CN115433946A - Water-based metal cleaning agent and using method thereof - Google Patents

Water-based metal cleaning agent and using method thereof Download PDF

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Publication number
CN115433946A
CN115433946A CN202111261561.3A CN202111261561A CN115433946A CN 115433946 A CN115433946 A CN 115433946A CN 202111261561 A CN202111261561 A CN 202111261561A CN 115433946 A CN115433946 A CN 115433946A
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water
acid
based metal
polyoxyethylene ether
fatty alcohol
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谭思敏
谭震明
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Shanghai Saimin Environmental Technoogy Co ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
    • C23G1/088Iron or steel solutions containing organic acids
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/10Other heavy metals
    • C23G1/103Other heavy metals copper or alloys of copper
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/12Light metals
    • C23G1/125Light metals aluminium

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  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
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  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
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Abstract

The invention relates to the technical field of cleaning agents, belongs to the IPC class number of C23G1/08, and particularly relates to a water-based metal cleaning agent and a using method thereof. The water-based metal cleaner comprises, by mass, 5-20% of an organic acid, 10-30% of a surfactant, 0.5-5% of a stabilizer, 2-8% of a nitrogen-containing heterocyclic compound and water which is supplemented to 100%. The water-based metal cleaner can replace an acid-washing environment-friendly cleaner, has good cleaning effect and low foaming performance, can clean various different metal parts, and can increase the oxidation resistance of the cleaned parts.

Description

Water-based metal cleaning agent and using method thereof
Technical Field
The invention relates to the technical field of cleaning agents, belongs to the IPC class number of C23G1/08, and particularly relates to a water-based metal cleaning agent and a using method thereof.
Background
The metal cleaning agent mainly comprises a solvent type cleaning agent and an aqueous cleaning agent, and is also used for cleaning metal by using strong acid, but the over-corrosion phenomenon is often caused, the solvent type cleaning mainly comprises organic solvent systems, the organic solvent has certain irritation to the skin protector of people after being used for a long time, and at present, the aqueous cleaning agent is concerned by people.
In order to find an aqueous cleaning agent capable of replacing an acid cleaning agent and a solvent cleaning agent, the inventor carries out a great deal of research, develops an environment-friendly cleaning agent which can replace the solvent cleaning agent and a strong acid cleaning agent, and applies for a related patent with the patent number of CN110684982A, but in use, the cleaned parts are easy to generate rust after being placed for a period of time, and the range of used metal parts is narrow.
Disclosure of Invention
In order to solve the technical problems, the first aspect of the invention provides a water-based metal cleaner, which comprises, by mass, 5-20% of organic acid, 10-30% of surfactant, 0.5-5% of stabilizer, 2-8% of nitrogen-containing heterocyclic compound and water which are supplemented to 100%.
Preferably, the raw materials of the water-based metal cleaner comprise, by mass, 10-15% of organic acid, 12-18% of surfactant, 1-2% of stabilizer, 3-4% of nitrogen-containing heterocyclic compound and water to make up to 100%.
Further preferably, the raw materials of the water-based metal cleaner comprise, by mass, 12% of an organic acid, 15% of a surfactant, 1.5% of a stabilizer, 3.5% of a nitrogen-containing heterocyclic compound, 1% of an auxiliary agent and water to make up 100%.
The organic acid comprises at least one of acetic acid, glycolic acid, oxalic acid, phytic acid, tartaric acid, citric acid, succinic acid, mandelic acid, malic acid and azelaic acid.
The organic acid selected in the invention can dissociate out more protons, so that the cleaning performance is exerted, and the organic acid is low in toxicity or non-toxic and can be well biodegraded.
Preferably, the organic acid comprises a combination of phytic acid and citric acid.
The weight ratio of the phytic acid (CAS number is 83-86-3) to the citric acid (CAS number is 97-67-6) is 1: (0.5 to 1.5); preferably, the weight ratio of the phytic acid to the citric acid is 1: (0.6-1); further preferably, the weight ratio of the phytic acid to the citric acid is 1:0.8.
the phytic acid and citric acid can be obtained from the market.
