the control system judges that the surface of the workpiece 200 to be processed is flat; if the average value of the data is smaller than the preset value, the control system determines that the workpiece 200 is in an abnormal state, for example, the workpiece 200 is warped or the workpiece 200 is inclined due to the existence of the foreign matter 400 between the workpiece 200 and the processing platform 1, and controls the alarm device to alarm so as to remind an operator to timely process the workpiece 200 in the abnormal state, for example, when the workpiece 200 is warped, the workpiece 200 is replaced with a new workpiece 200; when the foreign matter 400 exists between the workpiece 200 and the processing platform 1, the processing platform 1 is cleaned.
After the worker finishes the processing of the abnormal problem, the workpiece 200 to be processed can be put back to the processing platform 1, then the second sensor 52 is used for detecting the surface flatness of the workpiece 200 to be processed, and after the second sensor 52 detects that the distance between the lower surface of the workpiece 200 to be processed and the upper surface of the processing platform 1 is not greater than a preset value, the control system controls the processing equipment 100 to process the workpiece 200 to be processed.
The workbench 10 can more accurately detect whether the surface of the workpiece 200 is flat or not, for example, whether the workpiece 200 is warped or not, or whether the foreign matter 400 exists between the workpiece 200 and the processing platform 1 or not, by arranging a plurality of third sensors 53 to detect the distance between the lower surface of the workpiece 200 and the upper surface of the processing platform 1, so that the processing precision of the workpiece 200 is ensured, and the quality and the qualification rate of products are improved.
For example, referring to fig. 1, 14 and 15, there may be two third sensors 53, the two third sensors 53 are respectively located at opposite sides of the clamping device 2 in the second direction (refer to the left-right direction in the drawing), and the distance between the two third sensors 53 is smaller than the width of the minimum circuit board that can be processed. In this way, the surface of the workpiece 200 to be processed can be accurately detected whether the surface is flat or not under the condition that the number of the third sensors 53 is as small as possible, the qualification rate of products is ensured, and the cost of manufacturing the workbench 10 is reduced.
Referring to fig. 1, 14 and 15, according to some embodiments of the present invention, the second sensors 52 and the third sensors 53 are multiple, wherein at least one second sensor 52 is configured to detect a distance between a lower surface of the workpiece 200 and an upper surface of the processing platform 1, an area of a pattern s enclosed by lines connecting the positions of the plurality of third sensors 53 and the at least one second sensor 52 is not less than half of a plane area of the workpiece 200, and the plane area of the workpiece 200 refers to a projected area of the workpiece 200 on a horizontal plane.
Thus, the average value of the data can more accurately reflect the planeness of the whole to-be-machined workpiece 200, so that whether the to-be-machined workpiece 200 is warped or whether the foreign matter 400 exists between the to-be-machined workpiece 200 and the machining platform 1 can be more accurately detected. Thus, the control system is prevented from judging the to-be-machined workpiece 200 in an abnormal state as a flat to-be-machined workpiece 200, and the to-be-machined workpiece 200 in the abnormal state is prevented from being machined, so that the machining precision of the to-be-machined workpiece 200 can be ensured, the quality and the qualification rate of products can be improved, and the production cost can be reduced. Meanwhile, the control system can be prevented from judging the flat to-be-processed workpiece 200 as the abnormal to-be-processed workpiece 200, so that the workload generated by misjudgment of the system is reduced, and the production efficiency of products is improved.
For example, referring to fig. 1, 14 and 15, the second sensors 52 may be two, and the third sensors 53 may be two. In this way, in the case that the number of the second sensors 52 and the third sensors 53 is as small as possible, it is possible to accurately detect whether the workpiece 200 reaches the predetermined position, and it is also possible to more accurately detect whether the workpiece 200 is warped or whether the foreign matter 400 exists between the workpiece 200 and the processing platform 1, thereby reducing the manufacturing cost of the workbench 10.
Wherein the second sensor 52 and the third sensor 53 may each be a ranging sensor.
Referring to fig. 1, 9-11, according to some embodiments of the present invention, the stage 10 of the processing apparatus 100 further includes: a fourth sensor 56, the fourth sensor 56 is arranged on the clamping device 2 for detecting whether the positioning member 201 in the clamping device 2 reaches a preset position. For example, the clamping device 2 is provided with a clamping position, when the positioning piece 201 reaches a preset position, the positioning piece 201 is positioned at the clamping position, so that the clamping device 2 can clamp the positioning piece 201 to position the workpiece 200 to be processed at the preset position, and the workpiece 200 to be processed is prevented from shaking during processing, so that the processing precision and quality of a product can be ensured. The clamping position may be a clamping groove 2141 described below.
If the positioning member 201 is not at the preset position, the clamping device 2 cannot clamp the positioning member 201, or the clamping device 2 cannot position the workpiece 200 to be processed at the preset position after the clamping device 2 clamps the positioning member 201, when the processing device 100 processes the workpiece 200 to be processed, the accuracy of the workpiece 200 to be processed is easily reduced, even the product is scrapped, and the plate is wasted.
For example, when the positioning member 201 is at the preset position, the fourth sensor 56 may sense that the positioning member 201 is in the clamping position, the fourth sensor 56 may transmit the sensing signal to the control system, and the control system determines that the positioning member 201 is at the preset position, and the control system controls the clamping device 2 to clamp the positioning member 201. When the first sensor 51 and the second sensor 52 are triggered, the fourth sensor 56 does not sense that the positioning piece 201 is in the clamping position, the control system determines that the positioning piece 201 is not in the preset position, and when the workpiece 200 is in an abnormal state, the control system controls the alarm device to alarm, so as to remind an operator of timely processing the abnormal state. By setting the fourth sensor 56 to detect whether the positioning member 201 in the clamping device 2 reaches the preset position, the processing equipment 100 can be prevented from processing the workpiece 200 to be processed in an abnormal state, the processing precision of the workpiece 200 to be processed is improved, the quality of products is ensured, the qualification rate of the products is improved, and the production cost is reduced.
