CN115445956A - Intelligent detection system and method - Google Patents
Intelligent detection system and method Download PDFInfo
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- CN115445956A CN115445956A CN202211075314.9A CN202211075314A CN115445956A CN 115445956 A CN115445956 A CN 115445956A CN 202211075314 A CN202211075314 A CN 202211075314A CN 115445956 A CN115445956 A CN 115445956A
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- 238000001514 detection method Methods 0.000 title claims abstract description 59
- 238000000034 method Methods 0.000 title abstract description 6
- 230000002950 deficient Effects 0.000 claims abstract description 32
- 238000011084 recovery Methods 0.000 claims abstract description 23
- 230000002093 peripheral effect Effects 0.000 claims abstract 2
- 238000007664 blowing Methods 0.000 claims description 21
- 238000012546 transfer Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 4
- 238000012216 screening Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract 2
- 238000007689 inspection Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000029058 respiratory gaseous exchange Effects 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000009428 plumbing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000006163 transport media Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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Abstract
The invention discloses an intelligent detection system and method, and belongs to the field of detection devices. An intelligent detection system, includes the workstation, still includes: the rotary ring is rotatably connected to the upper end of the workbench, wherein the workbench is sequentially provided with a feeding station, a recovery station and a defective product station which are distributed circumferentially, and the bottom of the workbench is provided with a driving assembly for driving the rotary ring to rotate; the installation bases are sequentially and uniformly fixedly connected to the peripheral outer wall of the rotating ring, the installation bases are rotatably provided with placing plates, two sides of each placing plate are fixedly connected with U-shaped plates, and the upper end of the workbench is fixedly connected with an annular sliding rail; the automatic screening device can realize the automatic screening work of unqualified products on the valve body, greatly improve the detection efficiency, facilitate the detection of the valve bodies in batches and ensure the quality of the valve bodies.
Description
Technical Field
The invention relates to the technical field of detection devices, in particular to an intelligent detection system and method.
Background
Valves are plumbing accessories used to open and close a pipe, control flow direction, regulate and control parameters of the transport medium (temperature, pressure and flow). According to their function, they can be classified into shut-off valves, check valves, regulating valves, and the like.
In the production of valve, in order to guarantee the quality of valve, need carry out the sampling inspection in the valve among the batch production, it is qualified that its gas tightness that mainly detects the valve is qualified, need professional measurement personnel and equipment to detect in the testing process, detection efficiency is lower, and this kind of sampling inspection's mode hardly guarantees that all valves can both be qualified, but detect all valves and again consume a large amount of manpower and materials, need to detect an intelligent detection system that can detect the valve in succession in the design for this reason.
Disclosure of Invention
The invention aims to solve the problem that the airtightness detection of a valve is not efficient enough in the prior art, and provides an intelligent detection system and method.
In order to achieve the purpose, the invention adopts the following technical scheme:
an intelligent detection system, includes the workstation, still includes: the rotary ring is rotatably connected to the upper end of the workbench, wherein the workbench is sequentially provided with a feeding station, a recovery station and a defective product station which are distributed circumferentially, and the bottom of the workbench is provided with a driving assembly for driving the rotary ring to rotate; a plurality of mount pads, even fixed connection in proper order is in on the outer wall all around of change, wherein, it is a plurality of all rotate on the mount pad and install and place the board, it is a plurality of the equal fixedly connected with U-shaped plate in both sides of placing the board, the upper end fixedly connected with annular slide rail of workstation, be equipped with on the annular slide rail and correspond first recess and second recess with defective work station and recovery station, be equipped with the fixed determine module that the multiunit corresponds with placing the board position on the change, be equipped with in the first recess with fixed determine module complex jack-up subassembly.
In order to drive the rotary ring to continuously rotate, preferably, the driving assembly comprises a driving motor fixedly installed at the lower end of the workbench, a driving gear is fixedly installed at the output end of the driving motor, and a ring gear in meshed connection with the driving gear is fixedly installed on the inner wall of the rotary ring.
Fix the valve body for the automatic round platform that drives, preferably, fixed detection subassembly includes fixed connection and is in the device board of swivel outer wall, it is connected with reciprocal lead screw to rotate on the device board, still fixedly connected with and reciprocal lead screw parallel arrangement's guide bar on the device board, wherein, outer wall threaded connection on the reciprocal lead screw has the reciprocal slide with guide bar sliding connection, be connected with the round platform through flexible blowing mechanism on the reciprocal slide, one of them U-shaped board on the board is placed to the terminal orientation of round platform, the one end of round platform is equipped with the hole of blowing.