The applicant found that when phytic acid is used in synergy with citric acid, the phytic acid can better react with metal oxides to produce complexes, and thus the rust removal effect is achieved.
The raw material of the water-based metal cleaner also comprises sulfamic acid (CAS No. 5329-14-6).
The weight ratio of the sulfamic acid to the phytic acid is (1-2.5): 1; preferably, the weight ratio of the sulfamic acid to the phytic acid is (1.5-2): 1; further preferably, the weight ratio of the sulfamic acid to the phytic acid is 1.8:1.
compared with the previous research, the inventor researches and discovers that the compatibility of the cleaning agent can be improved by using the synergistic effect of the sulfamic acid, the phytic acid and the citric acid in the system, and the stability of the cleaning agent can also be improved.
The surfactant comprises fatty alcohol polyoxyethylene ether carboxylate; the fatty alcohol polyoxyethylene ether carboxylate includes, but is not limited to, sodium fatty alcohol polyoxyethylene ether carboxylate.
Sodium fatty alcohol polyoxyethylene ether carboxylate is commercially available under the trade designation AEC-9Na.
The inventor finds that the fatty alcohol-polyoxyethylene ether carboxylate added into the system can better increase the removal of grease by the cleaning agent and further increase the removal of rust scale by the cleaning agent, probably because the fatty alcohol-polyoxyethylene ether carboxylate forms micelles in the system, and can better bring out metal ions chelated with organic acid out of the system.
The surfactant also includes a nonionic surfactant.
The nonionic surfactant comprises fatty alcohol polyoxyethylene ether itaconate.
The weight ratio of the fatty alcohol-polyoxyethylene ether itaconate to the fatty alcohol-polyoxyethylene ether carboxylate is (1.5-3): 1; preferably, the weight ratio of the fatty alcohol-polyoxyethylene ether itaconate to the fatty alcohol-polyoxyethylene ether carboxylate is (2-2.5): 1; further preferably, the weight ratio of the fatty alcohol-polyoxyethylene ether itaconate to the fatty alcohol-polyoxyethylene ether carboxylate is 2.3:1.
the raw materials for preparing the fatty alcohol-polyoxyethylene ether itaconate comprise itaconic acid (CAS number 97-65-4), fatty alcohol-polyoxyethylene ether and p-toluenesulfonic acid.
The weight ratio of the itaconic acid to the fatty alcohol-polyoxyethylene ether is 1: (2.5-5); the weight ratio of the itaconic acid to the fatty alcohol-polyoxyethylene ether is 1: (3-4); the weight ratio of the itaconic acid to the fatty alcohol-polyoxyethylene ether is 1:3.5. ( The molar ratio is 1.05:1, if there is a data-based question, it can be answered from the molar ratio )
The weight of the p-toluenesulfonic acid is 2-3% (preferably 2.5%) of the total mass of the raw materials for preparing the fatty alcohol-polyoxyethylene ether itaconate, and the p-toluenesulfonic acid mainly plays a role in catalyzing esterification, the using amount of the p-toluenesulfonic acid is not specifically limited, and the p-toluenesulfonic acid can play a role in catalyzing esterification.
In order to prevent self-polymerization, the raw material for preparing the fatty alcohol-polyoxyethylene ether itaconate also comprises a polymerization inhibitor; the polymerization inhibitor includes, but is not limited to, hydroquinone.
The weight of the polymerization inhibitor is 0.4-0.6% of the total mass of the raw materials for preparing the fatty alcohol-polyoxyethylene ether itaconate.
The fatty alcohol-polyoxyethylene ether is selected from one of AEO-3, AEO-5, AEO-7 and AEO-9, preferably AEO-7.
The preparation method of the fatty alcohol-polyoxyethylene ether itaconate comprises the following steps: adding a raw material for preparing the fatty alcohol-polyoxyethylene ether itaconate into a device with a stirrer, a temperature agent and a condenser, heating to 125-135 ℃, reacting for 3.5-4.5 h, and continuously reducing pressure and removing water in the reaction process to obtain the fatty alcohol-polyoxyethylene ether itaconate.