Referring to fig. 1, 9-11, according to some embodiments of the present invention, the stage 10 of the processing apparatus 100 further includes: a fourth sensor 56, the fourth sensor 56 is provided on the holding device 2 for detecting whether the foreign matter 400 exists in the holding device 2. For example, the clamping device 2 is provided with a clamping position, when the positioning piece 201 reaches the preset position, the positioning piece 201 is positioned at the clamping position, so that the clamping device 2 can clamp the positioning piece 201 to position the workpiece 200to be processed at the preset position, and the workpiece 200to be processed is prevented from shaking during processing, so that the processing precision and quality of a product can be ensured, and the production cost is reduced. If the foreign matter 400 is present at the preset position, the foreign matter 400 may cause the positioning member 201 not to move to the preset position, or may cause the positioning member 201 to shake when the clamping device 2 clamps the positioning member 201, when the processing apparatus 100 processes the workpiece 200, the accuracy of the processing the workpiece 200 is easily reduced, even the product is scrapped, and the plate is wasted.
For example, the fourth sensor 56 may sense whether the holding position has the foreign matter 400 and the positioning member 201, before the workpiece 200 is required to be transferred from the transferring mechanism 300 to the processing platform 1, the fourth sensor 56 may detect whether the holding position has the foreign matter 400, and if the fourth sensor 56 does not detect that the holding position has the foreign matter 400, the control system determines that the holding device 2 has no foreign matter 400, and the control system controls the first conveying device 4 and the second conveying device to transfer the workpiece 200 from the transferring mechanism 300 to the preset position of the processing platform 1. If the fourth sensor 56 detects that the foreign matter 400 exists in the clamping position, the control system judges that the foreign matter 400 exists in the clamping device 2, and the control system controls the alarm device to alarm so as to remind an operator of timely cleaning the foreign matter 400 in the clamping device 2. After the operator finishes cleaning the foreign matter 400 in the clamping device 2, the control system determines that the clamping device 2 is free of the foreign matter 400, and then the control system controls the first conveying device 4 and the second conveying device to transfer the to-be-machined piece 200 from the transfer mechanism 300 to a preset position of the machining platform 1.
By setting the fourth sensor 56 to detect whether the foreign matter 400 exists in the clamping device 2, the clamping device 2 can be prevented from being unable to clamp and position the positioning piece 201, so that the workpiece 200 to be processed can be reliably positioned at the preset position of the processing platform 1, the processing precision of the processing equipment 100 on the workpiece 200 to be processed is improved, and the qualification rate and quality of products are improved.
Referring to fig. 1, 9-11, according to some embodiments of the present invention, the stage 10 of the processing apparatus 100 further includes: the fourth sensor 56, the fourth sensor 56 is disposed on the clamping device 2, so as to detect whether there is a foreign object 400 in the clamping device 2 and detect whether the positioning member 201 in the clamping device 2 reaches a preset position. For example, the fourth sensor 56 may be used to detect the presence of foreign objects 400 in the holding device 2 before the workpiece 200 is transferred onto the processing table 1; after the workpiece 200 is transferred to the processing table, the fourth sensor 56 detects whether the positioning member 201 in the holding device 2 reaches a preset position.
For example, the fourth sensor 56 may sense whether an object is present in the clamping position, before the workpiece 200 is required to be transferred from the transfer mechanism 300 to the processing platform 1, the fourth sensor 56 may detect whether an object is present in the clamping position, and if the fourth sensor 56 does not detect an object in the clamping position, the control system determines that the clamping device 2 is free of foreign objects 400, and the control system controls the first conveying device 4 and the second conveying device to transfer the workpiece 200 from the transfer mechanism 300 to the processing platform 1.
After the workpiece 200 is transferred to the processing platform 1, the fourth sensor 56 can detect whether the positioning piece 201 exists in the clamping position, if the fourth sensor 56 detects that the positioning piece 201 exists in the clamping position, the control system judges that the positioning piece 201 reaches the preset position, the control system controls the clamping device 2 to clamp the positioning piece 201, so that the workpiece 200 can be accurately positioned at the preset position, and then the processing equipment 100 processes the workpiece 200, so that the processing precision of the workpiece 200 can be ensured, and the qualification rate and quality of products can be improved.
The workbench 10 of the processing device 100 is provided with the fourth sensor 56, and the fourth sensor 56 can be used for detecting whether the foreign matters 400 exist in the clamping device 2 or not and detecting whether the positioning piece 201 in the clamping device 2 reaches the preset position or not, so that the workpiece 200 to be processed can be positioned at the preset position more stably and accurately, the processing precision of the workpiece 200 to be processed is ensured, and the qualification rate and quality of products are improved.
Referring to fig. 1, 9-12, according to some embodiments of the present invention, a processing platform 1 has a first end and a second end opposite to each other along a first direction, a clamping device 2 includes a first clamping assembly 21, the first clamping assembly 21 is disposed near the second end, the first clamping assembly 21 includes a first base 211, a first driving mechanism 212, a first movable clamping block 213 and a first fixed block 214, the first driving mechanism 212, the first movable clamping block 213 and the first fixed block 214 are disposed on the first base 211, the first driving mechanism 212 is connected with the first movable clamping block 213 to drive the first movable clamping block 213 to move so as to clamp a positioning member 201 between the first movable clamping block 213 and the first fixed block 214, and the fourth sensor 56 is disposed on the first fixed block 214. For example, the first driving mechanism 212 may be an air cylinder, the first clamping assembly 21 further includes a first transmission mechanism 215, one end of the first transmission mechanism 215 is connected to the first driving mechanism 212, the other end of the first transmission mechanism 215 is connected to the first movable clamping block 213, and the first driving mechanism 212 may be capable of driving the first transmission mechanism 215 to move so as to drive the first movable clamping block 213 to move.