In order to automatically pressurize the valve body, the telescopic air blowing mechanism comprises a sliding pipe fixedly connected to the side wall of the shaft end of the circular truncated cone, a piston column is connected in the sliding pipe in a sliding mode, the piston column is fixedly connected with the reciprocating sliding plate, the piston column is elastically connected with the circular truncated cone through a return spring, and the air blowing hole is communicated with the sliding pipe.
For the automatic reciprocal lead screw of drive rotates, furtherly, the one end fixed mounting of reciprocal lead screw has the worm wheel, it is connected with the worm that is connected with the worm wheel meshing to rotate on the device board, wherein, the one end fixed mounting of worm has driven gear, fixed mounting has first arc rack and second arc rack with driven gear complex on the workstation, be equipped with the clearance between first arc rack and the second arc rack, and first arc rack is located between material loading station and the defective products station with second arc rack.
Whether qualified for the automated inspection valve body, further, the jack-up subassembly includes fixed mounting elastic airbag in the first recess, the outer wall fixedly connected with of slide pipe and the conveyer pipe of its intercommunication, the end of conveyer pipe is passed through conveying component and is connected with elastic airbag, and fixed mounting has first solenoid valve in the conveyer pipe, wherein, elastic airbag's outer wall still fixed mounting have rather than the blast pipe of intercommunication, and fixed mounting has the second solenoid valve in the blast pipe, fixed mounting has the first delay switch with second solenoid valve electric connection on the annular slide rail, fixed mounting has the second delay switch with first solenoid valve electric connection on the annular slide rail, first delay switch is located between defective work station and the recovery station, second delay switch is located between first arc rack and the second arc rack.
In order to conveniently convey gas to the elastic air bag, furthermore, the conveying assembly comprises an upright post fixedly connected to the middle part of the upper end of the workbench, a transfer housing is fixedly connected to the upright post, the tail end of the conveying pipe is fixedly connected and communicated with the transfer housing, a connecting pipe communicated with the transfer housing is rotatably connected to the upper end of the transfer housing, and the connecting pipe is fixedly connected and communicated with the elastic air bag.
In order to clear up the mouth of pipe of valve body, further, fixedly connected with ring pipe around the round platform, a plurality of blowing mouths towards the U-shaped board of fixedly connected with on the ring pipe, wherein, the terminal fixedly connected with limiting plate of reciprocal lead screw and guide bar, install flexible gasbag between limiting plate and the reciprocal slide, fixedly connected with breathing pipe and the outlet duct rather than the intercommunication on the flexible gasbag, equal fixed mounting has the check valve in breathing pipe and the outlet duct, the end and the ring pipe fixed connection and the intercommunication of outlet duct.
In order to facilitate collecting and conveying of the detected valve body, preferably, a first conveying belt and a second conveying belt are fixedly mounted at the lower end of the workbench, the first conveying belt corresponds to the defective work station, and the second conveying belt corresponds to the recovery work station.
An intelligent detection method comprises the following operation steps:
step 1: starting a driving motor, and rotating a rotating ring on the workbench;
and 2, step: sequentially placing a plurality of valve bodies on a plurality of placing plates at a feeding station, and clamping pipe bodies on two sides of the valve bodies in a U-shaped plate;
and 3, step 3: when the placing plate passes through the first groove, if the valve body is qualified, the placing plate cannot be inclined, and the valve body falls from the recovery station;
and 4, step 4: when placing the board through first recess, if the valve body is unqualified, place the board and then can incline, the valve body drops from the defective work station department.
Compared with the prior art, the invention provides an intelligent detection system, which has the following beneficial effects:
1. according to the intelligent detection system, the driving motor is started to drive the circular truncated cone to slide towards one pipe orifice of the valve body, the circular truncated cone can just abut against the pipe orifice of the valve body, one end of the valve body can be sealed, so that the automatic fixing work of the valve body is completed, and the valve body can be conveniently detected;
2. according to the intelligent detection system, the reciprocating sliding plate sliding towards the direction of the U-shaped plate can drive the piston column to extrude towards the direction of the circular truncated cone, the air pressure in the valve body can be increased, and at the moment, the air tightness of the valve body can be automatically detected through whether the elastic air bag expands, so that the automatic detection work of the valve body is completed, and compared with manual detection, the detection efficiency is greatly improved;
3. this intelligent detection system, through making the valve body when incomplete article station and recovery station, unqualified valve body can drop from incomplete article station, and qualified valve body then can drop from recovery station to realized the nonconforming product screening work of valve body, its detection efficiency promotes greatly, is convenient for detect the valve body in batches, guarantees the quality of valve body.