The organic acid also includes oleic acid (CAS number 112-80-1).
Although the cleaning agent studied by the inventor before has a good cleaning effect on certain metals, the cleaning agent is cleaned by an ultrasonic instrument, more foams are generated under the vibration of ultrasonic, so the using effect of the cleaning agent is influenced. Oleic acid and fatty alcohol-polyoxyethylene ether itaconate can also better cleaning effect of the cleaning agent simultaneously, probably because fatty alcohol-polyoxyethylene ether itaconate and sodium fatty alcohol-polyoxyethylene ether carboxylate can further adsorb organic acid, make organic acid can be better with the dirt on metal surface, both synergism can be better not only can remove the grease better simultaneously, can also be better take away the rust scale that washs down.
The weight ratio of the oleic acid to the nitrogen-containing heterocyclic compound is 1: (2-8); preferably, the weight ratio of the oleic acid to the nitrogen-containing heterocyclic compound is 1: (3-4); further preferably, the weight ratio of the oleic acid to the nitrogen-containing heterocyclic compound is 1:3.5.
the nitrogen-containing heterocyclic compound refers to a compound having at least one nitrogen atom in addition to carbon atoms in the cyclic structure. For example, five-membered heterocyclic compounds, thiophene, pyrrole, thiazole and imidazole compounds, and the nitrogen-containing heterocyclic compound can also be a fused heterocyclic compound and the like.
As the nitrogen-containing heterocyclic compound, benzotriazoles, benzimidazoles, 3-aminoquinolines and the like can be mentioned, and benzotriazoles (CAS number 95-14-7) are preferred.
The inventor finds that the addition of a certain amount of oleic acid in the detergent is not only beneficial to the complexation of metal oxides, but also can better improve the corrosion resistance of the detergent under the action of citric acid, oleic acid and benzotriazol, so that the corrosion phenomenon of the detergent can not occur for a long time after the detergent is used, probably because a hydrophobic protective film is formed on the metal surface in a close arrangement manner on a non-polar group of a surfactant to prevent the corrosion reaction in the cleaning process, the benzotriazol has certain reducibility, nitrogen elements in the cleaned benzotriazol are adsorbed on the metal surface, the energy state of the metal surface tends to be stabilized, so that the corrosion speed of the metal surface is reduced, a smooth film can be formed under the interaction of the citric acid and the benzotriazol, the benzotriazol and the oleic acid can enable the corrosion potential to move positively, and simultaneously the benzotriazol and the oleic acid and the citric acid can enable the formed film to be more compact, so that the corrosion phenomenon cannot occur for a long time after the detergent is used.
The stabilizer is selected from one of polyvinyl pyrrolidone, carboxymethyl cellulose, xanthan gum, isomeric dodecyl polyoxyethylene ether, polyethylene glycol 200, polyethylene glycol 400, polyethylene glycol 600 and coconut oil diethanolyl; xanthan gum is preferred.
The xanthan gum is obtained by the market, and the market manufacturer comprises but is not limited to Anhui Zhonghong bioengineering Co., ltd.
Although fatty alcohol-polyoxyethylene ether itaconate can bring better effect, the inventor finds that the addition of fatty alcohol-polyoxyethylene ether itaconate can deteriorate the stability of the cleaning agent, and particularly, the cleaning agent is easy to generate turbidity at low temperature.
Although xanthan gum is not good for acid adhesion and has poor cleaning effect in the prior art, the applicant finds that the cleaning agent of the present invention has better cleaning effect, probably because two specific surfactants can better facilitate acid adhesion in the present invention.
The assistant is 3,4,5-trihydroxy-N-octyl benzamide.
The applicant found that the water-based metal cleaner LY12 of the present invention cleans duralumin.
The second aspect of the invention provides a preparation method of a water-based metal cleaner, which comprises the following steps:
(1) Evenly mixing sulfamic acid, a surfactant, a stabilizer and water to obtain a mixed material A;
(2) And adding the rest raw materials into the mixture A, and uniformly mixing and stirring to obtain the material.