The first clamping assembly 21 is arranged on the first base 211 through the first fixing block 214, so that the first driving mechanism 212 drives the first movable clamping block 213 to move, so as to clamp and position the positioning piece 201 at a preset position, and facilitate clamping and positioning the positioning piece 201. The fourth sensor 56 is arranged on the first fixing block 214, so that the fourth sensor 56 can be fixed relative to the first base 211, and inaccurate detection results of the fourth sensor 56 caused by shaking of the fourth sensor 56 can be prevented, and whether the clamping position of the first clamping assembly 21 has the positioning piece 201 or the foreign matter 400 can be detected more accurately by the fourth sensor 56.
Referring to fig. 1 and fig. 9-11, according to some embodiments of the present invention, a guide groove 2111 slidably engaged with the positioning member 201 is provided on the first base 211, the guide groove 2111 extends along a first direction (referring to a front-rear direction in the drawing), a clamping groove 2141 is formed on the first fixing block 214, the clamping groove 2141 is located at a downstream side of the guide groove 2111 and is in communication with the guide groove 2111, the first movable clamping block 213 is used for supporting the positioning member 201 in the clamping groove 2141, a fourth sensor 56 is provided at a side wall of the clamping groove 2141, and the fourth sensor 56 is used for detecting whether the positioning member 201 reaches the clamping groove 2141 and/or whether a foreign body 400 exists in the clamping groove 2141. For example, the clamping groove 2141 may be the clamping position described above.
For example, the clamping groove 2141 is formed as a V-groove, the first movable clamp block 213 is disposed obliquely, and the surface of the first movable clamp block 213 abutting against the positioning member 201 is not parallel to both surfaces of the V-groove. When the first movable clamping block 213 abuts the positioning member 201 in the clamping groove 2141, the positioning member 201 abuts against two surfaces of the clamping groove 2141, and at least one surface of the positioning member 201 and at least one surface of the first movable clamping block 213 abut against each other, so that the positioning member 201 can be positioned in the clamping groove 2141, and displacement of the positioning member 201 in the first direction (front-rear direction in reference to the figure) and the second direction (left-right direction in reference to the figure) is prevented, so that the positioning of the positioning member 201 is more accurate.
In the process of transferring the workpiece 200 from the transfer mechanism 300 to the preset position of the processing platform 1, the positioning member 201 may enter the guide groove 2111 after passing through the guide groove 32, the workpiece 200 may be conveyed by the first conveyor 41 so that the positioning member 201 enters the clamping groove 2141 along the guide groove 2111, and after the positioning member 201 contacts the side wall of the clamping groove 2141, the positioning member 201 may stop moving under the restriction of the clamping groove 2141 so that the workpiece 200 is conveyed to the preset position of the processing platform 1.
The first clamping assembly 21 is provided with the guiding groove 2111 on the first base 211, and the positioning groove 2141 is formed on the first fixing block 214, so that the first conveying device 4 can conveniently convey the workpiece 200 to a preset position. By arranging the fourth sensor 56 on the side wall of the slot 2141, it is convenient for the fourth sensor 56 to detect whether the slot 2141 has the positioning member 201, so that the fourth sensor 56 can more accurately detect whether the positioning member 201 reaches the slot 2141, and the fourth sensor 56 can more accurately detect whether the slot 2141 has the foreign matter 400.
Referring to fig. 1, 4-8, according to some embodiments of the present invention, the clamping device 2 further includes a second clamping assembly 22 abutting the first clamping assembly 21 in the first direction, the second clamping assembly 22 is located at a side of the first clamping assembly 21 adjacent to the first end, the second clamping assembly 22 includes a second base 221, a second driving mechanism 222, a second movable clamping block 223, and a second fixed block 224, the second driving mechanism 222, the second movable clamping block 223, and the second fixed block 224 are all disposed on the second base 221, and the second driving mechanism 222 is connected with the second movable clamping block 223 to drive the second movable clamping block 223 to move so as to clamp the positioning member 201 between the second movable clamping block 223 and the second fixed block 224.
For example, the second driving mechanism 222 may be an air cylinder, the second clamping assembly 22 further includes a second transmission mechanism 225, one end of the second transmission mechanism 225 is connected to the second driving mechanism 222, the other end of the second transmission mechanism 225 is connected to the second movable clamping block 223, and the second driving mechanism 222 may drive the second transmission mechanism 225 to drive the second movable clamping block 223 to move, so that the second clamping assembly 22 is opened or closed.
The end of the second base 221 near the first base 211 is formed with a transition groove 2211, and when the second clamping assembly 22 is in the open state, a gap 226 slidably engaged with the positioning member 201 is defined between the second movable clamping block 223 and the second fixed frame block 224. The guide groove 32, the slit 226, the transition groove 2211 and the guide groove 2111 are arranged in a line along a first direction (referring to the front-rear direction in the figure), and the positioning member 201 may sequentially pass through the guide groove 32, the slit 226, the transition groove 2211 and the guide groove 2111 and finally enter the clamping groove 2141 during the process of transferring the workpiece 200 from the transfer mechanism 300 to a preset position on the processing platform 1. After the first clamping assembly 21 is closed, the positioning member 201 can be positioned in the clamping groove 2141 by the first movable clamping block 213 to position the workpiece 200 at a predetermined position.