Drawings
Fig. 1 is a schematic view of an axis measurement structure of an intelligent detection system according to the present invention;
FIG. 2 is a schematic view of a second perspective axis measurement structure of the intelligent detection system according to the present invention;
FIG. 3 is a schematic view of a local axial measurement structure of an intelligent detection system according to the present invention;
fig. 4 is a schematic diagram of a partial top view structure of an intelligent detection system according to the present invention;
fig. 5 is a schematic diagram of a partial structure in fig. 4 of an intelligent detection system according to the present invention;
FIG. 6 is an enlarged view of a portion A of FIG. 1 of an intelligent detection system according to the present invention;
fig. 7 is an enlarged view of a portion B in fig. 5 of an intelligent detection system according to the present invention.
In the figure: 1. a work table; 2. rotating the ring; 3. a feeding station; 4. a recovery station; 5. a defective work station; 6. a first conveyor belt; 7. a second conveyor belt; 8. a drive motor; 9. a driving gear; 10. a ring gear; 11. a mounting base; 12. placing the plate; 13. a U-shaped plate; 14. an annular slide rail; 15. a first groove; 16. a second groove; 17. an elastic air bag; 18. a mounting plate; 19. a reciprocating slide plate; 20. a circular truncated cone; 21. a reciprocating screw; 22. a guide rod; 23. a worm; 24. a worm gear; 25. a driven gear; 26. a first arc-shaped rack; 27. a second arc-shaped rack; 28. a slide pipe; 29. a piston post; 30. a return spring; 31. a gas blowing hole; 32. a first delay switch; 33. a delivery pipe; 34. a column; 35. a transfer housing; 36. a connecting pipe; 37. a telescopic air bag; 38. an air outlet pipe; 39. an annular tube; 40. a blowing nozzle; 41. a limiting plate; 42. a valve body; 43. a second delay switch.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Example 1:
referring to fig. 1 to 7, an intelligent detection system includes a workbench 1, and further includes: the rotary ring 2 is rotatably connected to the upper end of the workbench 1, wherein the workbench 1 is sequentially provided with a feeding station 3, a recovery station 4 and a defective product station 5 which are circumferentially distributed, and the bottom of the workbench 1 is provided with a driving assembly for driving the rotary ring 2 to rotate; drive assembly includes drive motor 8 of fixed mounting at 1 lower extreme of workstation, drive motor 8's output fixed mounting has driving gear 9, the inner wall fixed mounting of change 2 has ring gear 10 of being connected with the driving gear 9 meshing, a plurality of mount pads 11, even fixed connection is on change 2 outer wall all around in proper order, wherein, all rotate on a plurality of mount pads 11 and install and place board 12, a plurality of equal fixedly connected with U-shaped board 13 in both sides of placing board 12, the upper end fixedly connected with annular slide rail 14 of workstation 1, be equipped with on the annular slide rail 14 and correspond first recess 15 and second recess 16 with defective work station 5 and recovery station 4, be equipped with the fixed determine module that the multiunit corresponds with placing board 12 position on the change 2, be equipped with in the first recess 15 with fixed determine module complex jack-up subassembly.
When the valve body 42 is used, the driving motor 8 is started, the driving motor 8 drives the driving gear 9 to rotate, the driving gear 9 drives the ring gear 10 to rotate, the ring gear 10 protects and drives the rotating ring 2 to rotate, the rotating ring 2 drives the plurality of placing plates 12 to circumferentially sweep with the mounting plate 18, the placing plates 12 circumferentially slide on the annular slide rails 14 and sequentially pass through the feeding station 3, the defective product station 5 and the recovery station 4, when the placing plates 12 move to the feeding station 3, the closed valve body 42 is placed on the placing plates 12, and pipe bodies on two sides of the valve body 42 are clamped on the two U-shaped plates 13, as shown in fig. 5, the circumferentially swept placing plates 12 can drive the valve body 42 to circumferentially sweep synchronously, so that the circumferential conveying work of the valve body 42 is completed, when the next placing plate 12 reaches the feeding station 3, continuing to place valve body 42 can, when placing the board 12 of placing valve body 42 between material loading station 3 and defective work station 5, fixed detection subassembly can carry out automatic fixed and gas tightness detection work to valve body 42, when placing board 12 and remove first recess 15 department, place valve body 42 on the board 12 and be the certified products, the jack-up subassembly can make and place board 12 can not appear inclining, valve body 42 can drop in recovery station 4 department, if valve body 42 sees for the nonconforming product, it can be because first recess 15 and downward sloping to place board 12, valve body 42 blame protects and drops from defective work station 5 department, thereby realize valve body 42's automated inspection and nonconforming product sorting work, its detection efficiency promotes greatly, be convenient for detect all valve bodies 42, guarantee valve body 42's quality.