The third aspect of the invention provides a use method of the water-based metal cleaner, which comprises the following steps:
s1: preparing a cleaning solution containing the water-based metal cleaner;
s2: filling the cleaning solution into an ultrasonic cleaning machine to perform ultrasonic cleaning on a workpiece to be cleaned;
s3: rinsing and drying the cleaned workpiece.
Wherein rinsing and drying are the means commonly used in the art.
The volume concentration of the water-based metal cleaning agent in the cleaning solution is 2-8%, and the balance is water.
The temperature for washing in step S2 is 40 to 60 ℃, preferably 50 ℃.
The inventors have found that the cleaning effect is better in the present application at a cleaning temperature of 40-60 c, probably because the dirt on the workpiece receives more ultrasonic energy at this temperature.
The number of the ultrasonic cleaning tanks in the step S2 is at least 3; ultrasonic wave selects a 25-80K vibration head; the stirring speed is 250-350 r/min, the ultrasonic frequency is 25-35 KHz, and the power is 300-350W.
The inventor finds that the period of mutual extrusion between cleaning liquid products is longer by selecting specific cleaning conditions, bubbles can be broken after reaching larger size, the cavitation effect is increased, and the cleaning is more beneficial.
Has the advantages that:
1. the water-based metal cleaning agent can replace an acid-washing environment-friendly cleaning agent, has a good cleaning effect, and can be used for promoting the dissolution of grease due to the mutual synergistic effect of the nonionic surfactant and simultaneously driving the diffusion of organic acid in the cleaning solution, so that the organic acid can well remove rust, patina, aluminum mildew and the like;
2. the water-based metal cleaner has better low-foaming performance probably due to the mutual synergistic action of oleic acid and a surfactant;
3. the water-based metal cleaner has better oxidation resistance and corrosion resistance, on one hand, the citric acid and the benzotriazol are possibly in mutual synergistic action, and on the other hand, the water-based metal cleaner is possibly adsorbed on the surface of metal by the physical adsorption or chemical adsorption of polar groups of elements such as nitrogen, sulfur, phosphorus and the like to form a layer of protective film;
4. the water-based metal cleaner disclosed by the invention can be used for cleaning various different metal parts and can be used for increasing the oxidation resistance of the cleaned parts.
Detailed Description
Specific examples of the present invention are given below, but the present invention is not limited by the examples; in addition, the starting materials in the present invention are all commercially available unless otherwise specified.
Example 1
A water-based metal cleaner comprises the following raw materials, by mass, 12% of organic acid, 15% of surfactant, 1.5% of stabilizer, 3.5% of nitrogen-containing heterocyclic compound, 1% of assistant and 100% of water;
the organic acid comprises a combination of phytic acid and citric acid; the weight ratio of the phytic acid to the citric acid is 1:0.8; the organic acid also includes oleic acid (CAS number 112-80-1); the weight ratio of the oleic acid to the nitrogen-containing heterocyclic compound is 1:3.5; the raw material of the water-based metal cleaner also comprises sulfamic acid (CAS No. 5329-14-6); the weight ratio of the sulfamic acid to the phytic acid is 1.8:1;
the surfactant comprises fatty alcohol polyoxyethylene ether carboxylate; the fatty alcohol-polyoxyethylene ether carboxylate comprises fatty alcohol-polyoxyethylene ether sodium carboxylate, and the sales grade of the fatty alcohol-polyoxyethylene ether sodium carboxylate is AEC-9Na;
the surfactant further comprises a nonionic surfactant; the nonionic surfactant comprises fatty alcohol-polyoxyethylene ether itaconate; the weight ratio of the fatty alcohol-polyoxyethylene ether itaconate to the fatty alcohol-polyoxyethylene ether carboxylate is 2.3:1;
the raw materials for preparing the fatty alcohol-polyoxyethylene ether itaconate comprise itaconic acid (CAS number 97-65-4), fatty alcohol-polyoxyethylene ether, p-toluenesulfonic acid and hydroquinone; the weight ratio of the itaconic acid to the fatty alcohol-polyoxyethylene ether is 1:3.5; the weight of the p-toluenesulfonic acid is 2.5 percent of the total mass of the raw materials for preparing the fatty alcohol-polyoxyethylene ether itaconate; the weight of the polymerization inhibitor is 0.5 percent of the total mass of the raw materials for preparing the fatty alcohol-polyoxyethylene ether itaconate; the fatty alcohol-polyoxyethylene ether is AEO-7;
the preparation method of the fatty alcohol-polyoxyethylene ether itaconate comprises the following steps: adding a raw material for preparing the fatty alcohol-polyoxyethylene ether itaconate into a device with a stirrer, a temperature agent and a condenser, heating to 130 ℃, reacting for 4 hours, and continuously reducing pressure and removing water in the reaction process to obtain the fatty alcohol-polyoxyethylene ether itaconate;
the heterocyclic compound containing nitrogen is benzotriazol (CAS number is 95-14-7); the stabilizer is xanthan gum which is purchased from Anhui Zhonghong bioengineering limited company; the assistant is 3,4,5-trihydroxy-N-octyl benzamide.