For example, two positioning members 201 are generally disposed on the workpiece 200, and the positioning members 201 are cylindrical pins. When the workpiece 200 is at the preset position, one of the two positioning members 201 is located in the clamping groove 2141 of the first clamping assembly 21, and the other of the two positioning members 201 is located in the clamping gap 226 of the second clamping assembly 22. When the clamping device 2 is closed, one of the two positioning members 201 can be positioned in the clamping groove 2141 by the first clamping assembly 21, and the other one of the two positioning members 201 can be positioned in the clamping gap 226 by the second clamping assembly 22, so that the workpiece 200 to be machined can be positioned at a preset position more accurately, the machining precision of the workpiece 200 to be machined is ensured, and the quality and the qualification rate of products are improved.
Wherein, the first driving mechanism 212 is further provided with a first position sensor 54, the first position sensor 54 is configured to detect a stroke position of the first driving mechanism 212, and before the workpiece 200 is transferred to the processing platform 1, when the first clamping assembly 21 is in the closed state, if the first driving mechanism 212 is not in the first preset stroke position, it is indicated that the foreign matter 400 exists in the first clamping assembly 21; after the workpiece 200 is transferred to the processing platform 1, when the first clamping assembly 21 is in the closed state, if the first driving mechanism 212 is in the first preset stroke position, it is indicated that the positioning member 201 is not present in the first clamping assembly 21. For example, when the first driving mechanism 212 is at the first preset stroke position, the first movable clamping block 213 abuts against the first fixed clamping block 214 in the direction in which the first movable clamping block 214 moves.
The second driving mechanism 222 is further provided with a second position sensor 55, the second position sensor 55 is configured to detect a stroke position of the second driving mechanism 222, and before the workpiece 200 to be machined is transferred to the machining platform 1, when the second clamping assembly 22 is in the closed state, if the second driving mechanism 222 is not in the second preset stroke position, it is indicated that the foreign matter 400 exists in the second clamping assembly 22; after the workpiece 200 is transferred to the processing platform 1, when the second clamping assembly 22 is in the closed state, if the second driving mechanism 222 is in the second preset stroke position, it is indicated that the positioning member 201 is not present in the first clamping assembly 21 and the second clamping assembly 22. For example, when the second driving mechanism 222 is at the second preset stroke position, the second movable clamping block 223 abuts against the second fixed clamping block 224.
The workbench 10 is provided with the first position sensor 54 and the second position sensor 55, so that whether the first clamping assembly 21 and the second clamping assembly 22 have the foreign matters 400 or not can be conveniently detected before the to-be-machined workpiece 200 is conveyed to the machining platform 1; after the workpiece 200 is transferred to the processing platform 1, it is convenient to detect whether the positioning member 201 is present in the first clamping assembly 21 and the second clamping assembly 22. Whether the workpiece 200 is in an abnormal state or not can be more accurately determined, so that the processing equipment 100 is prevented from processing the workpiece 200 in the abnormal state, the processing precision of the workpiece 200 is ensured, and the quality and the qualification rate of products are improved.
The processing apparatus 100 according to the embodiment of the second aspect of the present invention includes: a table 10 according to an embodiment of the first aspect of the invention.
According to the processing device 100 of the embodiment of the invention, the processing device 100 can be prevented from processing the to-be-processed workpiece 200 in an abnormal state by the workbench 10, so that the processing precision is improved, the qualification rate and the quality of products are improved, and the production cost is reduced.
According to the in-place detecting method of the workpiece 200 according to the embodiment of the third aspect of the present invention, the workpiece 200 is processed by the processing apparatus 100 according to the embodiment of the second aspect of the present invention, and the in-place detecting method of the workpiece 200 includes the steps of:
Confirming that the workpiece 200 is set with a predetermined number of positioning members 201 while being conveyed through the guide 3;
Transferring the to-be-machined piece 200 onto the machining platform 1;
Confirming that the to-be-machined piece 200 is at a preset position on the machining platform 1;
the processing apparatus 100 starts processing the workpiece 200 to be processed.
The in-place detection method of the to-be-machined workpiece 200 is characterized in that whether the to-be-machined workpiece 200 is provided with the preset number of positioning pieces 201 when the to-be-machined workpiece 200 passes through the guide device 3 is confirmed, when the control system detects that the number of times that the positioning pieces 201 pass through the guide device 3 is smaller than the number of the positioning pieces 201, the control system can judge that the positioning pieces 201 fall off from the to-be-machined workpiece 200, the to-be-machined workpiece 200 is abnormal, the control system controls the alarm device to give an alarm, such as a warning light or a warning bell, so as to remind an operator to treat the abnormal to-be-machined workpiece 200, and the clamping device 2 cannot clamp and position the to-be-machined workpiece 200 through clamping the positioning pieces 201, so that the to-be-machined workpiece 200 rotates during machining to reduce machining precision or discard the workpiece is prevented.
When the control system detects that the number of times the positioning member 201 passes through the guide 3 is equal to the preset number of positioning members 201, the control system may determine that the preset number of positioning members 201 are placed on the workpiece 200, so that the workpiece 200 with the preset number of positioning members 201 installed thereon may be transferred to the preset position.
After the workpiece 200 is transferred onto the processing platform 1, the in-place detection method of the workpiece 200 can determine whether the workpiece 200 is at a preset position on the processing platform 1 by detecting whether the second sensor 52 is in a triggered state. If the workpiece 200 is at the preset position on the processing platform 1, the workpiece 200 may trigger the second sensor 52, the second sensor 52 may transmit a detection signal to the control system, the control system determines that the workpiece 200 is at the preset position, and the control system may control the clamping device 2 to clamp the positioning member 201 so as to position the workpiece 200. Thereafter, the control system controls the processing device 100 to process the workpiece 200, so that the processing precision of the workpiece 200 can be improved, and the qualification rate and quality of products can be improved.
If the to-be-machined workpiece 200 is not located at the preset position on the machining platform 1, the second sensor 52 is in an un-triggered state, and the control system determines that the to-be-machined workpiece 200 is not located at the preset position, the control system does not close the control clamping device 2 or control the machining equipment 100 to machine the to-be-machined workpiece 200, so that the machining equipment 100 can be prevented from machining the to-be-machined workpiece 200 in an abnormal state.