The lower extreme fixed mounting of workstation 1 has first conveyer belt 6 and second conveyer belt 7, and first conveyer belt 6 is corresponding with defective work position 5, and second conveyer belt 7 is corresponding with recovery station 4, and the valve body 42 that drops from defective work position 5 and recovery station 4 can fall respectively on first conveyer belt 6 and second conveyer belt 7 to convenient automatic valve body 42 to detecting the end carries.
Example 2:
referring to fig. 1-5 and 7, essentially the same as in example 1, further, specific embodiments of the fixed detection assembly are specifically disclosed.
The fixed detection assembly comprises a device plate 18 fixedly connected to the outer wall of the rotating ring 2, a reciprocating lead screw 21 is rotatably connected to the device plate 18, a guide rod 22 parallel to the reciprocating lead screw 21 is fixedly connected to the device plate 18, a reciprocating sliding plate 19 in sliding connection with the guide rod 22 is in threaded connection with the outer wall of the reciprocating lead screw 21, a circular table 20 is connected to the reciprocating sliding plate 19 through a telescopic blowing mechanism, the tail end of the circular table 20 faces one of the U-shaped plates 13 on the placing plate 12, and a blowing hole 31 is formed in one end of the circular table 20.
One end of the reciprocating screw 21 is fixedly provided with a worm wheel 24, the mounting plate 18 is rotatably connected with a worm 23 engaged with the worm wheel 24, one end of the worm 23 is fixedly provided with a driven gear 25, the workbench 1 is fixedly provided with a first arc-shaped rack 26 and a second arc-shaped rack 27 matched with the driven gear 25, a gap is formed between the first arc-shaped rack 26 and the second arc-shaped rack 27, and the first arc-shaped rack 26 and the second arc-shaped rack 27 are located between the feeding station 3 and the defective product station 5.
When the placing plate 12 on which the valve body 42 is placed passes between the feeding station 3 and the defective work station 5, the driven gear 25 firstly passes through the first arc-shaped rack 26, the driven gear 25 drives the worm 23 to rotate, the worm 23 drives the reciprocating lead screw 21 to rotate through the worm wheel 24, the reciprocating lead screw 21 drives the reciprocating sliding plate 19 to slide towards the U-shaped plate 13, the reciprocating sliding plate 19 drives the circular table 20 to slide towards one of the pipe orifices of the valve body 42, the circular table 20 just abuts against the pipe orifice of the valve body 42, one end of the valve body 42 is sealed, so that the automatic fixing work of the valve body 42 is completed, the valve body 42 is conveniently detected, and after the valve body 42 is fixed, the telescopic blowing mechanism can blow the blowing hole 31 into the valve body 42, so that air pressure is generated in the valve body 42.
When the driven gear 25 is about to engage with the second arc-shaped rack 27, the placing plate 12 sliding on the annular slide rail 14 will press against the second delay switch 43, the second delay switch 43 will close the first electromagnetic valve in the delivery pipe 33, the delivery pipe 33 cannot deliver air, when the driven gear 25 slides over the second arc-shaped rack 27, the driven gear 25 drives the reciprocating lead screw 21 to rotate again, the reciprocating slide plate 19 will slide in the opposite direction, that is, the circular truncated cone 20 is driven to disengage from the pipe orifice of the valve body 42, and the valve body 42 is not limited by the circular truncated cone 20.
The telescopic blowing mechanism comprises a sliding pipe 28 fixedly connected to the side wall of the shaft end of the circular truncated cone 20, a piston column 29 is connected in the sliding pipe 28 in a sliding mode, the piston column 29 is fixedly connected with a reciprocating sliding plate 19, the piston column 29 is elastically connected with the circular truncated cone 20 through a return spring 30, a blowing hole 31 is communicated with the sliding pipe 28, the reciprocating sliding plate 19 sliding towards the direction of the U-shaped plate 13 can drive the piston column 29 to extrude towards the circular truncated cone 20, air in the sliding pipe 28 can enter a valve body 42 through the blowing hole 31, and air pressure in the valve body 42 can be increased.