The preparation method of the water-based metal cleaner comprises the following steps:
(1) Evenly mixing sulfamic acid, a surfactant, a stabilizer and water to obtain a mixed material A;
(2) And adding the rest raw materials into the mixture A, and uniformly mixing and stirring to obtain the material.
Example 2
A water-based metal cleaner comprises the following raw materials, by mass, 10% of organic acid, 12% of surfactant, 1% of stabilizer, 3% of nitrogen-containing heterocyclic compound and 100% of water;
the organic acid comprises a combination of phytic acid and citric acid; the weight ratio of the phytic acid to the citric acid is 1:0.6; the organic acid also includes oleic acid (CAS number 112-80-1); the weight ratio of the oleic acid to the nitrogen-containing heterocyclic compound is 1:3; the raw material of the water-based metal cleaner also comprises sulfamic acid (CAS No. 5329-14-6); the weight ratio of the sulfamic acid to the phytic acid is 1.5:1;
the surfactant comprises fatty alcohol polyoxyethylene ether carboxylate; the fatty alcohol-polyoxyethylene ether carboxylate comprises fatty alcohol-polyoxyethylene ether sodium carboxylate, and the sales grade of the fatty alcohol-polyoxyethylene ether sodium carboxylate is AEC-9Na;
the surfactant further comprises a nonionic surfactant; the nonionic surfactant comprises fatty alcohol-polyoxyethylene ether itaconate; the weight ratio of the fatty alcohol-polyoxyethylene ether itaconate to the fatty alcohol-polyoxyethylene ether carboxylate is 2:1;
the raw materials for preparing the fatty alcohol-polyoxyethylene ether itaconate comprise itaconic acid (CAS number 97-65-4), fatty alcohol-polyoxyethylene ether, p-toluenesulfonic acid and hydroquinone; the weight ratio of the itaconic acid to the fatty alcohol-polyoxyethylene ether is 1:3.5; the weight of the p-toluenesulfonic acid is 2% of the total mass of the raw materials for preparing the fatty alcohol-polyoxyethylene ether itaconate; the weight of the polymerization inhibitor is 0.4 percent of the total mass of the raw materials for preparing the fatty alcohol-polyoxyethylene ether itaconate; the fatty alcohol-polyoxyethylene ether is AEO-7;
the preparation method of the fatty alcohol-polyoxyethylene ether itaconate comprises the following steps: adding a raw material for preparing the fatty alcohol-polyoxyethylene ether itaconate into a device with a stirrer, a temperature agent and a condenser, heating to 125 ℃, reacting for 4.5 hours, and continuously reducing pressure and removing water in the reaction process to obtain the fatty alcohol-polyoxyethylene ether itaconate;
the heterocyclic compound containing nitrogen is benzotriazol (CAS number is 95-14-7); the stabilizer is xanthan gum which is purchased from Anhui Zhonghong bioengineering limited company; the assistant is 3,4,5-trihydroxy-N-octyl benzamide.
The preparation method of the water-based metal cleaner is the same as that of example 1.