According to the in-place detection method of the to-be-machined workpiece 200, by utilizing the processing equipment 100, whether the positioning pieces 201 on the to-be-machined workpiece 200 fall off or not can be detected, and after confirming that the to-be-machined workpiece 200 is provided with the preset number of positioning pieces 201 when conveyed through the guide device 3, the to-be-machined workpiece 200 is conveyed to the processing platform 1; after the workpiece 200 is transferred to the processing platform 1, the in-place detection method of the workpiece 200 can detect whether the workpiece 200 is at the preset position by using the processing device 100, and after confirming that the workpiece 200 is at the preset position on the processing platform 1, the processing device 100 starts to process the workpiece 200, so that the processing device 100 can be prevented from processing the workpiece 200 in an abnormal state, the processing precision of the workpiece 200 is ensured, and the qualification rate and quality of products are improved.
According to some embodiments of the present invention, the plurality of second sensors 52 are disposed on opposite sides of the clamping device 2 in a second direction (left-right direction in the drawing), the second direction (left-right direction in the drawing) is perpendicular to the first direction (front-rear direction in the drawing), the processing platform 1 has opposite first and second ends along the first direction, the guiding device 3 is disposed at the first end, the second sensor 52 is disposed at the second end, and it is confirmed that the workpiece 200 is at a predetermined position on the processing platform 1, including:
confirming that the second sensors 52 located on both sides of the clamping device 2 are triggered.
If the second sensors 52 at both sides of the clamping device 2 are triggered, it indicates that the workpiece 200 to be machined is at the preset position, and the control system controls the processing device 100 to process the workpiece 200, so that the processing precision of the workpiece 200 to be machined can be ensured, and the quality and qualification rate of the product can be improved.
If the second sensors 52 at both sides of the clamping device 2 are not completely triggered, it indicates that the workpiece 200 is in an abnormal state, for example, the workpiece 200 is skewed, the control system can control the alarm device to alarm, prompt the operator to process the workpiece 200 in the abnormal state in time, and after the second sensors 52 at both sides of the clamping device 2 are triggered, the control system controls the processing device 100 to process the workpiece 200, so that the processing device 100 can be prevented from processing the workpiece 200 in the abnormal state, the processing precision of the workpiece 200 is ensured, and the quality and qualification of the product are improved.
The workbench 10 can confirm whether the workpiece 200 is at the preset position on the processing platform 1 by detecting whether the second sensors 52 on two sides of the clamping device 2 are triggered or not through the plurality of second sensors 52, so that whether the workpiece 200 is at the preset position or not can be accurately detected, the workpiece 200 which is not at the preset position is prevented from being processed by the processing equipment 100, the processing precision of the workpiece 200 is ensured, the quality and the qualification rate of products are improved, and the production cost is reduced.
According to some embodiments of the present invention, transferring the workpiece 200 to be processed onto the processing platform 1 further comprises: the transfer time of the current workpiece 200 to be processed is detected in real time, and it is confirmed that the current transfer time is not greater than a preset time. For example, after the first sensor 51 detects that the first positioning member 201 passes through the guide slot 32, the first sensor 51 transmits a signal that the first sensor 51 passes through the guide slot 32 to the control system, the control system starts timing, and after the workpiece 200 is conveyed to the preset position, the second sensor 52 is triggered, the conveying time recorded by the control system is not longer than the preset time.
If the conveying time of the workpiece 200 is not longer than the preset time, the control system determines that the guide groove 32, the slit 226, the transition groove 2211, the guide groove 2111 and the clamping groove 2141 are free of the foreign objects 400, determines that the positioning member 201 is not separated, and then controls the clamping device 2 to clamp the positioning member 201, so that the workpiece 200 can be stably and accurately fixed at the preset position of the processing platform 1.
If the conveying time of the workpiece 200 is longer than the preset time, the control system determines that the workpiece 200 is blocked, and at least one of the guide groove 32, the slit 226, the transition groove 2211, the guide groove 2111 and the clamping groove 2141 has the foreign matter 400, or the control system determines that the positioning member 201 is detached, and the control system controls the alarm device to alarm, so as to remind the operator of timely handling the abnormal state, such as cleaning the processing platform 1. The control system confirms that the current conveying time is not longer than the preset time, the control system judges that no foreign object 400 exists in the guide groove 32, the clamping slot 226, the transition groove 2211, the guide groove 2111 and the clamping groove 2141, and the control system judges that the positioning piece 201 is normal, the control system controls the clamping device 2 to clamp the positioning piece 201, the control system controls the processing equipment 100 to process the workpiece 200, the processing precision of the workpiece 200 can be guaranteed, and the quality and the qualification rate of products are improved.
By detecting the conveying time of the current workpiece 200 in real time and confirming that the current conveying time is not greater than the preset time, whether the guide groove 32, the crack 226, the transition groove 2211, the guide groove 2111 and the clamping groove 2141 are provided with the foreign matters 400 can be accurately detected, so that the clamping device 2 can reliably clamp the positioning piece 201, the workpiece 200 can be reliably and accurately positioned at the preset position, the machining precision of the workpiece 200 can be ensured, and the quality and the qualification rate of products can be improved.
According to some embodiments of the present invention, after confirming that the workpiece 200 is at the preset position on the processing table 1 and before the processing apparatus 100 starts processing the workpiece 200, further comprising: it is confirmed that the distance between at least two places of the lower surface of the workpiece 200 and the upper surface of the processing table 1 is not more than a preset value.