Example 3:
referring to fig. 1-5 and 7, substantially the same as in example 2, further, a specific embodiment of the jack-up assembly is specifically disclosed.
The jacking assembly comprises an elastic air bag 17 fixedly installed in the first groove 15, the outer wall of the sliding pipe 28 is fixedly connected with a conveying pipe 33 communicated with the sliding pipe, the tail end of the conveying pipe 33 is connected with the elastic air bag 17 through the conveying assembly, a first electromagnetic valve is fixedly installed in the conveying pipe 33, an exhaust pipe communicated with the elastic air bag 17 is also fixedly installed on the outer wall of the elastic air bag 17, a second electromagnetic valve is fixedly installed in the exhaust pipe, a first delay switch 32 electrically connected with the second electromagnetic valve is fixedly installed on the annular slide rail 14, a second delay switch 43 electrically connected with the first electromagnetic valve is fixedly installed on the annular slide rail 14, the first delay switch 32 is located between the defective work station 5 and the recovery work station 4, and the second delay switch 43 is located between the first arc-shaped rack 26 and the second arc-shaped rack 27;
the conveying assembly comprises a stand column 34 fixedly connected to the middle of the upper end of the workbench 1, a transfer housing 35 is fixedly connected to the stand column 34, the tail end of the conveying pipe 33 is fixedly connected and communicated with the transfer housing 35, a connecting pipe 36 communicated with the transfer housing 35 is rotatably connected to the upper end of the transfer housing 35, the connecting pipe 36 is fixedly connected and communicated with the elastic air bag 17, when the conveying pipe 33 conveys compressed air, the air can be conveyed into the transfer housing 35, and then the compressed air is conveyed into the elastic air bag 17 from the transfer housing 35 through the connecting pipe 36.
When the piston column 29 is fully pressed, the excess compressed gas in the slide tube 28 is conveyed into the elastic air bag 17 through the conveying pipe 33, the elastic air bag 17 is expanded to fill the first groove 15, when the driven gear 25 passes through the first arc-shaped rack 26, the driven gear 25 does not drive the reciprocating screw 21 to rotate, so that the air pressure in the valve body 42 is kept for a period of time, during which the gas in the elastic air bag 17 is exhausted if the valve body 42 leaks, the first groove 15 is not filled with the elastic air bag 17, when the valve body 42 is completely air-tight, the elastic air bag 17 is not reduced and reset, so that the automatic detection work of the valve body 42 is completed, the detection efficiency is greatly improved relative to manual detection, when the placing plate 12 moves to the first groove 15, if the elastic air bag 17 is still expanded, the placing plate 12 smoothly slides through the first groove 15, when the placing plate 17 is still expanded when the placing plate 12 is moved to the first groove 15, when the elastic air bag 12 is opened, when the second air bag 12 is moved to the second air bag 12 is opened, when the second air bag 12 is moved to the placing plate 12 is inclined, when the second air bag 12 is closed, when the second air bag 12 is inclined, the placing plate 12 is inclined, when the second air bag 12 is inclined to be closed, when the second air bag 12 is moved to the placing plate 12 is inclined, when the placing plate 12 is inclined to the second air bag 12 is inclined to be closed, and the second air bag 12 is inclined to be closed, when the second air bag 12 is inclined to be placed in the second air bag 12 is inclined to be closed, valve body 42 can drop from retrieving station 4 to make valve body 42 when incomplete article station 5 and retrieve station 4, unqualified valve body 42 can drop from incomplete article station 5, and qualified valve body 42 then can drop from retrieving station 4, thereby realized the unqualified product screening work of valve body 42, its detection efficiency promotes greatly, is convenient for detect all valve bodies 42, guarantees valve body 42's quality.
Example 4:
referring to fig. 4, 5 and 7, substantially the same as example 1, further, an embodiment for performing ash removal on the nozzle of the valve body 42 is specifically added.
The periphery of the circular truncated cone 20 is fixedly connected with a circular tube 39, the circular tube 39 is fixedly connected with a plurality of blowing nozzles 40 facing the U-shaped plate 13, the tail ends of the reciprocating screw rod 21 and the guide rod 22 are fixedly connected with a limiting plate 41, a telescopic air bag 37 is arranged between the limiting plate 41 and the reciprocating sliding plate 19, the telescopic air bag 37 is fixedly connected with an air suction pipe and an air outlet pipe 38 communicated with the telescopic air bag 37, check valves are fixedly arranged in the air suction pipe and the air outlet pipe 38, and the tail end of the air outlet pipe 38 is fixedly connected with and communicated with the circular tube 39.