Example 3
A water-based metal cleaner is prepared from (by mass) organic acid 15%, surfactant 18%, stabilizer 2%, nitrogen-containing heterocyclic compound 4%, and water 100%;
the organic acid comprises a combination of phytic acid and citric acid; the weight ratio of the phytic acid to the citric acid is 1:1; the organic acid also includes oleic acid (CAS number 112-80-1); the weight ratio of the oleic acid to the nitrogen-containing heterocyclic compound is 1:4; the raw material of the water-based metal cleaner also comprises sulfamic acid (CAS No. 5329-14-6); the weight ratio of the sulfamic acid to the phytic acid is 2:1;
the surfactant comprises fatty alcohol polyoxyethylene ether carboxylate; the fatty alcohol-polyoxyethylene ether carboxylate comprises fatty alcohol-polyoxyethylene ether sodium carboxylate, and the sales grade of the fatty alcohol-polyoxyethylene ether sodium carboxylate is AEC-9Na;
the surfactant further comprises a nonionic surfactant; the nonionic surfactant comprises fatty alcohol-polyoxyethylene ether itaconate; the weight ratio of the fatty alcohol-polyoxyethylene ether itaconate to the fatty alcohol-polyoxyethylene ether carboxylate is 2.5:1;
the raw materials for preparing the fatty alcohol-polyoxyethylene ether itaconate comprise itaconic acid (CAS number is 97-65-4), fatty alcohol-polyoxyethylene ether, p-toluenesulfonic acid and hydroquinone; the weight ratio of the itaconic acid to the fatty alcohol-polyoxyethylene ether is 1:4; the weight of the p-toluenesulfonic acid is 3% of the total mass of the raw materials for preparing the fatty alcohol-polyoxyethylene ether itaconate; the weight of the polymerization inhibitor is 0.6 percent of the total mass of the raw materials for preparing the fatty alcohol-polyoxyethylene ether itaconate; the fatty alcohol-polyoxyethylene ether is AEO-7;
the preparation method of the fatty alcohol-polyoxyethylene ether itaconate comprises the following steps: adding a raw material for preparing fatty alcohol-polyoxyethylene ether itaconate into a device with a stirrer, a temperature agent and a condenser, heating to 135 ℃, reacting for 3.5h, and continuously reducing pressure and removing water in the reaction process to obtain the fatty alcohol-polyoxyethylene ether itaconate;
the heterocyclic compound containing nitrogen is benzotriazol (CAS number is 95-14-7); the stabilizer is xanthan gum which is purchased from Anhui Zhonghong bioengineering limited company; the assistant is 3,4,5-trihydroxy-N-octyl benzamide.
The preparation method of the water-based metal cleaner is the same as that of example 1.
Example 4
The specific implementation mode of the water-based metal cleaner is the same as that in example 1, except that no oleic acid is used, and the fatty alcohol-polyoxyethylene ether itaconate is replaced by oleic acid polyoxyethylene polyoxypropylene amine ether ester in patent CN 110684982A.
Example 5
A water-based metal cleaner was prepared in the same manner as in example 1, except that oleic acid was absent.
Example 6
The specific implementation mode of the water-based metal cleaner is the same as that of example 1, except that xanthan gum is not used.
Performance testing
1. The cleaning effect is as follows: cleaning rusty waste parts (the material is LY12 duralumin) by using the cleaning agent in the examples 1-6, wherein 30 parts are used in each group, the parts are heavy rust with oxide skin, the surfaces of the parts are matt, and the parts after rust removal are observed for evaluation, namely, the 0-grade parts have no rust and are glossy; grade 1, no rust and no luster on the surface; grade 2, light rust on the surface and uneven color; grade 3, large area of surface is rusted.
The cleaning method comprises the following steps:
s1: preparing a cleaning solution (with the volume concentration of 6 percent and the balance of water) containing the water-based metal cleaner;
s2: putting the cleaning solution into an ultrasonic cleaning machine to perform ultrasonic cleaning on a workpiece to be cleaned, wherein the temperature during cleaning is 50 ℃, the number of ultrasonic cleaning tanks is 3, 60K vibration heads are adopted as ultrasonic waves, and the stirring speed during cleaning is 300r/min, the ultrasonic frequency is 30KHz and the power is 320W;
s3: rinsing and drying the cleaned workpiece.