If the second sensor 52 detects that the distance between at least two parts of the lower surface of the workpiece 200 and the upper surface of the processing platform 1 is greater than the preset value, the control system determines that the surface of the workpiece 200 is uneven, and the control system controls the alarm device to alarm, so as to remind an operator to timely process the workpiece 200 with the uneven surface, for example, to replace the workpiece 200 with a new workpiece or clean the processing platform 1. If the second sensor 52 detects that the distance between at least two positions of the lower surface of the workpiece 200 and the upper surface of the processing platform 1 is not greater than the preset value, the control system controls the processing apparatus 100 to process the workpiece 200. Thus, the processing equipment 100 can be prevented from processing the to-be-processed workpiece 200 with uneven surface, the processing precision of the to-be-processed workpiece 200 is ensured, and the qualification rate and quality of products are improved.
According to some embodiments of the present invention, after the workpiece 200 is transferred onto the processing platform 1 and before the processing apparatus 100 starts processing the workpiece 200, the method further includes: it is confirmed whether the positioning member 201 on the workpiece 200 moves to a preset position in the holding device 2.
If the control system confirms that the positioning member 201 on the workpiece 200 has moved to the preset position in the clamping device 2, the control system controls the clamping device 2 to clamp the positioning member 201, and the control system controls the processing device 100 to process the workpiece 200. If the control system does not confirm that the positioning member 201 on the workpiece 200 has moved to a preset position in the clamping device 2, the clamping device 2 is not activated and the processing apparatus 100 does not process the workpiece 200. Therefore, the clamping device 2 can be prevented from being incapable of clamping the positioning piece 201, or the clamping device 2 can not be used for positioning the workpiece 200 to be processed at a preset position after the clamping device 2 clamps the positioning piece 201, so that the workpiece 200 to be processed in an abnormal state is prevented from being processed by the processing equipment 100, the processing precision of the workpiece 200 to be processed is improved, the quality of products is ensured, the qualification rate of the products is improved, and the production cost is reduced.
For example, during the production process, the control system may detect the workpiece 200 in real time by the second sensor 52 and the fourth sensor 56. After the at least one second sensor 52 is triggered, the control system starts to confirm whether the positioning member 201 on the workpiece 200 to be machined is moved to a preset position in the clamping device 2.
If the second sensors 52 on both sides of the clamping device 2 are triggered and the fourth sensor 56 senses that the positioning piece 201 is located in the preset position in the clamping device 2, the control system determines that the workpiece 200 reaches the preset position, and the control system controls the processing device 100 to process the workpiece 200. If the second sensors 52 on both sides of the clamping device 2 are triggered, the fourth sensor 56 does not sense that the positioning member 201 is located in the preset position in the clamping device 2; or at least one of the second sensors 52 on both sides of the clamping device 2 is not triggered, the fourth sensor 56 senses that the locating piece 201 is located in the preset position in the clamping device 2, and in the two conditions, the control system judges that the workpiece 200 to be processed is in an abnormal state, and the control system controls the alarm device to alarm so as to remind an operator of timely processing the abnormal state.
Therefore, the judgment precision of the control system can be improved, whether the to-be-machined workpiece 200 reaches the preset position can be detected more accurately, the to-be-machined workpiece 200 in the abnormal state is prevented from being machined by the machining equipment 100, the machining precision of the to-be-machined workpiece 200 is improved, the quality of products is ensured, the qualification rate of the products is improved, and the production cost is reduced.
According to some embodiments of the present invention, before confirming that the preset number of positioning members 201 are disposed on the workpiece 200, the in-place detection method of the workpiece 200 further includes: it was confirmed that the foreign matter 400 was not present in the holding device 2. For example, before the workpiece 200 is transferred from the transfer mechanism 300 to the processing platform 1, the control system controls the first clamping assembly 21 and the second clamping assembly 22 to be closed, and when the first clamping assembly 21 and the second clamping assembly 22 are in the closed state, if the first driving mechanism 212 is in the first preset stroke position and the second driving mechanism 222 is in the second preset stroke position, the control system determines that no foreign object 400 exists in the clamping device 2, and the control system controls the first conveying device 4 and the second conveying device to move so as to transfer the workpiece 200 from the transfer mechanism 300 to the preset position of the processing platform 1.
When the first clamping assembly 21 and the second clamping assembly 22 are in the closed state, if the first driving mechanism 212 is not at the first preset stroke position, it indicates that the foreign matter 400 exists in the first clamping assembly 21, if the second driving mechanism 222 is not at the second preset stroke position, it indicates that the foreign matter 400 exists in the second clamping assembly 22, and the control system controls the alarm device to alarm, so as to remind an operator to clean the first clamping assembly 21 and the second clamping assembly 22 in time.
After the operator cleans the foreign matters 400 in the first clamping assembly 21 and the second clamping assembly 22, the control system controls the first clamping assembly 21 and the second clamping assembly 22 to be closed, and after the control system determines that the foreign matters 400 are not in the clamping device 2, the control system controls the first conveying device 4 and the second conveying device to move so as to transfer the to-be-machined piece 200 from the transfer mechanism 300 to a preset position of the machining platform 1. Therefore, the workpiece 200 can be prevented from being unable to be conveyed to the preset position, the clamping device 2 can not clamp and position the positioning piece 201 due to the existence of the foreign matters 400, the clamping device 2 can reliably and accurately position the workpiece 200 to be at the preset position, the machining precision of the workpiece 200 is ensured, and the qualification rate and quality of products are improved.
For example, in some embodiments of the present invention, two positioning members 201 are provided on the workpiece 200, and when the workpiece 2 is at the preset position, one of the two positioning members 201 is located in the clamping groove 2141 of the first clamping assembly 21, and the other of the two positioning members 201 is located in the clamping slot 226 of the second clamping assembly 22. The control system may detect whether the foreign matter 100 is present in the gripping device 2 using the fourth sensor 56, the first position sensor 54 and the second position sensor 55 before the workpiece 200 is not transferred to the table 10; after the control system confirms that the gripping device 2 is free of foreign objects 400, the control system operates the second conveyor of the transfer mechanism 300 and the first conveyor 4 on the table 10 to transfer the workpiece 200 from the transfer mechanism 200 to the table 10.