When the reciprocating slide plate 19 moves towards the valve body 42, the telescopic air bag 37 is squeezed, the telescopic air bag 37 can convey the air inside the telescopic air bag to the annular pipe 39 through the air outlet pipe 38, the annular pipe 39 can blow off the dust in the pipe orifice of the valve body 42 through the air blowing nozzle 40, the sealing performance between the circular truncated cone 20 and the pipe orifice of the valve body 42 is improved, and when the reciprocating slide plate 19 is reset, the telescopic air bag 37 can be stretched and sucks air through the air suction pipe.
An intelligent detection method comprises the following operation steps:
step 1: starting a driving motor 8, and rotating the rotating ring 2 on the workbench 1;
and 2, step: sequentially placing a plurality of valve bodies 42 on a plurality of placing plates 12 at a feeding station 3, and clamping pipe bodies on two sides of the valve bodies 42 in a U-shaped plate 13;
and 3, step 3: when the placing plate 12 passes through the first groove 15, if the valve body 42 is qualified, the placing plate 12 cannot be inclined, and the valve body 42 falls from the recovery station 4;
and 4, step 4: when the placing plate 12 passes through the first groove 15, if the valve body 42 is not qualified, the placing plate 12 is inclined, and the valve body 42 falls from the defective work station 5.
When the intelligent detection system is used, the driving motor 8 is started, the driving motor 8 can drive the driving gear 9 to rotate, the driving gear 9 can drive the ring gear 10 to rotate, the ring gear 10 can protect and drive the rotating ring 2 to rotate, the rotating ring 2 can drive the plurality of placing plates 12 to circumferentially sweep with the mounting plate 18, the placing plates 12 can circumferentially slide on the annular slide rail 14 and sequentially pass through the feeding station 3, the defective product station 5 and the recovery station 4, when the placing plates 12 move to the feeding station 3, the closed valve bodies 42 are placed on the placing plates 12, and the pipe bodies on two sides of the valve bodies 42 are clamped on the two U-shaped plates 13, as shown in figure 5, the circumferentially swept placing plates 12 can drive the valve bodies 42 to circumferentially sweep synchronously, so that the circumferential conveying work of the valve bodies 42 is completed, when the next placing plate 12 reaches the feeding station 3, the valve body 42 is continuously placed, when the placing plate 12 on which the valve body 42 is placed passes between the feeding station 3 and the defective work station 5, the driven gear 25 firstly passes through the first arc-shaped rack 26, the driven gear 25 drives the worm 23 to rotate, the worm 23 drives the reciprocating lead screw 21 to rotate through the worm wheel 24, the reciprocating lead screw 21 drives the reciprocating sliding plate 19 to slide towards the U-shaped plate 13, the reciprocating sliding plate 19 drives the circular table 20 to slide towards one of the pipe orifices of the valve body 42, the circular table 20 just abuts against the pipe orifice of the valve body 42, one end of the valve body 42 is sealed, and therefore the automatic fixing work of the valve body 42 is completed, and the valve body 42 is convenient to detect.
The reciprocating slide plate 19 sliding towards the U-shaped plate 13 drives the piston column 29 to extrude towards the circular truncated cone 20, air in the slide tube 28 enters the valve body 42 through the blowing hole 31, air pressure in the valve body 42 is increased, when the piston column 29 is completely propped, redundant compressed air in the slide tube 28 is conveyed into the elastic air bag 17 through the conveying pipe 33, the elastic air bag 17 expands to fill the first groove 15, when the driven gear 25 passes through the first arc-shaped rack 26, the driven gear 25 does not drive the reciprocating screw 21 to rotate, so that the air pressure in the valve body 42 is kept for a period of time, during the period, if the valve body 42 leaks, air in the elastic air bag 17 is discharged, the first groove 15 is not filled by the elastic air bag 17, when the valve body 42 is good in quality and air does not leak, the elastic air bag 17 is not shrunk and reset, so that automatic detection work of the valve body 42 is completed, and detection efficiency is greatly improved compared with manual detection.