2. And (3) rust resistance detection: after the parts of each group of parts with the 0-1 level after being cleaned in the test 1 are placed for 30 days, the parts are evaluated according to the rating mode.
3. High-temperature stability: pouring the cleaning agent in the embodiment 1-6 into a measuring cylinder to 50mL of customers, plugging the measuring cylinder, putting the measuring cylinder into a constant-temperature water bath at 60 +/-2 ℃, taking out the measuring cylinder after the water surface is higher than the scale of 20mm and 6h, and observing the appearance after the room temperature is recovered, wherein the appearance is uniform, the cleaning agent is not layered to be qualified, and the cleaning agent is not layered to be qualified if the appearance is not the qualified.
4. Low-temperature stability: pouring the cleaning agent in the embodiment 1-6 into a measuring cylinder to 50mL of customers, plugging, putting into a refrigerator at minus 5 +/-2 ℃ for 24 hours, taking out, observing the appearance after the room temperature is recovered, and judging that the appearance is uniform, the delamination does not occur, no crystallization or precipitation is qualified, or else, the disqualification is determined.
The test results are shown in table 1.
5. The water-based metal cleaner of example 1 was tested according to QB-T2117-1995, and the results are shown in Table 2.
TABLE 1
Figure BDA0003325930300000091
Figure BDA0003325930300000101
TABLE 2
Figure BDA0003325930300000102

Claims (10)

1. The water-based metal cleaner is characterized in that the raw materials comprise, by mass, 5-20% of organic acid, 10-30% of surfactant, 0.5-5% of stabilizer, 2-8% of nitrogen-containing heterocyclic compound and 100% of water.
2. The water-based metal cleaner as defined in claim 1, wherein the organic acid comprises at least one of acetic acid, glycolic acid, oxalic acid, phytic acid, tartaric acid, citric acid, succinic acid, mandelic acid, malic acid, and azelaic acid.
3. The water-based metal cleaner according to claim 1 or 2, wherein the surfactant comprises a fatty alcohol polyoxyethylene ether carboxylate.
4. The water-based metal cleaner according to claim 3, wherein the surfactant further comprises a nonionic surfactant; the nonionic surfactant comprises fatty alcohol polyoxyethylene ether itaconate.
5. The water-based metal cleaner as claimed in claim 4, wherein the raw material for preparing the fatty alcohol-polyoxyethylene ether itaconate comprises itaconic acid, fatty alcohol-polyoxyethylene ether and p-toluenesulfonic acid.
6. The water-based metal cleaner as claimed in claim 5, wherein the fatty alcohol-polyoxyethylene ether is one selected from the group consisting of AEO-3, AEO-5, AEO-7 and AEO-9.
7. The water-based metal cleaner as claimed in claim 1, wherein the stabilizer is one selected from polyvinyl pyrrolidone, carboxymethyl cellulose, xanthan gum, isomeric dodecyl polyoxyethylene ether, polyethylene glycol 200, polyethylene glycol 400, polyethylene glycol 600, and coconut diethanol acyl.
8. A method for using the water-based metal cleaner as claimed in any one of claims 1 to 7, which comprises the following steps:
s1: preparing a cleaning solution containing the water-based metal cleaner;
s2: filling the cleaning solution into an ultrasonic cleaning machine to perform ultrasonic cleaning on a workpiece to be cleaned;
s3: rinsing and drying the cleaned workpiece.
9. The use method of the water-based metal cleaner as claimed in claim 8, wherein the volume concentration of the water-based metal cleaner in the cleaning solution is 2-8%, and the balance is water.
10. The method as claimed in claim 8 or 9, wherein the temperature for cleaning in step S2 is 40-60 ℃.
CN202111261561.3A 2021-10-28 2021-10-28 Water-based metal cleaning agent and using method thereof Pending CN115433946A (en)

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