During the process of transferring the workpiece 200 from the transfer mechanism 200 to the workbench 10, the control system can detect whether the number of times that the positioning member 201 passes through the guide groove 32 is equal to the preset number of times that the positioning member 201 passes through the guide groove 32 by using the first sensor 55, and if the control system confirms that no positioning member 201 falls off from the workpiece 200, the control system records the time that the positioning member 201 passes through the guide groove 32 and starts timing, and meanwhile, the control system controls the first conveying device 4 to continuously convey the workpiece 200.
During the transfer of the workpiece 200, after one of the two positioning members 201 is transferred into the chuck slot 2141, the workpiece 200 may stop moving under the restriction of the chuck slot 2141. At this time, the control system may detect whether the workpiece 200 is at the preset position using the second sensor 52, detect whether the positioning member 201 is at the preset position using the fourth sensor 56, and detect whether the surface of the workpiece 200 is flat using the second sensor 52 and the third sensor 53. If the control system determines that the workpiece 200 is at the preset position and the surface of the workpiece 200 is flat, the control system determines that the positioning piece 201 is at the preset position, and the control system controls the clamping device 2 to be closed so as to clamp the positioning piece 201 to position the workpiece 200 at the preset position.
In the process of conveying the workpiece 200 on the processing platform 1, if the second sensor 52 does not detect that the workpiece 200 is at the preset position, after the positioning member 200 passes through the guide groove 32, when the time recorded by the control system for conveying the workpiece 200 is greater than the preset time, the control system determines that at least one of the guide groove 32, the crack 226, the transition groove 2211, the guide groove 2111 and the clamping groove 2141 has the foreign matter 400, or the control system determines that the positioning member 201 falls off, and the control system controls the alarm device to alarm, so as to remind an operator to process an abnormal state in time, for example, clean the processing platform 1.
After the clamping device 2 is closed, the control system can detect the presence of the positioning member 201 in the clamping device 2 using the first position sensor 54 and the second position sensor 55. After the control system confirms that no positioning piece 201 falls off from the workpiece 200, the control system controls the processing mechanism 80 to process the workpiece 200. The in-place detection method of the to-be-machined workpiece 200 can prevent the machining equipment 100 from machining the to-be-machined workpiece 200 in an abnormal state, improve the production efficiency of a production line, ensure the machining precision of the to-be-machined workpiece 200 and improve the qualification rate and quality of products by detecting whether the positioning piece 201 falls off, detecting whether the positioning piece 201 and the to-be-machined workpiece 200 reach a preset position, detecting whether the foreign matter 400 exists in the clamping device 2, detecting the surface flatness of the to-be-machined workpiece 200 and detecting the time for the to-be-machined workpiece 200 to be conveyed on the machining platform 1 for multiple times.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
In the description of the present specification, reference to the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the invention, the scope of which is defined by the claims and their equivalents.
Claims (18)
1. A workstation of a processing apparatus, comprising:
the processing platform is used for placing a to-be-processed workpiece, and a positioning piece is arranged on the to-be-processed workpiece;
The clamping device is arranged on the processing platform;
the guide device is arranged on the processing platform, and the to-be-processed workpiece is suitable for being conveyed to the processing platform along a first direction under the guidance of the guide device and is suitable for clamping the positioning piece through the clamping device so as to clamp and position the to-be-processed workpiece;
the first sensor is arranged on the guide device and used for detecting whether the positioning piece passes through the guide device or not;
the second sensor is arranged on the processing platform and used for detecting whether the to-be-processed workpiece is positioned at a preset position on the processing platform and/or the distance between the lower surface of the to-be-processed workpiece and the upper surface of the processing platform.
2. The table of claim 1, wherein the guide device comprises a guide plate, a guide groove is formed in the guide plate along the first direction, the first sensor is arranged at the side wall of the guide groove, and the first sensor is an opposite-emitting photoelectric sensor or a reflective photoelectric sensor.
3. The table of a machining apparatus according to claim 1, wherein the machining platform has a first end and a second end opposite to each other in the first direction, the guide device is provided at the first end, the second sensor is provided at the second end, and an end of the workpiece to be machined adjacent to the second end is opposite to the second sensor in an up-down direction when the workpiece to be machined is at the preset position.
4. A workbench of a processing apparatus according to claim 3, wherein the second sensors are plural, the plural second sensors being located on opposite sides of the holding device in a second direction, the second direction being perpendicular to the first direction.
5. The table of the machining apparatus according to claim 1, wherein at least one third sensor for detecting a distance between a lower surface of the workpiece to be machined and an upper surface of the machining table is further provided on the machining table.
6. The work table of the processing apparatus according to claim 5, wherein the third sensors are plural, the plural third sensors being located on opposite sides of the holding device in a second direction, the second direction being perpendicular to the first direction.
7. The table of claim 5, wherein the second sensors and the third sensors are each plural, wherein at least one of the second sensors is configured to detect a distance between a lower surface of the workpiece to be machined and an upper surface of the processing table, and an area of a pattern enclosed by a line connecting positions of the plural third sensors and the at least one of the second sensors is not less than half of a plane area of the workpiece to be machined, the plane area of the workpiece to be machined being a projected area of the workpiece to be machined on a horizontal plane.
8. The work table of the processing apparatus according to any one of claims 1 to 7, further comprising:
and the fourth sensor is arranged on the clamping device and used for detecting whether the locating piece in the clamping device reaches a preset position and/or whether foreign matters exist in the clamping device.