When the driven gear 25 is about to engage with the second arc-shaped rack 27, the placing plate 12 sliding on the annular slide rail 14 will press against the second delay switch 43, the second delay switch 43 will close the first electromagnetic valve in the delivery pipe 33, the delivery pipe 33 cannot deliver air, when the driven gear 25 slides over the second arc-shaped rack 27, the driven gear 25 drives the reciprocating lead screw 21 to rotate again, the reciprocating slide plate 19 will slide in the opposite direction, that is, the circular truncated cone 20 is driven to disengage from the pipe orifice of the valve body 42, and the valve body 42 is not limited by the circular truncated cone 20.
When the placing plate 12 moves to the first groove 15, if the elastic air bag 17 is still expanded, the placing plate 12 can smoothly slide through the first groove 15, if the elastic air bag 17 is not expanded, the placing plate 12 can rotate and incline towards the first groove 15, namely, the elastic air bag 17 expands when the valve body 42 is qualified, otherwise, the elastic air bag does not expand, when the placing plate 12 is inclined, the valve body 42 on the placing plate 12 can drop downwards from the defective product station 5, when the placing plate 12 passes through the first delay switch 32, the first delay switch 32 can open the second electromagnetic valve in the exhaust pipe to deflate the elastic air bag 17, when the elastic air bag 17 is completely reduced and reset, the first delay switch 32 can automatically close the second electromagnetic valve in the exhaust pipe, and the second delay switch 43 can open the first electromagnetic valve at the moment, when the placing plate 12 moves to the second groove 16, the placing plate 12 can rotate and incline towards the second groove 16, if the valve body 42 is arranged on the placing plate 12, the valve body 42 can drop from the position 4, thereby, the defective product can be recovered from the position where the valve body 42 is recovered, and the defective product can be recovered, and the quality can be greatly detected, and the defective product can be recovered from the position where the valve body 42 is recovered, thereby, and the defective product can be recovered, and the quality detection efficiency is greatly ensured.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (10)
1. An intelligent detection system, includes workstation (1), its characterized in that still includes:
a rotating ring (2) which is rotatably connected with the upper end of the workbench (1),
the automatic feeding device comprises a workbench (1), wherein a feeding station (3), a recovery station (4) and a defective work station (5) which are distributed circumferentially are sequentially arranged on the workbench (1), and a driving assembly for driving a rotating ring (2) to rotate is arranged at the bottom of the workbench (1);
a plurality of mounting seats (11) which are sequentially and uniformly fixedly connected on the peripheral outer wall of the rotating ring (2),
wherein, it is a plurality of all rotate on mount pad (11) and install place board (12), it is a plurality of place the equal fixedly connected with U-shaped board (13) in both sides of board (12), upper end fixedly connected with annular slide rail (14) of workstation (1), be equipped with on annular slide rail (14) and correspond first recess (15) and second recess (16) with defective work station (5) and recovery station (4), be equipped with the fixed determine module that the multiunit corresponds with placing board (12) position on change (2), be equipped with in first recess (15) with fixed determine module complex jack-up subassembly.
2. A smart detection system according to claim 1 wherein said drive assembly comprises:
the rotary table is characterized in that the rotary table is fixedly installed on a driving motor (8) at the lower end of the working table (1), a driving gear (9) is fixedly installed at the output end of the driving motor (8), and a ring gear (10) meshed with the driving gear (9) and connected with the inner wall of the rotary ring (2) is fixedly installed on the inner wall of the rotary ring.
3. The intelligent detection system of claim 1, wherein the fixed detection assembly comprises:
a mounting plate (18) fixedly connected with the outer wall of the rotating ring (2), a reciprocating screw rod (21) is rotatably connected on the mounting plate (18), a guide rod (22) parallel to the reciprocating screw rod (21) is also fixedly connected on the mounting plate (18),
the outer wall thread on the reciprocating lead screw (21) is connected with a reciprocating sliding plate (19) which is connected with a guide rod (22) in a sliding mode, the reciprocating sliding plate (19) is connected with a circular table (20) through a telescopic blowing mechanism, the tail end of the circular table (20) faces one of U-shaped plates (13) on the placing plate (12), and one end of the circular table (20) is provided with a blowing hole (31).
4. The intelligent detection system of claim 3, wherein the telescopic blowing mechanism comprises:
fixed connection is in slide tube (28) of round platform (20) axle head lateral wall, sliding connection has piston post (29) in slide tube (28), piston post (29) and reciprocating sliding plate (19) fixed connection, through reset spring (30) elastic connection between piston post (29) and round platform (20), gas hole (31) are linked together with slide tube (28).