9. The work table of claim 8, wherein the work table has opposite first and second ends along the first direction, the clamping device includes a first clamping assembly, the first clamping assembly is disposed proximate to the second end, the first clamping assembly includes a first base, a first driving mechanism, a first movable clamping block, and a first fixed block, the first driving mechanism, the first movable clamping block, and the first fixed block are disposed on the first base, and the first driving mechanism is connected to the first movable clamping block to drive the first movable clamping block to move so as to clamp the positioning member between the first movable clamping block and the first fixed block, and the fourth sensor is disposed on the first fixed block.
10. The workbench of processing equipment according to claim 9, wherein a guide groove which can be in sliding fit with the positioning piece is formed in the first base, the guide groove extends along the first direction, a clamping groove is formed in the first fixed block, the clamping groove is located on the downstream side of the guide groove and is communicated with the guide groove, the first movable clamping block is used for propping the positioning piece against the clamping groove, the side wall of the clamping groove is provided with the fourth sensor, and the fourth sensor is used for detecting whether the positioning piece reaches the clamping groove and/or whether foreign matters exist in the clamping groove.
11. The work table of the processing apparatus according to claim 9, wherein the clamping device further includes a second clamping assembly abutting the first clamping assembly in the first direction, the second clamping assembly being located on a side of the first clamping assembly adjacent to the first end, the second clamping assembly including a second base, a second driving mechanism, a second movable clamping block, and a second fixed block, the second driving mechanism, the second movable clamping block, and the second fixed block being all located on the second base, the second driving mechanism being connected to the second movable clamping block to drive the second movable clamping block to move to clamp the positioning member between the second movable clamping block and the second fixed block;
The first driving mechanism is further provided with a first position sensor, the first position sensor is used for detecting the stroke position of the first driving mechanism, and before the to-be-machined workpiece is conveyed to the machining platform, when the first clamping assembly is in a closed state, if the first driving mechanism is not in a first preset stroke position, the first clamping assembly is indicated to contain foreign matters; after the to-be-machined piece is conveyed to the machining platform, when the first clamping assembly is in a closed state, if the first driving mechanism is in the first preset stroke position, the fact that the positioning piece is not arranged in the first clamping assembly is indicated;
The second driving mechanism is further provided with a second position sensor, the second position sensor is used for detecting the stroke position of the second driving mechanism, and before the to-be-machined piece is conveyed to the machining platform, when the second clamping assembly is in a closed state, if the second driving mechanism is not in a second preset stroke position, the existence of foreign matters in the second clamping assembly is indicated; and after the to-be-machined part is conveyed to the machining platform, when the second clamping assembly is in a closed state, if the second driving mechanism is in a second preset stroke position, the fact that the locating piece is not arranged in the second clamping assembly is indicated.
12. A processing apparatus comprising: a workbench in accordance with any one of claims 1 to 11.
13. An in-place detection method of a workpiece to be machined, characterized in that the workpiece to be machined is machined by the machining equipment according to claim 12, the in-place detection method of the workpiece to be machined comprising the following steps:
Confirming that the to-be-machined piece is provided with a preset number of positioning pieces when conveyed through the guide device;
Conveying the to-be-machined piece to the machining platform;
Confirming that the to-be-machined piece is positioned at a preset position on the machining platform;
and the processing equipment starts to process the to-be-processed workpiece.
14. The in-place detection method of claim 13, wherein the second sensors are a plurality of, the second sensors are located on opposite sides of the clamping device in a second direction, the second direction is perpendicular to the first direction, the machining platform has opposite first and second ends along the first direction, the guiding device is disposed at the first end, the second sensor is disposed at the second end, and the confirming that the workpiece is at a preset position on the machining platform includes:
confirming that the second sensors located on both sides of the clamping device are triggered.
15. The in-place inspection method of claim 13, wherein the transferring the workpiece to the processing platform further comprises: detecting the current conveying time of the workpiece to be processed in real time, and confirming that the current conveying time is not more than the preset time.
16. The in-place detection method of claim 13, further comprising, after confirming that the workpiece is at a preset position on the machining table and before the machining apparatus begins to machine the workpiece: and confirming that the distance between at least two parts of the lower surface of the to-be-machined piece and the upper surface of the machining platform is not larger than a preset value.
17. The in-place detection method of claim 13, further comprising, after the transferring the workpiece to the processing platform and before the processing device begins to process the workpiece: and confirming whether the positioning piece on the workpiece to be processed moves to a preset position in the clamping device.
18. The in-place detecting method according to any one of claims 13 to 17, characterized by further comprising, before the confirmation that a predetermined number of the positioners are placed on the workpiece to be machined: and confirming that no foreign matter exists in the clamping device.
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US4628578A (en) * | 1983-08-19 | 1986-12-16 | Kabushiki Kaisha Komatsu Seisakusho | Method and apparatus for automatic punching |
JP3621734B2 (en) * | 1995-01-26 | 2005-02-16 | アイセル株式会社 | Sheet supply method and apparatus |
JP3305220B2 (en) * | 1995-12-25 | 2002-07-22 | 日本碍子株式会社 | Sheet material progressive processing method |
EP1724075A3 (en) * | 2004-10-08 | 2011-12-21 | José Luis Godoy Varo | Automatic system and procedure for handling and treatment of natural cork slabs |
CN208005801U (en) * | 2018-02-09 | 2018-10-26 | 郑州日产汽车有限公司 | The long pipe processing device of high-precision full-automatic |
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CN205766314U (en) * | 2016-05-24 | 2016-12-07 | 佛山市炬业科技有限公司 | A kind of according to location automatic disconnecting device |
CN113246219A (en) * | 2021-07-15 | 2021-08-13 | 苏州维嘉科技股份有限公司 | Air clamp device, pin positioning system, drilling machine and machining precision compensation method |
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