5. An intelligent detection system according to claim 3, wherein a worm wheel (24) is fixedly installed at one end of the reciprocating lead screw (21), a worm (23) meshed with the worm wheel (24) is rotatably connected to the device plate (18),
wherein, the one end fixed mounting of worm (23) has driven gear (25), fixed mounting has first arc rack (26) and second arc rack (27) with driven gear (25) complex on workstation (1), be equipped with the clearance between first arc rack (26) and second arc rack (27), and first arc rack (26) and second arc rack (27) are located between material loading station (3) and defective work station (5).
6. The intelligent detection system of claim 4, wherein the jack-up assembly comprises:
an elastic air bag (17) fixedly installed in the first groove (15), a conveying pipe (33) communicated with the sliding pipe (28) is fixedly connected to the outer wall of the sliding pipe, the tail end of the conveying pipe (33) is connected with the elastic air bag (17) through a conveying assembly, a first electromagnetic valve is fixedly installed in the conveying pipe (33),
wherein, the outer wall of elasticity gasbag (17) still fixed mounting have rather than the blast pipe of intercommunication, and fixed mounting has the second solenoid valve in the blast pipe, fixed mounting has first time delay switch (32) with second solenoid valve electric connection on annular slide rail (14), fixed mounting has second time delay switch (43) with first solenoid valve electric connection on annular slide rail (14), first time delay switch (32) are located between defective work station (5) and recovery station (4), second time delay switch (43) are located between first arc rack (26) and second arc rack (27).
7. The intelligent detection system of claim 6, wherein the transport assembly comprises:
fixed connection is in stand (34) at workstation (1) upper end middle part, fixedly connected with transfer housing (35) is gone up in stand (34), the end and the transfer housing (35) fixed connection and the intercommunication of conveyer pipe (33), the upper end rotation of transfer housing (35) is connected with connecting pipe (36) rather than the intercommunication, connecting pipe (36) and elasticity gasbag (17) fixed connection and intercommunication.
8. The intelligent detection system according to claim 5, wherein a circular tube (39) is fixedly connected around the circular platform (20), a plurality of blowing nozzles (40) facing the U-shaped plate (13) are fixedly connected to the circular tube (39),
the reciprocating screw rod (21) and the tail end of the guide rod (22) are fixedly connected with a limiting plate (41), a telescopic air bag (37) is installed between the limiting plate (41) and the reciprocating sliding plate (19), an air suction pipe and an air outlet pipe (38) communicated with the telescopic air bag (37) are fixedly connected with the telescopic air bag (37), check valves are fixedly installed in the air suction pipe and the air outlet pipe (38), and the tail end of the air outlet pipe (38) is fixedly connected and communicated with the annular pipe (39).
9. An intelligent detection system according to claim 1, wherein a first conveyor belt (6) and a second conveyor belt (7) are fixedly mounted at the lower end of the workbench (1), the first conveyor belt (6) corresponds to the defective work station (5), and the second conveyor belt (7) corresponds to the recovery work station (4).
10. An intelligent detection method, which adopts an intelligent detection system as claimed in any one of claims 1 to 9, and is characterized in that the operation steps are as follows:
step 1: starting a driving motor (8), and enabling a rotating ring (2) to rotate on the workbench (1);
step 2: sequentially placing a plurality of valve bodies (42) on a plurality of placing plates (12) at a feeding station (3), and clamping pipe bodies on two sides of the valve bodies (42) in a U-shaped plate (13);
and 3, step 3: when the placing plate (12) passes through the first groove (15), if the valve body (42) is qualified, the placing plate (12) cannot incline, and the valve body (42) falls from the recovery station (4);
and 4, step 4: when the placing plate (12) passes through the first groove (15), if the valve body (42) is unqualified, the placing plate (12) can be inclined, and the valve body (42) falls from the defective work station (5).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211075314.9A CN115445956A (en) | 2022-09-04 | 2022-09-04 | Intelligent detection system and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117085971A (en) * | 2023-10-18 | 2023-11-21 | 淄博澳丰电子有限公司 | Detection device for tube seat |
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2022
- 2022-09-04 CN CN202211075314.9A patent/CN115445956A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117085971A (en) * | 2023-10-18 | 2023-11-21 | 淄博澳丰电子有限公司 | Detection device for tube seat |
| CN117085971B (en) * | 2023-10-18 | 2023-12-15 | 淄博澳丰电子有限公司 | Detection device for tube seat |
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